USRE13423E - Ments - Google Patents
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- USRE13423E USRE13423E US RE13423 E USRE13423 E US RE13423E
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- United States
- Prior art keywords
- ore
- air
- support
- mass
- grate
- Prior art date
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- 239000000463 material Substances 0.000 description 32
- 239000000969 carrier Substances 0.000 description 30
- 239000000203 mixture Substances 0.000 description 27
- 238000002485 combustion reaction Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 11
- 239000007789 gas Substances 0.000 description 6
- 239000011819 refractory material Substances 0.000 description 6
- 230000001105 regulatory Effects 0.000 description 5
- 239000011435 rock Substances 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000005245 sintering Methods 0.000 description 4
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 3
- 235000015450 Tilia cordata Nutrition 0.000 description 3
- 235000011941 Tilia x europaea Nutrition 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 3
- 239000004571 lime Substances 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000006011 modification reaction Methods 0.000 description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 241001527902 Aratus Species 0.000 description 2
- 210000002356 Skeleton Anatomy 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 230000036536 Cave Effects 0.000 description 1
- BWFPGXWASODCHM-UHFFFAOYSA-N Copper monosulfide Chemical compound [Cu]=S BWFPGXWASODCHM-UHFFFAOYSA-N 0.000 description 1
- 241000282619 Hylobates lar Species 0.000 description 1
- 235000019738 Limestone Nutrition 0.000 description 1
- 210000000088 Lip Anatomy 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910000754 Wrought iron Inorganic materials 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 231100000078 corrosive Toxicity 0.000 description 1
- 231100001010 corrosive Toxicity 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000001066 destructive Effects 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 235000009808 lpulo Nutrition 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052752 metalloid Inorganic materials 0.000 description 1
- 150000002738 metalloids Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000001590 oxidative Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229910052573 porcelain Inorganic materials 0.000 description 1
- 230000000750 progressive Effects 0.000 description 1
- 230000000284 resting Effects 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000000153 supplemental Effects 0.000 description 1
Images
Definitions
- This invention relates to improvements in the art ofv treating ores, particularly those which require roasting and sintering-such as sulfur-carrying copper ores--and are of such nature that once being ignited an in-' ternal combustion of some content of the ore mass can be maintained, provided an oxidizing atmosphere be su plied.
- the invention has for Its object to produce apparatus that may be worked automatically and economically in the treatment of ores for the purpose of reducing the said ore to sintered masses of convenient form and nature for subsequent treatment in a blast furnace.
- Figure 1 is a side elevation of an apparatus comprising an endless or continuous support or carrier for the ore, the carrier being made up of a series of connected and articulated elements.
- Fig. 2 is a cross sectional view taken on the line IIII of 1.
- Fig. 3 is a cross sectional view taken on the line IIIIII of Fig. 1.
- Fig. 4 is a central longitudinal section of a part of the apparatus taken through the feed hopper and contiguous parts.
- Fig. 5 is a longitudinal sectional view, partly diagrammatic in character, illustrating the process carried on by the apparatus herein shown.
- Fig. 6 is a vertical sectional view of another form of apparatus embodying my invention.
- Fig. 7 is a longitudinal sectional view taken on the line IIII of 1.
- Fig. 3 is a cross sectional view taken on the line IIIIII of Fig. 1.
- Fig. 4 is a central longitudinal section of a part of the apparatus taken through the feed hopper and contiguous parts.
- Fig. 5
- FIG. 6 is a cross sectional view taken on the line YIIVII of Fig. 6.
- the means for supporting the ore during the time when it is subjected to treatment are represented as composed of an endless system, which, in this case, comprises ore receiving and carrying means and devices, such as chains or cables, for propelling the ore carriers.
- an endless system which, in this case, comprises ore receiving and carrying means and devices, such as chains or cables, for propelling the ore carriers.
- devices such as chains or cables
- A, A indicate two endless chains which are mounted upon and fitted to sprocket wheels C, C, C C B, B indicate ore carrying receptacles, suitably connected to the chains A.
- Each of these receptacles, buckets, pans or pallets is connected to the chains in suitable manner, as for instance, by pintles at b, the connec tions being preferably such that the buckets or pallets shall be allowed to drop at certain points in their circuit for the-purpose of discharging their contents.
- 6, b indicate anti-friction rollers, each bucket or pal let being provided with two of these.
- the buckets or pallets can be formed of any suitable material, I, at present, preferring to cast them in the manner shown in elevation. in Fig. 1 and in section in Figs. 2, 3 and 4. When made as illustrated they have side Walls and a grated bottom which can be cast integral with the walls.
- the upgoing leg of the system track rails are provided such as shown at E these leading to and being substantially continuous with g the upper rails E. And at the down leg there are .rails E on the under sides of the rollers,
- teethor serrations of which are adapted to engage with lugs d projecting laterally from the buckets or pallets or other suitable part of the carrier.
- the speed of advance can be regulated as occasion requires.
- the material to be treated is delivered tothe ore receiving and carrying devices in any suit-- able way.
- ahopper or binlike device such as indicated at F, from which the ore can pass either in a continuous regulated stream, or from which it can be delivered by any well known feeding apparatus. It is desirable to so deliver the ore to the carrier that a stream or mass thereof shall be formed which is substantially uniform in depth and width, and this end can be reached either by properly regulating the .downward movement of material from the hopper, or by supplying distributing devices.
- the mechanism and process of this case are mainly designed for the treatment of fines or reduced ore, andwhen such material is being passed into the carrier, the particles being substantially uniform in size, the hopper bottom can be so regulated as to permit the passage of a constantstream WlllCll can be leveled off as described.
- the material is ignited at the top surface. This igniting can be accomplished in any suitable way.
- I provide an ignition pipe at G, which may be connected, to a gas supply of any available sort; and
- This igniting device is arranged transversely across and close to the exposed surface of the ore layer, so that the latter is rapidly, uniformly and thoroughly ignited as it moves past the igniter.
- the bottoms of the buckets, pans, or pallets B, as above described,- are formed with openings. If formed with cast grate like bars such as already described, these may, in some cases, be used todirect-ly support the ing'the removal of the entire bucket or pal let.
- the apertures or openings through the bottom of the bucket are for the purpose of permitting the downward passage of cur rents of air. 4
- H indicates an air or suction box or trun situated below the ore carrier.
- the walls of this air box at their upper edges are so arranged as to fit as tightly as possible to the bottom edges of the buckets of pallets as they move over them so as to maintain an air tight joint.
- Their lower parts are so shaped as to assist in collecting the air which is drawn from the box or trunk H through the duct at h by any suitable exhaustapparatus, such as a suction fan or chimney stack.
- the air that is thus drawn into the box or trunk H comes from the region above the mass of ore which is slowly traveling over the trunk. This air enters the mass of ore and passes down through the interstices therein supplying the oxygen necessary for the combustion of the combustible elements.
- This shield or hood may be supported in any suitable way. I have shown it as being carried by hanger rods 2' which at their upper ends are secured to frame bars or beams at J. The air which is drawn into and through the mass of ore can enter with sufficient freedom into the space below the shield or hood.
- the supporting tracks E terminate and when the sections of the endless carrier reach the ends of the track rails they drop, turning upon their hinges or pintles b which, as will be seen, are at the front end of each of the buckets or pallets.
- the parts are so arranged and related 'tion upward I employ a hood or shield I of l thatthe dropping will be accompanied by more or less of a shock or jar which insures the complete emptying of the contents.
- a chute or apron-like plate can be employed as shown at K against which the dropping ore can fall as it leaves the pallet and by which it can be guided to any desired place of deposit.
- 1t is desirable to provide the grate like bottom of each bucket or pallet with a layer a of inert or refractory material for the purpose of assisting in preserving the bottom part of the carrier from destruction.
- lime rock as a substance which can be used. for this purpose. When employed it is placed in a suitably thick layer upon the bottoms of the pallets or buckets at times before they are charged with the ore.
- L indicates a hop er or bin also arranged and.
- the buckets or pallets successively reach the vertical lines of the hopper or bin F they are next supplied with the ore which lies upon the layer of refractory material and is of a depth made as uniform as ossible through the series.
- the pa lets or buckets successively reach the transverse line of i niting the upper-part of the ore is ignited y such means as are adopted.
- the newly ignited area at the top of the advancmg .stream comes into the vertical planes of the area of downward air suction, whereupon the ignition is insured and continued so long as the material is above the air box or trunk H or until the oxidizable components have. been exhausted.
- the material which is to be treated is a copper sulfid ore of average natural character.
- the firing havingbeen commenced in the way described it will continue, the fire extending gradually deeper and deeper into the mass until it has reached the bottom.
- the various factors including the speed of travel of the carrier, the depth of the mass thereon, and the proportion of oxidizable ingredients, are so adjusted and related that the process of combustion shall continue until just about the time when the material reaches the remote end of the air box or trunk H.
- the bottom element of the ore carrier whether it be an integral grate or a separately formed, apertured bottom element,
- silicious or earthy ores poor in sulfids, which ores' may be not only not hurtful but desirable ingredients in the blast furnace mixture.
- use may be made of a layer of sintered ore suitably reduced.
- the continuity of the process and the continuous motion of the carrier do not depend upon details identically similar to those that have been above described.
- the different sections of the car- 'rier or ore support may be rigidly connected together, in which case they should be arranged to rotate around a common center.
- the carrier becomes of the na ture of a drum which can have its parts so constructed and related that the material to be treated can be fed to the interior or con-' cave side of the structure, or can be fed to the exterior or convex side.
- a mechanism such as last referred to is illustrated in Figs. 6 and 7.
- the carrier consists of a circular series of sections forming what may be regarded as a drum. As an entirety it is indicated by T. It has the external flanged walls 2?, the inward projecting ring sections it and the ore supporting parts at N. The latter preferably consists of perforated or barred sections which are clamped in place.
- the support for the drum structure consists of the rings or tires 0 which are either continuous around the circle or formed in sections secured together. These rest upon and are actuated by rollers P an'dQ, which are grooved or flanged to hold them in place.
- R, R indicate girder bars which extend from one of the supporting rings 0 to the other, and to which they are firmly bolted.
- the aforesaid ring sections t. are respectively placed between these crossgirders R and secured to them. They have outwardly extending flanges by means of which the flanges of the outer wall pieces t are bolted in place.
- the sections N which serve as a grating or bottom support for Jerusalem which relieve the parts N from undue weight and pressure.
- the air which is drawn through the ore is collected in a box or trunk at H situated in the chamber or space in the interior of the drum.
- the inwardly extending cross plates or bars R are utilized'as cut offs for the air. They successively rotate over the air box or trunk and as they approach it move in close proximity to a plate h As they recede from it they move in proximity 1 to the plate 71 at the other edge of the trunk, there being at all times one of these cross bars or girths close to each of these plates; and consequently the entrances for air are cut off in all directions except through the mass of ore.
- the air is withdrawn from the box H by a suction apparatus such as above described.
- the ore, after treatment, can be removed in any suitable way.
- a chute at K arranged to come close to the bottoms of the ore receptacle. As the different parts of the latter reach this chute the ore is taken off automatically and guided by the chute to any suitable place of deposit or to a suitable vehicle.
- An endless carrier can be made in either of several -ways,'two of which have already been set forth. Instead of these a horizontally rotated table-like or ring-like structure can'be used, the table or ring part of which can be made as an ore receptacle with an apertured bottom rotating in horizontal planes instead of in vertical.
- Fig. 5 I have illustrated by a diagrammatlc view the process that is carried on in an apparatus such as I have described.
- the ore mass there represented is fed in the direction of the arrow 2:, and the grate M upon which it is supported is supposed to move therewith.
- the ore mass 2. which is preferably in a moist condition.
- the top of the ore mass is ignited, as by means of the burner G.
- Com- Q0 Com- Q0.
- the line of combustion designated in a general way by the diagonal line 3, gradually advances downward or toward the grate surface M.
- the speed of movement of the ore mass is so regulated, with reference to the length of the air trunk -H, that by the time the mass arrives at the rear or farther edge of the trunk the line of combustion has reached the bottom of the ore mass, when the entire body of ore will have been changed from a pulverulent condition indicatedat 2, to a sintered mass, indicated at 4', which latter may be broken into conveniently sized pieces '5, for subsequent handling and treatment.
- streams of combustion-supporting gas pass through the ore mass on lines transverse to its line of travel, of a hood or reflector for the heat arranged above the upper surface of the ore mass as it is carried by the said support; substantially as set forth.
- a supporting and carrying device for holding ore while being subjected to treatment having, in combination, an apertured bottom, and ring-like or tire-like'supports detachably connected with the ore holder and adapted to be supported on rollers.
- An apparatus for supporting and conveying ore while. it-is under treatment having, m combination, an apertured bottom or floor element concentrically arranged about a center or axis of rotation, flanges or forth.
- the combination .of' a cylindrically arranged apertured ore support, annular walls extending inward from the ore support, radially arranged partitions extending across the space between said annular walls, and a stationary air chamber inside of the said partitions.
- air chambers arranged adjacent to the ore supports and rotatable therewith, and means for causing air to pass through the ore being treated to maintain active combustion therein, connected with the several air chambers, substantially as set forth.
- an apparatus for treating ore th combination of a series of air chambers, a seriesof grate sections located respectively above the said air chambers, means for retaining ore upon the grate sections, a rotary holder for the said grate sections and air chambers, and means for causing air to pass through the said air chambers and through the said grate sections, and through the ore, said means comprising air conduits situated inside the circles of rotation of the ore bodies, substantially as set forth.
- an ap aratus for treating ore the combination of perforated grate-like sections for supporting the ore while being treated arranged in a circular series, means for moving the grate sections in a circular path, means for feeding ore to the grate sections, means for igniting the combustible constituents of the ore rafter being placed on the grate sections air chambers arranged respectively adjacent to the oresupporting grate sections, and movable therewith, and means for causing air to pass through the ore, the air'chambers and the grate sections while these are in motion, substantially as set forth.
- the combination 0 perforated grate-like sections for supporting ore arranged in a circular series, means for moving the grate sections in a circular path, means for feeding ore to the grate sections, air chambers arranged respectively adjacent to the oresupporting grate sections and movable therewith, means for causing air to pass through the ore, the air chamber and the grate sections while these are in motion to maintain combustion in the ore, and means for cutting ofl' the air chambers from the said means for causing movement of the air, after the ore, has tially as set forth.
- an endlesssupport having a pervious bottom
- means for feeding a layer of inert material to the said pervious surface of the ore support means for feeding the ore to be treated upon the said layer of inert material, means for moving the support, and means for causing a current of air to pass transversely through the ore, the layer of inert material and the 15' grate surface, substantially as set forth.
Description
A. S. DWIGHT.
APPARATUS FOR BOASTING AND SINTERING ORES.
APPLICATION IILED JULY 8,1910. Re1ssued May 28,1912.
2 SHEETS-SHEET 1.
@ tfomu .A. s. DWIGHT. APPARATUS FOR ROASTING Ann smwnnme ORES.
APPLIOATION FILED JULYB, 1910. Rezssued May 28, 1912.
UNITED STATES PATENT ()FFICE.
ARTHUR S. DWIGHT, OF NEW YORK, N. Y., ASSIGNOR, BY DIRECT AND MESNE ASSIGN- MENTS, TO DWIGHT & LLOYD METALLURGICAL COMPANY, OF JERSEY CITY, NEW
JERSEY, A. CORPORATION OF NEW JERSEY.
APPARATUS FOR BOASTING AND SINTERING OER-ES.
Specification of Reissued Letters Patent. Reissued May 28,1912.
Original application filed December 14, 1906, Serial No. 347,872. Renewed February 23, 1909, Serial No. 479,498. Original No. 918,391, dated March 23, 1909. Application for reissue filed July 8, 1910.
Serial No. 571,102.
. DIVISION A.
- and Sintering Ores; and I do hereby declare the following to be a full, clear, and exact description of the invention, such as will enable others skilled in the art to which it appertains to make and use the same.
This invention relates to improvements in the art ofv treating ores, particularly those which require roasting and sintering-such as sulfur-carrying copper ores--and are of such nature that once being ignited an in-' ternal combustion of some content of the ore mass can be maintained, provided an oxidizing atmosphere be su plied.
The invention has for Its object to produce apparatus that may be worked automatically and economically in the treatment of ores for the purpose of reducing the said ore to sintered masses of convenient form and nature for subsequent treatment in a blast furnace.
In the accompanying drawings, I have illustrated two forms of mechanism embodying my invention.
Figure 1 is a side elevation of an apparatus comprising an endless or continuous support or carrier for the ore, the carrier being made up of a series of connected and articulated elements. Fig. 2 is a cross sectional view taken on the line IIII of 1. Fig. 3 is a cross sectional view taken on the line IIIIII of Fig. 1. Fig. 4 is a central longitudinal section of a part of the apparatus taken through the feed hopper and contiguous parts. Fig. 5 is a longitudinal sectional view, partly diagrammatic in character, illustrating the process carried on by the apparatus herein shown. Fig. 6 is a vertical sectional view of another form of apparatus embodying my invention. Fig. 7
is a cross sectional view taken on the line YIIVII of Fig. 6.
Referring first to the mechanism shown in Figs. 1 to 4 inclusive the means for supporting the ore during the time when it is subjected to treatment, are represented as composed of an endless system, which, in this case, comprises ore receiving and carrying means and devices, such as chains or cables, for propelling the ore carriers. There can be modification in many respects as concerns these devices, and it will be understood that those which are shown and are herein described are merely selected for the purpose of illustration. In the mechanism shown in the last said figures, A, A, indicate two endless chains which are mounted upon and fitted to sprocket wheels C, C, C C B, B indicate ore carrying receptacles, suitably connected to the chains A. Each of these receptacles, buckets, pans or pallets is connected to the chains in suitable manner, as for instance, by pintles at b, the connec tions being preferably such that the buckets or pallets shall be allowed to drop at certain points in their circuit for the-purpose of discharging their contents. 6, b indicate anti-friction rollers, each bucket or pal let being provided with two of these. The buckets or pallets can be formed of any suitable material, I, at present, preferring to cast them in the manner shown in elevation. in Fig. 1 and in section in Figs. 2, 3 and 4. When made as illustrated they have side Walls and a grated bottom which can be cast integral with the walls. It will be understood that, in this carrying system, there is provided a substantially continuous ore support. When the parts are constructed and related in the way shown in these figures, the buckets or pallets are situated in horizontal lanes below the horizontal planes of the chains, when they are traveling through that part of the circuit where they are in action. To support these buckets or pallets properly I prefer that they should rest upon and move along ways or rails E In the lower part of the system, and I arrange rails E the upper part thereof in position to have the wheels I), 6 travel along the same. For
the upgoing leg of the system track rails are provided such as shown at E these leading to and being substantially continuous with g the upper rails E. And at the down leg there are .rails E on the under sides of the rollers,
and retaining rails or bars E which lie on the outside of the rollers as they move down- .ward, the rails E connecting-with those at In this mechanism, a continu- E above. ously'progressive movement or advance of the carrier system is efiected by the drivin devices indicated as an entirety by D, and having ratchet pawls (Z or equivalents, the
teethor serrations of which are adapted to engage with lugs d projecting laterally from the buckets or pallets or other suitable part of the carrier. The speed of advance can be regulated as occasion requires.
The material to be treated is delivered tothe ore receiving and carrying devices in any suit-- able way. I prefer to employ ahopper or binlike device, such as indicated at F, from which the ore can pass either in a continuous regulated stream, or from which it can be delivered by any well known feeding apparatus. It is desirable to so deliver the ore to the carrier that a stream or mass thereof shall be formed which is substantially uniform in depth and width, and this end can be reached either by properly regulating the .downward movement of material from the hopper, or by supplying distributing devices. In practice, I have found that under all, ordinary circumstances it is sufiicie-Iit to have the bottom opening of the hopper of proper size and to extend downward the front hopper wall at the bottom so as to serve as a leveling or scraping flange or lip f .which insures the proper depth of the ore.
It will be understood that the mechanism and process of this case are mainly designed for the treatment of fines or reduced ore, andwhen such material is being passed into the carrier, the particles being substantially uniform in size, the hopper bottom can be so regulated as to permit the passage of a constantstream WlllCll can be leveled off as described. Immediately after the material has been delivered properly to the carrier, it is ignited at the top surface. This igniting can be accomplished in any suitable way. As illustrated in the drawings, I provide an ignition pipe at G, which may be connected, to a gas supply of any available sort; and
adapted at will to throw a flame or jets of flame upon the top surface of the ore as it passes below. This igniting device is arranged transversely across and close to the exposed surface of the ore layer, so that the latter is rapidly, uniformly and thoroughly ignited as it moves past the igniter.
The bottoms of the buckets, pans, or pallets B, as above described,- are formed with openings. If formed with cast grate like bars such as already described, these may, in some cases, be used todirect-ly support the ing'the removal of the entire bucket or pal let. The apertures or openings through the bottom of the bucket are for the purpose of permitting the downward passage of cur rents of air. 4
H indicates an air or suction box or trun situated below the ore carrier. The walls of this air box at their upper edges are so arranged as to fit as tightly as possible to the bottom edges of the buckets of pallets as they move over them so as to maintain an air tight joint. Their lower parts are so shaped as to assist in collecting the air which is drawn from the box or trunk H through the duct at h by any suitable exhaustapparatus, such as a suction fan or chimney stack. The air that is thus drawn into the box or trunk H comes from the region above the mass of ore which is slowly traveling over the trunk. This air enters the mass of ore and passes down through the interstices therein supplying the oxygen necessary for the combustion of the combustible elements. It is desirable in most cases to retain as much as possible of the heat which is generated by the combustion referred to, and to prevent its loss by radiasuitable material such as a sheet of steel or iron which is arranged a short distance above the tops of the buckets or pallets and can to advantage be in plan area approximately commensurate with the plan area of the air box or trunk H. This shield or hood may be supported in any suitable way. I have shown it as being carried by hanger rods 2' which at their upper ends are secured to frame bars or beams at J. The air which is drawn into and through the mass of ore can enter with sufficient freedom into the space below the shield or hood.
After the ore has been subjected to the treatment, which will be more fully referred to, it reaches the discharging point.
At a suitable distance beyond the trunk or air box H the supporting tracks E terminate and when the sections of the endless carrier reach the ends of the track rails they drop, turning upon their hinges or pintles b which, as will be seen, are at the front end of each of the buckets or pallets. Preferably the parts are so arranged and related 'tion upward I employ a hood or shield I of l thatthe dropping will be accompanied by more or less of a shock or jar which insures the complete emptying of the contents. If desired a chute or apron-like plate can be employed as shown at K against which the dropping ore can fall as it leaves the pallet and by which it can be guided to any desired place of deposit.
Under some circumstances, and for puroses which will be more fully referred to, 1t is desirable to provide the grate like bottom of each bucket or pallet with a layer a of inert or refractory material for the purpose of assisting in preserving the bottom part of the carrier from destruction. *At present I will mention lime rock as a substance which can be used. for this purpose. When employed it is placed in a suitably thick layer upon the bottoms of the pallets or buckets at times before they are charged with the ore. In the apparatus which I have been describing provision is made for supplying a material of this character automatically, although it will be understood thatthe end aimed at by the characteristic features of my process can be reached if this material were applied manually. L indicates a hop er or bin also arranged and. supported irectly above the lower part of the carrier. It is supplied with a requisite amount of the material that is to be deposited on the bottom of the carrier, and the layer that is there placed is ready to receive the superincumbent mass of ore which is subsequently introduced from the hopper F in the way above described.
Havlng thus set forth the principal matters incident to the construction and arrangement of the arts I have illustratedmin Figs. 1 to 4 inclusive, the following is to be noted with respect to the mode of operation. If it be assumed that the hopper or bin at F is charged with the ore that is to be treated, and that the hopper at L is charged with the refractory material to be employed, and that the movable and operative parts of the mechanism are set in proper motion the following will be the results. As each pallet or bucket passes beneath the hopper L it is provided with a shallow layer of the refractory material. which while covering the grated or reticulated bottom element of the ucket is sufliciently porous or open to permit the downward passage of gases and products of combustion. Then as the buckets or pallets successively reach the vertical lines of the hopper or bin F they are next supplied with the ore which lies upon the layer of refractory material and is of a depth made as uniform as ossible through the series. Then as the pa lets or buckets successively reach the transverse line of i niting the upper-part of the ore is ignited y such means as are adopted. At an early moment after the ignition the newly ignited area at the top of the advancmg .stream comes into the vertical planes of the area of downward air suction, whereupon the ignition is insured and continued so long as the material is above the air box or trunk H or until the oxidizable components have. been exhausted. Let it be assumed that the material which is to be treated is a copper sulfid ore of average natural character. The firing havingbeen commenced in the way described it will continue, the fire extending gradually deeper and deeper into the mass until it has reached the bottom. The various factors including the speed of travel of the carrier, the depth of the mass thereon, and the proportion of oxidizable ingredients, are so adjusted and related that the process of combustion shall continue until just about the time when the material reaches the remote end of the air box or trunk H.
Inasmuch as man of the incidents to a process such as is fol owed in employing this apparatus have been fully presented and described in the applications for patent heretofore filed by myself 'jointly with Richard L. Lloyd, namely Serial N 0, 307,431, filed March 22, 1906, and Serial No. 328,387, filed July 30, 1906, which have matured respectively into Patents Nos.
882,517 and 882,518, dated March 17, 1908, it is not necessary to here repeat the description thereof.
As remarked at other places herein the present process embodies features of improvement upon the matters set forth in the aforesaid earlier patents, and' the present description is related more directly thereto. In one of the said earlier patents provision was made for passing pallets or bucket like carriers in continuous series through the region of treatment; and while the process carried out by devices of that sort is of great importance and constitutes a great advance in the art I have discovered that better results can be attained as concerns uniformity in the treatment and accuracy in the adjustment of the several parts, as well as a great saving in labor and expense, by
rolonging the series of carriers and making it endless so that the different sections after successively passing through the region of treatment can be automatically discharged or emptied and automatically returned to the points where the series of steps is recommenced. I have also learned from further experience that variations in speed can to advantage be provided for to correspond to the varying factors in. the material to be treated, and that the ore and its protecting layer can be more advantageously deposited with means substantially such -as those herein set forth.
Of course it will be understood that there can be many modifications without depart-- that is undergoing treatment.
ing from the essential features of the invention, both in respect, as above remarked,
to the constructionand arrangement of the devices, and also in respect to the manner of usmgk I above referred to the use of lime rock as a suit-able material for the initial layer at the bottom of the ore mass; and in this connection the following is to be noted.
The bottom element of the ore carrier, whether it be an integral grate or a separately formed, apertured bottom element,
should be constructed of a material capable of economically resisting the destructive agencies to the action of which it is subjected when in operation,-these being hot sulfurous and other corrosive gases, water vapor, hot metallic sulfur and other metalloids or metals which may liquate down from the mass of super-incumbent material They are also liable to impairment from sudden changes in temperature. The severity of these conditions varies with different kinds of material, being the greatest when the proportion of sulfur is high. With a low content of sulfur the temperature generated during the operation and the temperature of the resulting gases does not rise very high, and a grate of cast iron or of perforated wrought iron plate will suffice. Where higher temperatures are generated perforated copper plates have been used to advantage and also perforated asbestos board. Use may be made also of grates formed of bars or plates of refractory earth material, bricks, fire clay, porcelain or the like. Water cooled pipes or gratebars may be used. But whatever materials or devices are used to serve as bottom elements for the carrier itis of advantage to protect them as far as possible from the action of the heated gases and fluid. And hence it is that I make provision, as above described, for supplying a layer of inert or refractory character to lie-between the bottom support,
proper, and the superincumbent mass of ore.
I have above referred to lime rock suitably reduced in size of particles as one body that can be used for this purpose; but here also there can be variation as desired. Good practice requires that the material chosen for .this purpose of protecting the carrier bottom should be of such composition that it can be present together with the treated ore during the later steps of treatment, for example during the smelting operation, without impeding such operation or 1mpa1ring its results, commercial or metallurgical- Instead of the limestone mentioned use can be made of oxid iron ore,
silicious or earthy ores, poor in sulfids, which ores' may be not only not hurtful but desirable ingredients in the blast furnace mixture. Or in lieu of these or any of them use may be made of a layer of sintered ore suitably reduced.
As heretofore remarked the continuity of the process and the continuous motion of the carrier do not depend upon details identically similar to those that have been above described. The different sections of the car- 'rier or ore support may be rigidly connected together, in which case they should be arranged to rotate around a common center. In that event the carrier becomes of the na ture of a drum which can have its parts so constructed and related that the material to be treated can be fed to the interior or con-' cave side of the structure, or can be fed to the exterior or convex side. A mechanism such as last referred to is illustrated in Figs. 6 and 7. Here as above remarked the carrier consists of a circular series of sections forming what may be regarded as a drum. As an entirety it is indicated by T. It has the external flanged walls 2?, the inward projecting ring sections it and the ore supporting parts at N. The latter preferably consists of perforated or barred sections which are clamped in place.
The support for the drum structure consists of the rings or tires 0 which are either continuous around the circle or formed in sections secured together. These rest upon and are actuated by rollers P an'dQ, which are grooved or flanged to hold them in place.
R, R indicate girder bars which extend from one of the supporting rings 0 to the other, and to which they are firmly bolted. The aforesaid ring sections t. are respectively placed between these crossgirders R and secured to them. They have outwardly extending flanges by means of which the flanges of the outer wall pieces t are bolted in place. Between the inner drum skeleton formed of the parts Rand t and the outer walls or flanges t are clamped the sections N which serve as a grating or bottom support for duced which relieve the parts N from undue weight and pressure. I
It will be seen that an ore carrying structure made and supported in the way last described can be utilized in a manner quite similar to that in which is used the endless carrier first above described. At L there is a hopper for refractory material and at F a hopper for the ore. These are supplied with their respective materials and supply 'the same to the apertured support in a manner substantially similar to that above described. I indicates a hood or shield suspended above the forward traveling ore mass, it conforming to the curved path of the material instead of lying in a plane as in the other mechanism. There is here a firing or igniting duct at G" correthe ore. At t spacers are intro-.
. 65 mass advances in The air which is drawn through the ore is collected in a box or trunk at H situated in the chamber or space in the interior of the drum. The inwardly extending cross plates or bars R are utilized'as cut offs for the air. They successively rotate over the air box or trunk and as they approach it move in close proximity to a plate h As they recede from it they move in proximity 1 to the plate 71 at the other edge of the trunk, there being at all times one of these cross bars or girths close to each of these plates; and consequently the entrances for air are cut off in all directions except through the mass of ore. The air is withdrawn from the box H by a suction apparatus such as above described. It will be seen that the inner drum skeleton already referred to, and consisting of the ring sections t and the cross plates R, form a series'of movable air chambers arranged inside the grate-like ore support and adapted to be brought successively into communication with the stationary air chamber H situated inside the cylinder or drum-like ore carrier.
With the present mechanism the ore, after treatment, can be removed in any suitable way. Preferably there is a chute at K arranged to come close to the bottoms of the ore receptacle. As the different parts of the latter reach this chute the ore is taken off automatically and guided by the chute to any suitable place of deposit or to a suitable vehicle.
Numerous other modifications will suggest themselves to those skilled in the art. An endless carrier can be made in either of several -ways,'two of which have already been set forth. Instead of these a horizontally rotated table-like or ring-like structure can'be used, the table or ring part of which can be made as an ore receptacle with an apertured bottom rotating in horizontal planes instead of in vertical.
In Fig. 5 I have illustrated by a diagrammatlc view the process that is carried on in an apparatus such as I have described. The ore mass there represented is fed in the direction of the arrow 2:, and the grate M upon which it is supported is supposed to move therewith. At n there is represented a thin layer of refractory'material resting directly upon and serving to protect the rate. Upon this is fed, through the hopper I the ore mass 2. which is preferably in a moist condition. Alonga line just in advance of the front edge of the air or suction box H, the top of the ore mass is ignited, as by means of the burner G. Com- Q0. bustion thus being started is maintained by the atmospherieair, which is' freely supplied thereto and is caused to pass transyersely throu the moving ore mass, as indicated by e small arrows. As the ore the direction of the arrow' struction there disclosed. In
.proved method of ,ores, consisting in placing upon a support a, the line of combustion, designated in a general way by the diagonal line 3, gradually advances downward or toward the grate surface M. The speed of movement of the ore mass is so regulated, with reference to the length of the air trunk -H, that by the time the mass arrives at the rear or farther edge of the trunk the line of combustion has reached the bottom of the ore mass, when the entire body of ore will have been changed from a pulverulent condition indicatedat 2, to a sintered mass, indicated at 4', which latter may be broken into conveniently sized pieces '5, for subsequent handling and treatment.
In the Patent No. 916,392, granted to me March 23, 1909, I have illustrated a construction having a series of air chambers connected to and rotating with 'a horizontally arranged ore carrier, and therein I present claims which are specificto the conthe present case, I present claims relat-in to such air chambers which are not inten ed to be limited either to the details of construction shown in said Patent No. 916,392, or to the specific forms of invention disclosed in this case.
In another patent granted to me March 23, 1909, No. 916,397, I present description and 'claims for a process relating to the sintering in one mass of a body of relatively fine ore and a body of other matter, such as coarse ore, rock, or the like; and herein present claims relating to the mechanism by which such a process can be carried out and the product thereof obtained. In still another patent granted to Richard L. Lloyd and myself jointly on the 23rd day of March,
1909, No. 916,393, there is presented. an apparatus comprising, with other elements, an endless ore carrier made up of sections flexibly-connected together, and in Patent No. 916,394, granted to us jointly on the 23rd day of March, 1909, there is presented a mechanism havin therein illustrat as of drum-like character andmounted on a horizontal axis; and
in the said joint patents respectively, are presented the broader claims relative to such mechanisms respectiv y, made involving-such structures relating to improvements thereon and parts combined therewith.
I do not in this case (Division A ofthe reissue of Patent No. 916,391) claim the imtreating metalliferous ervious to a supporter of eomloustion a ayer of stone, rock, or similar mater1al, placing upon said layer a body of said ore,
an ore support, whlchis p 116 the claims herein causin a sup orter of combustion to pass I throu said ody of ore, and temporarily applying burning products to the combustibleelements in the ore; nor the improved metalliferous product resulting from the working of the said method, as such subjects-matter are claimed in another case filed simultaneously herewith and designated Division B, of the aforesaid reissue.
What I claim is 1. In an apparatus for treating ores, substantially as described, the combination with a movable ore support adapted to have,
streams of combustion-supporting gas pass through the ore mass on lines transverse to its line of travel, of a hood or reflector for the heat arranged above the upper surface of the ore mass as it is carried by the said support; substantially as set forth.
2. In an apparatus for treating ores, substantiallyas described, the combination with a movable ore support, of air inducing apparatus on one side of the ore support for causing currents of air to pass through the moving mass of ore on the said support,
and a hood or reflector for the heat generated in the said ore mass," and arranged on the opposite side of the ore support; substantially as set forth.
3. In an apparatus for treating ores, sub- .stantially as described, the combination of a movable ore support, adapted to carry a bed or layer of' ore, air inducing apparatus on one side of the ore support adapted to cause currents of air to pass through the ore mass, and a hood or reflector for the heat arranged adjacent to the ore mass and substantially parallel with the line of travel thereof and on the side of the ore support opposite the said air inducing apparatus;
substantially as set forth.
4. In-an apparatus for treating ores, substantially .as described, the combination with a movable ore support, of means for feeding a stream or layer of ore thereto,
and means for supplementally feeding a -'layer or stream of material to the support in contact with the layer or stream of ore,
substantially as set forth. p
5. In an apparatus for treating ores, the
. combination with the moving ore support, of means for supplying a stream or layer of relatively coarse material to the said ore support and supplemental means for sup- .plymg a streamor layer of relatively fine ore and depositing it upon the aforesaid stream or layer of relatively coarser material, substantially as set forth.
6. A supporting and carrying device for holding ore while being subjected to treatment having, in combination, an apertured bottom, and ring-like or tire-like'supports detachably connected with the ore holder and adapted to be supported on rollers.
. '7. An apparatus for supporting and conveying ore while. it-is under treatment having, m combination, an apertured bottom or floor element concentrically arranged about a center or axis of rotation, flanges or forth.
8. In an apparatus for holding and conveying ore, the combination with an apertured support arranged substantially cylintured support extending inward therefrom, ring-like or tire-like carriers attached to the supporting devices and adapted to rest upon anti-friction" rollers, and an air chamber in the interior of the apertured support.
9. In an apparatus for holding and conveying ore during treatment, the combinadrically, supporting devices for the 'ap ertion' of a cylindrically arranged apertured ore support, ore retaining flanges or walls secured to and extending out-ward from the ore support, holding devices for the ore support extending inward therefrom, ring-like or tire-like carriers for the holding devices detachably secured thereto and adapted to rest upon anti-friction rollers, and an air chamber in the interior of the apertured support, substantially as set forth.
10. In an apparatus for holding and conveying ore while-it is being treated, the combination of a cylindrically arranged apertured ore support, a series of air cham-. bers inside of the lines of the ore support andmoving therewith, and a stationary air chamber inside of the movable air chambers, substantially as set forth. I
' 11. In an apparatus for holding and conveying ore while it is being treated, the combination .of'a cylindrically arranged apertured ore support, annular walls extending inward from the ore support, radially arranged partitions extending across the space between said annular walls, and a stationary air chamber inside of the said partitions.
12. In an apparatus for conveygng ore whilebeing roasted, the combination of a rotatable, apertured ore'support, a statlonary airbox in close proximity to which the ore support is moved, and air cutoffs at the front and rear edges of the air box, substantially as set forth.
13. In an apparatus for conveying ore while being roasted, the combination of a rotatable, apertured ore support, a station-- ary air box in close proximity to which the ore su port is moved, air out ofi plates ar at the front and rear edges of the air box, and cross pieces carried by the ore support arranged to move across the surface of the said air cut oil plates, substantially as set forth.
14.'In an apparatus for treating ore, the
combination of a supporting frame rotatable about an axis andcarrying perforated grate-like supports for the ore, a series. of
air chambers arranged adjacent to the ore supports and rotatable therewith, and means for causing air to pass through the ore being treated to maintain active combustion therein, connected with the several air chambers, substantially as set forth.
15. In an apparatus for treating ore, the combination of perforated gratelike sections for supporting the ore arranged in a' circular series about an axis, means for moving the grate sections around the 'axis, air chambers arranged respectively adjacent to the ore-supporting grate sections and movable therewith, and means for causing air to pass through theore, the air chambers and the grate sections while these are in motion in order to maintain combustion in the ore being treated, substantially as set forth. 4 r 16. In an apparatus for treating ore, th combination of a series of air chambers, a seriesof grate sections located respectively above the said air chambers, means for retaining ore upon the grate sections, a rotary holder for the said grate sections and air chambers, and means for causing air to pass through the said air chambers and through the said grate sections, and through the ore, said means comprising air conduits situated inside the circles of rotation of the ore bodies, substantially as set forth.
17. In an ap aratus for treating ore, the combination of perforated grate-like sections for supporting the ore while being treated arranged in a circular series, means for moving the grate sections in a circular path, means for feeding ore to the grate sections, means for igniting the combustible constituents of the ore rafter being placed on the grate sections air chambers arranged respectively adjacent to the oresupporting grate sections, and movable therewith, and means for causing air to pass through the ore, the air'chambers and the grate sections while these are in motion, substantially as set forth.
I 18. In an apparatus for treating ore, the combination 0 perforated grate-like sections for supporting ore arranged in a circular series, means for moving the grate sections in a circular path, means for feeding ore to the grate sections, air chambers arranged respectively adjacent to the oresupporting grate sections and movable therewith, means for causing air to pass through the ore, the air chamber and the grate sections while these are in motion to maintain combustion in the ore, and means for cutting ofl' the air chambers from the said means for causing movement of the air, after the ore, has tially as set forth.
19. In an ap aratus for treating ore, the combination 0 perforated grate-like secbeen treated, substan- -tions for supporting ore arranged in circustantially as set forth.
' support for the ore hav' lar series, means for moving the grate sectionsirra circular path, means for feeding ore to the grate sections, air chambers arranged respectively adjacent to the ore-supporting grate sections and movable therewith, means for causing air to pass through the ore, the air chambers and the grate sec- .tions while these are in motion to maintain supporting the ore, a series of air chambers under said sections, and means adapted to be connected with each air chamber for causing air to pass through the ore mass'on the grate sections, substantially as set forth. 21, In an apparatus for treating ore, the combination of an endless ore sup ort or carrier, a series of separate air chambers arranged under oradjacent to the ore support, and means for successively connecting the said air chambers with means for causing air to pass through the ore masses above the chambers, substantially as set forth. v
1 22. In an a paratus for treating ore and transporting it while combustion is being caused within the on mass, the combination of an endless movable ore support, and a series of air chambers communicating with the ore support and movable therewith, sub- 23. In an apparatus for treating ore and transporting it while combustion is caused within the -ore mass, the combination of an ore support, means for moving the support, a series of air chambers communicating with the support, means for causing movement of air to support combustion in the ore mass and connected with the said air chambers, and means for putting the said air-chambers in communication with and cutting them off from the said air-moving means, successively, substantially as set forth.
24. In an apparatus for treating ore, the combination of ore supporting grate sections arranged in a circular series about a center, a series of air chambers under the grate secioo tions, means for turning the grate sections and air chambers together about the said center, and a means common to the said air chambers arranged to. cause air to pass through the grate sections and the ore supported thereon, substantially as set forth.
25. In an apparatus for roasting and s1ntering ore, the combination of a movable a grate surface, ayer of pervious and re atively inert and refractory material above the said grate surface, means for feeding the ore to be treated -upon the said layer of material, and means for causing a current of air to pass transversely through the ore mass while upon the support to maintain" combustion in the mass, substantially as set forth.
26. In an apparatus for roasting and sintering ore, the combination of an endlesssupport having a pervious bottom, means for feeding a layer of inert material to the said pervious surface of the ore support, means for feeding the ore to be treated upon the said layer of inert material, means for moving the support, and means for causing a current of air to pass transversely through the ore, the layer of inert material and the 15' grate surface, substantially as set forth.
27. In an apparatus for treating ore, the
combination of a support pervious to a supporter of combustion, means for feeding? 20 upon the said support a layerof ore, and means for supplementally feeding another layer of material to the support in contact with the said layer of ore, substantially as set forth.
ARTHUR S. DWIGHT. Witnesses: Y
EDWIN H. ME'ssITER, CHARLOTTE M. STANLEY.
Family
ID=
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