US9885501B2 - Thermal appliance and method for optimizing the heat exchange thereof - Google Patents

Thermal appliance and method for optimizing the heat exchange thereof Download PDF

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US9885501B2
US9885501B2 US15/107,506 US201415107506A US9885501B2 US 9885501 B2 US9885501 B2 US 9885501B2 US 201415107506 A US201415107506 A US 201415107506A US 9885501 B2 US9885501 B2 US 9885501B2
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primary
flow rate
exchange zone
fluid
primary fluid
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US20160320103A1 (en
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Michaël HITTINGER
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Magnoric
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Cooltech Applications SAS
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B21/00Machines, plants or systems, using electric or magnetic effects
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/40Fluid line arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F27/00Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
    • F28F27/02Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus for controlling the distribution of heat-exchange media between different channels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2321/00Details of machines, plants or systems, using electric or magnetic effects
    • F25B2321/002Details of machines, plants or systems, using electric or magnetic effects by using magneto-caloric effects
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/66

Definitions

  • This invention relates to a thermal appliance comprising an uneven number of N closed primary circuits comprising each at least two outlet points connected in series to at least one heat exchange zone through which a secondary fluid circulates, an operating device that displaces a heat transfer fluid called primary fluid in said primary circuits in an alternating cycle of period T comprising two displacement phases of a half-period T/2, said phases corresponding to two primary fluid displacements generating identical flow rate and volume profiles but in opposite directions.
  • It also relates to a method for optimizing the heat exchange of a thermal appliance comprising an uneven number of N closed primary circuits comprising each at least two outlet points connected in series to at least one heat exchange zone through which a secondary fluid circulates, said method consisting in displacing a heat transfer fluid called primary fluid in said primary circuits in an alternating cycle of period T comprising two displacement phases of a half-period T/2, said phases corresponding to two primary fluid displacements generating identical flow rate and volume profiles but in opposite directions.
  • a thermal appliance must be able to exchange the thermal energy it produces with an external application. Such exchange is generally achieved by a heat exchanger preferably designed in order to perform an optimal heat exchange.
  • a heat exchanger preferably designed in order to perform an optimal heat exchange.
  • the efficiency of the heat exchange between the primary fluid and the fluid of the external application called secondary fluid is problematic because of the change of direction of circulation of the primary fluid.
  • this inversion of the direction of circulation of the primary fluid results on the one hand in a heat exchange that is sometimes countercurrent and sometimes co-current and, on the other hand, in a non-constant and jerky displacement of the primary fluid in the heat exchanger and in an inversion of the temperatures at the inlets/outlets of the primary circuits, so that the heat exchange is not optimal.
  • an alternated or alternating displacement of the primary fluid corresponds to a displacement with a regular change of direction of circulation, that is to say with back and forth movements.
  • This is in particular the case in the magnetocaloric thermal appliances in which the primary fluid is displaced in a reciprocating movement through magnetocaloric material so as to set up there a thermal gradient.
  • MCE magnetocaloric effect
  • the magnetocaloric materials are subjected to a succession of magnetization and demagnetization phases and a heat exchange is performed with a primary heat transfer fluid in order to achieve the widest temperature variation possible in these materials (temperature gradient).
  • the circulation of the primary fluid is alternated and this primary fluid circulates in channels or pores passing through the magnetocaloric material.
  • a magnetocaloric cycle comprises two phases, that is to say a magnetization phase and a demagnetization phase, which translates in energy available at every phase. This cycle is repeated up to frequencies of several Hertz.
  • the primary fluid flows through the magnetocaloric material and will either heat up at the contact of the material during a so-called magnetization phase, or cool down at the contact of the material during a so-called demagnetization phase.
  • the heat exchange with the secondary fluid strongly depends on the frequency of the changes of direction of circulation, as well as on the temperature of the primary fluid.
  • This phenomenon is amplified in the magnetocaloric thermal appliances in which the displaced primary heat transfer fluid performs the heat exchange either with a magnetocaloric material having undergone heating, or with a magnetocaloric material having undergone cooling. Since the primary heat transfer fluid performs a reciprocating movement, the primary fluid stops in the heat exchanger every time the direction of circulation changes. These stops have a negative effect on the efficiency of the heat exchanger, as the steady-state displacement operation does not establish itself and the heat exchange in the exchanger is not stable, so that the influence of the ambient temperature is increased and leads to thermal losses.
  • the present invention aims to overcome these disadvantages by offering a thermal appliance in which the thermal energy transfer between the primary fluid and the secondary fluid of one or several external applications is optimized by limiting the flow rate variation of the primary fluid in the heat exchange zone so as to reduce as much as possible the idle times in the heat exchanger.
  • the invention relates to a thermal appliance of the kind described in the preamble, characterized in that the operating device is arranged so that the start of the cycle of the primary fluid is phase-shifted by T/2N between each of said primary circuits, in that the inlet of said exchange zone is connected unidirectionally to a first set comprising a first group of outlet points of said primary circuits whose exiting primary fluid flow rate components are phase-shifted by T/N with respect to each other and in that the outlet of the exchange zone is connected unidirectionally to a second set comprising a second group of outlet points of said primary circuits whose exiting primary fluid flow rate components are also phase-shifted by T/N with respect to each other and phase-shifted by T/2 with respect to the primary fluid flow rate components exiting the outlet points of said first set, so that the sum of the heat transfer fluid flow rates of the first set entering said exchange zone is always greater than zero.
  • Such measure allows ensuring that primary fluid is constantly in movement in the heat exchanger and therefore tending towards the most stable primary fluid flow rate possible and thus towards a steady-state operation that optimizes the heat exchange between the primary fluid and the secondary fluid.
  • the first set of points can comprise one of the outlet points of each of said primary circuits and the second set of points can comprise the other outlet points.
  • a control device of the check valve type or any similar device achieving the same function that is to say, let the fluid flow only in one direction, and prevent it from circulating in the opposite direction, such as for example hydraulic valves controlled electrically or by a pressure differential can be integrated in the conduit ensuring the fluidic communication. Therefore, according to the direction of circulation of the primary fluid, primary fluid will be liable to circulate in a given connection during a half-period T/2 and, during the other half-period, there will be no fluid displacement in said connection.
  • the thermal appliance can also comprise an exchange zone whose outlet is connected unidirectionally to the outlet points of the first set and whose inlet is connected unidirectionally to the outlet points of the second set.
  • said primary circuits can join in a common conduit in said exchange zone.
  • said primary circuits can be connected to separate conduits in said exchange zone.
  • said exchange zone can be arranged so that the primary fluid and the secondary fluid flow countercurrent with respect to each other.
  • the operating device of the primary fluid in the primary circuits can comprise a control cam moving pistons and the profile of said cam can be such that it determines in each primary circuit a displacement of the heat transfer fluid according to a periodic movement of period T.
  • the cam profile can preferably determine the displacements of the pistons so that the primary fluid is displaced in said primary circuits successively according to:
  • an appliance according to the invention shows an improved efficiency at the level of the exchange zones when it comprises an uneven number of primary circuits.
  • the appliance can so preferably comprise three primary circuits.
  • the primary circuits of the thermal appliance according to the invention can comprise each four outlet points connected two by two by at least two exchange zones.
  • the thermal appliance can comprise four outlet points connected two by two by at least two exchange zones.
  • the operating device of the primary fluid in the primary circuits can comprise at least one control cam moving pistons and the control cam can comprise a profile arranged so as to determine in each primary circuit a displacement of the primary fluid according to a periodic reciprocating movement of period T.
  • Each primary circuit can moreover comprise at least one magnetocaloric element through which passes said primary fluid
  • said thermal appliance can comprise a magnetic arrangement arranged to subject alternately said magnetocaloric element to a magnetic field variation and create alternately in said magnetocaloric element a heating phase and a cooling phase.
  • the invention also relates to a method for optimizing the heat exchange as described in the preamble, characterized in that it moreover consists in phase-shifting by T/2N the start of the primary fluid cycle between each of said primary circuits, in connecting unidirectionally the inlet of said exchange zone to a first set comprising a first group of outlet points of said primary circuits whose exiting primary fluid flow rate components are phase-shifted by T/N with respect to each other and in connecting unidirectionally the outlet of the exchange zone to a second set comprising a second group of outlet points of said primary circuits whose exiting primary fluid flow rate components are also phase-shifted by T/N with respect to each other and phase-shifted by T/2 with respect to the primary fluid flow rate components exiting the outlet points of said first set, so that the sum of the heat transfer fluid flow rates of the first set entering said exchange zone is always greater than zero.
  • This method can in particular consist in optimizing the heat exchange of a thermal appliance according to the invention.
  • FIG. 1 represents three primary circuits of a thermal appliance according to the invention and an exchange zone allowing a heat exchange with a secondary circuit
  • FIG. 2 represents the flow rate of the primary fluid in the three primary circuits of FIG. 1 , during a period T corresponding to 6 seconds,
  • FIG. 3 represents the positive component of the primary fluid flow rate exiting three outlet points of the primary circuits of FIG. 1 , during period T of 6 seconds,
  • FIG. 4 represents the positive component of the primary fluid flow rate exiting three other outlet points of the primary circuits of FIG. 1 , connected to the exchange zone, during period T of 6 seconds,
  • FIG. 5 is a table showing the positive components of the flow rate exiting the various outlet points during a period T, as well as the sum of the corresponding flow rates for three outlet points,
  • FIG. 6 is a schematic view of a thermal appliance in which the exchange zone is embodied according to a variant of the invention
  • FIG. 7 is a schematic view of a thermal appliance according to the invention in which the primary circuits are connected to two exchange zones,
  • FIG. 8 represents schematically a primary circuit of a thermal appliance according to the invention, comprising four ends connected to two exchange zones, and
  • FIG. 9 represents a thermal appliance realized according to the variant illustrated in FIG. 1 .
  • the invention is not restricted to a specific type of thermal apparatus. It relates to any thermal apparatus comprising a heat transfer fluid called primary fluid displaced according to a reciprocating movement intended to transport thermal energy produced by the thermal appliance to transfer it by heat exchange to another heat transfer fluid called secondary fluid.
  • the primary fluid and the secondary fluid are preferably liquids.
  • the primary fluid is preferably incompressible and the secondary fluid is preferably displaced continuously by a pump or any similar means for cooling, heating or tempering an external application.
  • the thermal appliances 10 , 20 , 30 , 40 represented comprise an appliance core referenced G 10 , G 20 , G 30 , G 40 , comprising at least three primary circuits P 10,i , P 20,i , P 30,i , P 40,i in which a heat transfer fluid called primary fluid circulates according to an alternating or bidirectional displacement.
  • the thermal energy is produced in core G 10 , G 20 , G 30 , G 40 of the appliance.
  • the primary fluid performs successive back-and-forth motions in two opposite directions of circulation in primary circuit P 10,i , P 20,i , P 30,i , P 40,i . This back-and-forth motion can be achieved for example with a piston P moved by a control cam profile C 10 .
  • Such piston can be rigid or deformable such as for example a membrane. Of course, any other means able to displace the primary fluid may be used. Moreover, the displacement of the piston or similar can be controlled by an operating device that can be a cam, a magnetic device, a linear motor or any equivalent means able to move said piston back and forth.
  • the primary circuits P 10,i , P 20,i , P 30,i , P 40,i are represented very schematically. They can in particular comprise other, non represented elements such as for example seals, channels, fluid diffusion or distribution systems, etc.
  • Primary circuits P 10,i , P 20,i , P 30,i , P 40,i are preferably closed and with a constant volume.
  • the arrows of the attached figures illustrate the direction of circulation of the primary fluid and of the secondary fluid in thermal appliances 10 , 20 , 30 , 40 at a given moment according to the diagram of FIG. 4 .
  • each primary circuit P 10,i , P 20,i , P 30,i , P 40,i the primary fluid is displaced according to a same alternating reciprocating movement of period T, according to identical flow rate and volume profiles, apart from the mechanical dispersions.
  • This alternating movement can possibly comprise one or several stop moments during which the primary fluid is not displaced.
  • the displacement of the heat transfer fluid takes place according to an identical movement in each primary circuit P 10,i , P 20,i , P 30,i , P 40,i , including a displacement in one direction during a half-period T and a displacement in the opposite direction during the other half-period T.
  • each primary circuit P 10,i , P 20,i , P 30,i , P 40,i comprises at least two outlet points connected to each other by at least one heat exchange zone E 10 , E 20 , E 30,1 , E 30,2 , E 40,1 , E 40,2 , E′ 40,1 , E′ 40,2 at the level of said outlet points A 10,1 , A 10,2 , A 10,3 , B 10,1 , B 10,2 , B 10,3 , A 20,1 , A 20,2 , A 20,3 , B 20,1 , B 20,2 , B 20,3 ; A 30,1 , A 30,2 , A 30,3 , B 30,1 , B 30,2 , B 30,3 ; A 40,1 , A 40,2 , A 40,3 , B 40,1 , B 40,2 ,2
  • the fluidic connection between an outlet point of a primary circuit and the inlet of an exchange zone or between the outlet of an exchange zone and the outlet point of a primary circuit is unidirectional.
  • the fluidic connections with the inlet of an exchange zone comprise a means that allows fluid circulation only from the corresponding outlet point of the primary circuit towards the corresponding inlet
  • the fluidic connections with the outlet of an exchange zone comprise a means that allows fluid circulation only from the outlet of the exchange zone towards a corresponding outlet point of the primary circuit.
  • Such means for controlling the direction of circulation of the primary fluid can for example be made of a check valve or similar.
  • the displacement of the primary fluid is achieved according to a back-and-forth movement during a period T, so that the primary fluid coming from a primary circuit P 10,i , P 20,i , P 30,i , P 40,i can be directed towards an exchange zone E 10 , E 20 , E 30,1 , E 30,2 , E 40,1 , E 40,2 , E′ 40,1 , E′ 40,2 only during a half-period T/2, the period during which the exiting component of the primary fluid flow rate profile at the corresponding outlet point is positive and provided the fluidic connection with the exchange zone is possible in this direction.
  • the component of the flow rate profile of the primary fluid exiting an outlet point is zero during one of the two displacement phases of the primary fluid and is phase-shifted by T/2 with respect to the component of the primary fluid flow rate exiting the other outlet point to which it is connected by an exchange zone.
  • the primary circuits P 10,i , P 20,i , P 30,i , P 40,i of a thermal appliance 10 , 20 , 30 , 40 present a phase-shift of T/2N between each other with regard to the displacement or drive of the primary fluid. This is particularly visible in FIG. 2 representing the primary fluid flow rate in each primary circuit P 10,1 , P 10,2 , P 10,3 during a period T corresponding to 6 seconds in a thermal appliance comprising three primary circuits P 10,1 , P 10,2 , P 10, 3 , such as that schematically illustrated in FIG. 1 .
  • the thermal appliances 20 , 30 , 40 of FIGS. 6, 7 and 8 comprise the same flow rate profile.
  • the flow rate represented is the one that corresponds to the outlet component at outlet points A 10,1 , A 10,2 and A 10,3 .
  • FIG. 3 represents the positive exiting component at these outlet points A 10,1 , A 10,2 and A 10,3 during period T. It can be noted that, during a period T, fluid is not constantly exiting said outlet points A 10,1 , A 10,2 and A 10,3 . Now, this is equivalent to a duration during which there is no primary fluid movement in the exchange zone, which is detrimental to the heat exchange between the primary fluid and the secondary fluid.
  • This duration during which there is no primary fluid displacement in the exchange zone can also be identified in the table of FIG. 5 .
  • This table represents the positive flow rate components exiting outlet points A 10,1 , A 10,2 , A 10,3 , B 10,1 , B 10,2 , B 10,3 , as well as their sum during period T.
  • Value 1 corresponds to the presence of a positive flow rate, that is to say that primary fluid is exiting the corresponding outlet point towards the exchange zone.
  • Value 0 corresponds to the absence of a positive flow rate, that is to say that there is no primary fluid exiting the outlet point and flowing towards the exchange zone, since the primary fluid is flowing in the other direction.
  • the flow rate profile exiting outlet points A 10,1 , A 10,2 and A 10,3 is identified by the values surrounded by a rectangle with rounded corners and is zero during the last second of the period. This results in destabilizing the heat exchange in the exchange zone and in increasing the influence of the ambient temperature on this exchange, leading therefore to thermal losses.
  • the invention allows avoiding such detrimental effect by selecting the outlet points to be connected to the inlet and to the outlet of the exchange zone(s) so that the primary fluid flow rate in said exchange zone is the most constant possible and, in any case, never zero.
  • FIG. 4 represents the positive exiting component at outlet points A 10,1 , B 10,2 and A 10,3 during period T, corresponding to the appliance diagram represented in FIG. 1 . It can be noted that there is always primary fluid exiting at least one of said outlet points A 10,1 , B 10,2 and A 10,3 over a 6-seconds period.
  • the primary fluid flow rate form or profile illustrated in FIG. 2 in relation with the specific connection of the different primary circuits to the exchange zones is particularly advantageous as it allows achieving a constant flow rate in said exchange zones, which furthers the heat exchange between the primary circuits and the secondary circuit in said exchange zones.
  • This flow rate form is as follows:
  • a negative flow rate is to be understood so that, at a considered outlet point, the fluid exiting this outlet point flows in the direction opposite to the exchange zone said outlet point is connected to. Therefore, the flow rate is positive when the primary fluid flows from the outlet point towards the exchange zone.
  • this total flow rate corresponds to the double of the maximum flow rate in a thermal appliance comprising five primary circuits and to three times the maximum flow rate in an appliance comprising seven primary circuits, while remaining constantly constant, and therefore designed for an optimal exchange in the corresponding exchange zone.
  • Thermal appliance 10 represented in FIG. 1 corresponds to a first embodiment variant wherein thermal appliance 10 comprises one exchange zone E 10 in which the secondary fluid of secondary circuit S 10 performs a heat exchange with the primary fluid.
  • thermal appliance 10 comprises one exchange zone E 10 in which the secondary fluid of secondary circuit S 10 performs a heat exchange with the primary fluid.
  • exchange zone E 10 the primary fluid coming from the primary circuits is collected in one single conduit or channel in exchange zone E 10 . In this configuration, there is no primary fluid stagnating in exchange zone E 10 .
  • the circulation of the primary fluid and that of the secondary fluid are preferably countercurrent so as to facilitate the heat exchange between them.
  • the heat exchange occurs only during a half-period T/2 of each primary circuit. It is of course possible to achieve a heat exchange over the whole period T. This is in particular illustrated in the example of FIGS. 7 and 8 .
  • the thermal appliance 20 represented in FIG. 6 is another embodiment variant that differs from thermal appliance 10 of FIG. 1 by the configuration of the heat exchange between primary circuits P 20,1 , P 20,1 , P 20,3 and secondary circuit S 20,1 , S 20,2 , S 20,3 in exchange zone E 20 .
  • the fluid of each primary circuit P 20,1 , P 20,2 , P 20,3 enters a separate and dedicated conduit in exchange zone E 20 and performs heat exchange with a corresponding portion S 20,1 , S 20,2 , S 20,3 of a secondary circuit, forming heat exchange pairs.
  • Such configuration with a separation of the primary circuits in exchange zone E 20 allows simplifying or lightening the hydraulic connection, in particular as it requires less devices to control the direction of circulation of the heat transfer fluid. Even though the flow rate of the primary fluid is zero during a half-period in each primary circuit portion inside of the exchange zone, there is constantly at least one of the primary circuit portions in the exchange zone showing a non-zero flow rate, so that the thermal gain is ensured thanks to the thermal conductivity between the different pairs of primary circuit and secondary circuit portions. It is therefore important in such configuration not to insulate thermally the different heat exchange pairs with respect to each other.
  • Thermal appliance 30 illustrated in FIG. 7 is another embodiment variant that allows achieving heat exchange with a secondary circuit over the whole period T. To that purpose, it comprises two exchange zones E 30,1 and E 30,2 .
  • the inlet of the first exchange zone E 30,1 is connected to the first outlet points group A 30,1 , B 30,2 , A 30,3 and its outlet to the second outlet points group B 30,1 , A 30,2 , B 30,3 .
  • the inlet of the second exchange zone E 30,2 is connected to the second outlet points group B 30,1 , A 30,2 , B 30,3 and its outlet is connected to the first outlet points group A 30,1 , B 30,2 , A 30,3 .
  • thermal appliance 30 illustrated in this example, the fluid coming from the different primary circuits P 30,1 , P 30,2 , P 30,3 is collected in a common conduit in each of exchange zones E 30,1 , E 30,2 .
  • the invention does not exclude a variant wherein the primary fluid coming from every primary circuit P 30,1 , P 30,2 , P 30,3 circulates in a separate conduit in the exchange zone, as this is the case in thermal appliance 20 of FIG. 6 .
  • a configuration with two exchange zones E 30,1 and E 30,2 allows achieving a symmetrical heat exchange in the primary circuits and all along the displacement cycle of the primary fluid.
  • Exchange zones E 10 , E 20 , E 30,1 , E 30,2 , E 40,1 , E 40,2 , E′ 40,1 , E′ 40,2 in which the primary and secondary fluids flow preferably longitudinally with respect to each other can be formed by a heat exchanger whose exchange circuits integrate a part of secondary circuit S 10 , S 20,1 , S 20,2 , S 20,3 , S 30,1 , S 30,2 , S 40,1 , S 40,2 , S′ 40,1 , S′ 40,2 , in which a secondary fluid circulates, and the unidirectional primary circuit conduit(s) or portion(s).
  • the invention does not prejudge the structural configuration of these heat exchangers, which can be plate exchangers, tubular exchangers or any other kind of heat exchangers.
  • the invention does not prejudge the way the thermal energy is obtained in the core of thermal appliances 10 , 20 , 30 , 40 .
  • the invention is particularly suitable for magnetocaloric thermal appliances in which the thermal energy is obtained in the core of the thermal appliance by exploiting the magnetocaloric effect of so-called magnetocaloric effect materials.
  • the components identified by reference 3 in the appliances described in this invention can be magnetocaloric elements. These magnetocaloric elements 3 are represented schematically and the primary fluid of primary circuits P 10,i , P 20,i , P 30,i , P 40,i flows through them.
  • Every magnetocaloric element 3 can be made of one or several magnetocaloric materials through which the primary fluid can flow.
  • said magnetocaloric materials can be porous so that their pores form through fluid passages. They can also have the form of a solid block in which mini or micro channels are machined, molded or extruded, or they can be made of an assembly of superposed, possibly grooved plates, between which the heat transfer fluid can flow. They can also have the form of powder or particles, so that the gaps form fluid passages. Any other embodiment allowing the primary fluid to perform heat exchange with every magnetocaloric element 3 may of course be suitable.
  • a particular configuration can thus comprise a magnetocaloric element in the form of a blade through which the primary fluid does not flow, but which is in thermal contact with said primary fluid circulating for example in two opposite directions on the upper and lower surfaces of this blade, so as to exit every time at one of the ends of said blade forming the ends of the thermal module including this blade.
  • the thermal element can have the shape of a disk containing the magnetocaloric material, for example in the form of stacked blades spaced to form between them passage channels for the primary fluid.
  • a magnetic arrangement comprising permanent magnets or similar is provided, which is moved with respect to magnetocaloric elements 3 to subject them alternately to a magnetic field variation and create alternately in magnetocaloric elements 3 a heating phase and a cooling phase.
  • This magnetic arrangement can also have the form of a sequentially powered electromagnet or of any other similar means liable to generate a magnetic field variation.
  • the inversions of the direction of circulation of the primary fluid in primary circuit P 10,i , P 20,i , P 30,i , P 40,i are synchronized with the magnetization and demagnetization phases of magnetocaloric elements 3 in order to set up a temperature gradient as high as possible in magnetocaloric elements 3 .
  • This synchronization can be identical to that described in the patent application of the applicant published under number WO 2010/046559.
  • the magnetocaloric thermal appliance can comprise a number of magnetocaloric elements 3 different from what is represented in the attached figures.
  • FIG. 8 represents a preferred variant of a magnetocaloric thermal appliance 40 according to the invention.
  • the thermal appliance comprises three primary circuits P 40,1 , P 40,2 , P 40,3 .
  • the primary fluid flow rate profile in these primary circuits P 40,1 , P 40,2 , P 40,3 is as that described in reference to FIG. 2 .
  • Each primary circuit P 40,1 , P 40,2 , P 40,3 comprises four outlet points connected two by two by at least one heat exchange zone E 40,1 , E 40,2 , E′ 40,1 , E′ 40,2 .
  • a heat exchange takes place on both sides of core G 40 of thermal appliance 40 , that is to say at the level of hot side C located on the right on FIG.
  • each primary circuit P 40,1 , P 40,2 , P 40,3 is connected to two exchange zones S 40,1 , S 40,2 and S′ 40,1 , S′ 40,2 .
  • the inlet of heat exchange zone E 40,1 located on cold side F is connected to a first set of outlet points A 40,1 , B 40,2 , A 40,3 for which the primary fluid flow rate component is every time phase-shifted by T/N, that is to say by 6/3, which is equal to 2 seconds for this example.
  • the outlet of this heat exchange zone E 40,1 is connected to a second set of outlet points B 40,1 , A 40,2 , B 40,3 for which the primary fluid flow rate component is also phase-shifted every time by 2 seconds and by a half-period T/2 with respect to the first set of outlet points.
  • the second exchange zone E 40,2 located on cold side F is connected to the same outlet points A 40,1 , B 40,2 , A 40,3 , B 40,1 , A 40,2 , B 40,3 as exchange zone E 40,1 , but in a reversed way.
  • the inlet of exchange zone E 40,2 is connected to the second set comprising outlet points B 40,1 , A 40,2 , B 40,3 and its outlet is connected to the first set comprising outlet points A 40,1 , B 40,2 , A 40,3 .
  • FIG. 9 is a perspective view of magnetocaloric thermal appliance 10 described in relation with FIG. 1 . It comprises a magnetic arrangement with three magnetic rotors R 1 , R 2 , R 3 which, due to their rotation about the longitudinal axis of thermal appliance 10 , subject magnetocaloric elements 3 to a magnetic field variation.
  • the magnetic rotors R 1 , R 2 , R 3 comprise each a frame on which permanent magnets are mounted.
  • the magnetocaloric elements 3 are mounted in two fixed supports S UP1 , S UP2 .
  • the primary fluid is displaced by actuators formed by pistons P actuated by a control cam C 10 whose cam profile is realized on rotor R 2 .
  • the appliance represented in FIG. 9 is symmetrical with respect to rotor R 2 and comprises on its cold side F a heat exchanger that materializes exchange zone E 10 in which the secondary fluid of secondary circuit S 10 performs the heat exchange with the primary fluid.
  • the hot side C of thermal appliance 10 is located on the right on FIG. 9 and also comprises an exchange zone E 11 .
  • the thermal apparatus 10 , 20 , 30 , 40 according to the invention can find an application, as well industrial as domestic, in the area of heating, air conditioning, tempering, cooling or others, at competitive costs and with reduced space requirements.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Steam Or Hot-Water Central Heating Systems (AREA)
US15/107,506 2013-12-23 2014-12-22 Thermal appliance and method for optimizing the heat exchange thereof Active US9885501B2 (en)

Applications Claiming Priority (3)

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FR1363454 2013-12-23
FR1363454A FR3015652A1 (fr) 2013-12-23 2013-12-23 Appareil thermique
PCT/FR2014/053509 WO2015097395A1 (fr) 2013-12-23 2014-12-22 Appareil thermique et son procede d'optimisation d'echange thermique

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US20110314836A1 (en) * 2009-03-20 2011-12-29 Cooltech Applications S.A.S. Magnetocaloric heat generator
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WO2013076571A1 (fr) 2011-11-24 2013-05-30 Cooltech Applications S.A.S Generateur thermique magnetocalorique

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FR3015652A1 (fr) 2015-06-26
WO2015097395A1 (fr) 2015-07-02
EP3087328B1 (fr) 2018-01-31
EP3087328A1 (fr) 2016-11-02
CN105829813A (zh) 2016-08-03
US20160320103A1 (en) 2016-11-03
JP2017510776A (ja) 2017-04-13
KR20160102267A (ko) 2016-08-29

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