USRE14908E - Gear cutting machine - Google Patents

Gear cutting machine Download PDF

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Publication number
USRE14908E
USRE14908E US14908DE USRE14908E US RE14908 E USRE14908 E US RE14908E US 14908D E US14908D E US 14908DE US RE14908 E USRE14908 E US RE14908E
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Prior art keywords
blank
movement
carrier
shaft
cutter
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
    • B23F5/12Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by planing or slotting
    • B23F5/14Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by planing or slotting the tool having the same profile as a tooth or teeth of a rack
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00Gear cutting, milling, or planing
    • Y10T409/10Gear cutting
    • Y10T409/101431Gear tooth shape generating
    • Y10T409/106519Using reciprocating or oscillating cutter
    • Y10T409/107155Rectilinearly reciprocating cutter
    • Y10T409/107314Cutter comprising a rack

Definitions

  • This invention relates to a machine for cutting spur-, screwand double helical spur-wheels, which works according to the rolling principle.
  • the multiple-tooth cutter or rack form of this machine receives a reciprocating movement, while the blank is carrying out its whole rolling movement. 'hile the teeth are cut, the blank receiving simultaneously a revolving movement, is moved so longin the longitudinal direction of the cutter o rack form until one or more teeth are completely finished, whereupon said blank is moved back past the cutter to an amount corresponding to the number of teeth, which are completely out, the cutter being inoperative during this backard movement of the blank.
  • the blank is given an additional backward and forward rolling movement to take up play.
  • the object of the invention is to provide a machine having the characteristics and ca pable of carrying out the operations as outlined above.
  • FIG. 1 is a side view, partly in section, of the machine
  • Fig. 2 is a plan view of this machine, showing also certain parts in section,
  • Fig. 3 is a front elevation, partly in section, of the machine
  • Fig. 41 is a section on the line A--B of Fig. 1., I
  • Fig. 5 is a rear elevation, partly in section, of the machine
  • Fig. 6 is a section on the line C- D of Fig. 5.
  • Fig. 7 is a vertical section through a box containing parts of a control mechanism
  • Fl igz. 8 is a section on the line EF of FFig. 9 is a section on the line G- H of Fig. 10 is a plan view of a detail of said control mechanism
  • Fig. 11 is a side view of a further detail of this mechanism, 1
  • Figs. 12 and 13 are a side view and a development, respectively, of a control drum and levers acted upon by this drum,
  • Fig. 14 illustrates diagrammatically the sequence and the duration of the movements controlled by said drum, which are imparted to the table carrying the blank;
  • Figs. 15, 16, 17 and 18 illustrate details of the mechanism for driving said control drum, the details shown in Figs. 15 and 16 being arranged on one side of the drum and the details shown in Figs. 17 and 18 on the opposite side thereof,
  • Fig. 19 is a vertical section through a mechanism for moving the table carrying the blank and arranged within a table )ox,
  • Fig. 20 is a corresponding-horizontal sec tion and Fig. 21 illlisfiafiflsffl detail ofthis mechanism. v
  • Fig. 22 is afront elevation, partly in section, of the toolor cutter-ram
  • Fig. 23 is a section on the line I-K of v Fig. 22., i
  • Fig. 24 illustrates the supports for the movable cutter holder
  • Fig. 25 is a' section on the line LM of Fig. 23,
  • ig. 26 is a detail of the mechanism for reciprocating the table carrying the blank
  • Fig. 27 is a detail of that part of this mechanism, which effects the revolving movement of said table
  • Fig. 28 is a detail of the feed mechanism of the machine
  • 9 i i Fig. 29 is a section on the line N() of Fig. 5.
  • Fig. 30 is a section on the line PQ, of Fig. 6.
  • Fig. 31 is a side view of the change gearings of the mechanism effecting the movement of the table carrying the blank.
  • the machine forming the subject matter of the present invention comprises a number together with a disk 24, which is of different mechanisms, which I shall now describe.
  • the standard 1 of the machine (Figs. 1, 3, 4) has a slide 2 for the longitudinal slide 3 (Figs. 1, 2). .
  • the latter carries aguide for the cross slide 4.
  • the lower slide 3 ma be adjusted by means of a hand-wheel 5 (Figs. 1, 2, 3)., spindle 6, bevel-gearing 7 (Fig. 3) and a screw spindie 8.
  • a wheel 9 (Figs. 1, 2) having a division and a scale 9* Fig. 1) with vernier fixed to the guide 2 for the slide
  • a drag mechanism comprising screw spindles 11 and 12,which are provided with a right-handed and a lefthanded thread respectively, effects the movement of the slide 4 in the transverse direction.
  • the screw-thread of the spindle 11 has a smaller pitch than the screw-thread of the spindle 12 and said spindle 11 carries a spunwheel 13 (Figs. 2 and 31). Both. these spindles 11, 12 mesh with nuts 4" ig. 26) fixed to the'slide 4.
  • the other end of the spindle 11 carries spur-wheel 14, which meshes with a spur-wheel 15 (Figs. 1, 2, 26).
  • he iatter is on a sleeve 17 (Fig. 26).
  • This sleeve 17 and a number of friction disks 18 are :r E- idly connected to the Y )Il disks 16 are rigidly 15. These disks 16 against one another by means of an adj stable part 15.
  • the cross slide 4 carries the round table 19 (Figs. 2, 3, 27) having a worm-wheel rim. The latter engages with a worm 20 (Fig. 27) adapted to slide in the key way of a shaft 21.
  • a brake device acting by friction Fig. 27
  • This brake device causes a changegearing 22 (Fig. 31) operatively connected to this shaft and comprising a spur-wheel 22 (Fig. 3) to oppose a greater resistance to rotation than a pair of planet toothed wheels 35, 36 (Fig. 20) of mechanism fitted within a table box and 2 fuily later on.
  • Said brake dc a sleeve 23 (Fig.
  • T able b0x The shafts 11, 12 and 21 are operatively connected in such a manner by means of two change-gearings 22 and 22 Fig. 31), that the required rolling movement will be imparted to the blank.
  • the control of this movement is effected by two shafts 26 and 27 (Figs. 2, 3, 7, 8, 9) extending toward the rear end of the machine.
  • the sha t 32 forms so to speak the front pin of a bevel-wheel 33, the rear pin of which carries a loose bevel-wheel 34 rigidly connected to a spur-wheel 54.
  • Between the two wheels 33, 3-1 are arranged two planet-wheels 35 and 36 meshing therewith, the whole forming a planet bevel-gearing.
  • the ring 37 acting as a bearing for the wheels 35 and 36, has a hardened cam groove 38 (Fig. 19) adapted to be engaged by a pin 39 of a lever 40 (Figs. 19, 20), which is formed integral with a lever 41 (Figs. 19,
  • spur-wheel 31 meshes with a spnr-w l *l 20). which is fixed to a shaft carrying at its other end a spurwheel 53 fixed thereto.
  • This wheel 53 constitutes the drivin wheel of the pitch change-gearing 22 see also Fig. 31), which drives the shaft 11, while the spur-wheel 54 (Figs. '3, 20, 31) forms the driving member of the change-gearing 22, which drives the shaft 21.
  • y means of a crank lever 55 (Figs. 1 and 3) fixed to the shaft 50, the clutch sleeve 28 may be clutched to either of the bevel wheels 29 or 30, or not clutched at all, corresponding to the rolling movement of the table in the two directions or the stolgping of all table movement.
  • rive.- (Figs. 2, 3, 5) denotes a pulley, which constitutes. the main driving member of the machine and which forms at the same time the outer part of a friction clutch.
  • the inner part 61 of this clutch is fixed to a shaft 62.
  • a wheel 63 of a bevel-gearing 63, 64 (Figs. 2, 5).
  • the other wheel 64 of this gearing is mounted on a shaft 65 (Figs. 2, 4) driving a shaft 66 (.Figs. 1, 2) through the changewheels 66, 67, 68, 69, 70, 71, 72, 73 (Fig. 4).
  • cam-disk .82 (Figs. 1,2, A gudgeon 83 acting as a bearing for a block 90 is adapted to be moved in a radial direction relatively to said disk 82 by means of a shaft 85 having a squared end 84 (Figs. 1, 2, 6), bevel-gearing 86, 87 (Fig. 1) and thread spindle 88. Nuts 89 serve to secure said gudgeon in determinate positions.
  • the block 90 (Figs. 1, 2, 3) mounted on the gudgeon 83 slides in a slot of a link 91 (Figs. 1, 2, 3) pivotally mounted on a pin 92 (Fig. 2).
  • a crank rod 94 which comprises a safety break sleeve 95 and which imparts to a ram 97 (Figs. 1, 2) a vertical reciprocating movement.
  • this ram 97 is pivotally mounted the cutter holder 98 (Figs. 1, 22, 23, 24).
  • the ram may be adjusted vertically by means of a shaft 99 (Fig. 1) having a squared end, a bevel-gearing 100, 101 and a screw spindle 102. while a nut 103 (Figs. 1 and 2) serves to secure this ram in its proper position.
  • the pin 92 carrying the link 91 is mounted in a movable part 300 (Figs. 1 and 2), to which is secured a guide piece 300* (Figs. 2, 3, and 23) for said link.
  • This part 300 has also a guide for the ram 97 and it is adapted to be moved into an oblique posi tion for the purpose of cutting screwand double helical spur-wheels by means of a worm gearing 300, in which position it may be fixed by means of screws 300' (Fig: 1).
  • the cutter holder 98 carries the multipletooth cutter 104 of rack form (Fig. 2).
  • a spindle 104 (Fig. 22) provided with a leftand right-hand thread passes through two wedges 400 (Figs.
  • the rear end of the cam-disk shaft 68 carries an elliptical spur- Wheel 1120 (Figs. 1, 2, 6, 28) meshing with 115 an elliptical wheel 121 mounted on a short pin.
  • ⁇ Vheel 121 is formed integral with a part having the shape of a bevel-wheel and engaging with a bevel-wheel 122 (Figs. 2, 5). This is loose on a feed shaft 123 (Fig. 29), carrying thefeed crank-disk 124.
  • the boss of the Wheel 122 has clutch-teeth, which engage with corresponding teeth of a clutch'member 340 (Fig. 29) fixed to the shaft 123 and adapted to be moved in the 125 longitudinal direction of the latter.
  • This clutch 122, 340 secures a proper feed, as on the occurring of trouble in the feed mechanism the teeth of the members 122, 340 are causedtc disengage one another, sothat the crankdisk 124 remains stationary.
  • A. short crank rod 125 connects the disk 124 to a link 126 (Figs. 1, 5).
  • a slide 127 is adapted to be moved radially within this link 126. The movement of the slide 127 is transmitted to a plate 129 (Figs.v 1, 5) by means of a rod 128.
  • the plate 129 carries a pawl 136 adapted to engage a feed-wheel 131.
  • Control mechanism The shaft 132 (Figs. 1, 5, 7) carrying the feed-wheel 131 has on that side of the machine, on which is mounted the ulley 60, a spur-wheel 133 (Figs. 5, 9) mes ing with a spur-wheel 134' (Figs. 8, 9).
  • This wheel 134 is rigidly connected to a sleeve 134 acting as a bearing for a shaft (Figs. 8, 9, 15), on which is a loose'bevel-wheel 136, a bevel-wheel 135 hasa long sleeve 167 loose on the sleeve 134.
  • each driver 152', 153 respectively has the form of a pawl and they are'caused to work together with cams 155 (Figs..15 and 18) fixed to spur-wheels 156 and 157 by springs. which tend to move these drivers in a. radial ranged. within the driver 152 may be re movement are driven by a pulley 174 (Figs.
  • a hand lever 158 Fig. 8
  • a member 158 and a shaft 160 Figs. 8, 9, 15,16
  • the spur-wheel 156 receives its drive through the'wheels 161, 162, 163 (Fig. 8),- while the spur-wheel 157 is operatively connected to the wheels 164, 165, 166.
  • Wheels 163 and 166 are fixed to the sleeves 167 and 168 of the bevel-wheels 135 and 136 respectively, having on their inner side clutchteeth. These teeth are adapted to mesh alternately with two clutch-sleeves 169 and 170 (Fig. 8) mounted on the shaft140 between the sleeves 167 and 168, the sleeve 169 being rigidly connected to the sleeve 134, while the sleeve 170 is adapted to be moved in a key-way of the shaft 140.
  • a bevel-wheel 137 fixed to' the shaft v141 meshes with the two bevel-wheels 135 and 136.
  • Shaft 141 is, as already stated, operatively connected to the shaft 26 by means of change-wheels 141, 141 7, 8) adapted to be moved into the operative position by means of a hand lever.
  • 142 (Figs. 1 and 4)
  • shaft 143 (Figs. 7, 9)
  • a fork- I like member 144 the speed of the momentary rolling movement, and therefore also the number of the pitches of the blank rolled past the cutter 104" during a course of work of the machine, depending on the 11 diameter of the change-wheels, which are just brought into the operative position.
  • the cams A and B (Figs. 12, 13) of the drum 150 are adapted to push aside a lever 179 (Fig. '7), which imparts thereby a rotation to a vertical pin 180 and a lever 181.
  • lever 185 having a fork-shaped part 185 causes that one of the two clutchsleeves 169, 17 0, which is just clutched to one of the bevel-wheels 135 or 136 to disengage said wheel, while the other one of said sleeves is then clutched to the corresponding bevel-wheel.
  • bevel-wheel 137 imparts to the shaft 141, and therefore also to shaft 26, a determinate direction of rotation, to which corresponds a determinate rolling movement of the table carrying the blank.
  • the lever 185 is able to pivot only to a certain amount in the direction toward the pulley 174 after lever 179 has been acted upon b cam B, as its hooklike projection 186 ig.
  • a recess in the cam D (Fig. 12) of the drum 150 admits an inward movement of a bolt 188 (Figs. 9, 7, 13) acted upon by a spring, which movement causes a rotation of a lever 189 (Figs. 7, 8), a pin 190 and a clutch lever 191 (Fig. 2), so that a clutchmember 192 (Figs. 2, 8, 9) fixed to the shaft 140 is caused to mesh with the spur-wheel v177 (Fig.8).
  • the cam C (Fig. 12) of the drum 150 is adapted to lift the lever- 187, which causes thereby a rotation of a shaft 194 (Figs. 11, 12, 5 and 6) and an upward movement of a levegarm 195 (Figs. 6, 5).
  • the latter is operatlvely connected to a vertical rod 196 acted upon by a spring and pivoted to a lever 197 (Fig. 5), which may be caused to oscillate by said rod 196, in order to act upon the part 61 of the friction clutch 60, 61.
  • An oscillation of said lever 197 causes at the same time a rotation of a segment 255 (Figs. 5, 30) which meshes with. a toothed segment 255 (Fig.
  • a brake band 200 operatively connected to a brake band 200, so that the latter will be untensioned or tensioned according to the direction of rotation of the segment 255.
  • a suitable locking mechanism which comprises a lever 211 (Fig. 5), acting once during each revolution of the cam shaft 68 upon a spring bolt 212, and a pawl 213 connected to the latter. According to the position of this pawl 213 the stop 204 is either locked inja determinate position or it is then released.
  • a rotation of the lever 197 (Fig. 5), that is a rotation of the projection 214 of-this lever, allows also a rotation of the cam 215.
  • a spring 216 (Fig. 2), whichis mounted on the shaftof a handle 217 (Figs. 2, 4) and which acts on a mechanism, transmitting the pressure of said spring to the cam 215 in the direction of the arrow 218 (Fig. 5).
  • the cam 215 serves to control the starting of the machine
  • the stop 219 serves to control the stopping of the machine.
  • the movement oftthe cam 215 in the direction of the arrow 218i influences the machine in the Same manner as the lifting of the lever 187.
  • the shaft22Q- is moved in the direction of thearrow'221 (Fig.
  • the toothed clutch 224 6) opera-- tively connected to the member 121 may be put out. of action by means of lever 223 (Figs. 2, 5, 6) in which case said spurand bevel-wheel 121 (Fig. 6) is no longer rigidly connected to its shaft.
  • the feed crank-plate 124 can thus be displaced without the disk of the shaft 68 effecting a movement of the ram being rotated, so that thepoint of time, at which the feed takes place, may be adapted in any suitable manner to the cutter stroke.
  • the blanks are centered as a rule on a mandrel of the table 19 and they are clamped tightly by a nut.
  • drum 150 I reserve for each operation a certain stretch of a revolution of the drum, it being understood, that the drum describes one complete revolution during a complete course of work
  • a step by step forward rolling movement It is thereby asumed, that the forward direction is the direction of movement during the cutting period.
  • Movements (1), (2) and constitute the reversing movement movement (4) serves to take up the play and movement (5) constitutes the so-called cutting period.
  • movement (4) serves to take up the play and movement (5) constitutes the so-called cutting period.
  • the main driving shaft 62 drives the cam disk shaft 68*, as the parts 60, 61 (Fig. 5)
  • Said shaft 26 drives (according to the direction of rotation) either the bevel-wheel 29 or 30 as well as the bevel-wheel 31 and the spur-wheel 31" and therefore also the shafts 32 and 52.
  • the latter transmit their drive to the shafts 21 and 11, 12 respectively through the two change-gearings 22", 22 (Fig. 31).
  • These shafts impart then each time a small rolling movement to the table the provision of the change-gearing 135,
  • bevel-wheel 136 is also moved on each feed stroke and hence also spur-wheels 166, 165, 164, 157.
  • the latter rotates in a direction opposite to the direction of rotation of the drum driver 153.
  • the cams 155 provided on the Wheel 157 do not strike against the radial front part, but against the curved front side of the driver 153 (Fig. 18), the latter is only moved inward,-so that the cams 155 may slide over this driver 153 on a rotation of the wheel 157.
  • the cam E ofthe drum 150 is just passing beneath the projection of.
  • the rod 196 is now depressed owing to the action of its spring and lever 197 throws the friction clutch 60, 61 out of gear and tensions the brake band 200 by means of the bevelwheel segments 255 and 255 (Fig. 30), so that the main shaft 62 and therefore also the movements of the cutter and the feed movement are suddenly stopped.
  • the cam 215 is moved in the opposite direction of arrow 218 (Fig. 5) and the hand operated stopping device comprising handle 217 (Figs. 2, 4) is released.
  • the cam E again acts on the projection of the lever 210 and presses the lever down as well as rod 207.
  • the cam A of the drum 150 moves the lever 179 toward the side of the pulley 174, coupling thereby the sleeve 169 to the sleeve of the bevel-wheel 135.
  • the bevel-wheel 135 has now the same speed of rotation as the shaft 140fand it drives besides the bevel-wheel 137 the shafts 141 and 26, but, as will be seen in Fig. 8, in the oppo-- of the feed-wheel 131, the teeth of whichmay move unhinderedbeneath the pawl 130.
  • the recess in the cam D has been moved through a certain angle and the .bolt' 188 is then again pressed out of said recess and the clutch- 192 thrown out of gear,
  • a gear cutting machine in combination, amultiple-tooth cutter of rack form, a ram carryingthe latter, a blankcarrier, an intermittently working main driving member im arting the movement to the cutter and the lank-carrier during the cutting operation and a constantly running a 'ving member moving only the blank-carrier d' the period 0 reversing and d ditional movementv for ep'lay in the mechanism.:
  • a cutter In a gear-cutting machine in combination, a cutter, a ram carrying the latter, a blank-carrier, a main drive, a cam-disk shaft intermittently driven by the main drive, means actuated by. said shaft for moving the ram and the blank carrier, a central control+ drum for controlling the movements of said means and means for driving said drum by said shaft during the cutting operation.
  • a cutter in combination. a cutter, a ram carrying the latter, a blank-carrielg a main drive, means actuated by the main drive for moving said ram and the blank-carrier, a drum for controlling the movements of said means and an au-X- iliary drive and auxiliary means adapted to move the control drum during the movements outside the cutting operation, substantially as described.
  • a multiple-tooth cutter of rack form in combination, a multiple-tooth cutter of rack form, a ram carrying the latter, a blank-carrier, a main driving member, a cam-disk shaft intermittently driven by said member, means actuated by said cam-disk shaft for moving the ram, means actuated by said shaft for imparting to the blank-carrier during the cutting operation a rolling movement past the cutter to an amount corresponding to an integer number of pitches, a constantly running auxiliary drive having a greater speed of rotation than said intermittently driven shaft and adapted to impart a straight reversing movement to the blankcarrier and a movement adapted to take up the play in the means moving the blankcarrier and a control-drum controlling the movements of all said means, said drum being driven during the cutting operation by said intermittently driven memberand during the reversing movement of the blankcarrier and said movement adapted to take up the play by said auxiliary drive, substantially as described.
  • a cutter in combination. a cutter, a ram carrying the latter, a blank-carrier, means for moving the carrier and rain. a drum for controlling said means and adapted to be driven by the latter, and hand operated means for disconnecting the drum from said driving means without interrupting or influencing the momentary movement of the blank-carrier, substantially as described.
  • a'cutter in combination. a'cutter, a rain carrying the latter, a blank-carrier, means for moving said blank carrier comprising a feed shaft, a
  • a cutter in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said blankcarrier comprising "two groups of change-gearings adapted to impart to the blank-carrier a revolving and a forward and backward traveling movement respectively, and members adapted to automatically arrest the change-gearing effecting the revolving movement during the backward travel of the blank-carrier, substantially as described.
  • a gear-cutting machine in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving .said ram and imparting to the blank-carrier a rolling movement, a revolving movement and a longitudinal travel, said means comprising a reversing gearing adapted to reverse by hand said rolling movement, the revolving movement and the longitudinal travel, substantially as described. lei.
  • a gear-cutting machine in combination, a cutter, a ram carrying the latter, a blanlecarrier, means for moving said ram and blankcarrier and hand operated means to interrupt at any time the movement of the blank-carrier without interrupting the movement of the ram, substantially asdescribed.
  • a cutter in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and imparting to the blank-carrier a rolling movement past the cutter, and hand operated means adapted to vary at any time the velocity of said rolling movement without stopping the machine, substantially as described.
  • a cutter in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and blank-carrier comprising a worm shaft adapted to impart a revolving movement to the blank-carrier and a brake'device on said Worm shaft, substantially as described.
  • a cutter in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram, and mechanism formoving the blank-carrier comprising a drag spindle device adaptedto take up the play in said mechanism, substantially as described.
  • a cutter in combination, a cutter, aram carrying the latter, a blank-carrier, means adapted to move said ram and impart to the blank-carrier a rolland a movement for taking up the play in the means for moving the blank-carrier during the interruption of the cutting operation and means adapted to arrest the ram and its driving mechanism during the reversing movement and the movement for taking up the play outside the blank in order to pre Vent the cutter from engaging the blank, substantially as described.
  • a gear cuttingmachine in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and the blank-carrier, a central drum for controlling said means, means adapted to arrest the ram while the blank-carrier is moved, and means controlled by said drum adapted to prepare the arresting of the ram, substantially as described.
  • a cutter in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and the blank-carrier, a central drum for controllingsa-id means, means adapted to arrest the ram. while the blank-carrier is moved, nieans controlled by said drum adapted to prepare the arresting of the ram, and members adapted to lock the last mentioned means While the cutter is within the blank, substantially as described.
  • a gear-cutting machine in combination, a-cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and blank-carrier comprising a main drive,
  • a cutter In a gear-cutting machine in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and blank-carrier comprising a main drive, a cam-disk shaft and a clutch adapted to transmit the motion of the main drive to said cam-disk shaft and a brake adapted to arrest immediately the movement of the ram on a throwing out of gear of said clutch, a central drum controlling said means, and means controlled by said drum adapted to throw said clutch into gear and release the brake for the purpose of restarting the am movement, substantially as described.
  • a gear-cutting machine in eom bination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and imparting to the blank-carrier a rolling movement past the cutter during the cutting operation, a reversing movement and a movement fontaking up the play in said means for moving the blank-carrier, and hand operated means to momentarily arrest ing means to prevent the starting of the' reversing movement before the ram is arrested, substantially as described.
  • a cutter in combination, a cutter, a ram carrying the latter, a blank-carrier, and means for moving said ram and the blank-carrier comprising a main drive, a cam-disk shaft driven by the latter and adapted to move the ram, a feed shaft for moving the blank-carrier, and a pair of elliptical toothed Wheels for transmitting the movement of said' cam-disk shaft to the feed shaft, substantially as described.
  • a gear-cutting machine in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and the blank-carrier comprising a feed mechanism having a feed link and a member manually adjustable relatively to said link, the feed movement being adapted to be varied while the machine is in operation on an adjustment of said member, substantially as described.
  • a cutter in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving the ram and the blank-carrier comprising a camdisk shaft, a feed shaft operatively connected to the blank-carrier and adapted to be driven by said cam-disk shaft and a clutch between said shafts to permit the movement of the ram to vary relatively to the movement of said cam-disk shaft in order effect the generation of gear teeth on the blank, means for moving the carrier rectilinearly backward through a distance equal to an integral number of pitches, and means for interrupting the normal operation of the tool holder with relation to the blank-carrier after each forward rolling movement and for starting the said'normal operation after each backward rectilinear movement.
  • An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, means for rollingthe carrier forward with respect to the tool-holder to effect the generation of gean teeth on the blank, means for moving the carrier rectilinearly backward through a distance equal to an integral number of pitches, and means gofor stopping the reciprocation of the tool holder'after each forward rolling movement and for starting the said reciprocation after each backward rectilinear movement.
  • An automatic gear cutting machine comprising'in combination a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, two controlling mechanisms acting successively and alternately, one mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism'serving to turn the carrier backward and to move it rectilinearly backward, the backward rectilinear movement exceeding that necessary for backward rolling by an amount equal to an integral number of pitches, and means for interrupting the normal operation of the 40 tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
  • An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter "of the rack type,
  • An automatic gear cutting machine comprising in combination, a blank-carrier,
  • a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, two controlling mechanisms acting successively and alternately, one mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism serving to roll the carrier backward and to move it rectilinearly backward Without rolling by an amount equal to an integral number of pitches, and means for interrupting the normal operation of the tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
  • An automatic gear'cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, a reversible operating means serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and to reverse the said movements --whereby backward rolling is effected, means for interrupting the backward turning but not the backward rectilinear movement by an amount equal to an integral number of pitches, and means for interrupting the normal operation of the tool holder in relation to the blank carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
  • An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type
  • An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprmrating in a fixed path and adapted to hold a cutter of the rack type,
  • a reversible operating means serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a 30 forward rolling movement is effected and to reverse thesaid movements whereby backward rolling is effected, means for interrupting the backward turning but not the backward rectilinear movement by an amount equal to an integral number of pitches, the last said means acting after the beginning and before the end of the said backward rolling movement, and means for interrupting the normal operation of the tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
  • An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, two controlling mechanisms acting successively and alternately, one .mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism serving to turn the carrier backward and to move it rectilinearly backward at increased speed, the backward rectilinear movement exceeding that necessary for backward rolling by an amount equal to an integral number of pitches, and means for interrupting the normal operation of the tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
  • An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, two controlling mechanisms acting successively and alternately, one mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism serving to turn the carrier backward and to move it rectilinearly backward at increased speed, the backward rectilinear movement exceeding that necessary for backward rolling by an amount.
  • An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder normally reciprocating in afixed path and adapted to hold a cutter of the rack type, two threaded element-s adapt-- ed respectively for turning and rectilinearly moving the blank-carrier to effect rolling, and means associated with one of the aforesaid elements and tending to drive the carrierat an increased speed, the said element thus acting as a retarding device.
  • An automatic gear cutting machine comprising in combination, a blank-carrier,
  • An automatic gear cutting machine comprising in combination, a blank carrier, a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, two threaded elements adapted respectively for turning and rectilinearly moving the blank carrier to effect rolling, a supplemental threaded element associated with one of the aforesaid elements and tending to drive the carrier at an increased speed to take up play, and non-positive means for rotating the supplemental threaded element.
  • An automatic gear cutting machine comprising in combination, a blank-carrier,
  • a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, means for rolling the, carrier forward with respect to the tool holder to effeet the generation of gear teeth on the blank.
  • An automatic gear cutting machine comprising in combination, a blank-carrier,
  • a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the forward rolling movement, and subsequently acting means jointly controlled by the two controlling devices for stopping the tool holder at the end of a reciprocation with the tool disengaged from the blank.
  • An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, a head in which the tool holder reciprocates, the head being angularly adjustable to change the angle of the path of reciprocation, means for rolling the carrier forward with respect to the'tool holder to efli'ect the generation of gear teeth on the blank, means for moving the carrier rectilinearly backward through a distance equal to an integral number of pitches, two movable controlling devices, one operating in timed relation to the blank movements and the other operating in timed relation to the signature.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Cutting Processes (AREA)

Description

M. M AAG. GEAR CUTTING MACHINE.
APPLICATION FILED DEC. 22, 1919.
Reissud uly 6, 1920 m; d 1 i .w
M. MAAG.
GEAR CUTTING MACHINE.
APPLICATION FILED 05c. 22. 1919.
Reissued-Jlily 6, 1920. 14,908.
TSHEETS-SHEEY 2.
M. MAAG.
GEAR CUTTING MACHINE.
APPLICATION,FILED DEC-22,1919.
Beissued July 6, 1920.
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M. MAAG.
GEAR CUTTING MACHINE. APPLICATION FILED 050.22, 1919.
Reissued J uly 6,
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GEAR CUTTING MACHINE.
APPLICATION FILED nccizz, 1919.
Reissued-Ju1y 6, 1920. 14,908.
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M. MAAG. GEAR CUTTING MACHINE.
APPLICATION FILED DEC-22, I919.
Reissued July 6, 1920.
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APPLICATION EILED DEC-22,1919.
Reissued July 6, 1920; 14,908.
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UNITED STATES PATENT OFFICE.
MAX MAAG, OF ZURICH, SWITZERLAND.
GEAR-CUTTING MACHINE.
Specification of Reissued Letters Patent. Reissued July 6, 1920,
Original No. 1,290,270, dated January 7,1919, Serial No. 115,469, filed August 17, 1916. Application for reissue filed December 22, 1919. Serial No. 346,799.
To all whom it may concern Be it known that I, MAX MAAG, a citizen of the Republic ofswitzerland, residing at Zurich, Hardstrasse 219, Switzerland, have invented certain new and useful Improvements in Gear-Cutting Machines; and I do hereby declare the following to be a full, clear, and exact description of the invention, such as will enable others skilled in the art to which it appertains to make and use the same, reference being had to the accompanying drawings, and to letters or figures of reference marked thereon, which form a part of this specification.
This invention relates to a machine for cutting spur-, screwand double helical spur-wheels, which works according to the rolling principle. The multiple-tooth cutter or rack form of this machine receives a reciprocating movement, while the blank is carrying out its whole rolling movement. 'hile the teeth are cut, the blank receiving simultaneously a revolving movement, is moved so longin the longitudinal direction of the cutter o rack form until one or more teeth are completely finished, whereupon said blank is moved back past the cutter to an amount corresponding to the number of teeth, which are completely out, the cutter being inoperative during this backard movement of the blank. In addition to the movements' specified the blank is given an additional backward and forward rolling movement to take up play.
The object of the invention is to provide a machine having the characteristics and ca pable of carrying out the operations as outlined above.
This invention will now be more particularliy described with reference to the accompanyingdra wings, which illustrate a constructional example of the invention.
In these drawings Figure 1 is a side view, partly in section, of the machine,
Fig. 2 is a plan view of this machine, showing also certain parts in section,
Fig. 3 is a front elevation, partly in section, of the machine,
Fig. 41 is a section on the line A--B of Fig. 1., I
Fig. 5 is a rear elevation, partly in section, of the machine,
Fig. 6 is a section on the line C- D of Fig. 5.,
Fig. 7 is a vertical section through a box containing parts of a control mechanism, Fl igz. 8 is a section on the line EF of FFig. 9 is a section on the line G- H of Fig. 10 is a plan view of a detail of said control mechanism,
Fig. 11 is a side view of a further detail of this mechanism, 1
Figs. 12 and 13 are a side view and a development, respectively, of a control drum and levers acted upon by this drum,
Fig. 14. illustrates diagrammatically the sequence and the duration of the movements controlled by said drum, which are imparted to the table carrying the blank;
Figs. 15, 16, 17 and 18 illustrate details of the mechanism for driving said control drum, the details shown in Figs. 15 and 16 being arranged on one side of the drum and the details shown in Figs. 17 and 18 on the opposite side thereof,
Fig. 19 is a vertical section through a mechanism for moving the table carrying the blank and arranged within a table )ox,
Fig. 20 is a corresponding-horizontal sec tion and Fig. 21 illlisfiafiflsffl detail ofthis mechanism. v
Fig. 22 is afront elevation, partly in section, of the toolor cutter-ram,
Fig. 23 is a section on the line I-K of v Fig. 22., i
Fig. 24 illustrates the supports for the movable cutter holder,
Fig. 25 is a' section on the line LM of Fig. 23,
ig. 26 is a detail of the mechanism for reciprocating the table carrying the blank,
Fig. 27 is a detail of that part of this mechanism, which effects the revolving movement of said table,
Fig. 28 is a detail of the feed mechanism of the machine, 9 i i Fig. 29 is a section on the line N() of Fig. 5.,
Fig. 30 is a section on the line PQ, of Fig. 6., and
Fig. 31 is a side view of the change gearings of the mechanism effecting the movement of the table carrying the blank.
The machine forming the subject matter of the present invention comprises a number together with a disk 24, which is of different mechanisms, which I shall now describe.
One of these mechanisms is the:
Mechanism for moving the blank.
The standard 1 of the machine (Figs. 1, 3, 4) has a slide 2 for the longitudinal slide 3 (Figs. 1, 2). .The latter carries aguide for the cross slide 4. The lower slide 3 ma be adjusted by means of a hand-wheel 5 (Figs. 1, 2, 3)., spindle 6, bevel-gearing 7 (Fig. 3) and a screw spindie 8. To control the amount of this" ad iustment I provide a wheel 9 (Figs. 1, 2) having a division and a scale 9* Fig. 1) with vernier fixed to the guide 2 for the slide A drag mechanism comprising screw spindles 11 and 12,which are provided with a right-handed and a lefthanded thread respectively, effects the movement of the slide 4 in the transverse direction. The screw-thread of the spindle 11 has a smaller pitch than the screw-thread of the spindle 12 and said spindle 11 carries a spunwheel 13 (Figs. 2 and 31). Both. these spindles 11, 12 mesh with nuts 4" ig. 26) fixed to the'slide 4. The other end of the spindle 11 carries spur-wheel 14, which meshes with a spur-wheel 15 (Figs. 1, 2, 26). he iatter is on a sleeve 17 (Fig. 26). This sleeve 17 and a number of friction disks 18 are :r E- idly connected to the Y )Il disks 16 are rigidly 15. These disks 16 against one another by means of an adj stable part 15. Thus, it will be seennow, that on a rotation of the spindle 11 the spindle 12 is also rotated owing to the friction produced between said disks, the speed of rotation of the spindle 12 being thereby smaller than that of the spindle 11, as the diameter of the wheel 15 is considerably greater than that of wheel 14. In any case the movement of spindle 12 is always determined by'the movement imparted to the slide 4 brought about by the spindle 11, said spindle 12 taking up the play between the spindle 11 and the nut 4 meshing with the latter.
The cross slide 4 carries the round table 19 (Figs. 2, 3, 27) having a worm-wheel rim. The latter engages with a worm 20 (Fig. 27) adapted to slide in the key way of a shaft 21. One end of this shaft 21 carries moreover a brake device acting by friction (Fig. 27), which'acts to prevent accelerations of said shaft. This brake device causes a changegearing 22 (Fig. 31) operatively connected to this shaft and comprising a spur-wheel 22 (Fig. 3) to oppose a greater resistance to rotation than a pair of planet toothed wheels 35, 36 (Fig. 20) of mechanism fitted within a table box and 2 fuily later on. Said brake dc a sleeve 23 (Fig. 27) fixed to the shaft 21 i spindle while if i connected to the W1 'scri bed inc pressed working against the front side of said sleeve 23 by a spring 24*. The disk 24 is adapted to be moved longitudinally in a key way of a stationary bush 25. Y
T able b0x.The shafts 11, 12 and 21 are operatively connected in such a manner by means of two change-gearings 22 and 22 Fig. 31), that the required rolling movement will be imparted to the blank. The control of this movement is effected by two shafts 26 and 27 (Figs. 2, 3, 7, 8, 9) extending toward the rear end of the machine.
.to be moved in the axial direction of this shaft. On'each side of this sleeve 28 is also mounted on the shaft 26 a bevel- wheel 29 and 30 respectively, having each a long hub surrounding the shaft 26. Both these wheels 29 and 30 have on their inner side clutchteeth. They mesh moreover with a bevelwheel 31, which is rigidly connected with The shaft actuates the change-gearings spur-wheel 31* and fixed to a short shaft I 32. The whole hereinbefore described gearing constitutes a reversing gearing for driving the shaft 32 in both directions while the shaft 26 is eonstantl revolving in the same direction. The sha t 32 forms so to speak the front pin of a bevel-wheel 33, the rear pin of which carries a loose bevel-wheel 34 rigidly connected to a spur-wheel 54. Between the two wheels 33, 3-1 are arranged two planet- wheels 35 and 36 meshing therewith, the whole forming a planet bevel-gearing. The ring 37, acting as a bearing for the wheels 35 and 36, has a hardened cam groove 38 (Fig. 19) adapted to be engaged by a pin 39 of a lever 40 (Figs. 19, 20), which is formed integral with a lever 41 (Figs. 19,
49 meshing with an end of said shaft 47 havin the form of a rack. Smr-wlieel 49 is The latter is moved in its turn in v fixed to a shaft 50 (Figs. 1, 3, 19, 20). The
above mentioned spur-wheel 31 meshes with a spnr-w l *l 20). which is fixed to a shaft carrying at its other end a spurwheel 53 fixed thereto. This wheel 53 constitutes the drivin wheel of the pitch change-gearing 22 see also Fig. 31), which drives the shaft 11, while the spur-wheel 54 (Figs. '3, 20, 31) forms the driving member of the change-gearing 22, which drives the shaft 21. y means of a crank lever 55 (Figs. 1 and 3) fixed to the shaft 50, the clutch sleeve 28 may be clutched to either of the bevel wheels 29 or 30, or not clutched at all, corresponding to the rolling movement of the table in the two directions or the stolgping of all table movement. 1
rive.- (Figs. 2, 3, 5) denotes a pulley, which constitutes. the main driving member of the machine and which forms at the same time the outer part of a friction clutch. The inner part 61 of this clutch is fixed to a shaft 62. To this shaft 62 is also fixed a wheel 63 of a bevel-gearing 63, 64 (Figs. 2, 5). The other wheel 64 of this gearing is mounted on a shaft 65 (Figs. 2, 4) driving a shaft 66 (.Figs. 1, 2) through the changewheels 66, 67, 68, 69, 70, 71, 72, 73 (Fig. 4). For the purpose of throwing these changewheels in and out of actionI provide toothed wheel-sleeves 74, 75 (Fig. 4) and pinion segments 76, 77 (Figs. 4 and 1), these seg ments being operatively connected-to handles 78 and 79 by means of shafts 80 and 81 respectively.
("utter m0vement.The front end of the shaft 68, which I shall now call hereinafter the cam-disk shaft.' terminates in a cam-disk .82 (Figs. 1,2, A gudgeon 83 acting as a bearing for a block 90 is adapted to be moved in a radial direction relatively to said disk 82 by means of a shaft 85 having a squared end 84 (Figs. 1, 2, 6), bevel-gearing 86, 87 (Fig. 1) and thread spindle 88. Nuts 89 serve to secure said gudgeon in determinate positions.
The block 90 (Figs. 1, 2, 3) mounted on the gudgeon 83 slides in a slot of a link 91 (Figs. 1, 2, 3) pivotally mounted on a pin 92 (Fig. 2). To a pin 93 (Fig.3) of this link 91 is operatively connected a crank rod 94, which comprises a safety break sleeve 95 and which imparts to a ram 97 (Figs. 1, 2) a vertical reciprocating movement. this ram 97 is pivotally mounted the cutter holder 98 (Figs. 1, 22, 23, 24). The ram may be adjusted vertically by means of a shaft 99 (Fig. 1) having a squared end, a bevel- gearing 100, 101 and a screw spindle 102. while a nut 103 (Figs. 1 and 2) serves to secure this ram in its proper position.
The pin 92 carrying the link 91 is mounted in a movable part 300 (Figs. 1 and 2), to which is secured a guide piece 300* (Figs. 2, 3, and 23) for said link. This part 300 has also a guide for the ram 97 and it is adapted to be moved into an oblique posi tion for the purpose of cutting screwand double helical spur-wheels by means of a worm gearing 300, in which position it may be fixed by means of screws 300' (Fig: 1). The cutter holder 98 carries the multipletooth cutter 104 of rack form (Fig. 2). A spindle 104 (Fig. 22) provided with a leftand right-hand thread passes through two wedges 400 (Figs. 22, 23), which upon a rotation of said spindle 104 may be moved toward one another for the purpose of fixing the cutter 104 in the holder 98. The upper and lower sides of said wedges 400 have also a different inclination, so that the cutter 104 is pressed downward on its holder 98. As the cutting tool has to be prevented from coming in contact with the blank on the return stroke, the cutter holder 98 is pivotally mounted on a pin 105 (Figs. 1, 23, 24). A toothed segment 106 (Figs. 23, 25) is formed integral with said cutter holder 98 and it meshes with a toothed part of a sleeve 107. The latter is loose on a shaft 108 (Fig. 22), but is provided with friction disks 109 fixed thereto; These disks work together with friction disks 110 keyed to theshaft 108. The latter carries. on one of its ends a toothed wheel 112 which meshes with a rack 112 (Figs. connected to the guide of the ram. On a vertical movement of the ram 97 the wheel 112 meshes with said rack, it being thereby moved in the longitudinal direction of the latter, and owing to the friction produced between the disks 109 and 110 an oscillating movement is then imparted to the toothed segment 106 until the latter comes to rest either on the pin 106 or the surface 106 (Fig. 111 (Figs. 22, 23) area number of wheels adapted to be moved simultaneously for the purpose of effecting an exact parallel adjustment of the cutter 104 by means of a shaft 111 (Fig. 23). In order to eliminate all shocks, which might arise owing to the play in the driving mechanism, particularly between the link 91 and the block. during the upward and downward movement of the ram 97, I connect to this ram a heavy balancing weight 113 (Figs. 3, 1) by means of a member 114.
eed mechanism.The rear end of the cam-disk shaft 68 carries an elliptical spur- Wheel 1120 (Figs. 1, 2, 6, 28) meshing with 115 an elliptical wheel 121 mounted on a short pin. \Vheel 121 is formed integral with a part having the shape of a bevel-wheel and engaging with a bevel-wheel 122 (Figs. 2, 5). This is loose on a feed shaft 123 (Fig. 29), carrying thefeed crank-disk 124. The boss of the Wheel 122 has clutch-teeth, which engage with corresponding teeth of a clutch'member 340 (Fig. 29) fixed to the shaft 123 and adapted to be moved in the 125 longitudinal direction of the latter. The clutch-teeth of said members 122. 340-are caused to mesh by a spring 340 (Fig. 29) acting on the member 340. This clutch 122, 340 secures a proper feed, as on the occurring of trouble in the feed mechanism the teeth of the members 122, 340 are causedtc disengage one another, sothat the crankdisk 124 remains stationary. A. short crank rod 125 connects the disk 124 to a link 126 (Figs. 1, 5). A slide 127 is adapted to be moved radially within this link 126. The movement of the slide 127 is transmitted to a plate 129 (Figs.v 1, 5) by means of a rod 128. The plate 129 carries a pawl 136 adapted to engage a feed-wheel 131.
Owing to the fact, that the abox e described link mechanism 91, 94 for moving the ramv 97 effects in less than half a revolution of the shaft 68 an upward movement of said ram, it will be seen, that the feed movement would artly coincide with the course of work of the cutter, if the above mentioned elliptical wheels 120 and 121 (Figs. 1) did not permit the shaft 123 to carry out a revolving movement, which is proportional to the feed stroke, for the purpose of effecting the feed, only during the return stroke of the ram.
Control mechanism.-The shaft 132 (Figs. 1, 5, 7) carrying the feed-wheel 131 has on that side of the machine, on which is mounted the ulley 60, a spur-wheel 133 (Figs. 5, 9) mes ing with a spur-wheel 134' (Figs. 8, 9). This wheel 134 is rigidly connected to a sleeve 134 acting as a bearing for a shaft (Figs. 8, 9, 15), on which is a loose'bevel-wheel 136, a bevel-wheel 135 hasa long sleeve 167 loose on the sleeve 134. The one or the other of these bevel wheels 135, 136 drives a bevel-wheel 137 fixed to a shaft 141 8, 9), which drives the shaft 26 (Fig. 8) through a spurwheel gearing 141, 141 (Fig. 8). On the termination of a course of Work, that is, after one or more pitches have been rolled past the cutter 104*, the latter is, as already stated, stopped in its uppermost position while the blank is moved back into the new working position. Hereinafter I shallcall 1 ment is started through an automatic mechanism comprising adrum (Figs. 7, 8,
9, 10) and described more fully later on.
On the circumference of said drum 150 are provided a number of cams A, B, C, D, E, F, (Figs. 12, 13, 11). The drum 150 is mounted on a shaft 151 (Figs. 8,7 and it has on each side a driving plat e.' 1 Each of these plates has a driver or catch 152 and 153 respectively -(seealso Figs. 15, 16, 17, 18), the outermost position of which is determined by bolts 154 projecting into slots of these drivers. The outer'end of each driver 152', 153 respectively has the form of a pawl and they are'caused to work together with cams 155 (Figs..15 and 18) fixed to spur- wheels 156 and 157 by springs. which tend to move these drivers in a. radial ranged. within the driver 152 may be re movement are driven by a pulley 174 (Figs.
direction. A pin 159(Figs. 15, 1e) artracted by means of a hand lever 158 (Fig. 8) operatively connected to a member 158 and a shaft 160 (Figs. 8, 9, 15,16) for the purpose of bringing said driver out of reach of the cams 155 and of disconnecting the drum 150 from its driving mechanism. As will be seen later on, no reversing move ment takes place in this case. lhprefer to provide also additional means to permit the starting'of this reversing movement by hand, as on the cutting of the first teeth of a blank the cutter has to be moved from the side toward said blank until several teeth of the cutter of rack form are able to out before any reversing movement may be imparted to the blank.
The spur-wheel 156 receives its drive through the'wheels 161, 162, 163 (Fig. 8),- while the spur-wheel 157 is operatively connected to the wheels 164, 165, 166. Wheels 163 and 166 are fixed to the sleeves 167 and 168 of the bevel- wheels 135 and 136 respectively, having on their inner side clutchteeth. These teeth are adapted to mesh alternately with two clutch-sleeves 169 and 170 (Fig. 8) mounted on the shaft140 between the sleeves 167 and 168, the sleeve 169 being rigidly connected to the sleeve 134, while the sleeve 170 is adapted to be moved in a key-way of the shaft 140. A bevel-wheel 137 fixed to' the shaft v141 meshes with the two bevel- wheels 135 and 136. Shaft 141 is, as already stated, operatively connected to the shaft 26 by means of change- wheels 141, 141 7, 8) adapted to be moved into the operative position by means of a hand lever. 142 (Figs. 1 and 4), shaft 143 (Figs. 7, 9) and a fork- I like member 144, the speed of the momentary rolling movement, and therefore also the number of the pitches of the blank rolled past the cutter 104" during a course of work of the machine, depending on the 11 diameter of the change-wheels, which are just brought into the operative position.
The members for effecting the reversing 2, 7, '8), which is driven in its turn by a 11 pulley 173 (Figs. 2, 3) fixed to the main shaft 62. The shaft of the pulley 174 carries on the other end a pinion 17 5 (Fig; 8) meshing with a toothed wheel 176 and the latter engages in itsturn .with a toothed wheel 177 12 u fixed to the above mentioned shaft 140 (Fig. 8). On a rotation of the control drum 150 the cam F of the latteracts upon a lever 178 (Figs. 12, 7, 8, 9), which is fixed to the shaft 27 already referred to, so that a small 125 oscillating movement is then imparted to said lever 17 8 and therefore also to this shaft 27. This influences the parts 44, 41, 40, 39
(Figs. 19, 21) in such a manner, that the ring 37 acting as a bearing for the planet 180 mps bevel-gearing arranged in the table box is released, so that the revolving movement of the table carrying the blank is interrupted.
The cams A and B (Figs. 12, 13) of the drum 150 are adapted to push aside a lever 179 (Fig. '7), which imparts thereby a rotation to a vertical pin 180 and a lever 181.
.The latter forms a toggle-lever, which is acted upon by a spring. As this lever 181 is also adapted to oscillate about a gudgeon 182 (Figs. 7, 8), the lever 179 has to be moved by said cams A and B only alittle out of its (Fig. 10) of a lever 185 (Figs. 10, 7). The
lever 185 having a fork-shaped part 185 (Fig. 10) causes that one of the two clutchsleeves 169, 17 0, which is just clutched to one of the bevel- wheels 135 or 136 to disengage said wheel, while the other one of said sleeves is then clutched to the corresponding bevel-wheel. Thus it will be seen, that bevel-wheel 137 imparts to the shaft 141, and therefore also to shaft 26, a determinate direction of rotation, to which corresponds a determinate rolling movement of the table carrying the blank. Moreover, the lever 185 is able to pivot only to a certain amount in the direction toward the pulley 174 after lever 179 has been acted upon b cam B, as its hooklike projection 186 ig. 10) engages with.a projection 187 (Fig. 11) of a lever 187 upon the oscillation of said lever 185 through a certain angle. Said lever 185 may be moved wholly to the left and cause a clutching of one of said sleeves 169, 170 only upon a falling of the lever 187. The falling of this lever 187 is brought about by a cam 206 (Fig. 5) fixed to the shaft 68 and acting upon the lever 187 through a mechanism described more fully later on. As the movement of the control drum 150 has to be independent of the cutter movement and the feed movement and. as the reversing movement has to begin While the ram 97 is in its uppermost position, I usethe cam shaft 68 effecting the movement of the ram for imparting a downward movement to the lever 187 in order to control the beginning bf the reversing movement. p
A recess in the cam D (Fig. 12) of the drum 150 admits an inward movement of a bolt 188 (Figs. 9, 7, 13) acted upon by a spring, which movement causes a rotation of a lever 189 (Figs. 7, 8), a pin 190 and a clutch lever 191 (Fig. 2), so that a clutchmember 192 (Figs. 2, 8, 9) fixed to the shaft 140 is caused to mesh with the spur-wheel v177 (Fig.8).
134. In this case the wheel 134 is no longer driven by the feed-wheel 131 (which is now stationary), but it is then moved at the same speed of rotation as the shaft 140, which is moved in a uniform manner by the reversing pulley 174 through toothed wheels 175, 176, It is evident, that in this case also feed-wheel 131 has to take part in the quick movement of the wheel 134, whereby the feed pawl 130 slides over the teeth of said wheel 131. Moreover, also shaft 141' and therefore also shaft 26 as well as the drum 150 have a than usual.
The cam C (Fig. 12) of the drum 150 is adapted to lift the lever- 187, which causes thereby a rotation of a shaft 194 (Figs. 11, 12, 5 and 6) and an upward movement of a levegarm 195 (Figs. 6, 5). The latter is operatlvely connected to a vertical rod 196 acted upon by a spring and pivoted to a lever 197 (Fig. 5), which may be caused to oscillate by said rod 196, in order to act upon the part 61 of the friction clutch 60, 61. An oscillation of said lever 197 causes at the same time a rotation of a segment 255 (Figs. 5, 30) which meshes with. a toothed segment 255 (Fig. 30) operatively connected to a brake band 200, so that the latter will be untensioned or tensioned according to the direction of rotation of the segment 255. These different parts are secured in the osition shown in Fig. 5 by the edge 201 Fig.
greater speed of rotation 5), which the pawl 202 acted upon by a In order that the stop 204 may be moved; only at a certain predetermined interval" during a rotation of the shaft 68 toward the disk 205 I provide a suitable locking mechanism, which comprises a lever 211 (Fig. 5), acting once during each revolution of the cam shaft 68 upon a spring bolt 212, and a pawl 213 connected to the latter. According to the position of this pawl 213 the stop 204 is either locked inja determinate position or it is then released.
A rotation of the lever 197 (Fig. 5), that is a rotation of the projection 214 of-this lever, allows also a rotation of the cam 215.
The latter is caused to oscillate by a spring 216 (Fig. 2), whichis mounted on the shaftof a handle 217 (Figs. 2, 4) and which acts on a mechanism, transmitting the pressure of said spring to the cam 215 in the direction of the arrow 218 (Fig. 5). Thus, the cam 215 serves to control the starting of the machine, while the stop 219 serves to control the stopping of the machine. In Figs. 1, 5 and 6 it will be seen, that the movement oftthe cam 215 in the direction of the arrow 218i influences the machine in the Same manner as the lifting of the lever 187. When the machine has to be stopped by hand, the shaft22Q-is moved in the direction of thearrow'221 (Fig. 5), the stop 219 pressing on the lever 222, so that the small pawl 202 releases the rod 196, which is then pressed downward, owing to the action of its spring, causing thereby a throwing out of gear of the friction clutch 60, 61 and a tensioning of the brake band 200. As the handle 217 through the stop mechanism acts on the brake, it is clear that the machine can only be stopped by this handle during the cutting and not during the reversing period, at which time the clutchis already released.
The toothed clutch 224 6) opera-- tively connected to the member 121 may be put out. of action by means of lever 223 (Figs. 2, 5, 6) in which case said spurand bevel-wheel 121 (Fig. 6) is no longer rigidly connected to its shaft. The feed crank-plate 124: can thus be displaced without the disk of the shaft 68 effecting a movement of the ram being rotated, so that thepoint of time, at which the feed takes place, may be adapted in any suitable manner to the cutter stroke.
The blanks are centered as a rule on a mandrel of the table 19 and they are clamped tightly by a nut.
I .shall now explain the working of the hereinbefore described machine. This may be best explained by the description of one complete course of work of the machine.
The sequence and the duration of the different table movements are illustrated diagrammatically in Fig. 14. As all these,
movements are controlled by the drum 150 I reserve for each operation a certain stretch of a revolution of the drum, it being understood, that the drum describes one complete revolution during a complete course of work,
(5) During 4/10 of a drum revolution:
A step by step forward rolling movement. It is thereby asumed, that the forward direction is the direction of movement during the cutting period.
Movements (1), (2) and constitute the reversing movement, movement (4) serves to take up the play and movement (5) constitutes the so-called cutting period. Y Notwithstanding the fact, that only 4/10 of a revolution of the drum 150 are reserved for the cutting period, th'etime required for the reversing and the taking up of the play amounts only to about 1/10 of the time of a-cutting period, as the drum 150 and the table 19 have during said four first movements a much greater speed than during the cutting period. For the rest, only the second and the fifth of these movements are theoretically absolutely necessary. As the blank, receiving during the cutting period a rolling motion is fed past the mutiple-tooth cutter of rack form to an amount corresponding to one or several wholepitches and as the cutter has but a limited length, the center of the blank has to be moved back into the original position, without the blank being rotated, as soon as a cutting 'period is finished. This is the reason why I impart to the table the movement In order to obtain practically in a secure manner an accurate work I roll the table at first twice backward. during 1/20, that is totally during 1/10 of a revolution of the drum beyond the starting posi tion and afterward during 1/10 of a revolution of the drum 150 in a forward direction. The result of this is, that any play between the movable parts is eliminated in the direction of the forward rolling movement. Why I prefer to impart to the blank twice a backward rolling movement lasting each l/20 of a revolution of the drum instead of only one such movement lasting 1/10 of a revolution of the drum I shall explain later on. I
Let it be now assumed, that the machine is working at the end of the cutting-period. The main driving shaft 62 drives the cam disk shaft 68*, as the parts 60, 61 (Fig. 5)
.of the friction clutch mounted on this shaft 62 are in their operative position .while the brake band 200 is not tensioned, so that a vertical reciprocating movement is imparted to the cutter, while a periodical revolving movement is imparted to the feed-wheel 131. Each short movement of this feedwheel 131 is transmitted aoh time to the shaft 141 through the shaft132 (Fig. 5) the spur- wheels 133, 134 and bevel-wheels 135, 137 (Fig. 8) and from said shaft to the shaft 26 mounted in the table box through the change-gearing 141 141 (Figs. 7, 8). Said shaft 26 drives (according to the direction of rotation) either the bevel- wheel 29 or 30 as well as the bevel-wheel 31 and the spur-wheel 31" and therefore also the shafts 32 and 52. The latter transmit their drive to the shafts 21 and 11, 12 respectively through the two change-gearings 22", 22 (Fig. 31). These shafts impart then each time a small rolling movement to the table the provision of the change-gearing 135,
It is evident, that bevel-wheel 136 isalso moved on each feed stroke and hence also spur- wheels 166, 165, 164, 157. The latter rotates in a direction opposite to the direction of rotation of the drum driver 153. As, however, the cams 155 provided on the Wheel 157 do not strike against the radial front part, but against the curved front side of the driver 153 (Fig. 18), the latter is only moved inward,-so that the cams 155 may slide over this driver 153 on a rotation of the wheel 157. Shortly before the last feed stroke of the cutting period is carried out the cam E ofthe drum 150 is just passing beneath the projection of. the lever 210, which by reason of spring 207 on rod 207 (gig5) is caused to enter the recess in cam so that the rod 207 (Fig. is lifted against the action of its spring 207*, while the stop 204 is oscillated about the pivot 252 and thus moved within reach of the cam 206. The last feed stroke has the effect of moving the beginning of the cam B of the drum 150 beneath the lever 179, which is thus pushed aside by said cam. Owing to this, the clutchsleeve 169 (Figs. 7, 8) is caused to disengage the bevel-wheel 135, so that the drum 150 ceases to rotate. At the same time the lever 185 (Fig. 10) causes a tensioning of the spring of the toggle-lever 181 (Fig. 7) without the latter being, however, able to move wholly toward the other side, as the nose 187 of the lever 187 prevents for the time being a further rotation of said lever 185. In the meantime the cam 206 (Fig. 5) on the cam disk shaft '68f is moved beneath the stop 204, which is just rotated about the pin 253 (Fig. 5) at'the moment at which the ram 97 reaches its uppermost position. The rod 254 (Fig. 5) is thus raised, the right hand end of "crank lever 222 is depressed and the pawl 202 is moved away from the edge 201. The rod 196 is now depressed owing to the action of its spring and lever 197 throws the friction clutch 60, 61 out of gear and tensions the brake band 200 by means of the bevelwheel segments 255 and 255 (Fig. 30), so that the main shaft 62 and therefore also the movements of the cutter and the feed movement are suddenly stopped. Moreover, the cam 215 is moved in the opposite direction of arrow 218 (Fig. 5) and the hand operated stopping device comprising handle 217 (Figs. 2, 4) is released. A few moments after the moving of stop 204, the cam E again acts on the projection of the lever 210 and presses the lever down as well as rod 207.
The falling of the rod 196 causes also an oscillation of the lever 187 toward the drum 150, so that the tensioned spring of the toggle-lever 181 (Figs. 7, 8) exerts now its action upon. the latter, which is oscillated and clutches the sleeve 170 to the bevel-wheel 136'. As, however, the reversing pulley 174, and therefore also the shaft 140, are consta'iitly rotated in the same direction, the bevel-wheel 136 rotates with the same speed of rotation as "the shaft 140 and it transmits its movement to the shaft 26 through thechange-gear 141*, 141 This shaft 26 is, however, moved in the opposite direction, so that it imparts to the table 19 backward rolling movement. The bevel-wheel 136 drives now the spur- wheels 166, 165, 164, 157 (Fig.
8). The latter actuates the driver 154 and thus also the drum 150, which is rotated in the same directiomas before. Upon 1/20 of a revolution of the drum 150'the cam F of this drum pushes the lever 178 aside, so that the shaft 27 mounted in,the table box is rotated. Owing to this, the lever 46 (Fig. 21) in the table box is raised and the pin 39 of the lever 40 (Fig. 19) is withdrawn from the recess 38 of the planet ring 37. The con-- stantly rotating shaft 32 is then prevented from driving the wheel 34 (Fig. 20), but it drives now the ring 37 together with its two bevel- wheels 35 and 36. Thus, the backward rolling movement of the table 19 is arrested as the wheel 54, and therefore the shaft 21, are no longer rotated and the table 19 carries out only a backward travel. This travel lasts 4/10 of a revolution of the drum, the planet ring 37 completing during this time just one revolution, whereupon its recess 38 is again moved beneath the pin 39. In the meantime the cam F has been moved farther and the springs 43 and 45 push after a certain time intervalthe pin 39 again into the recess 38, so that the planet ring 37 is arrested, while the shaft 27 and the lever 46 are returned into their earlier position. As soon as the planet ring 37 is held fast, the bevel-wheel 34 is of course again rotated, so that the table 19 receives a backward revolv ing movement. As the straight backward travel of the table has not yet been inter- 'rupted, a new backward rolling movement is pleted and I shallnow explain why I prefer stead of only one lasting 1/10. The reason therefore is, that I wish to be quite certain that the pin 39 of the lever 40 engages in a at which the pin 39 should engage the-recess 38, so that this pin 39 would have only a very short time interval at its disposal for engaging said recess. Shortly before the second backward rolling movement is com- 'pleted,a recess of the cam D of the drum 150 is moved in front of the bolt 188 (Fig. 9), which is pressed into said recess by a spring causing thereby the throwing into gear of'the clutch 192 (Fig. 8), so that the spur-wheel 134 and the toothed sleeve 169 are now rigidly connected tothe shaft 140.-
At the beginning of themovement serving to take up the play the cam A of the drum 150 moves the lever 179 toward the side of the pulley 174, coupling thereby the sleeve 169 to the sleeve of the bevel-wheel 135. As the sleeve 169 is at this time also connected to the constantly revolving shaft 140 by means of the afore-mentioned clutch-192, the bevel-wheel 135 has now the same speed of rotation as the shaft 140fand it drives besides the bevel-wheel 137 the shafts 141 and 26, but, as will be seen in Fig. 8, in the oppo-- of the feed-wheel 131, the teeth of whichmay move unhinderedbeneath the pawl 130. In the meantime the recess in the cam D has been moved through a certain angle and the .bolt' 188 is then again pressed out of said recess and the clutch- 192 thrown out of gear,
so that the clutch-sleeve '169 is uncoupledfrom the. shaft 140. The drum 150 and the takinfiup' 4. a gear-cutting machine, in combinatable 19-would now'remain stationary, but
as the cam C of the drum 150 has again been moved within reach 0f the lever 187*,the latter, and therefore also the rod 196, are raised, imparting'therebyan oscillation to the lever 197, so that the brake band 200 is l ntensioned and the friction. clutch 61, 62 thrown into gear, whereupon the movement of the ram 97 andthe feed movementare again started, that is, anew cnttingperiod position.
is started. At the same time the spring 203 causes the pawl 202 to engage the edge 201,
so that the rod 196 is fixed in a determinate An oscillation of the lever 214 causes also an oscillation of the crank lever 215, which returns the hand operated stopping device into the starting position. Now,
it will be seen, that the difierent parts of the machine take then up the same'positions as it has been assumed they had, when I started to describe the working of the machine, that is, the machine has now completed a course of work. During this time the blank has been rolled past the multiple-tooth cutter of rack form to an amount corresponding to an integer number of pitches.
What I claim is:
1. In a gear cutting machine, a multiple tooth cutter. of rack form, a reciprocable holder therefor, a blank carrier, means for.
rolling the blank past the cutter an integral number of pitches during the cutting operation, means for arresting the rolling of the blank at a predetermined point, and means for moving the blank back past the cutter a distance equal to the rectilinear travel of the before-mentioned rolling move ment.
2; In a gear cutting machine,'in combina i tion, a multiple-tooth cutter of rack form, a reciprocating ram carrying said cutter, a blank-carrier and means ada ted to impart to the latter a step by step-r01 ing movement during the cutting operation past the cut- .ter to an amount corresponding to an integernumber of pitches and mechanism to effect between such succeeding operations an additional forward and backward rolling movement past' the'cutter totake up the play in said means formoving the blankcarrier,'these additional movements being. carried out with a greater speed than the movementof the blank-carrier during the planing operation.
3. In a gear cutting machine, in combination, amultiple-tooth cutter of rack form, a ram carryingthe latter, a blankcarrier, an intermittently working main driving member im arting the movement to the cutter and the lank-carrier during the cutting operation and a constantly running a 'ving member moving only the blank-carrier d' the period 0 reversing and d ditional movementv for ep'lay in the mechanism.:
tion, afcutter, a carrying the latter, a movable blank-carrier, means adapted to move said ram and blank-carrier and a central control-drum adapted-t0 control said means, substantiallyas described.
5. In a gear-cutting machine in combination, a cutter, a ram carrying the latter, a blank-carrier, a main drive, a cam-disk shaft intermittently driven by the main drive, means actuated by. said shaft for moving the ram and the blank carrier, a central control+ drum for controlling the movements of said means and means for driving said drum by said shaft during the cutting operation. 7
6. In a gear-cutting machine, in combination. a cutter, a ram carrying the latter, a blank-carrielg a main drive, means actuated by the main drive for moving said ram and the blank-carrier, a drum for controlling the movements of said means and an au-X- iliary drive and auxiliary means adapted to move the control drum during the movements outside the cutting operation, substantially as described.
7. In a gear-cutting machine, in combination, a multiple-tooth cutter of rack form, a ram carrying the latter, a blank-carrier, a main driving member, a cam-disk shaft intermittently driven by said member, means actuated by said cam-disk shaft for moving the ram, means actuated by said shaft for imparting to the blank-carrier during the cutting operation a rolling movement past the cutter to an amount corresponding to an integer number of pitches, a constantly running auxiliary drive having a greater speed of rotation than said intermittently driven shaft and adapted to impart a straight reversing movement to the blankcarrier and a movement adapted to take up the play in the means moving the blankcarrier and a control-drum controlling the movements of all said means, said drum being driven during the cutting operation by said intermittently driven memberand during the reversing movement of the blankcarrier and said movement adapted to take up the play by said auxiliary drive, substantially as described.
8. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a
blank-carrier, means for moving said ram and blanlccarrier and a drum for controlling said means and effecting one complete revolution duringone course of Work of the machine, substantially as described.
9: In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and blank-carrier and a drum for controlling said means rotating only in one direction, while the means controlled by it revolve in different directions, substantially as i described.
10. In a gear-cutting machine, in combination. a cutter, a ram carrying the latter, a blank-carrier, means for moving the carrier and rain. a drum for controlling said means and adapted to be driven by the latter, and hand operated means for disconnecting the drum from said driving means without interrupting or influencing the momentary movement of the blank-carrier, substantially as described.
11. In a gear-cutting machine, in combination. a'cutter,a rain carrying the latter, a blank-carrier, means for moving said blank carrier comprising a feed shaft, a
group of change gearings for imparting a traveling movement to the blank-carrier and a second group of change gearings for imparting a revolving movement to said carrier, and means for automatically operating the first said group of change gearings alternately in opposite directions, substantially as described.
12. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said blankcarrier comprising "two groups of change-gearings adapted to impart to the blank-carrier a revolving and a forward and backward traveling movement respectively, and members adapted to automatically arrest the change-gearing effecting the revolving movement during the backward travel of the blank-carrier, substantially as described.
13. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving .said ram and imparting to the blank-carrier a rolling movement, a revolving movement and a longitudinal travel, said means comprising a reversing gearing adapted to reverse by hand said rolling movement, the revolving movement and the longitudinal travel, substantially as described. lei. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blanlecarrier, means for moving said ram and blankcarrier and hand operated means to interrupt at any time the movement of the blank-carrier without interrupting the movement of the ram, substantially asdescribed.
15. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and imparting to the blank-carrier a rolling movement past the cutter, and hand operated means adapted to vary at any time the velocity of said rolling movement without stopping the machine, substantially as described.
16. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and blank-carrier comprising a worm shaft adapted to impart a revolving movement to the blank-carrier and a brake'device on said Worm shaft, substantially as described.
. 17. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram, and mechanism formoving the blank-carrier comprising a drag spindle device adaptedto take up the play in said mechanism, substantially as described.
18. In av gear-cutting machine, in combination, a cutter, aram carrying the latter, a blank-carrier, means adapted to move said ram and impart to the blank-carrier a rolland a movement for taking up the play in the means for moving the blank-carrier during the interruption of the cutting operation and means adapted to arrest the ram and its driving mechanism during the reversing movement and the movement for taking up the play outside the blank in order to pre Vent the cutter from engaging the blank, substantially as described.
19. In a gear cuttingmachine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and the blank-carrier, a central drum for controlling said means, means adapted to arrest the ram while the blank-carrier is moved, and means controlled by said drum adapted to prepare the arresting of the ram, substantially as described.
20. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and the blank-carrier, a central drum for controllingsa-id means, means adapted to arrest the ram. while the blank-carrier is moved, nieans controlled by said drum adapted to prepare the arresting of the ram, and members adapted to lock the last mentioned means While the cutter is within the blank, substantially as described.
21. I a gear-cutting machine, in combination, a-cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and blank-carrier comprising a main drive,
.a cam-disk shaft and a clutch adapted to transmit the movement of the main drive to said cam-disk shaft, and means actuated by the latter to release the clutch and means to suddenly arrest the movement of the ram While the cutter is outside the blank and the clutch is released, substantially as described. v
22. In a gear-cutting machine in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and blank-carrier comprising a main drive, a cam-disk shaft and a clutch adapted to transmit the motion of the main drive to said cam-disk shaft and a brake adapted to arrest immediately the movement of the ram on a throwing out of gear of said clutch, a central drum controlling said means, and means controlled by said drum adapted to throw said clutch into gear and release the brake for the purpose of restarting the am movement, substantially as described.
23. In a gear-cutting machine, in eom bination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and imparting to the blank-carrier a rolling movement past the cutter during the cutting operation, a reversing movement and a movement fontaking up the play in said means for moving the blank-carrier, and hand operated means to momentarily arrest ing means to prevent the starting of the' reversing movement before the ram is arrested, substantially as described. I
25. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, and means for moving said ram and the blank-carrier comprising a main drive, a cam-disk shaft driven by the latter and adapted to move the ram, a feed shaft for moving the blank-carrier, and a pair of elliptical toothed Wheels for transmitting the movement of said' cam-disk shaft to the feed shaft, substantially as described.
26. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving said ram and the blank-carrier comprising a feed mechanism having a feed link and a member manually adjustable relatively to said link, the feed movement being adapted to be varied while the machine is in operation on an adjustment of said member, substantially as described.
27. In a gear-cutting machine, in combination, a cutter, a ram carrying the latter, a blankcarrier and means for moving said ram and blank-carrier comprising a feed mechanism for the blank-carrier and a safety clutch adapted to stop said mechanism on the occurring of trouble, substantially as described.
28. In a gearcutting machine, in combination, a cutter, a ram carrying the latter, a blank-carrier, means for moving the ram and the blank-carrier comprising a camdisk shaft, a feed shaft operatively connected to the blank-carrier and adapted to be driven by said cam-disk shaft and a clutch between said shafts to permit the movement of the ram to vary relatively to the movement of said cam-disk shaft in order effect the generation of gear teeth on the blank, means for moving the carrier rectilinearly backward through a distance equal to an integral number of pitches, and means for interrupting the normal operation of the tool holder with relation to the blank-carrier after each forward rolling movement and for starting the said'normal operation after each backward rectilinear movement.
30. An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, means for rollingthe carrier forward with respect to the tool-holder to effect the generation of gean teeth on the blank, means for moving the carrier rectilinearly backward through a distance equal to an integral number of pitches, and means gofor stopping the reciprocation of the tool holder'after each forward rolling movement and for starting the said reciprocation after each backward rectilinear movement.
31. An automatic gear cutting machine comprising'in combination a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, two controlling mechanisms acting successively and alternately, one mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism'serving to turn the carrier backward and to move it rectilinearly backward, the backward rectilinear movement exceeding that necessary for backward rolling by an amount equal to an integral number of pitches, and means for interrupting the normal operation of the 40 tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
32. An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter "of the rack type,
' two controlling mechanisms acting successively and alternately, one mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanismserving to turn 65 the carrier backward and to move it rectilinearly backward, the backward rectilinear movement exceeding that necessary for backward rolling by an amount equal to an integral number of pitches,' and means for stopping the reciprocation of the tool holder after each forward rolling movement and for starting the said reciprocation after each backward rectilinear movement.
An automatic gear cutting machine comprising in combination, a blank-carrier,
a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, two controlling mechanisms acting successively and alternately, one mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism serving to roll the carrier backward and to move it rectilinearly backward Without rolling by an amount equal to an integral number of pitches, and means for interrupting the normal operation of the tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
34. An automatic gear'cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, a reversible operating means serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and to reverse the said movements --whereby backward rolling is effected, means for interrupting the backward turning but not the backward rectilinear movement by an amount equal to an integral number of pitches, and means for interrupting the normal operation of the tool holder in relation to the blank carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
35. An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type,
two controlling mechanisms acting successively and alternately, one mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism serving to roll the carrier backward and to move it rectilinearly backward without rolling by an amount equal to an integral number of pitches, the said backward rolling being effected both before and after the said backward rectilinear movement, and means for interrupting the normal operation of the tool holder in relation to the blank'carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
36. An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprmrating in a fixed path and adapted to hold a cutter of the rack type,
a reversible operating means serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a 30 forward rolling movement is effected and to reverse thesaid movements whereby backward rolling is effected, means for interrupting the backward turning but not the backward rectilinear movement by an amount equal to an integral number of pitches, the last said means acting after the beginning and before the end of the said backward rolling movement, and means for interrupting the normal operation of the tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
37. An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, two controlling mechanisms acting successively and alternately, one .mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism serving to turn the carrier backward and to move it rectilinearly backward at increased speed, the backward rectilinear movement exceeding that necessary for backward rolling by an amount equal to an integral number of pitches, and means for interrupting the normal operation of the tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement.
38. An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder reciprocating in a fixed path and adapted to hold a cutter of the rack type, two controlling mechanisms acting successively and alternately, one mechanism serving to simultaneously turn the carrier forward and to move it rectilinearly forward whereby a forward rolling movement is effected and the other mechanism serving to turn the carrier backward and to move it rectilinearly backward at increased speed, the backward rectilinear movement exceeding that necessary for backward rolling by an amount. equal to an integral number ofpitches, means for interrupting the normal operation of the tool holder in relation to the blank-carrier at the end of each forward rolling movement and for starting the said normal operation after the beginning of each succeeding forward rolling movement, and means for causing the initial part of the forward rolling movement to take place at increased speed.
39. An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder normally reciprocating in afixed path and adapted to hold a cutter of the rack type, two threaded element-s adapt-- ed respectively for turning and rectilinearly moving the blank-carrier to effect rolling, and means associated with one of the aforesaid elements and tending to drive the carrierat an increased speed, the said element thus acting as a retarding device.
40. An automatic gear cutting machine comprising in combination, a blank-carrier,
.a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, two threaded elements adapted respectively for turning and rectilinearly moving the blank carrier to effect rolling,
and a suplemental threaded element associated with one of the aforesaid elements for taking up play.
41. An automatic gear cutting machine comprising in combination, a blank carrier, a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, two threaded elements adapted respectively for turning and rectilinearly moving the blank carrier to effect rolling, a supplemental threaded element associated with one of the aforesaid elements and tending to drive the carrier at an increased speed to take up play, and non-positive means for rotating the supplemental threaded element.
d2. An automatic gear cutting machine comprising in combination, a blank-carrier,
a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, means for rolling the, carrier forward with respect to the tool holder to effeet the generation of gear teeth on the blank. means for moving the carrier rectilinearly backward through a distance equal to an inte ral number of pitches, two movable control ing devices, one operating in timed relation to the blank movements and the other operating in timed relation to the tool holder reciprocat-ions, and means jointly controlled by the two devicesfor stopping the tool holder at the end of the forward rolling of the blank-carrier and at the end of a reciprocation with the tool disengaged from the blank.
43. An automatic gear cutting machine comprising in combination, a blank-carrier,
a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the forward rolling movement, and subsequently acting means jointly controlled by the two controlling devices for stopping the tool holder at the end of a reciprocation with the tool disengaged from the blank.
44. An automatic gear cutting machine comprising in combination, a blank-carrier, a tool holder normally reciprocating in a fixed path and adapted to hold a cutter of the rack type, a head in which the tool holder reciprocates, the head being angularly adjustable to change the angle of the path of reciprocation, means for rolling the carrier forward with respect to the'tool holder to efli'ect the generation of gear teeth on the blank, means for moving the carrier rectilinearly backward through a distance equal to an integral number of pitches, two movable controlling devices, one operating in timed relation to the blank movements and the other operating in timed relation to the signature.
MAX MAAG.
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