USRE22131E - Control device - Google Patents

Control device Download PDF

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Publication number
USRE22131E
USRE22131E US22131DE USRE22131E US RE22131 E USRE22131 E US RE22131E US 22131D E US22131D E US 22131DE US RE22131 E USRE22131 E US RE22131E
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Prior art keywords
cam
arm
operating
control device
switch
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D23/00Control of temperature
    • G05D23/19Control of temperature characterised by the use of electric means
    • G05D23/275Control of temperature characterised by the use of electric means with sensing element expanding, contracting, or fusing in response to changes of temperature
    • G05D23/27535Details of the sensing element
    • G05D23/2754Details of the sensing element using bimetallic element

Definitions

  • This invention relates to control devices but more particularly to automatic control devices for use in air conditioning systems.
  • the present invention is concerned with an automatic control device which is arranged to respond to the various temperature changes of an air conditioning system, and the principal object is to provide an improved control device for the aforesaid purpose which will function to regulate the air conditioning system in a more reliable and satisfactory manner.
  • a further object is to provide an automatic control device which is extremely sensitive to temperature changes and also accurate and reliable in operation.
  • Another object is to provide an improved switching mechanism in a control device whereby snap actuation of the switch mechanism is obtained.
  • An additional object is to provide improved cam means whereby the oi-metallic element is permitted to freely continue to move in a certain direction after the cams have actuated the switching mechanism, thereby preventing strain upon the element.
  • An additional object is to provide a control device having a more simplified and accurate adjusting means for regulating the response of the device.
  • the invention is applicable as a limit control for the protection of heating plants and also to control the circulation of air in air conditioning systems, it is also adaptable for use as an operative control for motors, valves, etc.
  • Fig. 1 is a perspective view of the complete control device:
  • Fig. 2 is a full size plan view of the device with the cover removed and switching mechanism is closed position;
  • Fig. 3 is a cross-sectional side view along the line 33 of Fig. 2 to show the operating mechanism
  • Fig. 4 is a side view with the cover in section and a portion out along the line 4-4 of Fig. 2 to show the switching mechanism;
  • Fig. 5 is a cross-sectional view of the universal mounting arrangement of the control device
  • Fig. 6 is a view of certain'of the elements in extended relationship.
  • Fig. 7 is a rear view of the switching mechanism in its open position.
  • the control device consists essentially of a flat metal mounting plate 9 having a bracket Ill attached to its lower end by rivets II and which is provided with an opening therein for the accommondation of a rubber grommet I2 or alternatively for the attachment of a conduit whereby the lead-in wires for the control device may be extended to the switching mechanism located within the device.
  • An elongated supporting tube l3, Fig. 3 is attached at one end to the rear side of the mounting plate 9 by staking over projections II on the tube. and at its other end has a U-shaped bracket l5 fastened-to it by rivets IS.
  • thermostatic element I1 which inherently has the characteristic of expanding and contracting when subjected to temperature changes, is attached at one end to the bracket l5 by a screw IS.
  • the other end of the thermostatic element I1 is attached by a screw l9 to a fiat end 2
  • This rod 22 extends through the center of the bi-metallic element I1, the bracket l5, the tube l3, and to the front side of the mounting plate 3.
  • the surfaces surrounding the openings for the rod in the mounting plate 9 and the bracket l5, serve as bearings for the rod 22 when it is subjected to rotation.
  • a universal mounting flange 25 is provided for it as shown in Figs. 1 and 5.
  • An opening of sufficient size is first cut in the bonnet or warm air duct of a heating plant (not shown) to which the control may be attached, and the flange 25 consisting of two similar halves held together by rivets 25 is attached to the surface surrounding the opening the shaft 5
  • the "oif cam 54 has anoperating cam surface 55 formed on its periphery and also an adjusting arm 55 having a pointer 51 at its end, the purposes of which will be hereinafter pointed out.
  • a supporting collar 28 is journaled between the halves of the flange 25 as best seen in Fig. 5 and is provided with a set screw 29. After insertin'g the tube [3 through the collar 28 the desired distance, the collar may be locked in place on the tube l3 by the screw 28.
  • and 32 are provided on the flange 25 and engage the collar 28 in order to lock the control unit horizontally in place upon the collar 28 at any particular angle at which the flange may be supported as indicated by the dotted lines in Fig. 5.
  • a protective dust tight enclosure or cover 33 preferably made of some molded plastic insulation material, is provided for the control unit. It has a ledge around it which embraces the edges of the mounting plate 9 and at its bottom end has an opening the edges of which engage the conduit bracket l8 so that the cover may be easily slid off and on from the plate 8.
  • a pair of holding screws 34 and 35 are supported by lugs 35 and 31 on the plate 9 and are arranged so that their heads engage recessed slots 38 in the cover 33.
  • the front of the cover 33 has an ornamental name plate 38 suitably attached thereto as by rivets 4
  • the name plate 33 has an opening therein and another opening is made in the cover 33, which openings are closed by a window 42 so that scale readings of the instrument may be clearly visible from the outside.
  • a pointer 43 rigidly supported on the rear side of cover 33 is also in a position to be visible through the window 42.
  • a hollow hub member 44 into which the end of the rod 22 extends is securely but removably held thereto by the set screws 45 and 46 extending into recesses 41 in the rod 22 so that the complete unit may be first assembled and then secured to the rod in any particular rotary position.
  • a small clearance between the hub 44 and the mounting plate 9 must be provided in order that the rod 22 may shift when the bi-metallic element I1 expands and contracts.
  • a limit washer 48 is rigidly secured to a shoulder 49 on the hub 44 as by a staking operation and a shaft 5
  • Friction means comprising a paper washer 52 and a cork or fiber composition washer 53 are placed upon ment either against the side of the limit washer 48 or the cam 54. In this manner the off cam may be rotatably positioned to any desired point and frictionally held in itsvset position to enable it to perform its required function.
  • friction means comprising the paper washer 58 and composition washer 59, and an on" cam disc 5
  • is adapted to be manually and forcedly positioned to effect an adjustment which is accomplished by turning it against the friction of the friction washers 58 and 58. This effects a sliding movement of the friction means against the side of the off cam 54, which of course must be manually restrained to keep it from turning at this time.
  • the paper washers 52 and 58 have been shown as positioned adjacent the composition washer 53 and 59 to form the friction means they are only necessary to prevent sticking of the cams which may occur through long disuse of the adjustment.
  • the paper washers may be dispensed with entirely and only a composition washer used provided it is made of a material which will not stick or bind the cams.
  • a thin metal bearing washer 55, a relatively strong compression coil spring 55, and a scale plate 51 having a calibrated scale 58 thereon are next placed in their respective order upon the shaft 5
  • the scale plate 51 is securely and rigidly staked to a turned over portion 68 of the shaft 5
  • the pointers 51 and 54 project forward to the front face of scale plate 51 and indicate a certain reading on the calibrated scale 58, depending upon their setting, the olf cam indicating the temperature at which the switching mechanism will open a circuit and the on" cam indicating the temperature at which the switch closes the circuit.
  • This roller 12 is supported freely on a bearing pin 13 (see Fig. 3) which is fastened to the end of an operating arm 14 formed from a flat piece of metal bent into a U-shape to render it more .rigid.
  • an operating arm 14 formed from a flat piece of metal bent into a U-shape to render it more .rigid.
  • the operating arm 10 is fastened by rivets I5 to a pivoted bracket 10.
  • This bracket 16 has an extension member 'll into the end of which an adjusting screw 18 extends and threads into the side of the operating arm (see Figs. 2 and 7).
  • the bracket 10 is pivoted for rotation upon a pivot pin 19 one end of which is fastened securely in a supporting stud Bl by a set screw 02 threaded into the stud.
  • in turn is fastened to the mounting plate 9 by staking a turned over portion of the stud to the plate.
  • the other end of the pivot pin 19 has a slot 03 cut into it, Fig. 4, through which one end of a small tensioned coil spring 00 wound around the pin 19 extends.
  • the other end of the spring 80 engages the side of the pivoted bracket 18 so that the spring normally tends to exert a slight pressure in a clockwise direction, Fig.
  • the proper amount of tension in the spring 80 may be conveniently applied to it by loosening the setscrew 82 from the pivot pin l9, turning the pin by applying a screw driver to its slotted end 83, and then tightening the set screw 82.
  • the means for actually controlling the physical condition to which the control device responds is here shown in the form of a switching mechanism which controls the circuit of some air conditioning device.
  • the movable portion of this switching mechanism is carried by the pivoted bracket 16.
  • One end of a resilient switch operating arm 85 is fastened to the bracket 75 by the rivets l5, and the other end is suitably fastened to an insulating block 86 which carries a stop member 81.
  • the stop member 81' is adapted to be engaged by the end of a stiff stop arm 88 which is secured by the rivets to the bracket 16 alongside of the resilient operating arm 85.
  • the purpose of this stop arm 80 will be pointed out hereinafter.
  • a rigid bar 89 is provided with a pair of turned up ear portions that are secured on each side of the insulation block 06 to a pivot pin 9
  • the rigid bar 89 supports a flexible bar 92 and an iron armature 93 by means of rivets 94 attached at the midportions of these elements.
  • the extreme ends of the flexible bar 52 carry a pair of movable control elements shown here as electrical contact points 95 and 96.
  • the stationary portion of the switching mechanism is supported upon an insulating terminal blocks! which is secured to the mounting plate 9 by screws 90 threaded from the rear, thereof.
  • An insulating plate 99 is interposed between the terminal block 91 and mounting plate 9 to furdirectly associated with the switching mechanism.
  • the terminal plates IM and I02 also carry adjustable contact studs I00 and I00 which are threaded into the plates and have fixed control elements shown here as contact points Ill and H2 attached to the top ends thereof in a position directly opposite and in operative relation to the set of movable contact points 90 and 06.
  • a permanent magnet 3 Situated in the insulating block 01 between the contact studs I00 and I08 is a permanent magnet 3 which is secured in a recess in the block by clamping plate 0 and clamping screw H5, Fig.
  • the magnet H3 is arranged in position so as to exert its magnetic influence upon the armature 93 when the switching mechanism is closed as shown in Fig. 2, and the gap between these elements may readily be adjusted by turning either of the studs I00 and I05 until the proper separation is arrived at. With the contacts closed the stop bar 09 prevents the actual engagement of the armature with the magnet.
  • the calibrating screw 18 is then adjusted to cause the roller l! to almost engage the cam surface H6 with the contacts in closed position.
  • the coil spring 00 keeps the resilient arm slightly bowed although the roller 12 is not indirect engagement with the cam surface Hi.
  • the fixed pointer 03 eventually indicates a temperature of 305 degrees (the "oil?" pointer setting) on the scale 88 and the cam surface 55 thereupon engages the roller 12 and forces it outward thereby rotating the operating arm clock-wise about its pivot I9.
  • the operating arm as a result operates the switching mechanism to open the contacts with a snap action into the position illustrated in Fig. 7.
  • This opening snap action is somewhat assisted by the coil spring 84 which now maintains the roller 12 outward in the path of movement of the cam 62.
  • the bracket 10 in its clockwise movement moves one end of the resilient operating arm 85 and since its other end is attached to the insulating block 86 a slight rotation is initially effected about pivot pin 5
  • initial clock-wise movement of the actuating arm 14 will not result in immediate opening of the contacts, Instead, the resilient arm 85 will merely become stressed and bow as a result of this stress.
  • the action of the resilient operating arm 85 in its flexure Prior to the separation of the contacts the action of the resilient operating arm 85 in its flexure also moves the pivot 9! by shortening the radius between the pin ill and pin 18, carrying the switching mechanism so that a slight wiping action in a longitudinal direction is effected between the contact surfaces to maintain them bright and clean. Should there be any tendency for them to stick together or to weld slightly the resilient arm effects a greater fiexure until the contacts separate. Under such conditions the rigid bar 88 may engage the stop member 81 to effect a greater prying action upon the contacts if this is necessary to separate them.
  • the opening bf the contacts causes an abatement of the heat to which the bi-metallic ele-: ment I l1 is subjected, and as a result it gradually cools and rotates the cam assembly back in a clock-wise direction until the fixed pointer 43 eventually indicates a temperature of 195 degrees (the on pointer setting) on the scale 58 and the cam surface 62 thereupon engages roller 12 to forcibly move arm 14 in a counter-clockwise direction about pivot 18 to close the switching mechanism with a snap action.
  • the resilient operating arm 85 moves the switching mechanism towards closed position and as the armature 83 gradually comes within the magnetic influence of the magnet Ill the pull rapidly increases until the operating arm 85 effects a slight bow or arch in its length and moves away from the end of the rigid arm 88, whereupon the moving contacts engage the fixed contacts with a snap action.
  • the stop bar 89 then engages the rear side of the movable contacts to hold them firmly in engagement so that the switch is not affected by vibration or other d'sturbances and at the same time it prevents the actual engagement of the armature with the magnet.
  • the flexible bar 92 is slightly bowed at this time so that a small wiping action takes place upon engagement of the contacts before the stop bar 89 engages the rear of the movable contacts and in addition this flexure of the flexible bar 92 minimizes the possibility of the contacts effecting a bouncing action due to impact upon their engagement.
  • the actuating arm 18 upon movement of the actuating arm ll in the reverse direction for closing the switch, due to the straightening out of resilient arm 85, the actuating arm 18 must be moved a substantial distance beyond its switch opening position before it reaches a switch closing position wherein the armature approaches the magnet sufliclently to cause closure of the contacts.
  • the resilient arm 85 in cooperation with the magnet and armature thus provide a switch in which the actuating arm or member H has a definite switch opening position and a definite switch closing position, these positions being substantially spaced apart.
  • the cam disc 54 is provided with a lower retaining surface I I6 which extends from the cam surface 55 around to the opposite side of the disc where indicator arm 55 is attached.
  • a higher retaining surface II! is also provided extending in the opposite direction from the cam surface 55 and around to arm 58,
  • is provided with a retaining surface 8 coinciding with the retaining surface IIB of cam disc 54.
  • this disc has an inner retaining surface H9 and an outer retaining su face l28 which extend in opposite directions from the cam surface 52.
  • the magnet H3 holds the switch closed against the tension of spring 84 and thereby holds the roller 12 near the lower retaining surface ll5 of the disc 54.
  • the roller 12 moves along the lower retaining surface H6 until the cam surface 55 engages the roller and opens the switch contacts.
  • the spring 88 holds the switch open. and also holds the roller 12 against the outer retaining surface I28 of the cam disc 5
  • the roller can ride along the outer retaining surface I28 of cam disc 5
  • the cam surfaces act as a strain release to prevent the bi-metal element II from being unduly strained when subjected to any temperature conditions and at the same time permit the bi-metal to actuate the switch to open and closed positions at predetermined definite temperatures.
  • the switch cannot be opened when the roller is between retaining surfaces H6 and H9, and neither can the switch be closed when the roller is between retaining surfaces Ill and I20. In other words, the switch can only be opened or closed when the roller is between the retaining surfaces H and I20.
  • the adjusting arm 58 is provided with an eccentric cam l2l which may be adjusted by turning its holding screw so as to provide a variable separation of the engaging surfaces between the cam Ill and a turned up portion I22 of the adjusting arm 63. In this position the pointers 51 and 64 can be moved to their minimum range of adjustment and still enable the roller 12 to be freely controlled or operated in either direction of movement.
  • the rigid bar 89 and the flexible bar 92 form an electrical bridge circuit path which extends from a conductor (not shown). attached to terminal screw I05, terminal plate IUI, stud I08, fixed and movable contacts ill and 95, through the bridge bars, movable and fixed contacts 96 and H2, stud I09, terminal plate I02, to terminal screw I06 and then to a conductor (not shown) attached thereto.
  • a conductor not shown
  • the control device has been disclosed as one in which the bi-metallic element I1 is arranged to open the switch contacts when the element is subjected to a rise in temperature. In case it is desired to close the contacts upon a temperature rise the bi-metallic element must be replaced by a difierent one in which the active and inactive portions of the bi-metal are reversed with respect to each other.
  • control device disclosed presents numerous desirable advantages and while only a specific embodiment of the same has been shown it will be readily apparent that minor modifications of the same may be made by those skilled in the art without departing from the spirit of the invention, and it is therefore desired that the invention be not limited to the specific disclosure but only to the extent of the appended claims.
  • a control device comprising, a hub member, means for operating the hub member, a pair of cam members mounted on the hub member, switch operating means, means responsive to the operation of one of the cam members for actuating. the switch operating means in one direction and responsive to the operation of the other cam member for actuating the switch operating means in the other direction, an adjusting arm on each cam member for independently varying the switch actuating means of the cam members with respect to the hub member. and adjustable cooperating means on the adjusting arms for predetermining the minimum separation thereof.
  • a control device comprising. a hub member, means connected to the hub member for rotating the same, a pair of cam members mounted on the hub member, a control means, means on one of the cam members for operating the control means in one direction and on the other cam member for operating the control means in the other direction, adjusting means for independently varying the point at which each of the cam members operate the control means, a scale on the hub member cooperating with the adjusting means for predetermining the point at which each cam member operates the control means, a cover for the control device having a pointer thereon positioned opposite the scale, said pointer cooperating with said scale for indicating the rotated position of the hub member.
  • a control device comprising, a hub member, physical condition responsive means for imparting rotary movement to the hub member in either direction, a pair of cam discs. means for yieldably clamping the cam discs together upon the hub member, an operable element controlled differently by each of the cam discs, means for adjusting the position of the cam discs relative to the hub member and to each other to vary the point at which they control the operable element, a pointer on each adjusting means to indicate the point to which the corresponding carn disc has been set, and an indicator for indicating the point to which the condition responsive member has rotated the hub member.
  • a control device comprising, a hub member,
  • cam means on the hub member having a circular opening therein, an operating member extending into the circular opening, said cam means having a cam surface on the inside of the circular opening for actuating the operating member in one direction and a second cam surface on the outside of the circular opening for actuating the operating member in the opposite direction and retaining surfaces extending in opposite directions in the circular opening from each cam surface, said retaining surfaces being-arranged with respect to each other whereby the continued rotation of the cam means after actuation of the operating member engages the operating member between certain of the retaining surfaces in one direction of rotation and between others of the retaining surfaces in the opposite direction of rotation so that the operating member is locked in its actuated position as the rotation of the cam means continues.
  • a control device comprising, a hub member, a physical condition responsive member arranged to rotate the hub member in opposite directions, cam means on the hub member having a circular opening therein, an operating member extending into the circular opening, said cam means having a cam surface on the inside of the circular openingfor actuating the operating memher into one position and a second cam surface on the outside of the circular opening for actuating the operating member into a second position, and a higher and lower retaining surface extending in opposite directions from each cam surface, said higher retaining surfaces being arranged opposite the lower retaining surfaces in the circular opening whereby the continued rotation of the cam means after actuation of the operating member engages the operating member between both higher retaining surfaces in one direction of rotation and between both lower retaining surfaces in the opposite direction of rotation, so that the condition responsive member is not strained and the operating member is locked in its actuated position as the rotation of the cam means continues.
  • a control device comprising, a hub member, a physical condition responsive member arranged to rotate the hub member in opposite directions, cam means on the hub member having a circular opening therein, an operating member extending into the circular opening, said cam means having a cam surface on the inside of the circular opening for actuating the operating member into one position and a. second cam surface on the outside of the circular opening for actuating the operating member into a second position, and a higher and lower retaining surface extending in opposite directions from each cam surface whereby the hub member may continue to rotate after the operating member has been actuated into either of its positions, said retaining surfaces cooperating to maintain the operating member in its actuated position if the hub member continues to rotate beyond either cam surface.
  • a control device comprising, a hub member having a shoulder, physical. condition responsive means for controlling the hub member, two discs on the hub member, a friction washer between the discs and a second friction washer between one of the discs and said shoulder, a compression spring for yieldably clamping the discs and washers together against the shoulder to permit manual adjustment of the discs with respect to each other and with respect to the hub member, an operating arm, cam means on each of the discs for actuating the operating arm in a different direction, and snap acting control means operated by the actuation of the operating arm.
  • a control device comprising, a hub member, means responsive to temperature changes for imparting rotary movement to the hub member, a pair of cam members arranged on the hub member, friction means engaging the sides of said cam members, means for yieldably clamping the cams and the friction means together on the hub member, said friction means arranged to permit relative adjustable movement of the cam members with respect to each other, an operating arm, cam surfaces on the cam members each arranged to actuate the operating arm in a different manner responsive to the rotation of the hub member, an indicator arm on each cam member for indicating the temperature point at which the associated cam surface actuates the operating arm, and an indicating scale on the hub member for indicating the temperature point to which the hub member is rotated.
  • a control device comprising, a pair of cam members each having a cam surface thereon, said cam members supported in adjustable relation to vary the setting of their cam surfaces,
  • a control device comprising, an operating arm, a pivot point supporting the arm and about which it is adapted to rotate, spring means on said pivot point normally tending to rotate the arm in one direction, adjustable cam means adapted by engagement with a portion of the operating arm to move it in either of two directions, a movable control element attached to the arm, a flxed control element arranged in operative relation to the movable control element and adapted to be associated therewith responsive to the movement of the operating arm, and magnetic means for actuating the control elements with snap action, said spring means tending to assist said snap action in one direction of the movement of the operating arm.
  • a control device comprising, an operating arm, means for pivoting the arm at one end, condition responsive means engaging the other end of the arm for moving it to either of two positions, means for adjusting the arm with respect to the engaging means, a movable control element, resilient means attaching the movable control element to the pivoted end of the arm, a fixed control element arranged in operative relation to the movable control element, mag netic means cooperating with the resilient means for providing snap action to the actuation of the control elements and for maintaining the arm in one of its positions, and spring means for maintaining the arm in the other of its operated positions.
  • a control'device comprising, an operating arm, means for pivoting the arm at one end, a roller element attached to the other end of the arm, adjustable cam means arranged to variably engage the roller element to move the operating arm, means for adjusting the position of the operating arm with respect to the adjustable cam means, a resilient am having one end attached to the operating arm at its pivot point, a flexible arm attached at its center to the other end of the resilient arm, a movable contact carried on each end of the flexible arm and actuated by the movement of the operating arm, a pair of flxed contacts cooperating with the movable contacts, and means for providing snap action to the operation of the contacts.
  • a control device comprising, a base, a pair of discs, a physical condition responsive element supported on the base and arranged to rotate the discs in either of two directions, one of said discs having a high and a low retaining surface on its periphery, the other disc having a circular slot therein formed with a retaining surface on one side of the slot coinciding with the low retaining surface of the first disc and an outer and inner retaining surface on the other side of the slot, an operating arm pivoted to the base and having one endextending into the circular slot whereby the rotation of the discs in one direction is eflective to move the high retaining surface of the first disc into engagement with the operating arm to pivot it in one direction and against the outer retaining surface of the other disc so that continued rotation of the discs in the same direction can take place without straining the condition responsive element and the operating arm is locked in its moved position as the rotation continues, and whereby the rotation of the discs in the opposite direction is effective to move the inner retaining surface of the second disc into engagement with the operating arm to pivot
  • a control device comprising, a base, a firstand second disc, a physical condition responsive element supported on the base and arranged to rotate the discs in opposite directions, a cam on the edge of the first disc having a higher and lower circular retaining surface extending in opposite directions from the cam, the second disc having a circular slot arranged therein with the inner edge of the slot coinciding with the lower retaining surface of the first disc.
  • a control device comprising, a base, a hollow tube attached at one end to the base, an operating rod extending through the base and tube, physical condition responsive means attached to the other end of the tube and to one end of the rod for imparting movement thereto, an operating arm supported on the base and actuated by the rod, control elements operated by the operating arm, a supporting collar surrounding the hollow tube and slidable thereon, means on the collar engaging the tube for locking the collar at any desired position on the tube, said collar having a curved outer surface, a mounting flange having a cooperating curved surface engaging the curved surface of the collar whereby the mounting flange may be universally positioned angularly with respect to the hollow tube, means on the flange engaging the collar for locking the flange at a desired angular position, and means for mounting the flange on an inclined supporting surface whereby the tube is arranged in a horizontal position.
  • a control device comprising a base, a hollow tube attached at one end to the base, an operating rod extending through the base and the tube, a physical condition responsive member having one end secured to the tube and the other end to the rod for imparting movement thereto, an operating arm pivoted on the base and actuated by the rod, control means actuated by the operating arm, a supporting collar surrounding the hollow tube and slidable thereon, means on the collar engaging the tube to lock the collar at any desired position on the tube, said collar having a convex outer surface, a mounting flange having a concave surface cooperating with and engaging the convex surface of the collar whereby the mounting flange may be universally and angularly positioned on the collar with respect to the hollow tube, means on the flange engaging the collar to lock the flange at any desired angular position, and means for mounting the flange on an angular supporting surface whereby the tube and control device are arranged in a horizontal position.
  • a control device comprising a hub member
  • a control device comprising a hub member, temperature responsive means for actuating said hub member in either of two directions of rotation, a first and a second cam member frictionally supported upon said hub member, an adjusting arm extending from each cam member for adjusting the position of the cam members with respect to each other upon the hub member, means on one of the adjusting arms and cooperating with the other adjusting arm for varying the minimum separation between them, an operating member actuated by the cam members dependent upon their adjusted position, control means actuated with snap action by the operating member, and an indicator on each of said adjusting arms, one of said indicators indicating the temperature point at which the con trol means is opened and the other the point at which the control means is closed.
  • a control device comprising a movable member, a condition responsive member arranged to shift said movable member in opposite directions, cam means arranged for movement by said movable member and having an elongated opening therein, an operating member extending into said opening, said cam means having a cam surface on one side of the opening for actuating the operating member in one direction and a second cam surface on the other side of said opening for actuating the operating member in the opposite direction, and retaining surfaces extending in opposite directions in the opening from each cam surface, said retaining surfaces being arranged with respect to each other whereby continued rotation of the cam means, after actuation of the operating member, engages the operating member between certain of the retaining surfaces in one direction of movement and between others of the retaining surfaces in the opposite direction of movement so that the operating member is locked in its actuated position as the movement of the cam means continues.
  • a switch having an actuating element operable to close a circuit at a first position and operable to open a circuit at a second position spaced from said first position, said switch including a permanent magnet and an armature to give snap action to the switch and to widen the differential of operation thereof whereby said first and second positions are spaced apart a substantial distance and means for operating said actuating element comprising a pair of simultaneously operable cams, a roller coasting with said pair of cams, temperature responsive means for rotating said cams, one of said cams having a lobe operable to lift said roller beyond said first position as the cams rotate in one direction and the other cam having a lobe operable to drop said roller beyond said second position as the cams rotate in the opposite direction and means for changing the distance between said cam lobes in a direction circumferentially of the rotation thereof whereby to vary the difl'erentiai of operation of said switch with respect to the travel of said temperature responsive means and for adjusting the position or both
  • a switch having an actuating element operable to close a circuit at a first position and operable to open a circuit at a second position spaced from said first position, said switch including a permanent magnet and an armature to give snap action to the switch and to widen the differential of operation thereof whereby said first and second positions are spaced apart a substantial distance and means for operating said actuating element comprising a pair of simultaneously operable cams, a roller coacting with said pair of cams, temperature responsive means for rotating said cams, one of said cams having a lobe operable to lift said roller beyond said first position as the cams rotate in one direction and the other cam having a lobe operable to drop said roller beyond said second position as the cams rotate in the opposite direction and means for changing the distance between said cam lobes in a direction circumrerentially of the rotation thereof whereby to vary the differential of operation of said switch with respect to the travel of said temperature responsive means.
  • a switch having an actuating element operable to close a circuit at a first position and operable to open a circuit at a second position spaced from said first position,
  • said switch including a permanent magnet and an armature to give snap action to the switch and to widen the differential of operation thereof whereby said first and second positions are spaced apart a substantial distance and means for operating said actuating element comprising a pair of simultaneously operable cams, a roller coacting with said pair of cams, condition responsive means for rotating said cams, one of said cams having a lobe operable to lift said roller beyond said first position and the other cam having a lobe operable to drop said roller beyond said second position, said lobes being spaced apart in a direction circumferentially of the rotation thereof whereby to require a predetermined degree of rotation of said cams between said first and second positions.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Thermally Actuated Switches (AREA)

Description

July 7, 1942. H. E. LINDEMANN CONTROL DEVICE Original Filed Nev. 29, 1937 2 Sheets-Sheet 1 INVENTOR .Lindsmann H Er'b Er! BY W ATTORNEY.
July 7, 1942. H. E. LINDEMANN CONTROL DEVICE Original Filed Nov. 29, 1937 II/11A '11; IIIA' Reisaued July 7, 1942 CONTROL DEVICE Herbert E. Lindemann, Shorewood, Wis., assignor to Perfex Corporation, Milwaukee, Wis., a corporation of Wisconsin Original No. 2,233,018, dated February 25, 1941,
Serial No. 176,950, November 29, 1937. Application for reissue October 29, 1941, Serial No.
23 Claims.
This invention relates to control devices but more particularly to automatic control devices for use in air conditioning systems.
It is the usual practice in air conditioning systems to provide a heating plant for warming the air in a space and in some cases to provide means for circulating the heated air. In order to control the heating plant within certain limits and to maintain the space at a comfortable temperature some form of room thermostatic control device is usually provided to regulate the generation of heat. To further insure greater uniformity of temperature and to safeguard against excessive temperature in the heating plant, it has been customary to supplement the room thermostat with a further control device arranged to respond directly to the heating plant and commonly called a limit control. This limit control may be located on the warm air duct or the bonnet of a Warm air furnace. It is likewise desirable that the heated air be forced or circulated to the space to be heated and the control device in another of its applications functions to prevent the air being circulated until it reaches a predetermined temperature.
The present invention is concerned with an automatic control device which is arranged to respond to the various temperature changes of an air conditioning system, and the principal object is to provide an improved control device for the aforesaid purpose which will function to regulate the air conditioning system in a more reliable and satisfactory manner.
A further object is to provide an automatic control device which is extremely sensitive to temperature changes and also accurate and reliable in operation.
It is an object of the invention to provide a thermostatic control device in which improved cam means are provided for actuating the switching mechanism, together with simple means for adjusting the temperature setting and differential operation of the cams.
Another object is to provide an improved switching mechanism in a control device whereby snap actuation of the switch mechanism is obtained.
An additional object is to provide improved cam means whereby the oi-metallic element is permitted to freely continue to move in a certain direction after the cams have actuated the switching mechanism, thereby preventing strain upon the element.
An additional object is to provide a control device having a more simplified and accurate adjusting means for regulating the response of the device.
Other objects and advantages of the control device reside in certain novel features of construction, arrangement and combination of the various parts which will be hereinafter more fully described and particularly pointed out in the appended claims.
While it has been pointed out that the invention is applicable as a limit control for the protection of heating plants and also to control the circulation of air in air conditioning systems, it is also adaptable for use as an operative control for motors, valves, etc.
A preferred form of the invention is illustrated in the accompanying drawings in which:
Fig. 1 is a perspective view of the complete control device:
Fig. 2 is a full size plan view of the device with the cover removed and switching mechanism is closed position;
Fig. 3 is a cross-sectional side view along the line 33 of Fig. 2 to show the operating mechanism;
Fig. 4 is a side view with the cover in section and a portion out along the line 4-4 of Fig. 2 to show the switching mechanism;
Fig. 5 is a cross-sectional view of the universal mounting arrangement of the control device;
Fig. 6 is a view of certain'of the elements in extended relationship; and
Fig. 7 is a rear view of the switching mechanism in its open position.
The control device consists essentially of a flat metal mounting plate 9 having a bracket Ill attached to its lower end by rivets II and which is provided with an opening therein for the accommondation of a rubber grommet I2 or alternatively for the attachment of a conduit whereby the lead-in wires for the control device may be extended to the switching mechanism located within the device. An elongated supporting tube l3, Fig. 3, is attached at one end to the rear side of the mounting plate 9 by staking over projections II on the tube. and at its other end has a U-shaped bracket l5 fastened-to it by rivets IS. A condition responsive means disclosed here as a spiral bi-metallic element I! which inherently has the characteristic of expanding and contracting when subjected to temperature changes, is attached at one end to the bracket l5 by a screw IS. The other end of the thermostatic element I1 is attached by a screw l9 to a fiat end 2| of a relatively long operating rod 22 as shown in Fig. 1. This rod 22 extends through the center of the bi-metallic element I1, the bracket l5, the tube l3, and to the front side of the mounting plate 3. A washer 23 bearing against the bracket l5 and a cotter pin 24 in the rod 22, prevents longitudinal forward movement of the rod. The surfaces surrounding the openings for the rod in the mounting plate 9 and the bracket l5, serve as bearings for the rod 22 when it is subjected to rotation.
In order to support the control device as a unit in its proper position a universal mounting flange 25 is provided for it as shown in Figs. 1 and 5. An opening of sufficient size is first cut in the bonnet or warm air duct of a heating plant (not shown) to which the control may be attached, and the flange 25 consisting of two similar halves held together by rivets 25 is attached to the surface surrounding the opening the shaft 5| after which an off cam member or disc 54 is arranged upon the shaft. The "oif cam 54 has anoperating cam surface 55 formed on its periphery and also an adjusting arm 55 having a pointer 51 at its end, the purposes of which will be hereinafter pointed out. The foregoing elements are yieldingly clamped together and their relationship is such that when the off cam discs 54 is manually rotated about the shaft 5| in making an adjustment, the friction washers 52 and 53 effect a, sliding rotative moveby means of sheet metal screws entering the holes 1 21 arranged near the periphery of the flange 25. A supporting collar 28 is journaled between the halves of the flange 25 as best seen in Fig. 5 and is provided with a set screw 29. After insertin'g the tube [3 through the collar 28 the desired distance, the collar may be locked in place on the tube l3 by the screw 28. A pair of holding screws 3| and 32 are provided on the flange 25 and engage the collar 28 in order to lock the control unit horizontally in place upon the collar 28 at any particular angle at which the flange may be supported as indicated by the dotted lines in Fig. 5.
A protective dust tight enclosure or cover 33 preferably made of some molded plastic insulation material, is provided for the control unit. It has a ledge around it which embraces the edges of the mounting plate 9 and at its bottom end has an opening the edges of which engage the conduit bracket l8 so that the cover may be easily slid off and on from the plate 8. In order that the cover 33 may be securely but removably held on to the mounting plate 8 a pair of holding screws 34 and 35 are supported by lugs 35 and 31 on the plate 9 and are arranged so that their heads engage recessed slots 38 in the cover 33. The front of the cover 33 has an ornamental name plate 38 suitably attached thereto as by rivets 4|. The name plate 33 has an opening therein and another opening is made in the cover 33, which openings are closed by a window 42 so that scale readings of the instrument may be clearly visible from the outside. A pointer 43 rigidly supported on the rear side of cover 33 is also in a position to be visible through the window 42.
The operating cam assembly for actuating the switching mechanism will now be pointed out with particular reference to Figs. 3 and 6. A hollow hub member 44 into which the end of the rod 22 extends is securely but removably held thereto by the set screws 45 and 46 extending into recesses 41 in the rod 22 so that the complete unit may be first assembled and then secured to the rod in any particular rotary position. A small clearance between the hub 44 and the mounting plate 9 must be provided in order that the rod 22 may shift when the bi-metallic element I1 expands and contracts. A limit washer 48 is rigidly secured to a shoulder 49 on the hub 44 as by a staking operation and a shaft 5| integral with the hub 44 extends from one end thereof upon which the remaining elements of the assembly are loosely supported. Friction means comprising a paper washer 52 and a cork or fiber composition washer 53 are placed upon ment either against the side of the limit washer 48 or the cam 54. In this manner the off cam may be rotatably positioned to any desired point and frictionally held in itsvset position to enable it to perform its required function.
The next group of elements placed upon the shaft 5| in the order named are friction means comprising the paper washer 58 and composition washer 59, and an on" cam disc 5| which is provided with a slotted opening having a cam surface 52 thereon and an adjusting arm 53 having a pointer 54 at its end. As with the off cam 54, the on" cam 5| is adapted to be manually and forcedly positioned to effect an adjustment which is accomplished by turning it against the friction of the friction washers 58 and 58. This effects a sliding movement of the friction means against the side of the off cam 54, which of course must be manually restrained to keep it from turning at this time. With the foregoing arrangement it is seen that the setting of each cam'can be conveniently varied independently of the other. While the paper washers 52 and 58 have been shown as positioned adjacent the composition washer 53 and 59 to form the friction means they are only necessary to prevent sticking of the cams which may occur through long disuse of the adjustment. The paper washers may be dispensed with entirely and only a composition washer used provided it is made of a material which will not stick or bind the cams.
A thin metal bearing washer 55, a relatively strong compression coil spring 55, and a scale plate 51 having a calibrated scale 58 thereon are next placed in their respective order upon the shaft 5|. The scale plate 51 is securely and rigidly staked to a turned over portion 68 of the shaft 5| so that the coil spring 55 can exert its full force against all of the elements between it and the limit washer 48 and thereby clamp them together in frictional engagement as has been pointed out. This permits the hub 44 to impart rotary movement to the cam discs 54 and BI. With the elements in their assembled relationship the pointers 51 and 54 project forward to the front face of scale plate 51 and indicate a certain reading on the calibrated scale 58, depending upon their setting, the olf cam indicating the temperature at which the switching mechanism will open a circuit and the on" cam indicating the temperature at which the switch closes the circuit.
Since the scale plate 51 is rigidly secured to the hub 44 the scale 68 rotates past the fixed pointer 43 to indicate the temperature surrounding the element 11. As the off cam 54 and the on" cam 5| are carried along with the hub 44 their cam surfaces 55 and 52 as well as the adjustable pointers 51 and 54 are likewise rotated by the element I1.
Extending into the circular slot in the "on cam BI and placed in a position to be acted upon by the cam surfaces 55 and 82 is an operable element in the form of a roller member 12, Fig. 2.
This roller 12 is supported freely on a bearing pin 13 (see Fig. 3) which is fastened to the end of an operating arm 14 formed from a flat piece of metal bent into a U-shape to render it more .rigid. At its lower end the operating arm 10 is fastened by rivets I5 to a pivoted bracket 10. This bracket 16 has an extension member 'll into the end of which an adjusting screw 18 extends and threads into the side of the operating arm (see Figs. 2 and 7). By turning the adJusting screw 18 the relative positionsof the operating arm I0 and the extension member Il may be conveniently adjusted, The bracket 10 is pivoted for rotation upon a pivot pin 19 one end of which is fastened securely in a supporting stud Bl by a set screw 02 threaded into the stud. The supporting stud 8| in turn is fastened to the mounting plate 9 by staking a turned over portion of the stud to the plate. The other end of the pivot pin 19 has a slot 03 cut into it, Fig. 4, through which one end of a small tensioned coil spring 00 wound around the pin 19 extends. The other end of the spring 80 engages the side of the pivoted bracket 18 so that the spring normally tends to exert a slight pressure in a clockwise direction, Fig. 2, upon the operating arm 10. The proper amount of tension in the spring 80 may be conveniently applied to it by loosening the setscrew 82 from the pivot pin l9, turning the pin by applying a screw driver to its slotted end 83, and then tightening the set screw 82.
The means for actually controlling the physical condition to which the control device responds is here shown in the form of a switching mechanism which controls the circuit of some air conditioning device. The movable portion of this switching mechanism is carried by the pivoted bracket 16. One end of a resilient switch operating arm 85 is fastened to the bracket 75 by the rivets l5, and the other end is suitably fastened to an insulating block 86 which carries a stop member 81. The stop member 81' is adapted to be engaged by the end of a stiff stop arm 88 which is secured by the rivets to the bracket 16 alongside of the resilient operating arm 85. The purpose of this stop arm 80 will be pointed out hereinafter. A rigid bar 89 is provided with a pair of turned up ear portions that are secured on each side of the insulation block 06 to a pivot pin 9| extending through the block in such a manner as to permit free swinging movement of the movable portion of the switching mechanism. The rigid bar 89 supports a flexible bar 92 and an iron armature 93 by means of rivets 94 attached at the midportions of these elements. The extreme ends of the flexible bar 52 carry a pair of movable control elements shown here as electrical contact points 95 and 96.
The stationary portion of the switching mechanism is supported upon an insulating terminal blocks! which is secured to the mounting plate 9 by screws 90 threaded from the rear, thereof. An insulating plate 99 is interposed between the terminal block 91 and mounting plate 9 to furdirectly associated with the switching mechanism. The terminal plates IM and I02 also carry adjustable contact studs I00 and I00 which are threaded into the plates and have fixed control elements shown here as contact points Ill and H2 attached to the top ends thereof in a position directly opposite and in operative relation to the set of movable contact points 90 and 06. Situated in the insulating block 01 between the contact studs I00 and I08 is a permanent magnet 3 which is secured in a recess in the block by clamping plate 0 and clamping screw H5, Fig. 7. The magnet H3 is arranged in position so as to exert its magnetic influence upon the armature 93 when the switching mechanism is closed as shown in Fig. 2, and the gap between these elements may readily be adjusted by turning either of the studs I00 and I05 until the proper separation is arrived at. With the contacts closed the stop bar 09 prevents the actual engagement of the armature with the magnet.
After the contacts I08 and I09 have been adjusted to give the desired clearance between the armature 93 and the magnet H3, the calibrating screw 18 is then adjusted to cause the roller l! to almost engage the cam surface H6 with the contacts in closed position. The coil spring 00 keeps the resilient arm slightly bowed although the roller 12 is not indirect engagement with the cam surface Hi.
In pointing out the detailed operation of the control device assume that the device in its normal operation has closed the switching or control mechanism and that the bi-metallic clement ll is subjected to a temperature value such that the scale plate 68 is rotated to a position opposite the fixed pointer 43 to indicate a reading of approximately 257 degrees as shown in Fig. 2. The operable roller element 12 in this case will be in a position midway between the two cam surfaces 55 and 62 and in the path of the cam 55 as shown, and since the closing of the switching mechanism has caused the generation of more heat for example, the bi-metallic element ll will follow the temperature rise and tortionally rotate the cam assembly in a counter-clockwise direction. As this movement continues the fixed pointer 03 eventually indicates a temperature of 305 degrees (the "oil?" pointer setting) on the scale 88 and the cam surface 55 thereupon engages the roller 12 and forces it outward thereby rotating the operating arm clock-wise about its pivot I9. The operating arm as a result operates the switching mechanism to open the contacts with a snap action into the position illustrated in Fig. 7. This opening snap action is somewhat assisted by the coil spring 84 which now maintains the roller 12 outward in the path of movement of the cam 62. From the foregoing it is seen that the fixed pointer 43 directly indicates to an observer the temperature surrounding the bi-metallic element H at the particular moment the observation is made, because the scale 68 is directly moved by the element in front of the pointer. The observer can also note at the same time by the positions of the off and on" cam pointers at what temperature the control device is set to cut the switching mechanism in or out and how close to either of these positions the temperature is at the particular moment.
Considering now in detail the action of the switching mechanism itself when it functions to open the contacts, the bracket 10 in its clockwise movement moves one end of the resilient operating arm 85 and since its other end is attached to the insulating block 86 a slight rotation is initially effected about pivot pin 5| as tension is gradually stored in the resilient arm 85. At this time, due to the holding force of the magnet on the armature, initial clock-wise movement of the actuating arm 14 will not result in immediate opening of the contacts, Instead, the resilient arm 85 will merely become stressed and bow as a result of this stress. Finally, as clock-wise rotation of the actuating arm continues it will reach a switch opening position in which the stress on the flexible arm overbalances the pull of magnet H3 on armature 94, at which time the movable contacts 85 and 86 are separated from the fixed contacts Ill and H2 with a snap action. The actual contact separation however, does not take place until a time shortly after the balance of force between the resilient arm and the magnet has been passed. This is obtained by the flexure of the flexible .arm 92 maintaining the contacts closed as the rigid stop bar 89 moves away from the rear of the movable contacts. Coil spring 84 contributes somewhat to the snap action of the contacts in addition to maintaining the switching mechanism in its now opened position. Prior to the separation of the contacts the action of the resilient operating arm 85 in its flexure also moves the pivot 9! by shortening the radius between the pin ill and pin 18, carrying the switching mechanism so that a slight wiping action in a longitudinal direction is effected between the contact surfaces to maintain them bright and clean. Should there be any tendency for them to stick together or to weld slightly the resilient arm effects a greater fiexure until the contacts separate. Under such conditions the rigid bar 88 may engage the stop member 81 to effect a greater prying action upon the contacts if this is necessary to separate them.
The opening bf the contacts causes an abatement of the heat to which the bi-metallic ele-: ment I l1 is subjected, and as a result it gradually cools and rotates the cam assembly back in a clock-wise direction until the fixed pointer 43 eventually indicates a temperature of 195 degrees (the on pointer setting) on the scale 58 and the cam surface 62 thereupon engages roller 12 to forcibly move arm 14 in a counter-clockwise direction about pivot 18 to close the switching mechanism with a snap action. In this switch closing operation the resilient operating arm 85 moves the switching mechanism towards closed position and as the armature 83 gradually comes within the magnetic influence of the magnet Ill the pull rapidly increases until the operating arm 85 effects a slight bow or arch in its length and moves away from the end of the rigid arm 88, whereupon the moving contacts engage the fixed contacts with a snap action. The stop bar 89 then engages the rear side of the movable contacts to hold them firmly in engagement so that the switch is not affected by vibration or other d'sturbances and at the same time it prevents the actual engagement of the armature with the magnet. The flexible bar 92 is slightly bowed at this time so that a small wiping action takes place upon engagement of the contacts before the stop bar 89 engages the rear of the movable contacts and in addition this flexure of the flexible bar 92 minimizes the possibility of the contacts effecting a bouncing action due to impact upon their engagement.
It will be noted that during switch opening movement of the operating arm, the resilient arm must become bowed out of its normal shape as stress is stored therein, and that iinally the actuating arm 14 reaches a switch opening position at which the stress on the resilient arm overcomes the holding force of the magnet at which time the contacts open with snap action. The stress on the resilient arm 85 is now relieved due to the armature now being out of the influence of the magnet and this am therefore straightens out to its normal shape. Now, upon movement of the actuating arm ll in the reverse direction for closing the switch, due to the straightening out of resilient arm 85, the actuating arm 18 must be moved a substantial distance beyond its switch opening position before it reaches a switch closing position wherein the armature approaches the magnet sufliclently to cause closure of the contacts. The resilient arm 85 in cooperation with the magnet and armature thus provide a switch in which the actuating arm or member H has a definite switch opening position and a definite switch closing position, these positions being substantially spaced apart.
The detailed structure and operation of the cam discs 54 and GI and their control over the roller 12 will now be pointed out more specifically with particular reference to Figs. 2 and 6. The cam disc 54 is provided with a lower retaining surface I I6 which extends from the cam surface 55 around to the opposite side of the disc where indicator arm 55 is attached. A higher retaining surface II! is also provided extending in the opposite direction from the cam surface 55 and around to arm 58, The other cam disc 6| is provided with a retaining surface 8 coinciding with the retaining surface IIB of cam disc 54. In addition, this disc has an inner retaining surface H9 and an outer retaining su face l28 which extend in opposite directions from the cam surface 52.
When the switching mechanism is in its closed position the magnet H3 holds the switch closed against the tension of spring 84 and thereby holds the roller 12 near the lower retaining surface ll5 of the disc 54. As the cam 5| is rotated the roller 12 moves along the lower retaining surface H6 until the cam surface 55 engages the roller and opens the switch contacts. After the switch has been opened by means of the cam surface 55, the spring 88 holds the switch open. and also holds the roller 12 against the outer retaining surface I28 of the cam disc 5| until the cam surface 62 engages the roller and closes the switch. If the temperature continues to fall after the switch has been closed by cam surface 62 engaging roller 12 the roller can ride alongthe lower retaining surface 5 of cam disc 54 without interference by the inner retaining surface N8 of cam disc 5|. In case however, should the temperature continue to rise after the cam surface 55 engages the roller to open the switch, the roller can ride along the outer retaining surface I28 of cam disc 5| without interference by the higher retaining surface ll! of cam disc 54. By arranging the cam surfaces in the manner pointed out they act as a strain release to prevent the bi-metal element II from being unduly strained when subjected to any temperature conditions and at the same time permit the bi-metal to actuate the switch to open and closed positions at predetermined definite temperatures. It should be noted that the switch cannot be opened when the roller is between retaining surfaces H6 and H9, and neither can the switch be closed when the roller is between retaining surfaces Ill and I20. In other words, the switch can only be opened or closed when the roller is between the retaining surfaces H and I20.
Inorder that the minimum differential setting of the cams may be accurately adjusted so that the cam surfaces 55 and 62 will permit the roller 12 to freely pass from one surface to the other without binding the same, the adjusting arm 58 is provided with an eccentric cam l2l which may be adjusted by turning its holding screw so as to provide a variable separation of the engaging surfaces between the cam Ill and a turned up portion I22 of the adjusting arm 63. In this position the pointers 51 and 64 can be moved to their minimum range of adjustment and still enable the roller 12 to be freely controlled or operated in either direction of movement.
With the switching mechanism in the closed position the rigid bar 89 and the flexible bar 92 form an electrical bridge circuit path which extends from a conductor (not shown). attached to terminal screw I05, terminal plate IUI, stud I08, fixed and movable contacts ill and 95, through the bridge bars, movable and fixed contacts 96 and H2, stud I09, terminal plate I02, to terminal screw I06 and then to a conductor (not shown) attached thereto. It will thus be seen that the movement of the rigid and flexible bars in unbridging the contacts interrupts the aforesaid series circuit path and as the bars are pivoted at 9| to the insulated block 86 either one of the set of closed contacts can be opened while the other remains closed, and the circuit path will be positively opened. The strength of the magnet H3 and spring 84 are such that the control device will function properly regardless of the position in which the control is mounted.
The control device has been disclosed as one in which the bi-metallic element I1 is arranged to open the switch contacts when the element is subjected to a rise in temperature. In case it is desired to close the contacts upon a temperature rise the bi-metallic element must be replaced by a difierent one in which the active and inactive portions of the bi-metal are reversed with respect to each other.
From the foregoing description it is seen that the control device disclosed presents numerous desirable advantages and while only a specific embodiment of the same has been shown it will be readily apparent that minor modifications of the same may be made by those skilled in the art without departing from the spirit of the invention, and it is therefore desired that the invention be not limited to the specific disclosure but only to the extent of the appended claims.
What is claimed is:
1. A control device comprising, a hub member, means for operating the hub member, a pair of cam members mounted on the hub member, switch operating means, means responsive to the operation of one of the cam members for actuating. the switch operating means in one direction and responsive to the operation of the other cam member for actuating the switch operating means in the other direction, an adjusting arm on each cam member for independently varying the switch actuating means of the cam members with respect to the hub member. and adjustable cooperating means on the adjusting arms for predetermining the minimum separation thereof.
2. A control device comprising. a hub member, means connected to the hub member for rotating the same, a pair of cam members mounted on the hub member, a control means, means on one of the cam members for operating the control means in one direction and on the other cam member for operating the control means in the other direction, adjusting means for independently varying the point at which each of the cam members operate the control means, a scale on the hub member cooperating with the adjusting means for predetermining the point at which each cam member operates the control means, a cover for the control device having a pointer thereon positioned opposite the scale, said pointer cooperating with said scale for indicating the rotated position of the hub member.
3. A control device comprising, a hub member, physical condition responsive means for imparting rotary movement to the hub member in either direction, a pair of cam discs. means for yieldably clamping the cam discs together upon the hub member, an operable element controlled differently by each of the cam discs, means for adjusting the position of the cam discs relative to the hub member and to each other to vary the point at which they control the operable element, a pointer on each adjusting means to indicate the point to which the corresponding carn disc has been set, and an indicator for indicating the point to which the condition responsive member has rotated the hub member.
4. A control device comprising, a hub member,
'a condition responsive member arranged to rotate the hub member in opposite directions, cam means on the hub member having a circular opening therein, an operating member extending into the circular opening, said cam means having a cam surface on the inside of the circular opening for actuating the operating member in one direction and a second cam surface on the outside of the circular opening for actuating the operating member in the opposite direction and retaining surfaces extending in opposite directions in the circular opening from each cam surface, said retaining surfaces being-arranged with respect to each other whereby the continued rotation of the cam means after actuation of the operating member engages the operating member between certain of the retaining surfaces in one direction of rotation and between others of the retaining surfaces in the opposite direction of rotation so that the operating member is locked in its actuated position as the rotation of the cam means continues.
5. A control device comprising, a hub member, a physical condition responsive member arranged to rotate the hub member in opposite directions, cam means on the hub member having a circular opening therein, an operating member extending into the circular opening, said cam means having a cam surface on the inside of the circular openingfor actuating the operating memher into one position and a second cam surface on the outside of the circular opening for actuating the operating member into a second position, and a higher and lower retaining surface extending in opposite directions from each cam surface, said higher retaining surfaces being arranged opposite the lower retaining surfaces in the circular opening whereby the continued rotation of the cam means after actuation of the operating member engages the operating member between both higher retaining surfaces in one direction of rotation and between both lower retaining surfaces in the opposite direction of rotation, so that the condition responsive member is not strained and the operating member is locked in its actuated position as the rotation of the cam means continues.
6. A control device comprising, a hub member, a physical condition responsive member arranged to rotate the hub member in opposite directions, cam means on the hub member having a circular opening therein, an operating member extending into the circular opening, said cam means having a cam surface on the inside of the circular opening for actuating the operating member into one position and a. second cam surface on the outside of the circular opening for actuating the operating member into a second position, and a higher and lower retaining surface extending in opposite directions from each cam surface whereby the hub member may continue to rotate after the operating member has been actuated into either of its positions, said retaining surfaces cooperating to maintain the operating member in its actuated position if the hub member continues to rotate beyond either cam surface.
7. A control device comprising, a hub member having a shoulder, physical. condition responsive means for controlling the hub member, two discs on the hub member, a friction washer between the discs and a second friction washer between one of the discs and said shoulder, a compression spring for yieldably clamping the discs and washers together against the shoulder to permit manual adjustment of the discs with respect to each other and with respect to the hub member, an operating arm, cam means on each of the discs for actuating the operating arm in a different direction, and snap acting control means operated by the actuation of the operating arm.
8. A control device comprising, a hub member, means responsive to temperature changes for imparting rotary movement to the hub member, a pair of cam members arranged on the hub member, friction means engaging the sides of said cam members, means for yieldably clamping the cams and the friction means together on the hub member, said friction means arranged to permit relative adjustable movement of the cam members with respect to each other, an operating arm, cam surfaces on the cam members each arranged to actuate the operating arm in a different manner responsive to the rotation of the hub member, an indicator arm on each cam member for indicating the temperature point at which the associated cam surface actuates the operating arm, and an indicating scale on the hub member for indicating the temperature point to which the hub member is rotated.
9. A control device comprising, a pair of cam members each having a cam surface thereon, said cam members supported in adjustable relation to vary the setting of their cam surfaces,
members, means for imparting rotary motion to the cam members, a cam surface on each cam member, means for adjusting the relative rotary position of the cam members with respect to each other, an operating arm, an operable element on one end of the operating arm arranged in the path of movement of the cam surfaces and actuated thereby to move the operating arm in one direction or another, means for pivoting the other end of the operating arm, means for adjusting the proper position of the operating arm with respect to the cam surfaces, a fixed control element, a movable control element, means for flexibly supporting said movable element on the operating arm for movement thereby in operative relation to the fixed control element, and magnetic means cooperating with said flexible supporting means for imparting snap action to the movement of said movable control element.
11. A control device comprising, an operating arm, a pivot point supporting the arm and about which it is adapted to rotate, spring means on said pivot point normally tending to rotate the arm in one direction, adjustable cam means adapted by engagement with a portion of the operating arm to move it in either of two directions, a movable control element attached to the arm, a flxed control element arranged in operative relation to the movable control element and adapted to be associated therewith responsive to the movement of the operating arm, and magnetic means for actuating the control elements with snap action, said spring means tending to assist said snap action in one direction of the movement of the operating arm.
12. A control device comprising, an operating arm, means for pivoting the arm at one end, condition responsive means engaging the other end of the arm for moving it to either of two positions, means for adjusting the arm with respect to the engaging means, a movable control element, resilient means attaching the movable control element to the pivoted end of the arm, a fixed control element arranged in operative relation to the movable control element, mag netic means cooperating with the resilient means for providing snap action to the actuation of the control elements and for maintaining the arm in one of its positions, and spring means for maintaining the arm in the other of its operated positions.
13. A control'device comprising, an operating arm, means for pivoting the arm at one end, a roller element attached to the other end of the arm, adjustable cam means arranged to variably engage the roller element to move the operating arm, means for adjusting the position of the operating arm with respect to the adjustable cam means, a resilient am having one end attached to the operating arm at its pivot point, a flexible arm attached at its center to the other end of the resilient arm, a movable contact carried on each end of the flexible arm and actuated by the movement of the operating arm, a pair of flxed contacts cooperating with the movable contacts, and means for providing snap action to the operation of the contacts.
14. A control device comprising, a base, a pair of discs, a physical condition responsive element supported on the base and arranged to rotate the discs in either of two directions, one of said discs having a high and a low retaining surface on its periphery, the other disc having a circular slot therein formed with a retaining surface on one side of the slot coinciding with the low retaining surface of the first disc and an outer and inner retaining surface on the other side of the slot, an operating arm pivoted to the base and having one endextending into the circular slot whereby the rotation of the discs in one direction is eflective to move the high retaining surface of the first disc into engagement with the operating arm to pivot it in one direction and against the outer retaining surface of the other disc so that continued rotation of the discs in the same direction can take place without straining the condition responsive element and the operating arm is locked in its moved position as the rotation continues, and whereby the rotation of the discs in the opposite direction is effective to move the inner retaining surface of the second disc into engagement with the operating arm to pivot it in the said opposite direction and against the coinciding surfaces of both discs so that continued rotation in the same direction can take place without straining the condition responsive memher and the operating arm is locked in its moved position as the rotation of the discs continues, and control means actuated by the pivotal movement of the operating arm.
15. A control device comprising, a base, a firstand second disc, a physical condition responsive element supported on the base and arranged to rotate the discs in opposite directions, a cam on the edge of the first disc having a higher and lower circular retaining surface extending in opposite directions from the cam, the second disc having a circular slot arranged therein with the inner edge of the slot coinciding with the lower retaining surface of the first disc. a cam on the outer edge of the slot and an inner and outer circular retaining surface extending in opposite directions from the cam, an operating arm pivoted on the base and having one end extending into the circular slot and into operative relation to the first disc, said cams arranged to alternately actuate the operating arm in opposite directions, control means arranged to be actuated -by the movement of the operating arm, said retaining surfaces arranged to hold the operating arm in its actuated position during continued movement of the condition responsive element without straining said element, means for holding the operating arm in its actuated positions during the interval between alternate engagement by the cams, and means for adjusting the discs with respect to each other and with respect to the condition responsive element whereby the cams may be arranged to actuate the operating arm at any desired value of the condition responsive element.
16. A control device comprising, a base, a hollow tube attached at one end to the base, an operating rod extending through the base and tube, physical condition responsive means attached to the other end of the tube and to one end of the rod for imparting movement thereto, an operating arm supported on the base and actuated by the rod, control elements operated by the operating arm, a supporting collar surrounding the hollow tube and slidable thereon, means on the collar engaging the tube for locking the collar at any desired position on the tube, said collar having a curved outer surface, a mounting flange having a cooperating curved surface engaging the curved surface of the collar whereby the mounting flange may be universally positioned angularly with respect to the hollow tube, means on the flange engaging the collar for locking the flange at a desired angular position, and means for mounting the flange on an inclined supporting surface whereby the tube is arranged in a horizontal position.
17. A control device comprising a base, a hollow tube attached at one end to the base, an operating rod extending through the base and the tube, a physical condition responsive member having one end secured to the tube and the other end to the rod for imparting movement thereto, an operating arm pivoted on the base and actuated by the rod, control means actuated by the operating arm, a supporting collar surrounding the hollow tube and slidable thereon, means on the collar engaging the tube to lock the collar at any desired position on the tube, said collar having a convex outer surface, a mounting flange having a concave surface cooperating with and engaging the convex surface of the collar whereby the mounting flange may be universally and angularly positioned on the collar with respect to the hollow tube, means on the flange engaging the collar to lock the flange at any desired angular position, and means for mounting the flange on an angular supporting surface whereby the tube and control device are arranged in a horizontal position.
18. A control device comprising a hub member,
physical condition responsive means for actuating said hub member in either of two directions of rotation, a first and a second cam member frictionally supported upon said hub member, an adjusting arm secured to each of the cam members for adjusting the position of the cam members with respect to each other on the hub member, an operating member actuated by the cam members dependent upon their adjusted position on the hub member, control means actuated by the operation of the operating member, a flexible connection between the control means and the operating member, magnetic means for holding the control means in the closed position and spring means for holding the control means in the open position after having been actuated by the operating member, and means on the cam members for locking the operating member in either of its actuated positions after having been actuated by the cam members whereby the physical condition responsive means can continue to rotate the cam members without straining the mechanism.
19. A control device comprising a hub member, temperature responsive means for actuating said hub member in either of two directions of rotation, a first and a second cam member frictionally supported upon said hub member, an adjusting arm extending from each cam member for adjusting the position of the cam members with respect to each other upon the hub member, means on one of the adjusting arms and cooperating with the other adjusting arm for varying the minimum separation between them, an operating member actuated by the cam members dependent upon their adjusted position, control means actuated with snap action by the operating member, and an indicator on each of said adjusting arms, one of said indicators indicating the temperature point at which the con trol means is opened and the other the point at which the control means is closed.
20. A control device comprising a movable member, a condition responsive member arranged to shift said movable member in opposite directions, cam means arranged for movement by said movable member and having an elongated opening therein, an operating member extending into said opening, said cam means having a cam surface on one side of the opening for actuating the operating member in one direction and a second cam surface on the other side of said opening for actuating the operating member in the opposite direction, and retaining surfaces extending in opposite directions in the opening from each cam surface, said retaining surfaces being arranged with respect to each other whereby continued rotation of the cam means, after actuation of the operating member, engages the operating member between certain of the retaining surfaces in one direction of movement and between others of the retaining surfaces in the opposite direction of movement so that the operating member is locked in its actuated position as the movement of the cam means continues.
21. In a switch structure, a switch having an actuating element operable to close a circuit at a first position and operable to open a circuit at a second position spaced from said first position, said switch including a permanent magnet and an armature to give snap action to the switch and to widen the differential of operation thereof whereby said first and second positions are spaced apart a substantial distance and means for operating said actuating element comprising a pair of simultaneously operable cams, a roller coasting with said pair of cams, temperature responsive means for rotating said cams, one of said cams having a lobe operable to lift said roller beyond said first position as the cams rotate in one direction and the other cam having a lobe operable to drop said roller beyond said second position as the cams rotate in the opposite direction and means for changing the distance between said cam lobes in a direction circumferentially of the rotation thereof whereby to vary the difl'erentiai of operation of said switch with respect to the travel of said temperature responsive means and for adjusting the position or both of said cams circumferentially of their rotation with respect to said temperature responsive means to vary the range of operation of said switch.
22. In a switch structure, a switch having an actuating element operable to close a circuit at a first position and operable to open a circuit at a second position spaced from said first position, said switch including a permanent magnet and an armature to give snap action to the switch and to widen the differential of operation thereof whereby said first and second positions are spaced apart a substantial distance and means for operating said actuating element comprising a pair of simultaneously operable cams, a roller coacting with said pair of cams, temperature responsive means for rotating said cams, one of said cams having a lobe operable to lift said roller beyond said first position as the cams rotate in one direction and the other cam having a lobe operable to drop said roller beyond said second position as the cams rotate in the opposite direction and means for changing the distance between said cam lobes in a direction circumrerentially of the rotation thereof whereby to vary the differential of operation of said switch with respect to the travel of said temperature responsive means.
23. In a switch structure, a switch having an actuating element operable to close a circuit at a first position and operable to open a circuit at a second position spaced from said first position,
' said switch including a permanent magnet and an armature to give snap action to the switch and to widen the differential of operation thereof whereby said first and second positions are spaced apart a substantial distance and means for operating said actuating element comprising a pair of simultaneously operable cams, a roller coacting with said pair of cams, condition responsive means for rotating said cams, one of said cams having a lobe operable to lift said roller beyond said first position and the other cam having a lobe operable to drop said roller beyond said second position, said lobes being spaced apart in a direction circumferentially of the rotation thereof whereby to require a predetermined degree of rotation of said cams between said first and second positions.
HERBERT E. LINDEMANN.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2633517A (en) * 1953-03-31 Thermal control device
US2752455A (en) * 1954-01-25 1956-06-26 Gen Electric Thermal responsive control device
US2854533A (en) * 1956-01-23 1958-09-30 Controls Co Of America Electrical switches

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2633517A (en) * 1953-03-31 Thermal control device
US2752455A (en) * 1954-01-25 1956-06-26 Gen Electric Thermal responsive control device
US2854533A (en) * 1956-01-23 1958-09-30 Controls Co Of America Electrical switches

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