USRE25520E - whitehurst - Google Patents

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USRE25520E
USRE25520E US25520DE USRE25520E US RE25520 E USRE25520 E US RE25520E US 25520D E US25520D E US 25520DE US RE25520 E USRE25520 E US RE25520E
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sliver
rolls
calender
shaft
roll
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/76Depositing materials in cans or receptacles
    • B65H54/80Apparatus in which the depositing device or the receptacle is rotated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Definitions

  • This invention relates to coiler mechanisms and, more especially, to improvements in calender rolls utilized for feeding strands of siiver from drawing frames, carding machines and other sliver processing machines into coller mechanisms which coil the slivcrs into cans.
  • coiler mechanisms include a coiler head having a driven disk or tube gear provided with an inclined tubular passageway for directing sliver from a pair of calender rolls downwardly and outwardly from the center of the disk or tube gear to bc discharged from the lower end thereof in oil-center relation to the axis thereof to forni the sliver into coils in a can positioned beneath the dish or tube gear.
  • the calender rolls have had smooth peripheral surfaces with both of the calender rolls of ⁇ a pair being driven at constant speeds and at the same peripheral speeds and this would cause the calender rolls to rotate varying amounts, or slip, relative to the sliver being pulled thereby through the usual trumpet, due to the lack of sutiicient traction between the calender rolls and the sliver. This, in turn, would result in uneven density and thickness of the sliver throughout its length.
  • the smooth peripheral surfaces on the calen""" rolls heretofore employed have pressed the ibers together to such extent as to remove rnost or all of the crimp previously formed in the sliver during the drafting of the tlc-ers on, for example, a drawing inachine.
  • the types of bers in and the size of different slivers may vary, in order to provide for the proper speed of movement of the sliver at the nip of the calender rolls, it has been necessary heretofore to frequently change gears which transmit rotation from the drawing rolls to the calender rolls.
  • lt is an olfjot of this invention to provide improved calender roll unit for a coiler mechanism comprising first second tluted calender rolls in which only the first lc der rolt is driven and the first ca i der roll imparts rotation to the second calender roll by interinos?" @agement with the tintes thereof and by enr.v t c rolls with the sliver therebetween, thus insuring ample tr ction between the sliver passing through nip of the ca endcr rolls so the calender rolls cannot slip relative to the sliver and also forming a crimp in the sliver as it passes through the nip of the calender rolls.
  • the crimp formed in the sliver binds the fibers together so as to substantially increase the tensile strength of the sliver es corn ated to what it would be in the absence E the crimp so the sliver will not become torn :apart as it is subsequently withdrawn from the coller cans.
  • lt is another object of this invention to provide apparatus of the character descrilrted whc'ein the flutes of the calender rolls are provided with a pressure angle ci eight deg-tess in order to more ellectivciy produce the desired crimp in the sliver, it being well known that, heretofore, the flutes of drnttinc rolls or the teeth of spur gears, for example, have been provided with a pressure angle of approximately fourteen and oncdial degrees.
  • lt is still another object of this invention to provide Reissued Feb. 11, 1964 a calender roll unit for coilers wherein a first uted calender roll is (wed on a driven shaft and a second tinted calender roll meshing therewith is rotatably mounted on a stationary shaft with means for adjusting the stationary shaft toward and away from the driven shaft to thereby adjust thc speed at which sliver is drawn through the nip of the calender rolls to accommodate slivers of varying size and density.
  • This variation in sliver speed is due to the greatcr surface area of the flutes of the two calender rolls which is contacted by the sliver when the calender rolls are close together as compared to such surface arca when the calender rolls are spaccd substantially spart.
  • IflGURE l is a fragmentary' top plan view of a portion of a drawing frame showing a pair of the improved calender roll units mounted thereon;
  • FIGURE 2 is an elevation, partially in section, taken substantially along line 2*-2 in FIGURE l showing the relationship of thc coiler mechanism to the improved calender roll unit;
  • FEGURE 3 is an enlarged fragmentary vertical sectional View taken substantially along line 3 3 in FIGURE l;
  • FlGUliE 4 is a fragmentary sectional plan view taken substantially along line l-t ⁇ in FlGUllE 3;
  • FIGURE 5 is a detail of one of the blocks for supportthe adjustable stationary shaft on which the lloating or idler tlutcd calender roll of cach pair is rotatably mounted;
  • FlGURE 5 is a somewhat schematic vertical sectional view, on a reduced scale, falten substantially along line 6 o in FIGURE l;
  • FEGURE 7 is a fragmentary elevation of the upper portion ot a coiicr head of .he type get'terally used in association with carding ma rines showing another form of calender roll unit embocysng the principles of the prescrit invention and showing the cover or trumpet tongue for the calender roll unit in open position;
  • llGUllE 8 is a transverse vcineul sectional view taken substantially along l i @-3 in Fl URE 7 and v wing the cover for the calender roll unit in closed or lowered position;
  • 'iiGURE 9 is a fragmentary top alan view of the structure shown in FiGUlE 7, :riso showing the cover for the calender roll unit in raised or open position',
  • FGURE ld is an enlarged transverse vertical sectional view taken substantially along line Titiiti in FIGURE 9 and showing the means for adjusting the idler fluted calender roll relative to the driven calender' roll;
  • FEGURE 1l is a longitudinal sectional plan view taken subL s. 'ally along linc il-ll in FIGURE 1G;
  • FlGUiE l2 is an enlarged fragmentary and somewhat schematic end view of the luted calender rolls looking substantially along line 12-l ⁇ 2 in FGURE 9.
  • FiGURES l, 2 and 6 comprises an clongated frame or beam lo having a plurality of longitudinally spaced brackets or roll stand supports il fixed thereon, on each of which plurality of conventional bearings l5 are mounted.
  • the bearings 13 have conventional driven bottom drafting rolls l@ and top drafting rolls 16 journalcd therein which exemplify one embodiment of sliver processing instrumentalities and beto-'een which strands of textile bers S pass as they arc attenuated in the usual manner.
  • the strands S pass forwardly from the rolls la, i6 and are condensed through corresponding trumpets 17 each of which is associated with a corresponding one of thc improved calender roll units, broadly designated at 20, there being a plurality of such calender roll units 20, cach of which directs the slivers condensed by thc corresponding trumpet 17 into and through an inclined tube 22 carried by a disi; or tube gear 23.
  • the disk or tube gear 23 is driven in the usual manner to deposit the sliver S-1 formed from the sliver strands S in coils in a can 25 mounted on a rotatable base 26, which base 26 is rotated by conventional means, not shown, in timed relation to the disk or tube gear 23.
  • the drawing frame is shown in FIGURES l, 2 and 6 as being equipped with conventional calender roll stands 27 which are shown as being formed integral with the brackets or roll stand supports 11 and a driven calender roll shaft 30 is journaled in the stands 27 and is driven by conventional gearing, not shown, to rotate in proper timed relation to the drafting rolls 14, 16.
  • Such coriventional gearing includes change-gears for adjusting the speed of the calender rolls relative to the drafting rolls 14, 16.
  • the improved calender roll units obviate the necessity of changing the gears to adjust the rate at which the sliver S-l is fed into the coiler tube 22, as will be further described later in this context.
  • each calender roll stand 27 is provided with a forwardly and downwardly inclined slot 32 therein for reception of improved adjustable stationary calender-roll-sliaft-supporting blocks 33 which blocks 33 are parts of the present invention.
  • the blocks 33 are restrained from endwise movement in the slots 32 by pins or screws 33a.
  • the improved calender roll units 2() each includes a pair of tinted calender rolls 34, 3S, the tirst calender roll 34 being fixed on the driven calender roll shaft 30 and the second calender roll 35 being loosely or rotatably mounted on a shaft 36. Opposite ends of the shaft 36 are fixed iii the corresponding blocks 33. It is customary to provide a separate shaft for every two idler calender rolls. Therefore two of the improved calender roll units 20 are associated with each shaft 36, but shaft 30 is common to all such units on a given drawing frame.
  • the flutes on the improved calender rolls 34, 35 have pressure angles of eight degrees as compared to the usual fourteen and one-half degrees of spur gears and fluted rolls such as are normally used as drafting rolls and, in order to minimize the frictional contact between the shaft 36 and the second fluted calender roll 35, it will be observed in FIG- URES 3 and #t that the second calender roll 3S is tubular and is mounted on the shaft 36 by means of anti-friction bearings.
  • the anti-friction bearings are shown in the forrn of a pair of circular rows of balls 37 which iit in complementary grooves 40 and 41 formed in the proximal surfaces of the shaft 40 and the calender roll 35 lt is preferable that a suitable lubricant is provided within the calender roll 35 and, therefore, suitable lubricant seals 42 may be provided oil opposite ends of the tubular calender roll 35.
  • the utes, and particularly' the pressure angle of the utes causes the sliver S- to be severally crimped as it passes through the nip of the ilutcd calender rolls thereby cornpressing the fibers at closely spaced points to an extent heretofore unattainable and thus substantially increasing 4 the tensile strength of the sliver ⁇ S-l as compared to what its strength would be if it were not crimped.
  • the crimping of the sliver prior to its passing through the inclined tubular passageway of the disk ⁇ or tube gear 23 minimizes the stretching of the sliver as it is withdrawn from the can 25 in subsequent processes and, accordingly, minimizes variations in the diameter or size of thc sliver as it is subsequently processed.
  • the improved lluted calender rolls have substantially reduced ⁇ the amount of variation in size or dialneter of the sliver as it is directed into the can and crimping of the sliver has maintained any variations therein substantially constant from the time they enter the can until the sliver has passed through subsequent machine processes, thus greatly improving the texture and quality of the roving and yarn subsequently made from such slivcrs.
  • each of the stationary shaft-supporting blocks 33 has a pair of ears 45 thereon which ovcrlie adjacent front and rear portions of thc corresponding calender roll stand 27 and each of the ears 45 has an adjustment screw 46 threaded therethrough whose lower end bears against the upper surface of the corresponding calender roll stand 27.
  • the speed of the sliver S-l is relatively high when the tinted calender rolls 34, 35 are closely intermeshed (FGURE 3) as compared to its speed when the rolls 34, 3S are loosely intermeshed because, the closer the iiutcd calender rolls 34, 35 of a unit are to cach other, the greater the surface area of the flutes cngagcd by thc sliver.
  • the flutes of each roll press the sliver into the grooves between the flutes of the mating roll further and more compactly as the rolls are adjusted closer together so that a greater amount of stock is drawn therebetween than is the case when they are adjusted ⁇ further apart from each other.
  • one sliver may be formed solely from cotton fibers, another may be formed from a blend of cotton fibers and synthetic fibers, etc.
  • FIGURES 7 through l2 there is shown the second form of the invention in which the improved fluted calender rolls are shown in association with a coiler head of the type used with carding machines, for example.
  • a carding machine is another embodiment of sliver processing instrumentalities.
  • the coiler head comprises a platform S which overlies the usual can, not shown, and which is supported on a hollow pedestal or post Sl, upwardly through which a conventionally driven shaft 52 extends,
  • the shaft S2 also extends through a gear box S3 tixed on the platform 5t) and in which gear box a pinion or gear 54 is positioned and fixed on the shaft 52.
  • the gear S4- meshes with a conventional tube gear or disk 55 having an upwardly and inwardly extending passageway or tube 56 thereon into which a sliver S-Z is directed by a pair of liuted calender rolls which are peculiar to the present invention and are similar to the calender rolls 34, 35 in FIGURES l, 2, 3, 4 and 6.
  • the gear box 53 has the usual cover or trumpet tongue 61 pivotally mounted thereon.
  • the trumpet tongue 61 has a conventional ⁇ trumpet 62 positioned therein for condensing the sliver as it is drawn from the carding machine, for example, and directing the same through the nip ofthe improved calender rolls 57, 58.
  • the upper end of the driven shaft 52 has a bevel gear 64 fixed thereon which meshes with a bevel gear 65 fixed on one end of a shaft 66 which is thc equivalent of the driven shaft 30 in the original form of the invention.
  • the calender roll 57 is fixed on the end of the shaft 66 remote from the gear 65 and the shaft 66 is journalcd in a bearing structure 67 carried by a support or bracket 70 which is suitably secured to or formed integral with the gear box 53 and extends inwardly and terminates short of the vertical plane of the open upper end of the tube or passageway EME.
  • the second or floating fluted calender roll S8 is in the form of a shell or tube and is pressed onto a bushing 71 which serves as the outer race of an anti-friction bearing and which has suitable grooves in the inner peripheral surface thereof in which circular rows of balls 72 are positioned, the inner surfaces of the balls 72 also being positioned in suitable grooves 73 formed in the periphery of a stationary shaft 74.
  • a bushing 71 which serves as the outer race of an anti-friction bearing and which has suitable grooves in the inner peripheral surface thereof in which circular rows of balls 72 are positioned, the inner surfaces of the balls 72 also being positioned in suitable grooves 73 formed in the periphery of a stationary shaft 74.
  • Opposite ends of bushing 71 nowadayse preferably provided with suitable lubricant seals 71a, 71h.
  • the stationary shaft 74 is fixed in a pivotcd adjustable bracket 75 which has a relatively broad outwardly projecting portion 76 thereon which is loosely penetrated by a shaft 77.
  • the shaft 77 is xed in a pair of upwardly projecting portions Sti integral with or suitably secured to the support 70. It will be observed in FIGURES 9 and l0 that the bracket 7S also has an ear portion 81 projecting inwardly therefrom and overlying the bearing assembly 67 in which shaft 66 is journaled.
  • the ear 81 has an adjustment screw or set screw 82 threaded therethrough which bears against the upper surface of the bearing assembly 67 and, by adjusting the screw 82, since the pivot shaft 77 is disposed subrtuntally below the lex/irl of the shaft 66, it is apparent that the floating fluted calender roll S may be adjusted toward and away from the driven liuted calender roll 57.
  • the flutes on the calender rolls 57, 5S are also provided with a pressure angle of eight degrees and it is therefore apparent that the calender rolls 57, 58 function in the same manner as the calender rolls 34, 35 of the first form of the invention to maintain traction between the sliver S-Z and the calender rolls as the calender rolls 57, 58 draw the sliver S-Z therebetween and feed the same into the tube 56 of the tube gear 5S. It is also apparent that the rolls 57, 58 severally crimp the sliver to maintain the substantially uniform density in the sliver ⁇ as it is directed into the corresponding can and to also impart increased tensile strength to the sliver. Of course, it is apparent that the roll 58 may be adjusted toward and away from the roll 57 by means of the screw 82, in ithe manner heretofore described, to accommodate slivers of varying types and/or sizes.
  • the speed of the sliver through the calender rolls is not necessarily dependent upon the speed of the shaft 52 or the machine with which the coiler mechanism may be associated. Instead, the speed of the sliver is determined, to a substantial extent, by the relative positions of the calender rolls. This is important in a carding machine, especially in view of the fact that variations in temperature and humidity, among other factors, may cause a given type of sliver to run slack, at times, and taut at other times. Such variations in sliver characteristics can be readily compensated ⁇ for merely by adjusting the screw 82 in the proper direction (FIGURES 7, 9 and l0).
  • a machine for processing textile fibers in sliver form said machine having processing instrumentalities and a coiler including a rotating inclined tube mounted for rotation about a vertical axis; the combination of an improved calender roll unit comprising a driven shaft, a second shaft extending parallel to the driven shaft, a first flutcd calender roll fixed on the driven shaft, a second iluted calender roll loosely journaled on the second shaft and meshing with the first roll, [and the nip of the flnted rolls being disposed closely above the open upper end of the inclined tube ami menus to adjuslrrbiy Vary the fries/'ting relations/'zip hcznecn the filtrati Callcenter rol/s (Uitl Io maintain than: in their adjusted relationship nu'ir'rchy the sliver ,is crimped mid tf'm amount 0f sliver drawn n'nucliafuf't'cn muy be
  • a drawing machine for processing textile fibers in sliver form, said machine having drafting rolls, a coiler including a rotating inclined tube mounted for rotation about a vertical axis and a trumpet spaced above the coiler; the combination of an improved calender roll unit comprising a driven shaft, a second shaft extending parallel to the driven shaft, said shafts extending horizontally between the trumpet and the coiler, a first fiutcd calender roll fixed on the driven shaft, a second liutcd calender roll loosely journaied on the second shaft and meshing with the first roll beneath said trumpet, '[and] the nip of the iiuted rolls being disposed closely above the open upper end of the inclined tube for drawing the sliver through the trumpet and into the tube and means to adiiistably vary the meshing relationship between the fluted caleiitier rolls and to maintain them in their adjuster! rclatio/is'hip itht'reby the sliver s cri
  • a coiler mechanism for receiving a length of sliver from a source and having means for ceiling the sliver into a can, and a rotating shaft disposed adjacent the coiling means; the combination of a first horizontal shaft journaled above the coiling means in a fixed part of said mechanism, a bracket pivoted on said fixed part for pivotal movement substantially parallel to said first shaft, gear means connecting the first shaft with the rotating shaft, a second horizontal shaft fixed to said bracket, extending substantially parallel to said first shaft and located between the pivot point of the bracket and the first shaft, a first iiuted calender roll fixed on the first shaft, a second tinted calender roll journaled on the seeond shaft and meshing with the first roll, the nip of the rolls being positioned for feeding the sliver into the coiling means, and means to adjust the bracket about its pivot point to vary the displacement between the mating surfaces of the tinted rolls to vary the speed at which the sliver is fed into the coiling means.
  • a drawing machine for processing textile fibers in sliver form, said machine having drafting rolls, spaced drawing roll stands cach provided with an inclined slot in its upper surface, a coiler including a rotating inclined tube mounted for rotation about a vertical axis and a trumpet spaced above the coiler; the combination of an improved calender roll unit comprising a driven shaft, a second shaft extending parallel to the driven shaft, said shafts extending horizontally between the trumpet and the coiler, a first uted calender roll fixed on the driven shaft, a second fiuted calender roll loosely journaied on the second shaft and meshing with the lirst roll beneath said trumpet, the nip of the liuted rolls being disposed closely' above the open upper end of the inclined tube for drawing the sliver through the trumpet and into the tube, said driven shaft being journaled in said stands adjacent said slots.
  • a machine for processing textile fibers in sliver form said machine having processing instrumentalities and a coiler including a rotating inclined tube mounted for rotation about a vertical axis; the combination of an improved calender roll unit comprising a driven shaft, a first fluted calender roll fixed on the driven shaft, a second fiuted calender roll supported for free rotational movement on an axis parallel to the axis of, and meshing with, the first roll, [and] the nip of the iiuted rolls being disposed closely above the open upper end of the inclined tube and means to adjustably vary the meshing relationship between the flntecl calender rolls and to mailitnin them in their adjusted relationship whereby the sliver is crimped ana' the amount of sliver drawn therebetween may be varied.
  • lt in a structure according to claim 9, means to adjustably vary the displacement between the first and second calender rolls] l1.
  • a machine for processing textile hbers in sliver form ,ratti machine having processing instrtuncntalites, a coiler for soiling the sliver and a trumpet positioned above the coiler and in close proximity thereto and throng/1 which the sliver is guided in its path of travel to the coiler; the combination of an improved calender roll unit positioned betiieerz the trumpet and the coiler comprising a hrst fltttefl eti/entier roll, means connected to said fluter!
  • a second )interi calender roll supportati for ,free rotational movement on an axis parallel lo the axis of, and meshing ii'itlz, the first roll, the nip of the fluter! rolls being disposed closely above the coiler amt means to adjustably vary the tticshing relationship between the fluter] calender rolls and to maintain lizenz in their adjuster! rtflationship ii'hereby the sliver is crimped unil the anton/it of sliver drawn therebetween may be variati.
  • a coiler mechanism for processing textile hbers in .sliver form, having rotatable means with an opening therein through which the .sliver passes for coiling the same frito a receptacle such as a can, and a trumpet positioned above said rotatable means and in Close proximity thereto nml through which the .sliver is guided in its path of travel, the combination of an improved calender roll unit positioned between the rotatable means and the tru/fipet ant!
  • a flared calender roll comprising a flared calender roll, means coitnected to sairl ,Hated roll for driving the Same, a second )lifted calender roll Supported for free rotational movement on an axis parallel to the axis of, and meshing with, the first fluter. roll, the nip of the finted rolls ⁇ being disposed closely above the opening in the rotatable means anti means to atljustably vary the meshing relationship between the tinted calender rolls and to maintain them in their adjusted relationship whereby the sliver is crimped and the amount of sliver draii'n therebetween may b varied.

Landscapes

  • Preliminary Treatment Of Fibers (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Description

Feb. 11, 1964 J. R. wHlTEHuRsT Re 25,520
MEANS FOR FEEDING sLIvERs To coLERs 4 Sheets-Sheet 1 Original Filed Sept. 12, 1955 INVENTOR: JOE ELWHITEH 1.1251",
BY GLYQ M ATTORNEYS Feb. 1l, 1964 J. R. wHlTEHuRsT Re- 25,520
MEANS FOR FEEDING sLIvERs To comms Original Filed Sept. l2. 1955 4 Sheets-Sheet 2 lui n Illlllll/ lll 111111-111' INVENTOR: JOE- R. WmTEHUraT BY @MLM ATTORNEYS Feb. l1, 1964 J. R. wHlTEHURsT Re. 25,520
MEANS FoR FEEDING sLIvERs To coILERs 4 Sheets-Sheet 3 Original Filed Sept. 12, 1955 5%?.- INVENTOR:
OE 12. WHITEHURST BY @455mb ATTORNEYS Feb. 1l, 1964 J, R, wHn-EHURST Re. 25,520
ms FOR FEEDING SLIVERS To COILERS 4 Sheets-Sheet 4 Original Filed Sept. 12. 1955 INVENTOR. JOE WHsTE-HUQST Y rw uw ATTORNEYS United States Patent O 25,520 h'iEANS FR FEEDING SLIVERS T0 CGELERS Joe R. Whitehurst, Bessemer City, N11, assigner to Ideal Industries, Inc., Bessemer City, NEC., a corporation f North Carolina Original No. 2,878,527, dated Mar. 24, 1959, Scl-. No. 533,735, Sept. 12, 1955. Application for reissue Mar. 22, 1961, Ser. No. 97,710
it) Claims. (Cl. 19159) llfatter enclosed in heavy brackets Il appears in li original patent but forms no part of this reissue specification; matter printed in italics indicates the additions made hy reissue.
This invention relates to coiler mechanisms and, more especially, to improvements in calender rolls utilized for feeding strands of siiver from drawing frames, carding machines and other sliver processing machines into coller mechanisms which coil the slivcrs into cans.
As is well known, coiler mechanisms include a coiler head having a driven disk or tube gear provided with an inclined tubular passageway for directing sliver from a pair of calender rolls downwardly and outwardly from the center of the disk or tube gear to bc discharged from the lower end thereof in oil-center relation to the axis thereof to forni the sliver into coils in a can positioned beneath the dish or tube gear. Heretofore, the calender rolls have had smooth peripheral surfaces with both of the calender rolls of `a pair being driven at constant speeds and at the same peripheral speeds and this would cause the calender rolls to rotate varying amounts, or slip, relative to the sliver being pulled thereby through the usual trumpet, due to the lack of sutiicient traction between the calender rolls and the sliver. This, in turn, would result in uneven density and thickness of the sliver throughout its length.
in addition, the smooth peripheral surfaces on the calen""" rolls heretofore employed have pressed the ibers together to such extent as to remove rnost or all of the crimp previously formed in the sliver during the drafting of the tlc-ers on, for example, a drawing inachine. Also, since the types of bers in and the size of different slivers may vary, in order to provide for the proper speed of movement of the sliver at the nip of the calender rolls, it has been necessary heretofore to frequently change gears which transmit rotation from the drawing rolls to the calender rolls.
lt is an olfjot of this invention to provide improved calender roll unit for a coiler mechanism comprising first second tluted calender rolls in which only the first lc der rolt is driven and the first ca i der roll imparts rotation to the second calender roll by interinos?" @agement with the tintes thereof and by enr.v t c rolls with the sliver therebetween, thus insuring ample tr ction between the sliver passing through nip of the ca endcr rolls so the calender rolls cannot slip relative to the sliver and also forming a crimp in the sliver as it passes through the nip of the calender rolls. The crimp formed in the sliver binds the fibers together so as to substantially increase the tensile strength of the sliver es corn ated to what it would be in the absence E the crimp so the sliver will not become torn :apart as it is subsequently withdrawn from the coller cans.
lt is another object of this invention to provide apparatus of the character descrilrted whc'ein the flutes of the calender rolls are provided with a pressure angle ci eight deg-tess in order to more ellectivciy produce the desired crimp in the sliver, it being well known that, heretofore, the flutes of drnttinc rolls or the teeth of spur gears, for example, have been provided with a pressure angle of approximately fourteen and oncdial degrees.
lt is still another object of this invention to provide Reissued Feb. 11, 1964 a calender roll unit for coilers wherein a first uted calender roll is (wed on a driven shaft and a second tinted calender roll meshing therewith is rotatably mounted on a stationary shaft with means for adjusting the stationary shaft toward and away from the driven shaft to thereby adjust thc speed at which sliver is drawn through the nip of the calender rolls to accommodate slivers of varying size and density. This variation in sliver speed is due to the greatcr surface area of the flutes of the two calender rolls which is contacted by the sliver when the calender rolls are close together as compared to such surface arca when the calender rolls are spaccd substantially spart.
Sonie of the objects of the invention having been stated, other objects will appear as the description proceeds when taken in connection with the accompanying drawings, in which- IflGURE l is a fragmentary' top plan view of a portion of a drawing frame showing a pair of the improved calender roll units mounted thereon;
FIGURE 2 is an elevation, partially in section, taken substantially along line 2*-2 in FIGURE l showing the relationship of thc coiler mechanism to the improved calender roll unit;
FEGURE 3 is an enlarged fragmentary vertical sectional View taken substantially along line 3 3 in FIGURE l;
FlGUliE 4 is a fragmentary sectional plan view taken substantially along line l-t` in FlGUllE 3;
FIGURE 5 is a detail of one of the blocks for supportthe adjustable stationary shaft on which the lloating or idler tlutcd calender roll of cach pair is rotatably mounted;
FlGURE 5 is a somewhat schematic vertical sectional view, on a reduced scale, falten substantially along line 6 o in FIGURE l;
FEGURE 7 is a fragmentary elevation of the upper portion ot a coiicr head of .he type get'terally used in association with carding ma rines showing another form of calender roll unit embocysng the principles of the prescrit invention and showing the cover or trumpet tongue for the calender roll unit in open position;
llGUllE 8 is a transverse vcineul sectional view taken substantially along l i @-3 in Fl URE 7 and v wing the cover for the calender roll unit in closed or lowered position;
'iiGURE 9 is a fragmentary top alan view of the structure shown in FiGUlE 7, :riso showing the cover for the calender roll unit in raised or open position',
FGURE ld is an enlarged transverse vertical sectional view taken substantially along line Titiiti in FIGURE 9 and showing the means for adjusting the idler fluted calender roll relative to the driven calender' roll;
FEGURE 1l is a longitudinal sectional plan view taken subL s. 'ally along linc il-ll in FIGURE 1G;
FlGUiE l2 is an enlarged fragmentary and somewhat schematic end view of the luted calender rolls looking substantially along line 12-l`2 in FGURE 9.
" .f invention is embodied in two forms in the drawrein the iirst form of the invention is shown in fr l through 6 in association with a drawing freine and, in FGURES I through l2 the invention is shown in association with a coilcr head of the type used in association with a carding machine. The drawing frame shown in FiGURES l, 2 and 6 comprises an clongated frame or beam lo having a plurality of longitudinally spaced brackets or roll stand supports il fixed thereon, on each of which plurality of conventional bearings l5 are mounted. The bearings 13 have conventional driven bottom drafting rolls l@ and top drafting rolls 16 journalcd therein which exemplify one embodiment of sliver processing instrumentalities and beto-'een which strands of textile bers S pass as they arc attenuated in the usual manner. The strands S pass forwardly from the rolls la, i6 and are condensed through corresponding trumpets 17 each of which is associated with a corresponding one of thc improved calender roll units, broadly designated at 20, there being a plurality of such calender roll units 20, cach of which directs the slivers condensed by thc corresponding trumpet 17 into and through an inclined tube 22 carried by a disi; or tube gear 23.
The disk or tube gear 23 is driven in the usual manner to deposit the sliver S-1 formed from the sliver strands S in coils in a can 25 mounted on a rotatable base 26, which base 26 is rotated by conventional means, not shown, in timed relation to the disk or tube gear 23.
The drawing frame is shown in FIGURES l, 2 and 6 as being equipped with conventional calender roll stands 27 which are shown as being formed integral with the brackets or roll stand supports 11 and a driven calender roll shaft 30 is journaled in the stands 27 and is driven by conventional gearing, not shown, to rotate in proper timed relation to the drafting rolls 14, 16. Such coriventional gearing includes change-gears for adjusting the speed of the calender rolls relative to the drafting rolls 14, 16. The improved calender roll units obviate the necessity of changing the gears to adjust the rate at which the sliver S-l is fed into the coiler tube 22, as will be further described later in this context.
lt will be noted in FIGURE 2 that the upper surface of each calender roll stand 27 is provided with a forwardly and downwardly inclined slot 32 therein for reception of improved adjustable stationary calender-roll-sliaft-supporting blocks 33 which blocks 33 are parts of the present invention. The blocks 33 are restrained from endwise movement in the slots 32 by pins or screws 33a.
The improved calender roll units 2() each includes a pair of tinted calender rolls 34, 3S, the tirst calender roll 34 being fixed on the driven calender roll shaft 30 and the second calender roll 35 being loosely or rotatably mounted on a shaft 36. Opposite ends of the shaft 36 are fixed iii the corresponding blocks 33. It is customary to provide a separate shaft for every two idler calender rolls. Therefore two of the improved calender roll units 20 are associated with each shaft 36, but shaft 30 is common to all such units on a given drawing frame.
it will he noted in FIGURES 3 and 4 that the flutes on the improved calender rolls 34, 35 have pressure angles of eight degrees as compared to the usual fourteen and one-half degrees of spur gears and fluted rolls such as are normally used as drafting rolls and, in order to minimize the frictional contact between the shaft 36 and the second fluted calender roll 35, it will be observed in FIG- URES 3 and #t that the second calender roll 3S is tubular and is mounted on the shaft 36 by means of anti-friction bearings. In this instance, the anti-friction bearings are shown in the forrn of a pair of circular rows of balls 37 which iit in complementary grooves 40 and 41 formed in the proximal surfaces of the shaft 40 and the calender roll 35 lt is preferable that a suitable lubricant is provided within the calender roll 35 and, therefore, suitable lubricant seals 42 may be provided oil opposite ends of the tubular calender roll 35.
Since the shaft 36 is stationary and the second calender rolls 35 are loosely jo-urnaled on the shaft 36, it is apparent that the second calender rolls 35 are driven solely by the corresponding first calender rolls 34 and by the sliver passing through the nip of the calender rolls 34, 35. Accordingly. thc flutes of the calender rolls 34, 35 insure that the rolls cannot slip relative to thc sliver S4 passing therebetween, thereby minimizing the variations in thickness of the sliver passing therebetween. Also, the utes, and particularly' the pressure angle of the utes, causes the sliver S- to be severally crimped as it passes through the nip of the ilutcd calender rolls thereby cornpressing the fibers at closely spaced points to an extent heretofore unattainable and thus substantially increasing 4 the tensile strength of the sliver `S-l as compared to what its strength would be if it were not crimped.
The crimping of the sliver prior to its passing through the inclined tubular passageway of the disk `or tube gear 23 minimizes the stretching of the sliver as it is withdrawn from the can 25 in subsequent processes and, accordingly, minimizes variations in the diameter or size of thc sliver as it is subsequently processed. Heretofore, in using conventional types of snioothtaced calender rolls, there has `been recurring variations of eighteen percent in the diameter or size of the sliver throughout its length and, without crimping the sliver, as has heretofore been the case, when the sliver has subsequently been withdrawn from the can, it has stretched an average of approximately three and one-halt percent and this has caused as much or rnorc than fifty percent variation in adjacent portions orf the sliver throughout its length as it was withdrawn from the can in subsequent processing operations. The improved lluted calender rolls have substantially reduced `the amount of variation in size or dialneter of the sliver as it is directed into the can and crimping of the sliver has maintained any variations therein substantially constant from the time they enter the can until the sliver has passed through subsequent machine processes, thus greatly improving the texture and quality of the roving and yarn subsequently made from such slivcrs.
Referring to FIGURES l, 2 `and 5, it will be observed that each of the stationary shaft-supporting blocks 33 has a pair of ears 45 thereon which ovcrlie adjacent front and rear portions of thc corresponding calender roll stand 27 and each of the ears 45 has an adjustment screw 46 threaded therethrough whose lower end bears against the upper surface of the corresponding calender roll stand 27. Thus, by adjusting the screws 46, since opposite sides of the blocks [32] 33 engage angularlydisposed surfaces of the openings 32 formed in the corresponding calender roll stands 37, it is apparent that the shaft 36 and the floating calender rolls 35 journalcd thereon are adjusted toward and away from the driven shaft 3i) and the driven calender rolls 34, respectively, to accommodate various kinds and/or sizes of slivcrs.
Since the floating calender roll 35, in each instance, is driven solely by the stock passing through the nip of the calender rolls 34, 35, this obviates the necessity of providing different sizes of gears between the main drive of the machine or thc drafting rolls 14, 16 and the shaft 3i), as has heretofore been required, whenever the sliver is drawn through the nip of the calender rolls at an undesirable rate of speed. The speed of the sliver S-l is relatively high when the tinted calender rolls 34, 35 are closely intermeshed (FGURE 3) as compared to its speed when the rolls 34, 3S are loosely intermeshed because, the closer the iiutcd calender rolls 34, 35 of a unit are to cach other, the greater the surface area of the flutes cngagcd by thc sliver. In other words, the flutes of each roll press the sliver into the grooves between the flutes of the mating roll further and more compactly as the rolls are adjusted closer together so that a greater amount of stock is drawn therebetween than is the case when they are adjusted `further apart from each other.
This is one of the most important features of the present invention because it often happens that it is desirable to process different types of sliver-s in adjacent roll sections and calender roll units of a given drawing frame or the lille. For example, one sliver may be formed solely from cotton fibers, another may be formed from a blend of cotton fibers and synthetic fibers, etc. This has not been possible heretofore due to the fact that all slivers on a given machine had to be drawn through the calender rolls. at the same speed, with the result that one or more slivers would become `too taut or break between the drafting zone and thc calender rolls while other slivcrs would become unduly slrickened. This condition is overcome with the improved tlutcd calender' roll units 2t) because the displacement at the nip of mating 'Fluted calender rolls is adjustable independently of the rolls of adjacent units. This is true even where the tinted idler calender rolls 3S of two adjacent units 29 are mounted on a same shaft, since the block 33 at either end of each shaft 36 may be adjusted toward or away from ithe driving shaft 3() independently of the block 33 at the other end of the corresponding shaft.
SECOND FORM OF INVENTION Referring to FIGURES 7 through l2, there is shown the second form of the invention in which the improved fluted calender rolls are shown in association with a coiler head of the type used with carding machines, for example. A carding machine is another embodiment of sliver processing instrumentalities. In this instance, the coiler head comprises a platform S which overlies the usual can, not shown, and which is supported on a hollow pedestal or post Sl, upwardly through which a conventionally driven shaft 52 extends, The shaft S2 also extends through a gear box S3 tixed on the platform 5t) and in which gear box a pinion or gear 54 is positioned and fixed on the shaft 52. The gear S4- meshes with a conventional tube gear or disk 55 having an upwardly and inwardly extending passageway or tube 56 thereon into which a sliver S-Z is directed by a pair of liuted calender rolls which are peculiar to the present invention and are similar to the calender rolls 34, 35 in FIGURES l, 2, 3, 4 and 6.
The gear box 53 has the usual cover or trumpet tongue 61 pivotally mounted thereon. The trumpet tongue 61 has a conventional `trumpet 62 positioned therein for condensing the sliver as it is drawn from the carding machine, for example, and directing the same through the nip ofthe improved calender rolls 57, 58. The upper end of the driven shaft 52 has a bevel gear 64 fixed thereon which meshes with a bevel gear 65 fixed on one end of a shaft 66 which is thc equivalent of the driven shaft 30 in the original form of the invention. The calender roll 57 is fixed on the end of the shaft 66 remote from the gear 65 and the shaft 66 is journalcd in a bearing structure 67 carried by a support or bracket 70 which is suitably secured to or formed integral with the gear box 53 and extends inwardly and terminates short of the vertical plane of the open upper end of the tube or passageway EME.
Heretofore, it has been the usual practice to drive the second calender roll 58 by means of suitable gears lixed on the shaft 66 and on a shaft on which the second calender roll 58 was lxedly mounted. However, in this instance, the second or floating fluted calender roll S8 is in the form of a shell or tube and is pressed onto a bushing 71 which serves as the outer race of an anti-friction bearing and which has suitable grooves in the inner peripheral surface thereof in which circular rows of balls 72 are positioned, the inner surfaces of the balls 72 also being positioned in suitable grooves 73 formed in the periphery of a stationary shaft 74. Opposite ends of bushing 71 iare preferably provided with suitable lubricant seals 71a, 71h.
The stationary shaft 74 is fixed in a pivotcd adjustable bracket 75 which has a relatively broad outwardly projecting portion 76 thereon which is loosely penetrated by a shaft 77. The shaft 77 is xed in a pair of upwardly projecting portions Sti integral with or suitably secured to the support 70. It will be observed in FIGURES 9 and l0 that the bracket 7S also has an ear portion 81 projecting inwardly therefrom and overlying the bearing assembly 67 in which shaft 66 is journaled. The ear 81 has an adjustment screw or set screw 82 threaded therethrough which bears against the upper surface of the bearing assembly 67 and, by adjusting the screw 82, since the pivot shaft 77 is disposed subrtuntally below the lex/irl of the shaft 66, it is apparent that the floating fluted calender roll S may be adjusted toward and away from the driven liuted calender roll 57.
The flutes on the calender rolls 57, 5S are also provided with a pressure angle of eight degrees and it is therefore apparent that the calender rolls 57, 58 function in the same manner as the calender rolls 34, 35 of the first form of the invention to maintain traction between the sliver S-Z and the calender rolls as the calender rolls 57, 58 draw the sliver S-Z therebetween and feed the same into the tube 56 of the tube gear 5S. It is also apparent that the rolls 57, 58 severally crimp the sliver to maintain the substantially uniform density in the sliver `as it is directed into the corresponding can and to also impart increased tensile strength to the sliver. Of course, it is apparent that the roll 58 may be adjusted toward and away from the roll 57 by means of the screw 82, in ithe manner heretofore described, to accommodate slivers of varying types and/or sizes.
Here again, it is important to note that the speed of the sliver through the calender rolls is not necessarily dependent upon the speed of the shaft 52 or the machine with which the coiler mechanism may be associated. Instead, the speed of the sliver is determined, to a substantial extent, by the relative positions of the calender rolls. This is important in a carding machine, especially in view of the fact that variations in temperature and humidity, among other factors, may cause a given type of sliver to run slack, at times, and taut at other times. Such variations in sliver characteristics can be readily compensated `for merely by adjusting the screw 82 in the proper direction (FIGURES 7, 9 and l0).
It is thus seen that I have provided improved calender roll units for directing sliver into coiler mechanisms wherein the calender rolls are iiuted with `the flutes being provided with eight degree pressure angles instead of the more commonly used fourteen and one-half degree pressure angles and wherein only one of the calender rolls of a pair is driven while the other of the calender rolls of said pair is a floating roll or is loosely mounted so as to be driven solely by the contact of the stock passing through the nip of the complementary iiuted calender rolls and whereby the calender rolls function to insure `that the sliver is uniformly passed through `the nip of the calender rolls without slippage; to control the speed at which the sliver is fed to the tube gear by the calender rolls; and to cause crimping of the Sliver at closely spaced intervals to thereby substantially lend to the tensile strength of `the sliver as it is subsequently directed into thc can so the sliver will not telar apart or become abnormally stretchcd during the subsequent drawing of the sliver from the cans and in subsequent sliver processing operations.
In the drawings and specification there has been set forth a preferred embodiment of the invention and although specific terms are employed, they are used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention being defined in the claims.
I claim:
l. In a machine for processing textile fibers in sliver form, said machine having processing instrumentalities and a coiler including a rotating inclined tube mounted for rotation about a vertical axis; the combination of an improved calender roll unit comprising a driven shaft, a second shaft extending parallel to the driven shaft, a first flutcd calender roll fixed on the driven shaft, a second iluted calender roll loosely journaled on the second shaft and meshing with the first roll, [and the nip of the flnted rolls being disposed closely above the open upper end of the inclined tube ami menus to adjuslrrbiy Vary the fries/'ting relations/'zip hcznecn the filtrati Callcenter rol/s (Uitl Io maintain than: in their adjusted relationship nu'ir'rchy the sliver ,is crimped mid tf'm amount 0f sliver drawn n'nucliafuf't'cn muy be varied.
E2. In a structure according to claim l, means for adjusting the second shaft to vary the displacement between the mating surfaces of the first and second tinted rolls] 3. A structure according to claim l, wherein the flutes on the [iuted rolls each has a pressure angle of eight degrees.
4. in a drawing machine for processing textile fibers in sliver form, said machine having drafting rolls, a coiler including a rotating inclined tube mounted for rotation about a vertical axis and a trumpet spaced above the coiler; the combination of an improved calender roll unit comprising a driven shaft, a second shaft extending parallel to the driven shaft, said shafts extending horizontally between the trumpet and the coiler, a first fiutcd calender roll fixed on the driven shaft, a second liutcd calender roll loosely journaied on the second shaft and meshing with the first roll beneath said trumpet, '[and] the nip of the iiuted rolls being disposed closely above the open upper end of the inclined tube for drawing the sliver through the trumpet and into the tube and means to adiiistably vary the meshing relationship between the fluted caleiitier rolls and to maintain them in their adjuster! rclatio/is'hip itht'reby the sliver s crimped and the amount of sliver drawn therebetween may be varied.
5. A structure according to claim 4, wherein the flutes on the tinted rolls each has a pressure angle of eight degrees.
6. 1n a coiler mechanism for receiving a length of sliver from a source and having means for ceiling the sliver into a can, and a rotating shaft disposed adjacent the coiling means; the combination of a first horizontal shaft journaled above the coiling means in a fixed part of said mechanism, a bracket pivoted on said fixed part for pivotal movement substantially parallel to said first shaft, gear means connecting the first shaft with the rotating shaft, a second horizontal shaft fixed to said bracket, extending substantially parallel to said first shaft and located between the pivot point of the bracket and the first shaft, a first iiuted calender roll fixed on the first shaft, a second tinted calender roll journaled on the seeond shaft and meshing with the first roll, the nip of the rolls being positioned for feeding the sliver into the coiling means, and means to adjust the bracket about its pivot point to vary the displacement between the mating surfaces of the tinted rolls to vary the speed at which the sliver is fed into the coiling means.
7. A structure according to claim 6, wherein the flutes on the iiuted rolls each has a pressure angle of eight degrees.
8. In a drawing machine for processing textile fibers in sliver form, said machine having drafting rolls, spaced drawing roll stands cach provided with an inclined slot in its upper surface, a coiler including a rotating inclined tube mounted for rotation about a vertical axis and a trumpet spaced above the coiler; the combination of an improved calender roll unit comprising a driven shaft, a second shaft extending parallel to the driven shaft, said shafts extending horizontally between the trumpet and the coiler, a first uted calender roll fixed on the driven shaft, a second fiuted calender roll loosely journaied on the second shaft and meshing with the lirst roll beneath said trumpet, the nip of the liuted rolls being disposed closely' above the open upper end of the inclined tube for drawing the sliver through the trumpet and into the tube, said driven shaft being journaled in said stands adjacent said slots. a block adjustably mounted in each slot, opposite ends of the second shaft being fixed in adjacent pairs ot" said blocks, ears on the Lipper end of each block overlying adjacent portions of the corresponding roll stands, adjustment screws threaded through said ears and engaging said portions, and said slots being inclined upwardly and away from the driven shaft whereby adjustment of the screws adjusts the displacement between the 8 mating surfaces of the tinted rolls to vary the speed of the sliver passing therebetween.
9. in a machine for processing textile fibers in sliver form, said machine having processing instrumentalities and a coiler including a rotating inclined tube mounted for rotation about a vertical axis; the combination of an improved calender roll unit comprising a driven shaft, a first fluted calender roll fixed on the driven shaft, a second fiuted calender roll supported for free rotational movement on an axis parallel to the axis of, and meshing with, the first roll, [and] the nip of the iiuted rolls being disposed closely above the open upper end of the inclined tube and means to adjustably vary the meshing relationship between the flntecl calender rolls and to mailitnin them in their adjusted relationship whereby the sliver is crimped ana' the amount of sliver drawn therebetween may be varied.
lt). in a structure according to claim 9, means to adjustably vary the displacement between the first and second calender rolls] l1. In a machine for processing textile hbers in sliver form, ,ratti machine having processing instrtuncntalites, a coiler for soiling the sliver and a trumpet positioned above the coiler and in close proximity thereto and throng/1 which the sliver is guided in its path of travel to the coiler; the combination of an improved calender roll unit positioned betiieerz the trumpet and the coiler comprising a hrst fltttefl eti/entier roll, means connected to said fluter! roll for driving the same, a second )interi calender roll supportati for ,free rotational movement on an axis parallel lo the axis of, and meshing ii'itlz, the first roll, the nip of the fluter! rolls being disposed closely above the coiler amt means to adjustably vary the tticshing relationship between the fluter] calender rolls and to maintain lizenz in their adjuster! rtflationship ii'hereby the sliver is crimped unil the anton/it of sliver drawn therebetween may be variati.
l2. In a coiler mechanism, for processing textile hbers in .sliver form, having rotatable means with an opening therein through which the .sliver passes for coiling the same frito a receptacle such as a can, and a trumpet positioned above said rotatable means and in Close proximity thereto nml through which the .sliver is guided in its path of travel, the combination of an improved calender roll unit positioned between the rotatable means and the tru/fipet ant! comprising a flared calender roll, means coitnected to sairl ,Hated roll for driving the Same, a second )lifted calender roll Supported for free rotational movement on an axis parallel to the axis of, and meshing with, the first fluter. roll, the nip of the finted rolls` being disposed closely above the opening in the rotatable means anti means to atljustably vary the meshing relationship between the tinted calender rolls and to maintain them in their adjusted relationship whereby the sliver is crimped and the amount of sliver draii'n therebetween may b varied.
References Cited in the file of this patent or the original patent UNITED STAT ES PATENTS 532,495 Threlfali lan. 8, i895 572,433 Meats et al Dec. l, 1896 638,975 Mills et al Dec. l2, i899 8014?. Birch Oct. 24, i995 95LSS3 Wessel Mar. 15, 1910 1,825,784 Engel Oct. 6. 193i 2,'119320 Lohrlre Apr. 22, 1947 2,693,008 Upton et al Nov. l, 1954
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Publication number Priority date Publication date Assignee Title
US3304584A (en) * 1964-10-07 1967-02-21 Maremont Corp Drafting mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3304584A (en) * 1964-10-07 1967-02-21 Maremont Corp Drafting mechanism

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