USRE23469E - Automatic water strainer - Google Patents

Description

March 4, 1952 4 I w. H. ZOLLINGER 9 AUTOMATIC WATER STRAINER 1 5 Sheets-Sheet 2 Original Filed Aug. 9,1944

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March 4, 1952 w. H. ZOLLINGER AUTOMATIC WATER SIRAINER 5 Sheets-Sheet 3 Original Filed Aug. 9. 1944 20%; w firm.

March 4, 1952 w. H. ZOLLINGER AUTOMATIC WATER STRAINER ori inal Filed Aug. 9. 1944 '5 Sheets-Sheet 4 March 4, 1952 W. H. ZOLLINGER AUTOMATIC WATER STRAINER Original Filed Aug. 9. 1944 5 Sheets-Sheet 5 Reissued Mar. 4, 1952 AUTOMATIC WATER STRAINER Walter H. Zollinger, Bethlehem,

Pa., assignor to Bethlehem Steel Company, a corporation of Pennsylvania Original No. 2,441,526, dated May No. 548,637, August 9, 1944.

19, 1949, Serial No. 77,421

reissue February 11 Claims.

11, 1948, Serial Application for Matter enclosed in heavy brackets appears reissue specification; matter printed in italics indicates the additions made by reissue.

My invention relates in general to a new and improved straining apparatus for fiuids, and more particularly to an automatic self-cleaning water strainer or filter.

Mechanical water strainers of all types tend to clog easily and reouire thorough cleansing of their filter surfaces at more or less frequent intervals, depending largely, of course, upon the nature and quantity of the impurities to be separated, but generally several times every hour.

The best mode of accomplishing this is by back-washing with the filtered water, but as usually practiced this has. certain disadvantages. Some strainers, for instance, continuously wash small segments of the filter surface in rotation, which is wasteful of water and wearing on the filter. Others back-wash at regularly timed intervals, which may or may not be the times when it is most needed. Virtually all require a. number of tight-fitting special valves, such as sleeve valves, which clog easily, are quite expensive, and are now especially difficult to procure in large and off-standard sizes.

One object of my invention, therefore, is a more efficient large-capacity strainer which will automatically clean itself as required without wasting filtered water unnecessarily or interrupting the supply.

Another object is a pressure-responsive control mechanism which will back-wash the filter elements in a definite predetermined sequence.

A further object is a multiple-element strainer which is very simple and economical in construction and operation, and with its major operating parts easily accessible for repairs or changes.

Still other objects and purposes of this invention will appear hereinafter in the specification and in the appended claims.

Having above given a general description of the advantages of my invention, I shall now in order to make the same more clear refer to the annexed five sheets of drawings forming a part of this specification and in which like charactors of reference indicate like parts:

Figure l is a sectional elevation of the strainer taken along the line I-l of Fig. 2;

Fig. 2 is a top plan view of the strainer with the pumping unit and piping;

Fig. 3 is a side elevation of the strainer showing the connection between the valve-operating cylinders and the pumping" unit;

Fig. 4 is a sectional elevation ofone of the valve-operating cylinders;

Fig. 5 is a side elevation showing the distributor valve piping;

in the original patent but forms no part of this Fig. 6 is a diagrammatic view of the piping associated with the pumping unit, which unit is indicated in dotted lines;

Fig. I'is a top plan view of the rotor of the distributor valve;

Fig. 8 is a section taken on line 8-8 of Fig. 7;

Fig. 9 is a fragmentary section taken on the line 9-9 of Fig. 7;

Fig. 10 is a top plan view of the body portion of the distributor valve;

Fig. 11 is an inverted sectional elevation taken on the line II-ll of Fig. 10;

Fig. 12 is a fragmentary section of one of the ports in the valve body;

Fig. 13 is an inverted side elevation of the gear reduction unit showing the cam and limit switch;

Fig. 14 is a side elevation of the reverse side of the gear reduction unit showing the distributor valve;

Fig. 15 is a section taken on the line l5-l5 of Fig. 13;

Fig. 16 is a top plan view of the pumping unit;

Fig. 17 is a wiring diagram of the automatic pressure control means; and

Fig. 18 is a vertical section of the differential pressure controller used.

As shown in the drawings, my invention comprises broadly, in combination, the strainer l, the pressure differential controller 2, the pumping unit 3, the distributor valve 4, the back-wash valve actuating cylinders 5, 6 and I, and their associated wiring and piping systems.

The strainer l comprises the substantially ovoid metal shell or casing 8, provided with the raw-water inlet pipe 9 and filtered-water outlet pipe I0 at its respective ends. Welded partition plates H and I2 divide the casing 8 into a rawwater chamber l3 and a filtered-Water chamber H. The upper partition plate I I and the bottom plate I5 are each provided with circular orifices I6 adapted to receive the three open-ended perforated cylindrical filter baskets l1, l8 and I9, which baskets may be constructed as shown in Fig. 1 of zinc-plated steel or the like and are arranged to function normally in parallel to provide a large effective area. At the top of each said basket is located one of the strainer valves 20, which through the linkage means M is connected to one of the hydraulic cylinders 5, 6 or 1 for opening and closing said valve 20. These strainer valves 20 do not need to close tightly, as any leakage will not appreciably affect the operation, so the fiat metal discs shown will serve as Well or better for valve closures than more expensive fittings.

The open bottom of each reservoir or storage tank 42,

legs 43 or the like, and containing oil or other tric motor 39, through its shaft basket is connected by the pipe 24, 25 or 26 to a back- wash gate valve 21, 28 or 29, each of which is in turn connected to its respective hydraulic cylinders 5, 6 or 1 by the linkage 2I in such a manner that when its strainer valve 29 is opened the back-wash valve is closed, and vice versa.

The differential pressure controller 2 is of the ring-balance recorder type shown in Fig. 18, and comprises a hollow ring-body 39 rotatably mounted on the knife edge bearing 3| and partially filled with a sealing fluid such as oil, mercury or the like. Said ring-body 39 is divided by the upper partition 32 into the two compartments shown, one of which connects by flexible tube 33 to the inlet 9 and the other by similar tube 34 to the outlet I9 of the strainer I. The torque due to differences in pressure is opposed and partially balanced by the counterweight 35, the range of the control depending upon the size of said counterweight, which may be of any desired value.

As shown in the wiring diagram of Fig. 17, a source of three-phase alternating current or other suitable current, provided with a disconnect switch 36, is connected to the magnetic starter 31, which is actuated by the mercury switch 38 on the pressure differential controller 2 to start the motor 39. A mercury limit switch 49 in parallel with said switch 38 is adapted to be operated by the indented disc timer cam 4| as hereinafter described.

The pumping unit 3, as shown in Figs. 6 and 16, comprises the substantially rectangular supported on suitable hydraulic fluid. Upon the top plate 44 of said tank is bolted screen cover plate 45 and plug 46 for filling the tank 42,-and the electric motor 39, whose shaft 41 is connected by the pulley 48 and belt 49 to the gear reducer 59, and by the coupling to the rotary pump 52. The outlet 53 of the tank 42 is connected by the elbow 54, pipe 55, union 56, pipe 51, elbow 58, and pipe 59 to the input side of said pump 52, the output side of said pump connecting by the pipe 69, elbow BI, and pipe 62 to the T 63. One branch of said T 63 connects by the pipe 64, union 65, and pipe 66 to the distributor valve 4, and the other branch of said T 63 connects by the pipe 61 to the T 69.

The pressure gauge 69 is mounted on the latter I T 68, which connects by the pipe 19, union 1I, pipe 12, elbow 13, pipe 14, elbow 15, pipe 16 and coupling 11 to the pressure relief valve 18. 'The barrel 19 of said relief valve 18 is perforated to relieve excessive pressure, which will push upward the plunger 89 against the spring washer 8| and the spring 82. The force of this spring 82 against the spring washer 83 is adjustable by means of the square-headed threaded rod 84 in the flanged nut 85 and secured to the top plate 44 and locked by the hexagonal nut 96. Oil from the distributor valve 4 is also returnable to the tank 42 through the coupling 91, bent pipe 88, elbow 89, and return pipe 99.

Referring to Figs. 13 to 15, inclusive, the elec- 41, pulley 48 and belt 49, passing over the adjustable belt-tightening pulley 9|, is enabled to rotate the pulley 92 on the shaft 93 of the gear reducer 59. With particular reference to Fig. 15, it will be noted that the upper pinion 94 on the shaft 93 is keyed thereto and drives the upper gear 95 on shaft 91, while all the other pinions on shafts 93 and 91 are keyed to the gears 95 with the gear 96 keyed to the shaft 91. The reduction in speed from the shaft 93 to the shaft 91 which is-efi'ected by said gear reducer 59 is from approximately 1135 R. P. M. to 0.839 R. P. M., or about 1367 to l. Said shaft 91 has its upper end connected to the indented disc cam 4| actuating the mercury limit switch 49 and its lower end connected to the rotor 98 of the distributor valve 4.

Said distributor valve 4, for the three-basket strainer shown, is an eight-way bronze valve comprising a cover portion 99 having an inlet port I 99 connecting to the pipe 66, a round rotor portion 98 as in Figs. 7, 8 and 9 having a distributing aperture IN, and a body portion I92 as in Figs. 10, 11 and 15, having the seven outlet ports I93, I94, I95, I96, I91, I98 and I99. Gland II9, packing III, gasket II2, spring seat 3 and spring II4 permit operation without leakage or loss of pressure.

The outlet ports I93, I94, I95, I96, I91 and I98 connect in sequence through the piping II5 to the lower and upper inlet openings H6, H1, H8, I I9, I29 and I2I of the hydraulic cylinders 5, 6 and 1. Coupling 81 connects to the outlet port I99.

The hydraulic cylinders 5, 6 and 1 are identical in construction, as shown in Figs. 1 and 4. The piston I22 in each of said hydraulic cylinders is operatively connected to the valve system as aforesaid by the linkage 2 I, comprising a rod I23 to back- wash gate valves 21, 28 or 29, and the yoke I24, bell-crank I25 pivoting on support I26, link I21, bell-crank I28 pivoting on support I 29 and socket I39 on lift-rod I3I secured to strainer valve 29.

In operation, the back-washing of the baskets I1, I8 and I9 is fully automatic and a given sequence, as follows: Whenever the pressure differential between the inlet 9 and the outlet I9 of the strainer I reaches the point which has been found to indicate a detrimental clogging of the baskets, the alteration in the balance of inlet and outlet pressures upon the sealing fluid in the ringbody 39 of the pressure differential controller 2 causes said ring body 39 to swing as in Fig. 18 toward the low pressure or outlet side, or approximately from the position shown in dotted lines to the position shown in full lines, and the attached mercury switch 39 actuates the magnetic starter 31 of the motor 39. This operates the rotary oil pump 52 and at the same time through the gear reducer 59 slowly turns the rotor 98 of the distributor valve 4 to direct the pumped oil to the lower end .I I6 of the first operating cylinder 5.

The oil pressure in the lower 5 lifts its piston (not shown) its above-described linkage 2| strainer valve (not shown) and opens the backwash gate valve 21. Opening said back-wash valve 21 relieves the Water pressure in the first basket I1, and some of the strained water which has passed through the other two baskets I8 and I9 passes through the basket I1 to be backwashed, in the reverse direction, thus freeing the trash that'has collected on the inside wall of the basket I1 and dumping it through the open bottom thereof. Gravel or other heavy waste will settle at the bottom of the said basket Hand will be dumped likewise.

The angular spacing between ports I93 and I94 the distributor valve 4 is so arranged that the first basket I1 will be back-washed for approxi- 'mately 12'seconds; after which the oil pressureis applied to the upperend I3 of the operating cylinder 5, the said piston ispushed downward, its linkage 2| is actuated in the reverse direction so end of said cylinder and thus actuates which closes the i that the back-wash valve 21 closes and the strainer valve opens, and the first basket 11 returns to normal operation.

If the only substantial amount of clogging has been in the first basket 11, now cleaned, the [cam operatedlpressure diflerential switch 38 will have opened during the above-described back-washing cycle. The indented disc timer cam 41 will permit the back-washinq cycle for that filter basket to be completed and then will trip the mercury limit switch 40 which will stop the pump motor 39 and terminate the back-washing, as the normal pressure differential across the strainer will have been restored by this first back-wash operation.

However, if there should also. be clogging in the remaining baskets, and thus the pressure difierential should still be too high, the pressure differential switch 38 will maintain the contactor of the pump motor starter 31 closed and the distributor valve 4 will proceed as above described to direct the pumped oil in turn through the ports [.05 and N16 to inlets H8 and H9 of cylinder 5 respectively, raising and lowering the piston I22 to-actuate through its linkage 2| its strainer valve and back-wash gate valve 28 to back-wash the second basket l8; and if necessary, the distributor valve 4 will then direct oil through the ports H11 and- IM to inlets i 20 and I2! of cylinder 1, raising and lowering its piston I22 to actuate through its linkage 2| the strainer valve 20 and back-wash gate valve 29 of the third basket IS. The cam operated limit switch 40 assures that each basket, as it is being washed, will receiuela predetermined amount of backwashing; and it accomplishes this function by rendering the pressure difiereutial switch 38 ineflective to open the motor circuit during the period while such basket is being washed.

From the foregoing description it will be seen that the strainer is fully automatic, synchronized and economical, the filtered water being used for back-washing only when the baskets actually require it.

Although I have hereinabove shown and described my invention in considerable detail, I do not wash to be limited narrowly to the exact and specific structure and arrangement stated, but I may use such substitutes, modifications or equivalents thereof as are within the scope and spirit of the invention and of the appended claims.

Having thus described my invention, what I claim as new and useful and desire to protect by Letters Patent is:

l. A fluid-straining apparatus comprising an outer casing having inlet and outlet pipes, a pressure chamber within said casing, a plurality of filter baskets therein, each basket having a normally open strainer valve engaging therewith and a drain pipe and normally closed gate valve connected thereto, hydraulic cylinder means operatively linked to said valves for simultaneously closing the strainer valve and opening the gate valve, a line supplying hydraulic fluid thereto, a pump and a distributor valve in the hydraulic fluid supply line, an electric motor operatively connected to said pump and distributor valve, and a ring balance pilot mechanism subject to the difference in pressure between the two sides of said fluid straining apparatus, said pilot mechanism being constructed and arranged to actuate switch means closing an electrical circuit to the motor when the difference in pressure exceeds a predetermined standard.

2. A fluid-straining apparatus comprising a casing having inlet and outlet connections, horizontal and vertical partitions dividing the easinginto an inner and an outer chamber, the horizontal partition being provided with a plurality of openings, a cylindrical screen open at both ends and having its upper'end supported in each such opening and extending downwardly with its bottom end in contact with the floor in said inner chamber, a strainer valve at the upper end of each cylindrical screen, drainage openings in the bottom of said inner chamber communicating with the bottom end of each screen, a drain pipe connected at each drainage opening, a drain valve on each drain pipe, an external hydraulic cylinder for each screen so linked to its strainer valve and drain valve as to close one valve when the other is opened, a source of fluid pressure, a rotary distributor valve having ports connecting said fluid pressure source with the hydraulic cylinders in regular sequence, an electric motor operatively connected to said distributor valve, an electric current source connected to said motor by a circuit including switch means, and a pressure responsive mechanism connected between the inlet and outlet connections of the strainer and operatively connected to said switch means.

3'. A fluid-straining apparatus comprising an outer casing provided with a raw-water inlet and a filtered-water outlet, partition plates dividing the casing into an upper raw-water chamber and a lower filtered-water chamber, a plurality of orifices in said partion plates, a plurality of filter baskets open at each end and inserted vertically through said orifices into the filter-water chamber, a normally open strainer valve at the upper end of each filter basket, a plurality of drainage openings and a plurality of normally closed backwash valves each communicating with the bottom end of a filter basket, a plurality of'two-way hydraulic cylinder mounted outside the casing. each of said cylinders having a piston operatively linked to the valves of a filter basket, a separate fluid reservoir, a motor mounted thereon, a pressure difierential responsive device connected between the inlet and outlet by suitable conduits andprovided with means for starting the motor at a predetermined point of pressure increase, a pump oupled to said motor and connected to the reservoir, a distributor valve coupled through speed-reducing means to said motor and connected between the pump and the ends of the hydraulic cylinders, thereby closing the strainer valve and at the same time opening the backwash valve of a filter basket and then reversing the operation, for each filter basket in sequence.

4. A fluid-straining apparatus comprising a casing having inlet and outlet connections, a plurality of filter baskets therein arranged to operate normally in parallel, a strainer valve located at the top of each basket, a back-wash valve communicating with the bottom of each basket, an external operating cylinder for each basket having a piston connected by linkage to the strainer valve and back-wash valve so that when one of said valves is open the other is closed, a separate reservoir for storing fluid for the operating cylinders, a pump connected to said reservoir for forcing fluid therefrom, a distributor valve connected to said pump for receiving fluid therefrom and directing the fiuid through piping successively to each end of each operating cylinder to actuate the valves, reduction gearing operatively connected to said distributor valve, an electric motor operatively connected to the pump and reduction gearing, an electrical supply cirfcuit including a normally open relay switch connected to said motor, a pressure differential responsive device connected across the inlet and outlet connections by suitable conduits and having switch means thereon for closing the relay switch when the pressure difierential is increased by clogging, and a cam-operated limit switch operatively coupled to the gear reducer and connected to open the circuit to the motor when the normal pressure differential has been restored[.] and the backwashing cycle of the filter basket then being cleaned has been completed.

5. A fluid-straining apparatus comprising a casing divided into two chambers, a fluid inlet in one chamber, a fluid outlet in the other chamber, a plurality of filter elements connecting said chambers, valve means associated with each filter element for cleaning said filter element by a backwashing operation, motor means for operating said valve means to clean each filter element successively, means responsive to pressure difierential between the inlet and outlet sides of said apparatus to initiate the operation of said motor means when said pressure difierential eztceeds a predetermined value and to stop the operation of said motor means when the pressure differential is restored to said predetermined value, and timer means for rendering said stop means ineffective unless and until the filter element being cleaned at such time has had a predetermined amount of backwashing.

6. A fluid-straining apparatus comprising a casing divided into two chambers, a fluid inlet in one chamber, a fluid outlet in the other chamber, a plurality of filter elements connecting said chambers, valve means associated with each filter element for cleaning such filter element by a backwashing operation, motor means for operating said valve means to clean each filter element successively, mean responsive to pressure difierential between the inlet and outlet sides of said apparatus to initiate the operation of said motor means when said pressure difierential exceeds a predetermined value and to stop the operation of said motor means when said pressure difierential i restored to said predetermined value, and timing mechanism for rendering ineffective said stop means until the completion of the backwashing cycle for the filter element being cleaned at the time said last-mentioned predetermined value is attained.

7. A fluid-straining apparatus comprising a casing divided into two chambers, a fluid inlet in one chamber, a fluid outlet in the other chamber, a plurality of filter elements connecting said chambers, valve means for subjecting each filter element successively to a backwashing operation of predetermined duration, means responsive to pressure differential between the inlet and outlet sides of said apparatus to initiate the operation of said backwashing means when said pressure differential exceeds a predetermined value, and time-control means for stopping said backwashing means after said pressure differential has been restored to said predetermined value and the backwashing cycle of the filter element then being cleaned has been completed.

7 8. A fluid-straining apparatus comprising a casing divided into two chambers, a fluid inlet in onechamber, a fluid outlet in the other chamber, a plurality of filter elements connecting said chambers, valve means associated with each filter element for cleaning such filter element by a backwashing operation, electric motor means for operating said valvemeans to clean each filter element successively, switch means responsive to pressure difierential between the inlet and outlet sides of said apparatus to initiate the operation of said motor means when said pressure diflerentialecsceeds a predetermined value and to stop the operation of said motor means after said pressure differential is restored to said predetermined value, and additional switch means for continuing the washing of each element for a predetermined period of time so that the washing cycle for any element will be completed notwithstanding the restoration of normal pressure.

9-. A fluid-straining apparatus comprising a casing divided into two chambers, a fluid inlet in one chamber, a fluid outlet in the other chamber, a plurality of filter elements connecting said chambers, each filter element having a normally open strainer valve and a normally closed drain valve connected therewith, hydraulic cylinder means operatively linked to said valves for simultaneously closing the strainer valve and opening the drain valve, a line supplying hydraulic fluid thereto, a pump and a distributor valve in the hydraulic fluid supply line, an electric motor operatively connected to said pump and distributor valve, and a pilot mechanism subject to the dif-' ference in pressure between the two sides of'said fluid-straining apparatus, said pilot mechanism being constructed and arranged to actuate switch mean closing an electrical circuit to the motor when the difierence in pressure exceeds a predetermined standard.

10. A fluid-straining apparatus comprising a casing divided into two chambers with an inlet connection to one chamber and an out et connection to the other chamber, a plurality of filter elements connecting said chambers, each filter element having a strainer valve and a drain valve connected therewith, a fluid-pressure cylinder for each filter element so linked to its strainer valve and drain valve a to close one valve when the other is opened, a source of fluid pressure, a

rotary distributor valve having ports connecting.

said fluid-pressure source with the cylinders in regular sequence, an electric motor operatively connected to said distributor valve, an electric current source connected to said motor by a circuit including switch means, and a pressure responsive mechanism connected between the inlet and outlet connections of the strainer and operatively connected to said switch means.

11. A fluid-straining apparatus comprising a casing having inlet and outlet connections, a plurality of filter elements therein arranged to operate normally in parallel, a strainer valve and a drain valve communicating with eachfilter element, an operating cylinder for each filter element having a piston operatively linked to the valves thereof, a reservoir for storing fluid for the operating cylinders, a pump connected to said reservoir for forcing fluid therefrom, a distributor valve connected to said pump for receiving fluid therefrom and directing the fluid successively to each end of each operating cylinder to actuate the valves, an electric motor operatively coupled to said pump and distributor valve, a pressure difierential responsive device connected between the inlet and outlet connections by suitable conduits and provided with witch means for starting the motor at a predetermined point of pressure diflerential increase, and limit switch means driven by the motor for stopping the motor when the normal pressure difierential has been restored and the backwashing cycle of the filter element then being cleaned has been completed;

WALTER H. ZOLLINGER. (References on following page),

REFERENCES CITED The following references are of record in the file of this patent or the original patent:

Number 10 Name Date Ma'c 1 aac Jan. 5, 1937 Pick Apr. 6, 1937 Adfli'ms June 8, 1937 Rick Apr. 29, 1941 Quiroz Oct. 10, 1944 Harms et a1 Jan. 9, 1945

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