USRE19531E - Method of recovering sulphur - Google Patents

Method of recovering sulphur Download PDF

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USRE19531E
USRE19531E US19531DE USRE19531E US RE19531 E USRE19531 E US RE19531E US 19531D E US19531D E US 19531DE US RE19531 E USRE19531 E US RE19531E
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reduction
sulphur dioxide
zone
sulphur
coke
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/02Preparation of sulfur; Purification
    • C01B17/04Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides
    • C01B17/0473Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides by reaction of sulfur dioxide or sulfur trioxide containing gases with reducing agents other than hydrogen sulfide
    • C01B17/0482Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides by reaction of sulfur dioxide or sulfur trioxide containing gases with reducing agents other than hydrogen sulfide with carbon or solid carbonaceous materials
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B17/00Sulfur; Compounds thereof
    • C01B17/02Preparation of sulfur; Purification
    • C01B17/04Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides
    • C01B17/0473Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides by reaction of sulfur dioxide or sulfur trioxide containing gases with reducing agents other than hydrogen sulfide
    • C01B17/0478Preparation of sulfur; Purification from gaseous sulfur compounds including gaseous sulfides by reaction of sulfur dioxide or sulfur trioxide containing gases with reducing agents other than hydrogen sulfide with hydrocarbons or mixtures containing them

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  • This invention relates in general -to the reduction of sulphur dioxide gases to hydrogen sulphide or elemental sulphur.
  • the principal object of our invention is to provide a more efficient and economical process and apparatus for recovering sulphur in the elemental form from sulphur dioxide containing gases.
  • the invention further contemplates the provision of an improved process for the reduction of ⁇ sulphur dioxide gas to hydrogen sulphide.
  • Another object is to provide a process for the reduction of sulphur dioxide by an operation involving utilization of flow-temperature coke which process may be carried out at lower temperatures with accompanying conservation of heat.
  • Our invention may be applied to the reduction of sulphur dioxide as it may occur in smelter gas, roaster gas, pyrites or burner gas, etc. In fact it is applicable to all gaseous mixtures wherein sulphur dioxide is present in appreciable amounts.
  • Fig. I represents -diagrammatically one general arrangement of apparatus for carrying out our novel process.
  • Fig. II represents diagrammatically an alternative arrangement of the reduction chamber.
  • the sulphur dioxide containing gas is admitted at the top of a suitable reduction chamber A through the inlet I.
  • Bituminous coal in a granular or finely divided state is continuously fed in through a suitable feed mechanism 2. While the particular physical nature of the coal is not of especial importance, nevertheless should be in such form as will facilitate uniform distribution and provide for rapid coking or carbonization.
  • Sufficient air is admitted along with the sulphur dioxidegas tonburn a portion of the combustible matter in order to maintain the required temperature in the chamber.
  • Sulphur dioxide gas entering throughy the inlet I encounters a strongly reducing atmosphere in the lower part of the zone 3 comprising solid particles of carbonaceous material, hydrocarbons and free hydrogen, and its reduction is commenced.
  • the following reactions are typical of the reducing action which occurs in this part of the reduction chamber:
  • the coke formed in the zone 3 falls tothe bed 4'. It is preferable that this coke bed I shall fill onehalf to two-thirds of the reduction chamber. It is, however, not necessaryto maintain a coke bed at such depth, a thinner bed serving as well, and we do not wish to limit our tothis particular arrangement.
  • the entering coal may fall to the bed before 'substantial coking occurs. In this case the zone 3 containing hydrocarbons will be partially lled with a bed 'of coal undergoing coking.
  • low-temperature coke is Very active in catalyzing the reducing action ci.' the hydrocarbons, carbon monoxide, hydrogen sulphide, etc., upon the sulphur dioxide gas present.
  • the rate of reduction of the sulphur dioxide in this zone is thereby greatly increased.
  • the hot cokev also'serves as a reducing agent as in the known practice.
  • the gaseous products of the reduction chamber are removed at a point near the bottom of the coke bed through the outlet 5'.
  • the coke as it is burned to ash is removed at the bottom of the chamber through a water' seal 6.
  • the process is so carried on as to maintain a substantially constant depth of coke bed.
  • the relative amount of hydrogen sulphide produced in the reaction may be varied by controlling the temperature oi the reduction chamber, the rate of admission of the sulphur dioxide. gas, ⁇ the amount of volatile matter occurring inthe charge, etc.; an increase in the amount of volatile matter, in temperature of chamber, or a decrease in the rate of admission of SO2 resulting in an increase. in. the amount of HzS.
  • Complete reduction of the sulphur dioxide may be obtained at a. ⁇ lower temperature and with higher gas speed, that is with an ⁇ increased. rate et' reduction, with bituminous coal higher invvolatile matter than with those lower in volatile matter. ⁇ This may be due to the larger amount of hydrocarbons and free hydrogen liberated in the coking process and possiblyY to the volatile matter content of the resulting low-temperature coke', or possibly to the greater porosity of the coke produced with resultingl increased surface eiiect.
  • bituminous coals which' ⁇ are high-in hydrocarbons', as for example, coal containing from Ztl-% of volatile matter-
  • coals which' ⁇ are high-in hydrocarbons', as for example, coal containing from Ztl-% of volatile matter-
  • hydrocarbon oils may be admitted at the top of the reduction chamber along with the coal or through a separate inlet 8.
  • the coal when coked serves to maintain the coke bed and the hydrocarbons and free hydrogen derived both from coki'ng and from the hydrocarbon oils serve to reduceV the sulphur dioxide gas and prevent the formation of the objectionable carbonyl sulphide.
  • TheJ alternative construction of the reduction chamber A as shown in Fig. II provides for the removal of the products of the reduction through the outlet 5 at a point well below the top of the coke bed yet somewhat above the ash discharge. Also it provides an inlet 1 at the bottoml of the chamber and below the coke bed whereby sulphur dioxide gas and a limited amount of air may be admitted to the chamber in addition to that air and sulphur dioxide entering through the inlet I. 'Ihe sulphur dioxide and air pass upward toward the outlet 5', counter-current to rthe falling coke and insure the complete comblmtion of the coke before it reaches the ash discharge. 'I'he burning serves to provide heat for the reduction chamber. The supply of air is limited as to just maintain the required temperature conditions. Any carbon monoxide gas formed in this part of the chamber serves as a reducing agent for the sulphur dioxide in the subsequent catalyst chamber.
  • the products of the reduction chamber comprise sulphur, in the form of hydrogen sulphide and some unreduced sulphur dioxide (ordinarily quite small in amount), as well as a large amount of sulphur vapor.
  • reducing gases as for example, Carbon monoxide and hydrocarbons. It is therefore desirable to complete the reaction between any reducing agents present and sulphur dioxide whereby elemental sulphur is produced. l
  • the amount of hydrogen sulphide produced may be regulated.
  • Regulation is preferably such that in the exit gas from the reduction chamber there is at least suflicient reducing gas (hydrogen sulphide, hydrocarbons, carbon monoxide, etc.), to reduce the sulphur dioxide present.
  • suflicient reducing gas hydrogen sulphide, hydrocarbons, carbon monoxide, etc.
  • the advantage of introducing sulphur dioxide in stead of air is that the excess reducing gas is then utilized in reducing sulphur dioxide to elemental sulphur, rather than in merely reacting with free oxygen.
  • sulphur dioxide is, admitted in this way in such amounts as to provide at least suicient reducible gas to react with the hydrogen sulphide and carbon monoxide from the reduction chamber. While it is most desirable to introduce sulphur dioxide gas at this point, it is of course clear that any oxidizing gas, as for example air, may be employed for the oxidation of the hydrogen sulphide to elemental sulphur.
  • the gas mixture is then passed through the inlet I 2 into a chamber B. 'Ihis chamber is provided with a suitable catalyst I3 supported upon a grid I4 forincreasing the rate of reduction of the sulphur dioxide and the reactions commenced in the reduction chamber are completed. 'Ihe following equations are typical of what may occur:
  • the temperature of the catalyst chamber is maintained by the heat of the gas from the Vreduction chamber and heatv of reaction of the sulphur dioxide with the reducing gases. This temperature may be about 500 C., but the specific temperature of such chamber is not of importance except that it should be above that temperature at which the elemental sulphur formed will condense and be retained and below that temperature where excessive interaction of sulphur and water vapor occurs to form sulphur dioxide and hydrogen sulphide.
  • the exit gases from the catalyst chamber carry substantially all of the sulphurA in the form Aof -f sulphur vapor.
  • These gases leaving the catalyst chamber through the outlet I5 are passed to a condenser C through the inlet I6 and through the tubes I8.
  • the cooling medium may be introduced through the inlet I'I, circulated about the tubes I8 in the space I9 and removed through the outlet 20.
  • This condenser may assume the form of a waste heat boiler if it is so desired.
  • the temperature of the gases is reduced to about C. and a greater part of the-sulphur vaporis condensed and runs out at the bottom 2
  • the gaseous products from the reduction chamber contain varying amounts of hydrogen sulphide depending upon the regulation of the operating conditions.
  • the products of the reduction'chamber containing considerable quantities of this gas, may be withdrawn and utilized directly or following a suitable puriiication treatment to remove undesirable impurities.
  • 'I'hus our method provides a rapid and elcient process for the production of hydrogen sulphide from sulphur dioxide gases.
  • air or "oxygen as use d in the specification and claims are intended to cover the use of any suitable gas containing Oxygen, as air, commercial oxygen or oxygen enriched air.
  • a process for lthe recovery of sulphur from sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide gas into a reducing zone comprisingsolid particles of carbonaceous material and a substantial amount of hydrocarbons, maintaining the temperature of this zone at about 70D-800? C.
  • a process for the reduction of ⁇ sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide gas into a heated reducing zone comprising solid particles of carbonaceous materal and a substantial amount of hydrocarbons, maintaining the' temperature. of this zone by a partial combustion of the combustible matter with a limited amountof oxygen, passing the gaseous products of this zone through'A a zone of incandescent coke produced by the sudden coking of bituminous coal, to continue the reduction of the sulphur dioxide, and-passing the products from the zone of coke, over a suitable catalyst to complete the reduction;
  • a process for the reduction of sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide kgas into a heated reducing zone comprising solid particles of carbonaceous material andn a substantial amount of hydrocarbons, maintaining the temperature of this zone by a partial combustion of' thecombustible matter with a limited amount of oxygen, passing the gaseous products of this zone through a zone of incandescent coke produced' by the sudden coking of bituminous coal, to continue the reduction of the sulphur dioxide, and passing the products from the zone of coke over bauxite to complete the reduction.
  • a process for the reduction of sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxlde'gas into ⁇ a heated reducing zone comprising substantial amounts of hydrocarbons, passing thel products of this zone through a zone of incandescent coke produced by sudden coking of bituminous coal, to continue the reduction, and passingthe products of this latter zone over a ⁇ catalyst to complete the reduction.
  • a process for the reduction of sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide gas into a heated reducing zone comprising solid particles'of carbonaceous material and a substantial amount of hydrocarbons, passing the products of this zone through a zone of incandescent coke produced by sudden coking of bituminous coal to continue'the reduction of the sulphur dioxide, addingsulphur dioxide gas to the products of the latter zone to provide at least sufficient reducible gas to react with the hydrogen sulphide and carbon monoxide present, and passing the mixture over a suitable catalyst for completing the reduction..v
  • a process for the reduction of sulphur dioxide containing gases which comprises introducing sulphurdioxide gas into a heated reducing zon-e comprising solid particles of carbonaceous materialrhigh in volatile matter, and pass.- ing the products of this zone through incandescent coke thereby producing elemental sulphur' Y 7.
  • a process for the reduction of sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide'gas into a vheated reducing zone comprising solid particles of carbonaceous materialhigh in volatile matter, passing the products. of this zone rst through incandescent coke torcontinue the reduction and iinally over av suitablecatalystto complete the reaction ofv any sulphur dioxide with the reducing gasesk present to produce elemental sulphur.
  • a process'for recovery of sulphur from sulphur dioxide containing gases which comprises simultaneously introducing 'sulphur dioxide gas and' bituminous coal into a heated zone, admitting only suflicient air or free oxygen with the sulphur dioxide gas to maintain the temperature of the zone at about 'ZOO-800 C., passing the gaseous products of this zone downwardly through a bed of incandescent coke continually renewed by ⁇ the fresh cokeproduced in the zone above, and subsequently passingthe products of reduction over bauxite to complete the reduction of the sulphurdioxide to elemental sulphur.
  • a process ⁇ for the reduction of sulphur dioxide'containing gases which comprises simultaneously introducing sulphur dioxide gas and bituminous coal in to a heated zone, whereby the coal is suddenly coked and the reduction of the sulphur dioxide by the hydrocarbons or free hydrogen liberated is commenced, maintaining the desired temperature of said zone by the oxidation of avportion of the combustible matter with a limited amount of oxygen, passing the gaseous products of the zone downwardly through a bed ofV incandescent coke continually renewed by the fresh coke formed in the zone above, withdrawing the gaseous products from the coke bed, and subsequently catalyzing the reduction of the sulphur containing gaseous compounds to yield elemental' sulphur.
  • a process for the reduction of sulphur dioxide containing gases which comprises simultaneously introducing sulphur dioxide gas and bituminous coal into a heated zone, whereby the coal is suddenlycoked and the reduction of the sulphur dioxide by the hydrocarbons or free hydrogen liberated is commenced, maintaining the desired, temperature of said zone by the oxidation of a portion of the combustible matter with a limited amount of oxygen, passing the gaseous productsof the zone downwardly through a bed of incandescent coke Vcontinually renewed by the fresh coke formed in the zone above, introducing a limited amount of oxygen below the bed of coke and passing it upwardly, removing the gaseous products of both the upward and downward gas stream at a point intermediate the top and bottom of the coke bed, and passing said products over a catalyst to complete the reduction.
  • a process for the recovery of sulphur from sulphur dioxide containing gases which comprises introducing sulphur dioxide gas and solid carbonaceous material high in volatile matter into a heated zone, passing the gaseous products of the zone through a bed of incandescent coke, and subsequently passing the gaseous products of the reducing reaction over a catalyst to complete the reduction of sulphur dioxide to elemental sulphur.
  • the improvement which comprises introducing carbonizable coal into the reduction zone, carbonizing the coal at temperatures not substantially in excess of about 800 C. and reducing sulphur dioxide by contacting the same at reactive temperatures in the reaction zone with the carbonized coal.
  • the improvement which comprises introducing carbonizable coal into the ⁇ sulphur ⁇ dioxide reduction zone, utilizing heat of the reduction zone to carbonize the coal, maintaining the temperature inthe reduction zone such as to effect carbonization of the coal at relatively low temperatures to produce a low-temperature coke, and reducing sulphur dioxide by contacting the same at reactive temperatures in the reduction zone with the low-temperature coke.

Description

April .15, 1935- 13. c. BENNER ErAl. Re. 19,531
' METHYOD OF RECOVERING SULPHUR origial Filed March 2. 1926 INVENTORS l /a mond C Benner H r'eol F Thompson ATTORNEY Ressued Apr. 16, 1935 Re. 19,531 FFICE METHOD OF RECOVERING SULPHUR Raymond C. Benner, Niagara. Falls, N. Y.,l and Alfred Paul` Thompson, Pittsburgh, Pa., assignors to General Chemical Company, New York, N. Y., a corporation of New York Original No. 1,771,480, dated July 29, 1930, Serial No. 91,675, March 2, 1926. Application for reissue July 13, 1932, Serial No. 622,282
25 Claims.
This invention relates in general -to the reduction of sulphur dioxide gases to hydrogen sulphide or elemental sulphur.
The principal object of our invention is to provide a more efficient and economical process and apparatus for recovering sulphur in the elemental form from sulphur dioxide containing gases. The invention further contemplates the provision of an improved process for the reduction of `sulphur dioxide gas to hydrogen sulphide. Another object is to provide a process for the reduction of sulphur dioxide by an operation involving utilization of flow-temperature coke which process may be carried out at lower temperatures with accompanying conservation of heat. Other and further objects will appear following a complete understanding of the invention.
In the reduction of sulphur dioxide containing.
gases to recover sulphur in the elemental form it has been a common practice to pass the gases over incandescent coke produced by ordinary high-temperature coking operations. In this process temperatures of i600-1200 C. are required in order to obtain a commercially practical rate of reduction. Also it has been proposed to reduce sulphur dioxide containing gases by causing them to react with Water gas or producer gas. In both of these processes it has been considered necessary that there should be a considerable amount of water vapor present, either by addition or formation, to prevent the formation of carbonyl sulphide with the resulting loss in sulphur. Accordingly it has been a common practice to add steam to the reaction thereby assuring the decomposition of the carbonyl sulphide which is likely to form. This requires additional heat which increases the cost of operation.
We have discovered that by causing the sulphur dioxide containing gases to first pass through a heated zone in which are present substantial amounts of hydrocarbons, and then subsequently passing the products of this zone through a bed of heated carbon, such as low-temperature coke, we are able to carry out the process of the reduction of the sulphur dioxide to elemental sulphur at substantially low temperatures and to obtain a rate of reduction considerably higher than has hitherto been considered possible. We have further discovered that these conditions can most conveniently and satisfactorily be produced by causing the sulphur dioxide to react with bituminous coal or coal which is high in volatile matter. As the bituminous coal enters the heated zone a coking operation ktakes place which liberates substantial amounts of hydrocarbons to initiate the reducing action, and which coking operation, because of the relatively low temperatures involved, as will hereinafter appear, results in the production of a low-temperature coke. Furthermore, this volatile matter serves to prevent the formation, or provides for the decomposition, as the case may be, of any carbonyl sulphide. Still another important advantage obtained by our preferred process is theproducton of a very active coke which is formed by the sudden coking of theV bituminous coal in the process, which is available to serve as a catalytic agent for the reduction of the sulphur dioxide by the reducing gases present.
Our invention may be applied to the reduction of sulphur dioxide as it may occur in smelter gas, roaster gas, pyrites or burner gas, etc. In fact it is applicable to all gaseous mixtures wherein sulphur dioxide is present in appreciable amounts. Y
Certain advantages of our invention are obvious to one skilled in the art, as for example, economy of heat due to the lower temperature oi reaction, elimination of the possible formation of the carbonyl sulphide, and availability, reduction in amount, and comparative cheapness `of the fuel required. When operating with cold sulphur dioxide gas, it isnecessary to raise the temperature of the gasto the reaction temperature by burning a portion of the fuel used with oxygen or air, or by providing other independent heating means. It Will be seen that a lowering in the reaction temperature will lessen the amount of fuel required to be burned. We have found that the formation of carbonyl sulphide is effectively prevented when using bituminous coal, due probably to the presence of considerable amounts of hydrocarbons and hydrogen. The amount of fuel required is not only lessened, but the particular type of fuel which We have found most advantageous, i. e., bituminous coal, is comparatively cheap and much more available thanother fuels, as anthracite coal. Other advantages will appear from the following description of our process.
Fig. I represents -diagrammatically one general arrangement of apparatus for carrying out our novel process. Fig. II represents diagrammatically an alternative arrangement of the reduction chamber.
We will now describe the steps for carrying out our novel process. The sulphur dioxide containing gas is admitted at the top of a suitable reduction chamber A through the inlet I. Bituminous coal in a granular or finely divided state is continuously fed in through a suitable feed mechanism 2. While the particular physical nature of the coal is not of especial importance, nevertheless should be in such form as will facilitate uniform distribution and provide for rapid coking or carbonization. Sufficient air is admitted along with the sulphur dioxidegas tonburn a portion of the combustible matter in order to maintain the required temperature in the chamber. We have discovered that a temperature of 70D-800 C., depending upon the type of coal used, is sunieient for a rapid reduction of the sulphur dioxide and accordingly the air supply is; restricted to maintain this temperature. At these relatively low temperatures, corresponding generally to the temperatures prevailing in low-temperature carbonization processes, a low-temperaturecoke is produced. k I
As the bituminous coal enters the heatI reduc-- f tion chamber there takesiplaee in the zone 3, a
sudden partial coking of the coal' with the liberation of a large amount of volatile matter comprising chiefly hydrocarbons and freeA hydrogen. rlhis sudden liberation of gaseous constituents of the coal produces a very porous coke which will later be more specifically referred to and its importance pointed out.
Sulphur dioxide gas entering throughy the inlet I encounters a strongly reducing atmosphere in the lower part of the zone 3 comprising solid particles of carbonaceous material, hydrocarbons and free hydrogen, and its reduction is commenced. The following reactions are typical of the reducing action which occurs in this part of the reduction chamber:
The coke formed in the zone 3 falls tothe bed 4'. It is preferable that this coke bed I shall fill onehalf to two-thirds of the reduction chamber. It is, however, not necessaryto maintain a coke bed at such depth, a thinner bed serving as well, and we do not wish to limit ourselves tothis particular arrangement. When using a deeper coke bed extending upwardly close to the top of the chamber, the entering coal may fall to the bed before 'substantial coking occurs. In this case the zone 3 containing hydrocarbons will be partially lled with a bed 'of coal undergoing coking.
The gaseous products formed` in the upper zone 3, air, and the unreduced sulphur dioxide pass downwardly in cocurrent ow through the hot coke bed wherein the tar'and soot driven oilr from the bituminous coal at the temperature employed, are consumed by the air and sulphur dioxide. This is. of great importance as it prevents contamination with tar and soot of the products of theV reduction chamber, which may be subsesilently passed to aV catalyzng chamber. The reactions commenced in the upper zone I o! the reductionchamber are continued in the zone of the coke bed 4. As mentioned above, the coke composing the bed 4 is a. very porous structure flue to the conditions o1' its production which provide for sudden coking. We have found that this, as hereinbefore noted, low-temperature coke is Very active in catalyzing the reducing action ci.' the hydrocarbons, carbon monoxide, hydrogen sulphide, etc., upon the sulphur dioxide gas present. The rate of reduction of the sulphur dioxide in this zone is thereby greatly increased. The hot cokevalso'serves as a reducing agent as in the known practice.
The gaseous products of the reduction chamber are removed at a point near the bottom of the coke bed through the outlet 5'. The coke as it is burned to ash is removed at the bottom of the chamber through a water' seal 6. The process is so carried on as to maintain a substantially constant depth of coke bed. By a proper regulation of air, sulphur dioxide, and coal, admitted to the chamber, it is possible to provide for substan- Vtially complete burning of the coke before it reaches the bottom of the reduction chamber and for maintaining'the coke bed ata constant depth.
TheI products of ythe reduction chamber com- `prise chiefly sulphur vapor, hydrogen sulphide,
sulphur dioxide, carbon monoxide, hydrocarbons, some carbon dioxide, and inert nitrogen. The amount of sulphur dioxide will ordinarily be quite small and frequently merely a trace. Practically no carbonyl sulphide is to be found in the exit since the formation of this objectionable substance is prevented by the large amounts of hydrocarbons and free hydrogen present during the reduction reactions.` The relative amount of hydrogen sulphide produced in the reaction may be varied by controlling the temperature oi the reduction chamber, the rate of admission of the sulphur dioxide. gas, `the amount of volatile matter occurring inthe charge, etc.; an increase in the amount of volatile matter, in temperature of chamber, or a decrease in the rate of admission of SO2 resulting in an increase. in. the amount of HzS. Complete reduction of the sulphur dioxide may be obtained at a. `lower temperature and with higher gas speed, that is with an` increased. rate et' reduction, with bituminous coal higher invvolatile matter than with those lower in volatile matter.` This may be due to the larger amount of hydrocarbons and free hydrogen liberated in the coking process and possiblyY to the volatile matter content of the resulting low-temperature coke', or possibly to the greater porosity of the coke produced with resultingl increased surface eiiect. Accordingly we preferV to use bituminous coals which'` are high-in hydrocarbons', as for example, coal containing from Ztl-% of volatile matter- However, when for economic reasons or otherwise it is necessary to use coals lower in volatile matter' than is otherwise desirable, weovercome this undesirable condition by the addition of petroleum or hydrocarbon oils. These may be admitted at the top of the reduction chamber along with the coal or through a separate inlet 8. The coal when coked serves to maintain the coke bed and the hydrocarbons and free hydrogen derived both from coki'ng and from the hydrocarbon oils serve to reduceV the sulphur dioxide gas and prevent the formation of the objectionable carbonyl sulphide.
TheJ alternative construction of the reduction chamber A as shown in Fig. II provides for the removal of the products of the reduction through the outlet 5 at a point well below the top of the coke bed yet somewhat above the ash discharge. Also it provides an inlet 1 at the bottoml of the chamber and below the coke bed whereby sulphur dioxide gas and a limited amount of air may be admitted to the chamber in addition to that air and sulphur dioxide entering through the inlet I. 'Ihe sulphur dioxide and air pass upward toward the outlet 5', counter-current to rthe falling coke and insure the complete comblmtion of the coke before it reaches the ash discharge. 'I'he burning serves to provide heat for the reduction chamber. The supply of air is limited as to just maintain the required temperature conditions. Any carbon monoxide gas formed in this part of the chamber serves as a reducing agent for the sulphur dioxide in the subsequent catalyst chamber.
As heretofore referred to, the products of the reduction chamber comprise sulphur, in the form of hydrogen sulphide and some unreduced sulphur dioxide (ordinarily quite small in amount), as well as a large amount of sulphur vapor. Also there are present reducing gases, as for example, Carbon monoxide and hydrocarbons. It is therefore desirable to complete the reaction between any reducing agents present and sulphur dioxide whereby elemental sulphur is produced. l As previously pointed out, by a proper control of. the reaction in the reduction chamber, the amount of hydrogen sulphide produced may be regulated. Regulation is preferably such that in the exit gas from the reduction chamber there is at least suflicient reducing gas (hydrogen sulphide, hydrocarbons, carbon monoxide, etc.), to reduce the sulphur dioxide present. We have found it to be quite advantageous to provide an inlet 9 with a control valve I I whereby some additional sulphur dioxide gas mixture may be introduced into the stream of products from the reduction chamber. The advantage of introducing sulphur dioxide in stead of air is that the excess reducing gas is then utilized in reducing sulphur dioxide to elemental sulphur, rather than in merely reacting with free oxygen. When the amount of reducing gases is in excess of that indicated above, sulphur dioxide is, admitted in this way in such amounts as to provide at least suicient reducible gas to react with the hydrogen sulphide and carbon monoxide from the reduction chamber. While it is most desirable to introduce sulphur dioxide gas at this point, it is of course clear that any oxidizing gas, as for example air, may be employed for the oxidation of the hydrogen sulphide to elemental sulphur. The gas mixture is then passed through the inlet I 2 into a chamber B. 'Ihis chamber is provided with a suitable catalyst I3 supported upon a grid I4 forincreasing the rate of reduction of the sulphur dioxide and the reactions commenced in the reduction chamber are completed. 'Ihe following equations are typical of what may occur:
The temperature of the catalyst chamber is maintained by the heat of the gas from the Vreduction chamber and heatv of reaction of the sulphur dioxide with the reducing gases. This temperature may be about 500 C., but the specific temperature of such chamber is not of importance except that it should be above that temperature at which the elemental sulphur formed will condense and be retained and below that temperature where excessive interaction of sulphur and water vapor occurs to form sulphur dioxide and hydrogen sulphide.
Any of the well-known catalysts for aiding the reduction of sulphur dioxide may be employed. We have found, however, that particularly good results are obtained when using bauxite, a natural occurring oxide of aluminum, usually contaminated with iron oxide and small amounts of other impurities. Of the various types of bauxite, that variety commonly known as French bauxite has been found to be particularly useful because of its resistance to disintegration. A typical analysis of the bauxite which We have found to be satisfactory is as follows:
Per cent Total alumina (A1203) 57. 16 Total ferric oxide (Fe203) .4. 87 Silicon dioxide (Si02) 19.62 Titanium oxide (TiO2) 3.11 Calcium oxide -(CaO) 0.45 Magnesium oxide (MgO) `0.51 Loss on ignition 13. 95
The exit gases from the catalyst chamber carry substantially all of the sulphurA in the form Aof -f sulphur vapor. These gases leaving the catalyst chamber through the outlet I5 are passed to a condenser C through the inlet I6 and through the tubes I8. The cooling medium may be introduced through the inlet I'I, circulated about the tubes I8 in the space I9 and removed through the outlet 20. This condenser may assume the form of a waste heat boiler if it is so desired. The temperature of the gases is reduced to about C. and a greater part of the-sulphur vaporis condensed and runs out at the bottom 2| of the condenser to a suitable molten sulphur discharge 22.
To remove completely the sulphur vapor remaining in the gases we have found it advantageous to pass the gases through a Cottrell apparatus whereby the sulphur is electrically precipitated. However, it is to be understood that other means, as scrubbers, employing calcium chloride salt solution, absorption in oil, etc., may be alternatively employed. The sulphur condensed in the Cottrell precipitator D likewise runs out through the bottom 23 thereof to the molten sulphur discharge 22. The temperature of the molten sulphur issuing from the condenser C and Cottrell D will ordinarily be suflieiently hi gh that the sulphur will not congeal but will readily run out through the discharge 22. It may however become necessary atV times to maintain the co1- lected sulphur uid by externally applied heat. The sulphur free gases escape through the outlet 24.
It-will be clear that suitable heat insulation should be provided for those parts of the apparatus in which it is desired to conserve heat. For this purpose we have shown the reduction chamber A and catalyst chamber B surrounded by lagging ID. By enabling the reduction to be carried out at reduced temperatures, and by providing for conservation of the heat produced by the reaction, we are enabled to effect the reduction of the sulphur dioxide gases with a minimum of fuel and thus lower considerably the cost of the operation.
As previously explained, the gaseous products from the reduction chamber contain varying amounts of hydrogen sulphide depending upon the regulation of the operating conditions. In many cases where hydrogen sulphide gas is desired the products of the reduction'chamber, containing considerable quantities of this gas, may be withdrawn and utilized directly or following a suitable puriiication treatment to remove undesirable impurities. 'I'hus our method provides a rapid and elcient process for the production of hydrogen sulphide from sulphur dioxide gases. It is to be understoodthat the terms air or "oxygen as use d in the specification and claims are intended to cover the use of any suitable gas containing Oxygen, as air, commercial oxygen or oxygen enriched air.
Various modifications may be made in our proposed process without departing from the spirit of the invention and we do not wish to limit the scope thereof except as dened in the appended claims.
We claim:
l. A process for lthe recovery of sulphur from sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide gas into a reducing zone comprisingsolid particles of carbonaceous material and a substantial amount of hydrocarbons, maintaining the temperature of this zone at about 70D-800? C. bythe oxidation of a portion of the combustible matter with a limlited amount of oxygen, passing the4 gaseous products of the zone through an incandescentv bed of coke produced by thesudden coking of bituminous coal, to continue the reduction, withdrawing the products from said coke bed, adding sulphur dioxide gas to the mixture to provide at least suflicient reducible gas to react with the hydrogen sulphide and carbon monoxide present, and passing the resulting mixture over bauxite maintained at a temperature above that at. which the elemental sulphur produced will be retained by said bauxite. I I
2. A process for the reduction of `sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide gas into a heated reducing zone comprising solid particles of carbonaceous materal and a substantial amount of hydrocarbons, maintaining the' temperature. of this zone by a partial combustion of the combustible matter with a limited amountof oxygen, passing the gaseous products of this zone through'A a zone of incandescent coke produced by the sudden coking of bituminous coal, to continue the reduction of the sulphur dioxide, and-passing the products from the zone of coke, over a suitable catalyst to complete the reduction;
3. A process for the reduction of sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide kgas into a heated reducing zone comprising solid particles of carbonaceous material andn a substantial amount of hydrocarbons, maintaining the temperature of this zone by a partial combustion of' thecombustible matter with a limited amount of oxygen, passing the gaseous products of this zone through a zone of incandescent coke produced' by the sudden coking of bituminous coal, to continue the reduction of the sulphur dioxide, and passing the products from the zone of coke over bauxite to complete the reduction. f
4. A process for the reduction of sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxlde'gas into `a heated reducing zone comprising substantial amounts of hydrocarbons, passing thel products of this zone through a zone of incandescent coke produced by sudden coking of bituminous coal, to continue the reduction, and passingthe products of this latter zone over a` catalyst to complete the reduction.
5. A process for the reduction of sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide gas into a heated reducing zone comprising solid particles'of carbonaceous material and a substantial amount of hydrocarbons, passing the products of this zone through a zone of incandescent coke produced by sudden coking of bituminous coal to continue'the reduction of the sulphur dioxide, addingsulphur dioxide gas to the products of the latter zone to provide at least sufficient reducible gas to react with the hydrogen sulphide and carbon monoxide present, and passing the mixture over a suitable catalyst for completing the reduction..v
6. A process for the reduction of sulphur dioxide containing gases which comprises introducing sulphurdioxide gas into a heated reducing zon-e comprising solid particles of carbonaceous materialrhigh in volatile matter, and pass.- ing the products of this zone through incandescent coke thereby producing elemental sulphur' Y 7. A process for the reduction of sulphur dioxide containing gases which comprises the steps of introducing sulphur dioxide'gas into a vheated reducing zone comprising solid particles of carbonaceous materialhigh in volatile matter, passing the products. of this zone rst through incandescent coke torcontinue the reduction and iinally over av suitablecatalystto complete the reaction ofv any sulphur dioxide with the reducing gasesk present to produce elemental sulphur.
" 8. Alprocess for thefrecovery of sulphur from sulphur dioxide containing gases which comprises simultaneously introducing sulphur diox- 'ide Agas 'and solid carbonaceous material high in volatile matter into a heated zone, admitting only vsufficient air or free oxygen with the sulphur dioxidel gas to maintain the temperature of the zone at about 'ZOO-800 C., passing the gaseous products of'the zone downwardly through a bed of incandescent coke maintained by the coking of the solid'carbonaceousmaterial, and subsequently passing the gaseous products of the reducing reaction over a catalyst to complete the reduction of the sulphur dioxide to elemental sulphur.
'9. A process'for recovery of sulphur from sulphur dioxide containing gases which comprises simultaneously introducing 'sulphur dioxide gas and' bituminous coal into a heated zone, admitting only suflicient air or free oxygen with the sulphur dioxide gas to maintain the temperature of the zone at about 'ZOO-800 C., passing the gaseous products of this zone downwardly through a bed of incandescent coke continually renewed by `the fresh cokeproduced in the zone above, and subsequently passingthe products of reduction over bauxite to complete the reduction of the sulphurdioxide to elemental sulphur.
` 10. A process `for the reduction of sulphur dioxide'containing gases which comprises simultaneously introducing sulphur dioxide gas and bituminous coal in to a heated zone, whereby the coal is suddenly coked and the reduction of the sulphur dioxide by the hydrocarbons or free hydrogen liberated is commenced, maintaining the desired temperature of said zone by the oxidation of avportion of the combustible matter with a limited amount of oxygen, passing the gaseous products of the zone downwardly through a bed ofV incandescent coke continually renewed by the fresh coke formed in the zone above, withdrawing the gaseous products from the coke bed, and subsequently catalyzing the reduction of the sulphur containing gaseous compounds to yield elemental' sulphur.
11. A process for the reduction of sulphur dioxide containing gases which comprises simultaneously introducing sulphur dioxide gas and bituminous coal into a heated zone, whereby the coal is suddenlycoked and the reduction of the sulphur dioxide by the hydrocarbons or free hydrogen liberated is commenced, maintaining the desired, temperature of said zone by the oxidation of a portion of the combustible matter with a limited amount of oxygen, passing the gaseous productsof the zone downwardly through a bed of incandescent coke Vcontinually renewed by the fresh coke formed in the zone above, introducing a limited amount of oxygen below the bed of coke and passing it upwardly, removing the gaseous products of both the upward and downward gas stream at a point intermediate the top and bottom of the coke bed, and passing said products over a catalyst to complete the reduction.
12. In a process for the reduction of sulphur dioxide containing gases, the steps of simultaneously introducing sulphur dioxide gas and bituminous coal into a heated zone whereby the coalis subjected to sudden coking and the reduction of the sulphur dioxide by the volatile hydrocarbons and free hydrogen is commenced and passing the gaseous products of the zone downwardly through an incandescent bed of coke continually renewed by the fresh coke produced in the zone above.
13. In a process for the reduction of sulphur dioxide containing gases, the steps of simultaneously introducing sulphur dioxide gas and bituminous coal into a heated zone whereby the coal is subjected to sudden choking and the reduction of the sulphur dioxide by the volatile hydrocarbons and free hydrogen is commenced, and passing the gaseous products of this zone downwardly into an incandescent bed of coke continually renewed by the fresh coke produced in the zone above, introducing a limited guantity of oxygen below the bed of-coke and passing said oxygen upwardly and removing the gaseous products of both gas streams at a point intermediate the top and bottom of the coke bed.
14. In a process for the reduction of sulphur dioxide containing gases, the steps of simultaneously introducing sulphur dioxide gas, coal and hydrocarbon oil into a heated zone whereby the coal is subjected to sudden coking and the reduction of the sulphur dioxide by the Volatile hydrocarbons and free hydrogen is commenced, and passing the gaseous products of this zone downwardly through an incandescent bed of coke continually renewed by the fresh coke produced in the zone above.
15. In a process for the reduction of sulphur dioxide containing gases, the steps of simultaneously introducing sulphur dioxide gas, coal and hydrocarbon oil into a heated zone whereby the coal is subjected to sudden coking and a reduction of the sulphur dioxide by the volatile hydrocarbons and free hydrogen is commenced, passing the gaseous products of this zone downwardly into an incandescent bed of coke continually renewed by the fresh coke produced in the zone above, introducing a limited quantity of oxygen below the bed of coke and passing said air upwardly, and removing the gaseous products of both gas streams at a point intermediate the top and bottom of the coke bed.
16. In a process for the reduction of sulphur dioxide gases, the steps of introducing sulphur dioxide gas, coal, and a material containing substantial amounts of hydrocarbons into a heated zone, and passing the gaseous products of this zone through a bed of incandescent coke.
17. In a process for the reduction of sulphur dioxide gases, the steps of continuously introducing sulphur dioxide gas and particles of bituminous coal into a heated zone,A and passing the gaseous products of said zone through a bed of incandescent coke maintained by the coke produced from said coal.
18. In a process for the reduction of sulphur dioxide gases, the steps of continuously introducing sulphur dioxide gas and particles of bituminous coal into a heated zone, maintaining thev desired temperature of said zone by the admission of suflicient quantites of oxygen, passing the gaseous products of said zone through a bed of incandescent coke, and passing the gaseous products from said coke bed in contact with a catalyst to produce elemental sulphur.
19. In a process for the production of elemental sulphur, the steps of introducing sulphur dioxide gas and a solid carbonaceous material high in volatile matter into a heated zone, maintaining the desired temperature in said zone by the admission of suflicient quantities of air, passing the gaseous products of said zoney through contact .with a catalyst to produce elemental sulphur. K
20. In a process for the reduction of sulphur dioxide gases, the steps which comprise introducing sulphur dioxide andv bituminous coal into a reaction chamber, maintaining said chamber at a temperature sufliciently high to initiate the reduction of the sulphur dioxide and to coke said coal and subsequently passing the gaseous reaction products in contact with a catalyst, whereby the reduction is completed.
2l. In a process for the reduction of sulphur dioxide gases, the steps which comprise introducing sulphur dioxide and bituminous coal into a reaction chamber, maintaining said chamber at approximately 'TO0-800 C., and subsequently passing the gaseous reaction products in contact with a catalyst, whereby the reduction is completed. Y
22. In a process for the reduction of sulphur dioxide gases by means of solid carbonaceous fuel, the steps of rst contacting lsulphur dioxide gas with carbonaceous fuel in coi-current ow and subsequently contacting said carbonaceous fuel with'an oxidizing gas in counter-current flow.
23. A process for the recovery of sulphur from sulphur dioxide containing gases, which comprises introducing sulphur dioxide gas and solid carbonaceous material high in volatile matter into a heated zone, passing the gaseous products of the zone through a bed of incandescent coke, and subsequently passing the gaseous products of the reducing reaction over a catalyst to complete the reduction of sulphur dioxide to elemental sulphur.
24. In the process for the reduction of sulphur dioxide, the improvement which comprises introducing carbonizable coal into the reduction zone, carbonizing the coal at temperatures not substantially in excess of about 800 C. and reducing sulphur dioxide by contacting the same at reactive temperatures in the reaction zone with the carbonized coal.
25. In the process for the reduction of sulphur dioxide, the improvement which comprises introducing carbonizable coal into the`sulphur` dioxide reduction zone, utilizing heat of the reduction zone to carbonize the coal, maintaining the temperature inthe reduction zone such as to effect carbonization of the coal at relatively low temperatures to produce a low-temperature coke, and reducing sulphur dioxide by contacting the same at reactive temperatures in the reduction zone with the low-temperature coke.
RAYMOND C. BENNER. ALFRED PAUL THOMPSON.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2737450A (en) * 1951-04-25 1956-03-06 Fluor Corp Recovery of sulfur from waste hydrocarbon-containing sulfuric acid
US3108855A (en) * 1960-11-18 1963-10-29 Shell Oil Co Removal of hydrogen sulfide from gases
US4147762A (en) 1974-07-17 1979-04-03 Foster Wheeler Energy Corporation Reduction of SO2 with coal

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2737450A (en) * 1951-04-25 1956-03-06 Fluor Corp Recovery of sulfur from waste hydrocarbon-containing sulfuric acid
US3108855A (en) * 1960-11-18 1963-10-29 Shell Oil Co Removal of hydrogen sulfide from gases
US4147762A (en) 1974-07-17 1979-04-03 Foster Wheeler Energy Corporation Reduction of SO2 with coal

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