USRE23392E - Loading machine - Google Patents

Description

July 17, 1951 J. B. MODADE LOADING MACHINE l2 Sheets-Sheet 1 Original Filed Aug. 8. 1945 J. B. M DADE LOADING MACHINE July 1 7, .1951

12 Sheets-Sheet 2 Original Filed Aug. 8, 1945 J. B. M DADE'.

LOADING MACHINE July 17, 1951 Original Filed Aug. 8, 1945 N WM v NZ Mn NW/V/VN/ WWW Z916 J. B. M DADE LOADING MACHINE July 17, 1951 12 Sheets-Sheet 4 Original Filed Aug. 8, 1945 J. B. M DADE LOADING MACHINE July 17, 1951 12 Sheets-Sheet 5 Original Filed Aug. 8. 1945 .lufly 17, W51. J. B. MCDADE LOADING MACHINE Original Filed Aug. 8, 1945 12 Sheets-Sheet 6 Ja'kmB Maj 1&7.

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J. B. M DADE LOADING MACHINE July 17; 1951 a N M 4 5 w SN 5 9w 51 @H w 2 m F g 2 a I E m NH 1 Original Filed Aug. 8. 1945 J. B. M DADE LOADING MACHINE July 17, 1951 12 Sheets-Sheet 8 J. B. M DADE LOADING MACHINE July 17, 1951 .lKShii 9 Original Filed Aug. 8. 1945 J. B. M DADE LOADING MACHINE July 17, 1951 12 Sheets-Sheet 10 Original Filed Aug. 8. 1945 July 17, 1951 J c Afi Re. 23,392

LOADING MACHINE Original Filed Aug. 8. 1945 12 Sheets-Sheet 11 J. B. MODADE LOADING MACHINE 12 Sheets-Sheet l2 Original Filed Aug. 8, 1945 Reissue-d July 17, 1951 LOADING MACHINE John B. McDade, Scranton, Pa. Original No. 2,441,581, dated May 18, 1948, Serial No. 609,551, August a, 1945.

Application for reissue May 17, 1949, Serial No. 93,801

50 Claims.

My invention relates to a loader for coal or other material.

The main purpose of my invention is to make available the coal of a narrow vein,

A further purpose is to load a shovel by engagement of a gear connected to it with a motionless rack and to stop or release the rack by a preset automatic lock.

; A further purpose is to provide a loading head which can be engaged with the cut pile of coal by direct thrust from the same source of energy and in which continued thrust from the same source of energy carries the shovel forwardly through the pile of coal and upwardly to fill and lock the shovel in upward filled position, ready for withdrawal.

' A further-purpose is to project a scoop or shovel from a position outside a narrow vein of coal into a pile of coal to be loaded and at the same stroke, by the equivalent of a hammer blow, to push the scoop through the pile and turn it to an upright, filled position.

' A further purpose is to project a runner-supported scoop or shovel beneath the coal to be loaded, to load it and to withdraw it, in straight lines, while shifting the support from runners of one height to runners of a different height and turning the scoop or shovel upwardly to fill it,

and to counterbalance the weight by the increasing weight of the rear of the operating mechanism until the latter overbalances the shovel and its load and the shovel can be swung about an outside axis.

A further purpose is to drive a shovel and cooperating head forward to any predetermined position, to stop the head in this position where it can engage the pile of coal to best advantage, to continue to drive the shovel forwardly and by cooperation with the head upwardly to fill the shovel and to withdraw the filled shovel for discharge and for a succeeding filling operation, all by direct plunger movement.

A further purpose is to drive a shovel or scoop forward into the coal by an hydraulic ram generally limited in its forwardmovement by the its loading position while resting it upon the floor on runners, to turn and fill the shovel while shifting its weight to runners of a shorter radius, to retract the loaded shovel part way while resting upon the lower runners and to shift the center of gravity of the boom, shovel and content so that the shovel is lifted from the floor for'the final part of the retraction.

A further purpose is to provide an hydraulically driven shovel with stop mechanism carrying a turning rack, with adjustable means for determining the stopping points at which the rack may be made efiective and a segment gear carried by the shovel engaging with the rack to turn the shovel up through the pile of material loaded, if and when the rack is stopped in its forward movement.

Further purposes will appear in the specifications and in the claims.

I have preferred to illustrate my invention by a few only of the forms in which it may appear, selecting forms which are practical and effective and which at the same time well illustrate the invention,

Figure l is a top plan view of a hand controlled form, sectioned on some such line as II of Figure 2 to show the plunger and cylinder.

Figure 2 is a side elevation, largely in longitudinal section upon line 2-2 of Figure 1.

Figure 2 is a fragmentary side elevation of a portion of Figure 2 but illustrating a modification.

Figure 2 is a fragmentary side elevation of matter shown in Figure 2.

Figure 3 is a longitudinal section corresponding generally with line 33 of Figure 2. The jack is partly broken away.

Figure 4 is a side elevation taken generally upon line 44 of Figure 2, and looking from the rear in the direction of the arrow toward the shovel. Figure 5 is a perspective view from the rear showing the 'main operating mechanism, but omitting such parts as the motors, pump and tank.

Figure 6 is a fragmentary perspective view.

partly in section, looking from the front and toward the rear, showing some of the parts in Figure 5. The side supporting rods, shovel and other parts are omitted.

Figures '7, 8 and 9 are perspective views showing the gathering assembly in different positions, including in different figures the selector bars by which bodily travel of the shovel is stopped and operating mechanism by which plunger opperation is converted into progressive shovel turning movement as it fills to the lifted position of Figure 9. Figure 7 omits the shovel.

Figure 10 is an exaggerated perspective view illustrating the forward translation, and rotary movement of the shovel in moving from empty to filled position.

Figure 11 is a fragmentary top plan view, to enlarged scale, of gearing of the character of that seen in Figure 5.

Figure 12 is a fragmentary side elevation, omitting some of the selector mechanism, of the struc-. ture seen in Figures '7- to 10, showing. in full and in dotted lines, respectively, the opposite tilting positions of the loader tilting about its. horizontal axis.

' Figure 13 is a perspective of a loader in rear position with the shovel lifted and turned and the parts tilted downwardly at the back.

Figure 14 is a fragmentary perspective showing the rear of the shovel in raised position.

Fi ures 15 and 1 6 are a top plan view and a side; elevation respectively, to a reduced scale and in large measure diagrammatic, showing solenoid actuation on an hydraulic control, operating the plungerin reverse directions.

Figure 17 is a fragmentary side. elevation of a modified form of bearing for the gathering assembly.

Figure 18 is a side elevation of a modified form of, shovel and its modified operating mechanism.

Figure 19 is a top plan view of the mechanism seen; in Figure 18.

Figure 19 is a top plan view similar to Figure 19 but. showing further detailed mechanism, on the rear plate.

Figure 20 is a'front view of a shovel-carrying front :circssheadof modified form with shovel in dot and dash lines.

Figure. 2 1; is a fragmentary side elevation showing the same crosshead as Figure 20.

Figure 22 is an end elevation of the right hand end: of;Figure' l9f,the mechanism in the distance being omitted and the lock being shown as engagingaratchet.

Figures 23, 24 and 25 are perspectiveviews showing, structure of modified shovels.

Figure 26 is a fragmentary longitudinal section of acheck rod showing special latching notches.

Figures 27, 28' and 29 are fragmentary side elevations showing a modified form. of lever mechanismser'ving-the purpose of the rack and segment gear.

In the? drawings similar numerals indicate like parts.

The. coal is .blasted at the face of the seam and fallson the floor of: the chamber from which it is gathered and removed. The present invention is-dealing' with very narrow seams with the: result that the gathering mechanism must bekept-extremely low. Hand shovelling conditions are simulated and the filling of the shovel is accomplished by, a progressive forward movement which :at the end of its stroke turns the shovel up through the pile.

A nyvdimensions givenxin this discussion must' be considered as examples only since conditions will vary greatly in different locations depending upon many factors, among which are the thickness of the vein, the character of the overburden, the availability of haulageways in which mine cars can be operated, etc., and the dimensions will be affected by such differences.

. In Figure l of the drawing, one of my loaders shown in a chamber,- with a conveyor along the side of the loader and of a conveyor type well known in the mining art, namely, a Shaker ating valvemerely; for distributingthe fluid from conveyor, made up of pans fastened to each other of a type in which the shaking of the conveyor provides the longitudinal feed of the conveyor along the conveyor length. Pans are added to extend the length.

The loader The anchorage When-the loadenhas been placed in the posi-- tion fromwhich itisintended to operate, it must be anchored very firmly in order that its operation may be reliable and forceful and that the shaftseabout which the loader swings horizontally and tilts vertically may be properly supported. I

Because thefloor of-the. chamber in which the loader is :to operateis necessarily uneven, it is desirable that the base Ill-cover alarge .area. Itis anchored in position by a jack 43 welded to the base and whose upper end terminates in a socket 52 within which rests a nut 53. The interior nut thread 54. engages the thread 55 of the hardenedjack point 56. The nut is rotated by a hand wheel 51- and. the threadmay be kept from rotating in any way of the many known.

The horizontal swinging movement ThGn-tlilhtfl'blilE supports the entire tilting assembly and -is mounted to rotate about the jack. for. convenience considered as. in horizontal planes. The. turntable; as seen in Figure 1, supports the gathering (vertically tilting) assembly ontone side-of. the jackposition and a power plant for the gatheringaassembly on the opposite side thereof, see-placed for convenience merelyin balancing, The; .operatingnmchanism' for the gathering. assembly comprises 'a motor 58, a pump 59',tank'-6ll for the hydraulic fluid-considered' hereas oil, oil intake 6| for the pump, fluid comm: 82, connection": 63 from the pump to the control inlet. 64:- and outlet 65 from the control. tothe hydraulic cylinder 66 and" return 67: fromathe control to:, the oil tank.

The; hydraulic control mechanism is an operthe ump 1110i and; from the hydraulic cylinder. It and its; solenoid controlare: well-known in the art. The valve can beoperated alternatively by the solenoidsv 68; 59,. through electrical switches 10 located at any suitable point or can be-operated locally: by: anyrsuita-ble fluid connections from a hand lever-,1 Y

In-order;.to=accommodate tilting'of the gathering: yassemblma the fluid connections are made W flexible. The turntable is not merely free to turn but is turned by an electric motor I2 and suitable connections. The motor may be supported above or below the turntable as preferred but in the, illustration is above the table. Upon the motor shaft I3 is located a pulley I4 connected by belt 15 with a pulley 16 below the turntable. The pulley 18 rotates shaft 'I'I carrying worm 18 engaging w ith worm gear I9 upon shaft 88 supported from the turntable. The shaft 88 carries a gear 8| which meshes with a fixed circular rack 82, so that the turntable is rotated with respect to its support. Mechanism of the character shown in Figures 1 and 2 is shown in a separate view in Figure 11. There are so many ways of rotating the turntable that this is suggested merely as one operative way of performing the function.

Tilting of the gathering assembly Upon the turntable at any point suitable to balance the power plant are located ears 83, 84 which support sleeve 85, turning on a pin 86 about which pin the gathering assembly is capable of tilting. This tilting action is preferably left wholly to gravity. The movement of the working parts forward and back throws the center of gravityto the front or the rear, as the case may be, of a vertical line through the pin 88 and causes the tilting. Except as it may be desirable to control by a lock, the tilting about the pin will be dependent wholly upon shifting of the center of gravity due to extension or retraction of the plunger and to the shovel projected and retracted by it.

In all of the figures, the tilting assembly is free to tilt in counterclockwise direction, as viewed in Figure 2, at all times when the moment of the weight and distance to the left of the pivot pin is greater than the moment of the weight and distance to the right of this pin in the figure. However, it is desirable for certain purposes to prevent the tilting assembly from turning in clockwise direction in Figure 2 as soon as the moment of weight and distance at the right exceeds the moment of weight and distance at the left; and for this purpose a lock is shown.

In Figure 2 a lock 8'! in the form of a pendulum arm is supported from a pivot 88 on the gathering assembly 46 rearwardly of pivot pin 86 and is so balanced that the arm will tend to swing in counterclockwise direction, so that the latch 89 will rest under keeper 98. It is held there by spring 9|, alternative to gravity operation and tends to remain under the keeper, preventing the assembly from tilting in clockwise direction. This swinging pendulum latch can be released by hand as by cord 92 (Figure 2*) or can be controlled by solenoid 93 and electric circuit 94, controlled by switch 94 (Figure 2). The solenoid bar 95 is light enough to be thrown freely to pendulum locking position when the current is not turned on at the solenoid.

Alternative to the gravity tilting of the gathering assembly by shift of center of gravity from front to back or back to front with respect to the tilting axis, the tilting may be accomplished by various other mechanical means such as the hydraulic jack shown in Fig. 2

The cylinder 96 and the plunger 91 of the jack are suitably connected with the turntable 45 and the tilting assembly so that the jack can either push or pull, as may be desired. It is supplied with liquid, under pressure at either end, as at 6 98, 98' and the same connection through the valve will be used for exhaust at the other end.

Driving and supporting mechanism for the gathering assembly The plate 99, which is secured to the sleeve in any suitable way for tilting movement about pin 86 provides a support for the entire tilting assembly.

Rigidly secured on the longitudinal center line of plate 99 is the hydraulic plunger cylinder 86, and to each side thereof, bearings I00 are provided for supporting and guiding side rods IOI, which slide freely through the bearings and which along with piston or plunger I05, are rigidly attached at their front ends to a front supporting crosshead I86, comprising spaced side plates I68, I89 secured to and extending vertically from the transverse front and back crosshead plates I07, I08, and at the rear of the rods to a rear plate I09.

Means of attachment of the side rods and of the front end of the plunger are shown and are necessary, but their character is wholly immaterial.

Conveniently above the side rods is located a check rod IID, which is supported against 1a;- eral movement in the rear plate but is free to slide through a bearing I i, supported by the rear plate.

Check rod IIII carries a check finger H8 (Figure 13) mounted upon a collar I I8 movable along the length of the check rod and adapted to be set in any suitable position along the rod by set screw I29 (Figures 12 and 13).

The purpose of a check finger is to engage with stops 58 which project into its line of travel from 'the relatively fixed support, for the purpose of stopping movement of a check rod at any of a number of predetermined positions in order that a shovel may begin operation at a point selected as a stop. Where bulldozing is intended, the finger is set so that it will not engage a stop.

Upon the crosshead of the tilting assembly is mounted a supporting and stabilizing bearing I I5 through which the check rod slides. Adjacent to this stabilizing bearing there is mounted a ratchet wheel I25 fixed against longitudinal movement along the check rod and supporting check bars which form stops to be engaged by the check finger. In the earlier form the ratchet wheel physically supports the check bars so that the wheel and the bars supported by it can be turned transversely to the lengths of the bars about the check rod and can be latched in any of the selected positions.

The latch I 25 is spring mounted to engage Within the ratchet recesses in the exterior of the wheel and the heel I2! of the latch engages with a collar I28 (Figure 13) on the wheel to hold the ratchet wheel from moving in one direction, longitudinal movements in the other direction being prevented by engagement of the end of the wheel with the angle plate I29 (Figure 6), whose flange I39 is bolted to the front of a stuffing box I3l, used to seal against the operating plunger.

By turning the collar and check finger circumferentially about the check rod and fastening it in the position to which it has been'turned, the check finger can be set so that its path of movement will cause it to engage with any stop selected, or to be free from engagement with any stop.

The forward end of the check rod H9 carries a rack II, 2 (Figure '1) which is normally unrestrained 'and' free to move longitudinally 'with respect "to the frontcrossh'ead. The rack is restrained against upward movement by hearing I I 3 and meshes with a segmental gear I I6 which is rigid with the shovel, these means, co operating to translate and rotate the shovel as herematte expla ned- The shovel In he us o t e WO ho e it in e e qin lu e a ainer c able of eri from a pile whether the container might be more naturally referred to as a bucket or as a scoop, for exampl or nQt e a e pres nt n ention is considered to be applicable generally to all suchtypes of containers having openings into which the material is gathered as the shovel is pushed forwardly. It is the intention therefore to give the shovel a generic meaning.

Whatever the type of shovel, it is the intention to secure it rigidly to what is effectively a gear IIS and to mount the whole unit about an axis in a pin II'! or other support so that the gear will mesh with the rack H2 and shift the racl; if the gear rotate without translation but to cause rotation of the gear and of the shovel if the gear travel lengthwise of the rack while meshing with it. The pin will therefore occupy different positions with translation along the length'of the rack as indicated at the. initial position Hi5, and two succeeding positions I88 and I6! which correspond with the dotted positions shown for the front of the shovel in Figure 10. Because the construction does not require that the entire circumference of the gear be used, it has been referred to somewhat as a segment.

The two ends of the pin III are supported in plates I68 and IE9 (Figure 7), and the connection of the shovel to the gear is made through plates I10 and I'll which are Welded to an adja cent portion 345 of the shovel (Fig. 7)

Two forms of shovel are shown herein. The first form of the shovel has a latched rear gate which becomes the bottom when the shovel is turned upwardly in filling. This latched rear gate I33 is shown in Figures 5, S, 9 and 14.

It is hinged at I34 and is fastened in any suitable Way as by latch I35 pivoted at I35 and spring-pressed at I31. The latch can be released by hand by pulling cord I38 (Figure 1. or it can be released from a more distant point, as by a solenoid. The character of thelatching and unlatching mechanism does not alter the effective character of the release when the latch has farther from the supporting pin IiI than the rear ends I42 (Figure 12) for a double purpose. First, so that in turning upwardly through the pile to be gathered, the shovels supporting arm with the shovel may be allowed to settle slightly toward the floor of the chamber as it fills, in order that there may be not quite so much work required in lifting the material from the pile, and second, so that when the arm is retracted with the load to a point where the load is to'be swung horizontally preparatory to discharge, shift of center of gravity of the combined arm and sh v e the t tin axis or. fo ible il ing of the arm about the a r-is will be more effective in spacing the shovel from the'fioorfof the chamber reliably than would otherwise be the case and the arm carryingthe' sh'ovelfmay the 5 fore beshifted'horizontally'so' as to bring'it n line anguiany with the position at which the shovel is tobe emptied. 1 The front I43 ofthe shovel above the runners, the sides I44, and the rear I45 including thereai gate enclose a shovel contentwhich is verveasuy retracted, turned and emptied. In Figures 5, 7, 8, 9, 10 and 12, one form of latch is shown by which the shovel can be held in "its raised position after it has been swung up through the pile of material being loaded. In this latch, a spring arm I58 is supported in any suitable way from the shovel, as by platel5fin ord present latch fingers I52 in a position resiliently to engage the rear surfaces I54 of keepers"l'53.' The front and top surfaces I55 of the keepers spring the'finge'rs upwardly during the upward swing of the shovel and the fingers snap to position back of the keepers. With this particular form of latch, automatic mechanical release is provided in the form of horns I56 and I51, secured to either side of plate I29 and carrying] at their outer ends cam faces I58 to be engaged by the fingers, when the shovel is retracted fully. When this latch is used it is the intention to stop retraction of the'shovel a short distance from the rear of the shovel stroke, retracting most of the distance but not the full stroke. After the shovel has been swung into the proper angular position for emptying, extended to the position at which its content: is to be discharged and emptied, the shovel is then fully retracted to release the latches and permit the shovel to fall downwardly from its loaded position to the position of Figures 10 and 12. The final retraction can'take place at any time between the emptying of the shovel and the beginning, of a new cycle. Releasing of the latches may be, therefore, effected during the time that the turntable is being swunghorizoh tally so as to bring the gathering assembly into proper angular position to start another cyclel" It will be clear that the' construction shown is a build-up from elemental materials'and that the parts shown can be supplied by castings, forgin s; etc, to unite in one piece initially parts which are indicated as made in several parts and welded or otherwise fastened together. This applies particularly to'the buiIdF'up of the cross heads, to the'su'p-ports for the 'gear' and shovel, and to the way in which the selector bars, ratchet wheel and other parts are assembled.

Operation The operation may be well understood by reference to Figs. 10 and 12. In these figures there are shown in solid lines the initial position of the parts before gathering begins and indotted lines the positions after gathering.

The supporting mechanism" for the, tilting as: sembly and the jack and all of the power-plant structure have been omitted so that We are dealing with the bare assembly parts. The positions of the parts assume that the lock against forwardly and downwardly tilting hasbeen released.

Fluid under pressure has been'supplied tothe plunger cylinder and the plunger or thruster has started forward and has reached a point at which the torque due to weights of-the front parts inudins h Q hea h s ovel. he side guide rods the chec rod wh ch .li forwardof the tilting axis have overbalanced the torque due to weights of the remainder of the parts of the plunger, side guide rods and check rod as well as the cylinder behind the tilting axisso that in the absence of locking against tilting, automatic tilting forwardly and downwardly has taken place. Since the shovel is emptied and in position to begin gathering, the shovel has settled down upon the longer radius of its runners with its teeth in position to engage the pile to be gathered.

Remembering that the side supporting and guiding rods and the plunger (thrustor) are connected to the front crosshead, that the gear rigid with the shovel is held against rotation by the friction against the lower part of the shovel and that the rigidity of the position of the gear likewise fixes the position of the rack with respect to the other rods, it is clear that the check red, as well as the other rods named, will travel forward with the shovel and at the same speed as the crosshead. This condition of relative speed and maintenance of initial positions of some of the rods with respect to the others continues until the check rod finger meets and is stopped by that selector bar whose stopped position corresponds with the location of the pile to be handled.

The selector bars are for the most part not shown in Figure 12, but a particular selector will have been chosen and will have been turned into the path of movement of the check rod finger (applying to the first form where the selector bars swing about the check rod).

When the check rod finger engages a selector,

the check rod is stopped and correspondingly the rack upon the end of the chuck rod is stopped; but the plunger (thrustor) continues to move and carry with it the front crosshead along with the side guiding and supporting rods which are rigidly connected with it.

As suggested, that selector will have been chosen which stops thecheck rod and rack just when the shovel is about to attack the pile of material to be gathered and loaded; with the result that the gear in the front crosshead begins to travel along the rack, as indicated by I65, I66 and I61 of Fig. 10, and the teeth of the shovel rigidly attached to the gear begin to revolve forwardly and upwardly at the very beginning of the approach of the contact of the shovel with the pile.

The upward turning movement of the shovel is continuous with its forward thrust and is so rapid that perhaps the shovel should be considered as whirled. The effect is as of a hammer blow. When it has been whirled to filled position, as elsewhere more fully discussed, it is necessary that it be held in an upturned position during the withdrawal of the shovel so that the attempt to withdraw does not reverse the whirling of the shovel and spill the contents. For this reason a latch is required to hold the shovel in its upturned position; and this latch also must be capable of convenient release after it has been emptied in order that the empty shovel may assume its proper horizontal position for the beginning of a new cycle.

The side guiding and supporting rods llll travel not only with the plunger and with the front crosshead, but for the most of the stroke of the plunger travel also with the check rod, the four forming a parallelogram. When the check rod is stopped, the guiding and supporting side rods, the plunger, the front crosshead and the rear plate I09 continue their movement and 10 may be considered as telescoping the check rod.

The side rods and the plunger as well as the front crosshead, and to a less extent the rear crosshead, greatly increase the inertia of the moving parts which continue to move after the check rod has stopped. They advance the rack gear along the rack, and as a continuous stroke, not only move the shovel forwardly with the open bucket facing to the front, but turn the bucket upwardly to fill it and to latch the bucket in its upper position with the bucket opening directed upwardly, getting full advantage from the effective hammer blow to which these parts so much contribute.

It will be noted that the identical action of the shovel takes place beginning when the check rod is stopped, no matter at what position the stoppage of the check rod takes place.

Various ways are effective to stop the forward movement of the segment gear along the length of the rack, of which two only-are shown.

In Figure '7, a point I12 on the shovel adaptor is arrangedto strike against a point I13, upon the supporting plates by which the pivot pin is mounted so that the revolution of the shovel will be stopped at any angle provided, represented by the engagement of these two positions. a

It will thus be apparent that the shovel is unloaded at the start and has dropped in clockwise direction from its loaded position to the initially unloaded position seen in Figure 12.

During the loading operation the shovel whirls upwardly causing the support of the shovel to be shifted from the front Hll of the runners to the rear M2 of the runners, resulting in a slight clockwise tilting of the assembly. 1 Because of the shorter radii of the rear parts of the runners as compared with the radii of the front parts of the runners, this reduction in the height of the shovel considered as an entirety reduces the amount of energy required to drive the shovel up through the pile of material.

After the shovel has been latched in its raised, filled position, as in Figure 2, the tilting assembly can be retracted hydraulically by the plunger without danger of the shovel discharging prematurely through its front opening by gravity reversals of the position of the shovel,

During the retraction and until the assembly tilts by gravity in counter-clockwise direction, as viewed in Figure 2, the shovel rides upon the floor of the chamber on the rear portion of its runners so that both the shorter radii at the rear portions and the counter-clockwise tilting of the assembly due to gravity as it approaches the tilting axis contribute to lifting of the shovel from the floor. As a result when the shovel has lifted, the turntable can be rotated to swing the shovel to a new direction of movement at which the shovel can again be extended for emptying purpose. Itwill be noted that the retraction of the shovel before this re-extension for emptying will not be far enough for the latches upon the shovel to be released by the cam surfaces uponthe horns; so that the shovel will be maintained in lifted position and full until it can be extended in the new direction for emptying through the rear gate.

The catch of the rear gate may be opened electrically or by pulling the cord (Fig. 12) or in any suitable manner.

It will be remembered that from the time that the assembly has been retracted with the shovel full, the tilting mechanism is locked against extended gravity tilting forwardly and downwardly so that the extension of the assembly in the new l l direction for emptying purposes does not causetilting even though the center of gravity passes the axis. The shovel may be emptied into a pan of a conveyor or in any suitable place.

After the shovel has been emptiedit'is swung to a position for the beginning of a new cycle and is also tilted in clockwise direction (as viewed in'Flgu-re 2), the former being accompanied by the turntable movement and the latter by releasing the latch holding the shovel up. This latch can be released by pulling the cord, for example, or by electrical means, and the two operations can be performed in either order or concurrently. Before the second cycle is started or earlier in'the movement of the thrustor before the second cycle, the thrustor must be released sothat it can tilt forwardly.

j The conveyor I 80, shown in Figure 1, is intended to be generic in that it may be any conveyor which can operate within the chamber and upon which the content of the shovel can be emptied. The structure of conveyor shown corresponds with a well known type of shaker conveyor, in which shaker conveyor pans Il3| are fastened together at I82 in sections as the chamber is exhanded and in which the longitudinal shaking of the conveyor feeds the material mined toward the master conveyor or the car by which this material is ultimately carried out by the haulageways.

Some of the fundamental advantages of the present invention are that it gathers the coal into a; suitable shovel or scoop by direct thrust, concurrently turns the shovel up through the pile of coal while the shovel is advancing so as to fill the shovel fully and holds the coal securely within the shovel. 'Because the thrust is direct, the mechanism can be kept extremely low so as to operate to its best advantage across the breast within a chamber formed by removal of the coal from a thin seam.

This greatly cheapens the loading operation. In contrast to this, at present the work must be done by hand, or rock must be removed in addition to the coal for the purpose only of giving room for a high and cumbersome machine.

' My machine in ractice telescopes to a fraction of its total operating length, adjusts to start its gathering operation in any position throughout its range and finishes its gathering movement by a hammer blow'which lifts the shovel up through the pile to complete the filling of the shovel.

In'Figure 17, a slightlydifferent construction of the bearing for the tilting assembly is shown at I95; as compared with that in Figure 5,"using a standard form of ball bearing to ensure as low friction as possible in the tilting support. 7 In the Same figure a slightly different angle plate is used and the bearing I00 differs slightly from the bearing shown in other figures.

7A different form of shovel is shown in Figures 18, 19, 23, 24 and 25,'which for many uses represents adistinct advantage over the shovel of the previous figures. This second form is described and claimed in a; copending divisional application for Loading machine, filed by me on November 14, 1945, Serial No. 628,592, now Patent No. 2,441,582, filed November 14, 1945. It is the intention not to claim the detail of this form here- This later form of shovel is front emptying may be emptied at any point along its travel; and may be positioned at the same point for a new cycle without going back to the retracted position to release the latch holding the shovel up in loaded position. It tilts about an axis within the body of 12 the shovel, as distinguished fromtilting about an axis outside of the shovel and has a. different form of latch which, for some purposes, has special advantages.

The runners are differently placed and are in the form of what might be described rather as shoes than as runners. The shoes 243 are shown in Fig. 18 only. For some uses, neither runners nor shoes-will be needed and both have been omitted from the remainder of the figures.

The shovel of the later figures has much greater capacity than that of the best forms of the shovels earlier illustrated. The later form of shovel uses torsional springs.

Because the shovel discharges from the front and it is desirable not to tilt it reversely to an excessive extent, the front wall 200 slopes downwardly and inwardly to a considerable extent, as shown in Figure 18.

Since the positionsof the shovel correspond to different extents of projection of the check rod H0 at. the rear end 20! in the tilting assembly and because the check rod "is accessible at this point,.advantage is taken of the opportunity to latch the shovel in rested position by latching the position of the check rod at its rear and. exposure. This is shown in Figures 19, 19, 22 and 26 and will be described later.

However, with this character of latch and a front emptying shovel, the shovel not only can be emptied at any point in the length of its travel but can be" swung to its initial counterclockwise position, as compared with Figure 18, ready to start a new cycle. In connection with the latching construction of the check rod in Figure 26, the shovel furthermore is capable of latching with partial filling movement only of the shovel because of the presence of torsional Springs 202, also to'be described at a later point.

With the use of the torsional springs and the latching mechanism engaging a ratchet latching keeper, it will be possible to completely empty the shovel whether the shovel be initially fully filled or-but partly filled, so that a new cycle may be started at any point of retraction at which it is desired to empty the shovel.

The later illustrated shovels have the same form of tilting of the shovel by progressive driving' movement'of the plunger as the earlier forms but difier in the location of the tilting axis by reentrantly contouring the rear of the shovel. In the central part of its length a recess 294 (Figure 23) is provided between wall 205. At opposite ends of the shovel, in line with the recesses, pockets 206 are located, not only giving additional capacity for'material loaded but also placing part of the coal in these pockets in position to partially counterbalance the coal in the upper front of the shovel.

Within the recess and between the pockets, I locate the segment l [6 effective as a gear and because of the difliculty in mounting it upon a pin, I pass a shaft 208 through the length of the shovel as a support for the gear. The gear engages a rack upon check rod llil, which check rod maybe stopped by a check finger. Though the check rod construction and the selector bars are different in the form shown in Figure 18, the operation is the same, namely that the check finger or the selector bars may be turned one with respect to the other about the check rod axis so that selectively the check fingers may find any preferred check rod within their path of movement or the check rod may be so located as not to meet any of the selector bars and therefore as not to stop movement of the rack and not to cause revolution of the shovel.

The last use, freeing the check finger from selector bar engagement, will be used for special purposes where bulldozing or raking is intended and a special tool is used, or where a shovel, if used, is not intended to be revolved.

In the form shown in Figures 18 and 19, the

. shoulder, with which the selector finger is incheck rod H0, in order to secure additional strength, is made up of a composite rod comprising an outer tubing 239 within which operates a longitudinally extending, re-enforcing rod 218. The finger H8 in this form is a' bar 2H which is fastened in the re-enforcing rod and extends transversely through openings in the tube so that the edges of the bar are longitudinally supported by the walls of these openings.

The check finger, however, operates in precisely the same manner as does the check finger I I8 in the other views.

The check rod of Figures 18 and 19 is intended to cooperate with a shoulder sleeve 2 I2 which surrounds the check rod and which is cut away so as to provide progressively at different lengths along the check rod, shoulders 2 I3, H3, 2 I3 etc., against which-the check finger is adapted to engage selectively according to the length of travel of the check rod intended, before the shovel reaches the position at which it is to be loaded.

,Since the selector bar sleeve may be mounted about the tubing of the composite check rod, it can be turned freely about this tubing to present different shoulders within the path of movement of the check finger I [8, which check finger, therefore, need not be rotated. Furthermore, the selector bar sleeve can be turned to a point at which the check finger will not engage any shoulder, permitting travel of the check rod along slot 2 I4 without stoppage and therefore without any relative lengthwise movement between the rack and the gear. The slot 2M may be cut all the way through or be out far enough through only so that there will be no stoppage of movement of the check finger H8. If the slot be cut all the way through, the tubing may be selected of such size as to tend to spring shut about the intermediate tubing between it and the interior rod, so as to permit the shouldered, outer tube to be retained in adjusted positions by the friction upon the intermediate tube even if the slot 21 1 be not cut clear through. Advantage is taken of circumferential spring of a cut tube the size of the outer tube carrying the shoulders which may be such that it will just hug the intermediate tube with sufficient friction so as to permit longitudinal movement of the check rod throu h it to cause engagement of the check finger with the shoulders while having enough friction to prevent circumferential movement between the outer and the intermediate tubes. The shouldered selector tube may be rotated by handle 215 to secure new positions.

The third form of selector bar and check finger construction appears in Figure 26 where the check finger 215 is capable of being adjusted circumferentially so as to cooperate in its longitudi" nal movement with either selector bars of the type shown in the earlier figures or with selector shoulders of a type shown in Figure 18, but iii either event with the selector bars or shoulders anchored against circumferential movement that is rigidly fixed to some suitable support. The form in Figure 26 has the great advantage that it can be supplied with a latch-like indicator which will show the position of the particular bar or tended to cooperate. Because this adjustment to difierent selector bar positions must be made in a narrow space under cramped conditions, it is a great advantage to have the adjustment capable of being made at the extreme rear of the thrustor and to have the advantage of an indicator at this extreme end by which the position of the check finger with respect to the bars or shoulders can be determined accurately.

A further advantage in the form of Figure 26 lies in the fact that if the mechanism is capable of being set by means located wholly at the rear of the thrustor, a large part of the remainder of the mechanism can be protected by a covering 2|! with considerable advantage in protection of the mechanism.

In Figure 26 the check rod I0 may be tubular but unaltered in contour from the rack back to a point close to the position of the check finger at which point all of the mechanism canbe 10'- cated. The intention is to provide a check finger 216 which can be adjusted circumferentially and whose adjustment can be indicated at the rear of the mechanism where the adjusting means is also located. i

In the construction shown, the tubular chec rod end is threaded at 2l8 to receive a threaded stub 219 which should preferably screw into the thread of the tube tightly enough to remain in adjusted position, The stub 219 is rigid with a check finger body 22H which carries the check finger 216.

if the stub 2H therefore, be screwed in or out of the thread in the main part of the tube, the angular position of the check finger will be changed correspondingly. It is necessary only, therefore, to provide means by which the body 220 may be turned to screw the stub 2H! rigidly attached to it inwardly or outwardly to obtain the intended angular adjustment.

In the form shown, the body 220 is provided with a threaded stub 22l on the opposite side of the body from stub 219. This threaded stub 22!, rigid with the body, is extended at 222 in order to carry a lever arm 223 which is held in place upon it as shown by a set screw 224. The threaded stub HI and the extension in the form of shaft 222 is surrounded by a sleeve 225 which performs two functions. It is threaded upon the stub 22! to support rear ratchet recesses 225, within which will fit a spring detent 221 carried I by the adjusting handle 228, and the detent face desirably carries any type of dial by which the angular position may be determined from the end. 4

A further function of the sleeve 225 is that it is notched at 229 for engagement by a latch 230-not shown in Figure 26 but seen in Figure 22-if latching of the full stroke only of the shovel is to be provided. On the other hand, if it be intended to latch the shovel in whatever partly rotated position it may assume, this may be provided by ratcheted notches 23I (Figure 26) into any one of which the latch 23!] may fit, the movement of the selector rod pushing the ratchet faces past the latch so that the latch will engage with that ratchet face farthest from the handle 228 reached by the rod as a result of the turning movement of the shovel and the reactive position of the gear in this position of the shovel upon the rack and therefore upon the check rod connected with the rack. In this way, as the shovel turns in clockwise direction, as viewed in Figure 18, the latch will be pushed out successively by th different ratchet .faces shown from ratchet face 232 to ratchet face 233; and the latch will rest in and hold at any of the intermediate locking faces 234.

One form of latch capable of useeither with the single notch at 229 or with the ratcheted notches at 23! is shown in Figures 19 and 22. In this figure, the actual latch which engages in the notch or notches is located at one end of the lever 235, and is pivoted at 236. It is spring pressed into engagement with the notch normally by a spring 231 and is released from this notch when the current is on the solenoid by link 238 which is the right hand link in Figure 19 When the solenoid is energized, its armature 239 is drawn inwardly in the figure with the result that lever 248 (Figure 19 is turned about its pivot 24! so as to pull the lever 238 upwardly in the direction of the arrow. The lever 23:; is pivotally connected at 242 with the latch 23!] so that as the link 238 is pulled upwardly in Figures 19 and 22, the latch is released from the notch in which it may be engaged and is held in released position as long as current is continued through the solenoidal winding.

During the forward movement of the thrustor, the points 245 travel along the floor of the chamber and the front surface 200 lies substantially perpendicular to the floor of the chamber as seen in dotted lines in Figure 18.

During the retractive movementof the shovel when the shovel is in the position seen in Figure 18, the weight of the shovel rests upon the surface 241 of the shoes as it is pulled back by retraction of the thrustor. During this movement, the shovel is latched in the position seen in Figures 18 and 19 by the latch described above, located at the rear of the check rod and will come back to any desired distance, clear back to the innermost position of the thrustor unless the latch at the rear of the check rod be released earlier;

While the emptying of the shovel normally takes place after at least partial retractive move- The shovel cannot be satisfactorily emptied after it has been filled or partly filled unless the shovel'end of the thrustor be tilted high enough to permit the shovel to fall back to a position where the coal will slide out over the front of the shovel which now, by reason of its position, becomes the bottom of the shovel. For this reason, unless the thrustor has retracted to a point where it tilts by gravity, a jack or other tilting means must be used, of which one form is shown in Figure 2 In normal use, the emptying of the shovel will take placeafter the more or less complete retraction of the thrustor, and after the thrustor tilts upwardly at the shovel end. Releasing of the latch in this case permits the shovel to swing as a pendulum back beyond the point at which it would ultimately hang, and subsequently forward, repeating, until it stops. It thus moves farther back than would be necessary for the content to slide down the front wall and dis- 16 charge. As later more fully explained, this pendulum action is assisted by torque springs.

In the position shown in Figure 18 it is not the intention that the points 245 must actually en,- gage the floor of the chamber. Instead, they are preferably slightly lifted so as to ride above the floor, thus riding over irregularities in the fioor.

This lifting of the points does not interfere with the shovel properly digging under and into the pile of material to be gathered.

It is desirable to keep. the tilting assembly nearly horizontal for the reason that the long end with respect to the tilting axis, whether it be the end at the rear or the shovel at the front, must belimited in its movement to avoid striking the roof or the floor.

In Figure 18, the shovel shoes protect against excessive elevation of the rear of the tilting assembly. The tilting must evidently be controlled in both directions.

I have already described the locking of the tilting assembly in its position in which the shovel is lifted on retraction, requiring that in projected discharge position the shovel be lifted far enough from the fioor for there to be room for discharge of the content. This is true whether the shovel empty through the rear (at that time lowergate) or through the front of the shovel.

With either form, if the runners or shoes be omitted the shovel must be held in elevated position during retraction.

With the second form of shovel, in the absence of shoes (Figures 23, 24, 25) the swinging of the shovel forwardly and upwardly, as in Figure 18, would mean that the bottom of the shovel touches the floor of the chamber unless the tiltting assembly turns in counterclockwise direction about its axis.

If the shoes be not used, it is desirable to maintain the shovel in the lifted position of Figure 18 during its entire retractive stroke in order that the shovel may not engage the floor, which-would interfere with the horizontal swinging movement of the shovel to a new horizontal angular position along which the shovel is to be projected to the point of discharge. In this structure, as in the earlier structures described, the tilting assembly on retraction will tilt automatically to lift the shovel somewhat from the floor as soon as the center of gravity of the assembly passes the tilting axis.

In Figure 17, blocks 25! are inserted between the turntable and the bearings through which the supporting and guiding rods slide forwardly and rearwardly. These blocks support the front of the tilting assembly so that, independently of the lock for the tilting mechanism, the shovel is maintained at a desiredheight. This height is selected as a height at which the tilting assembly will be approximately horizontal.

It has been found that when the blocks are used the shovel points-or the front of the shovel close to the pointsshould just rest upon the floor of the chamber with the assembly tilted forwardly and downwardly. The blocks used are regarded as pinch blocks because in action they are pinched between the tilting 'crosshead and the turntable.

The shovels shown in Figures 18, 19, 23, 24 and 25 can have considerably greater capacity than those shown in the earlier figures because the swinging of these shovelsof Figures 18, 19, 23, 24 and 25 about an axis passing through part of the content makes it possible togather the content

Images