US961854A - Ingot-mold. - Google Patents

Ingot-mold. Download PDF

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US961854A
US961854A US54426310A US1910544263A US961854A US 961854 A US961854 A US 961854A US 54426310 A US54426310 A US 54426310A US 1910544263 A US1910544263 A US 1910544263A US 961854 A US961854 A US 961854A
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mold
hood
ingot
heat
neck
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US54426310A
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Emil Gathmann
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D7/00Casting ingots, e.g. from ferrous metals
    • B22D7/06Ingot moulds or their manufacture
    • B22D7/10Hot tops therefor

Definitions

  • My invention relates particularl to molds used in connection with molds of other kinds.
  • I. preferably form the mam body of the mold in the manner described in my patents above mentioned, but it may be formed in other suitable ways, and I provide a combined hood and funnel which is so constructed as to perform three functions, viz., to retain or conserve the heat of the molten ingot in the upper part of the mold while the ingot is ing formed, to limit the size of the stream I of metal while it is entering the mold, and
  • the mold is constructed to per form all these functions, but so far as I am aware it is new with me to provide a removable hood of heat insulating material adapted to inclose the upper part or neck of the mold and .to cover the top or mouth thereof so that heat is prevented from escaping upwardly and is compelled-to pass downward and radiate in a sidewise direction.
  • Figure 1 shows a vertical central section through an ingot mold with my improved hood applied.
  • Fig. 2 shows a plan view of the mold with the hood removed.
  • Fig. 3 shows in vertical section the upper part of the mold with a modified form'of hood.
  • the body A of the mold may be constructed in the manner shown in'my before mentioned patents, or in any other suitable way. As shown, it is formed with vertical ribs a to accelerate heat radiation. Four such ribs are shown but this number may be May increased or varied.
  • the ribs preferably extend from the bottom of the mold to the neck thereof in such manner that the line of rapid cooling of the ingot extends to about 85% of the vertical mass of the ingot when in a molten or liquid state, and the upper part or neck of the mold is reduced in thickness to decrease the absorption power of the metal at the neck of the mold and to thus retain or conserve the heat of the upper part of the molten ingot and cause it to remain in a liquid condition until the lower part of the metal ⁇ has frozen or hardened.
  • The'chamber A of the mold is smaller in diameter at the bottom than at the top and gradually tapers from the top. Trunnions B maybe provided forsupportin the mold and per mitting it to be turned or stripping.
  • hood 0 indicates the combined hood and funnel which performs the three functions before mentioned. It is preferably made of fireclay, graphite or other suitable heat insulating material.
  • the upper part of the hood is adapted to cover the mouth of the mold and it has an annular shoulder 0 adapted to rest on the top 'of the mold.
  • a recess 0" is formed in the hood which is of large diameter at the top and. gradually tapers to the bottom where the opening is relatively small and which latter 0 enin'g preferably receives a plug D of firecl ay orsimilar ma-, terial. opening d through which the molten metal passes.
  • v E indicates an observation opening which may be employed for inspecting the molten metal while being poured and while freezing.
  • F indicates recesses in the hood to receive lifting devices.
  • the lower part c pf the hood is annular and surrounds the neck or. upper portion of the mold. It serves to reduce the heat ra-
  • This plug has a relatively small vent the formation of pipes and blow holes -.is adapted. to cover in the manner described in my before mentioned patents.
  • I provide a very economical and. eflicient way of conserving the heat of the ingot at the upper part of a mold and for preventing the radiation of heat upward from the mold. I also provide eflicient means for sopouring the vmetal and filling the mold that splashing is avoided and the formationof cold shuts prevented.
  • the hood is especially intended for use in connection with crucible molds for eastin high grades of steel, but of course is adapted for other u-rposes
  • the hood is heated be ore being placed on the mold and the metal is poured and cast in the manner-described in my former patents.
  • Theopening in the hood should be as small as will accommodate the pouring of the ingot without undue coolin ofi of the last portion poured from the ladle or crucible.
  • the pouring operation should be slow and the walls in the lower part of the mold before pourin should be relatively cold while the wallsno the up er part should be relatively warm in or er to produce the best results.
  • a combined hood and funnel for molds made of heat insulating material having an annular portion adapted to surround the upper-part or neck of the mold to conserve the heat therein and a funnel shaped top having a reservoir for containing molten metal and a restricted opening for the passage of the molten metal into the mold.
  • a combined hood and funnel for molds having anannular portion adapted to surround the upper part or neck of the mold to conserve the heat therein, and atop portion provided with a reservoir to contain a supply of metal to feed the mold and which is formed with a restricted opening for permitting the relatively slow passage of the molten metal from the reservoir into I the mold.
  • a combined hood and funnel for molds having an annular portion adapted to surround the upper part or neck of the mold to conserve the heat therein, and a funnelshaped top rovided at its inner end with a removable p ug having a restricted opening for the passage of the molten metal into the mold.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Description

B. GATHMANN. meow: MOLD. APPLIOATION D FEB. 16, 1910/ I Patented June 21, 1910.
a C I 1 I 1 1.1!. r M
, Emil gaifimaluz by izzlsfll'iorncys B HQ a, Y
EMIL GATHll/LANN, OF NEW YORK, N. Y.
INGOT-MOLD.
Specification of Letters Patent.
Patented June 21, 1910.
Ap pIication fiIed February 16, 1910. SerialNo. 544,263.
To all whom 'it may concern:
Be it known that I, EMIL GATHMANN, a
. citizen of the United States, residing in the i for casting-steel ingots, but may city,-county, and State of New York, have invented certain new and useful Improvements in Ingot-Molds, of which the following is a specification. 4
My invention relates particularl to molds used in connection with molds of other kinds.
In my U. S. Patents No. 921,972 of 18th. and No. 940,386 of November 16th, 1909, I have shown molds for casting steel ingots in which provision is made for accelerating heat radiation and thus favoring the cooling of the molten mass to a greater extent at '..the bottom and lower part of the mold than at the upper part thereof, which upper part is provided with means for conserving the heat of the adjacent molten mass within the mold. By those improvements theformation of pipesand blow holes in the ingot was greatly reduced. I have now found that improved results are obtained by providing means for limiting the size of the stream of molten metal as it is teemed or poured into the mold from a ladle or crucible and for so directing this stream that it will be prevented from splashing against the relatively cold walls of the mold and thus forming what are called cold shut-s.
In carryin out my invention I. preferably form the mam body of the mold in the manner described in my patents above mentioned, but it may be formed in other suitable ways, and I provide a combined hood and funnel which is so constructed as to perform three functions, viz., to retain or conserve the heat of the molten ingot in the upper part of the mold while the ingot is ing formed, to limit the size of the stream I of metal while it is entering the mold, and
to direct said stream in such manner that it will not splash against the walls of the mold. Preferably the mold is constructed to per form all these functions, but so far as I am aware it is new with me to provide a removable hood of heat insulating material adapted to inclose the upper part or neck of the mold and .to cover the top or mouth thereof so that heat is prevented from escaping upwardly and is compelled-to pass downward and radiate in a sidewise direction.
In the accompanying drawings, Figure 1 shows a vertical central section through an ingot mold with my improved hood applied.
Fig. 2 shows a plan view of the mold with the hood removed. Fig. 3 shows in vertical section the upper part of the mold with a modified form'of hood.
The body A of the mold may be constructed in the manner shown in'my before mentioned patents, or in any other suitable way. As shown, it is formed with vertical ribs a to accelerate heat radiation. Four such ribs are shown but this number may be May increased or varied. The ribs preferably extend from the bottom of the mold to the neck thereof in such manner that the line of rapid cooling of the ingot extends to about 85% of the vertical mass of the ingot when in a molten or liquid state, and the upper part or neck of the mold is reduced in thickness to decrease the absorption power of the metal at the neck of the mold and to thus retain or conserve the heat of the upper part of the molten ingot and cause it to remain in a liquid condition until the lower part of the metal\ has frozen or hardened. The'chamber A of the mold is smaller in diameter at the bottom than at the top and gradually tapers from the top. Trunnions B maybe provided forsupportin the mold and per mitting it to be turned or stripping.
0 indicates the combined hood and funnel which performs the three functions before mentioned. It is preferably made of fireclay, graphite or other suitable heat insulating material. The upper part of the hood is adapted to cover the mouth of the mold and it has an annular shoulder 0 adapted to rest on the top 'of the mold. A recess 0" is formed in the hood which is of large diameter at the top and. gradually tapers to the bottom where the opening is relatively small and which latter 0 enin'g preferably receives a plug D of firecl ay orsimilar ma-, terial. opening d through which the molten metal passes. The plug is removable and may be replaced when worn out, but this plug may be omitted and the hood itself may be formed with an opening 0 of proper size, as shown in Fig. 3. v E indicates an observation opening which may be employed for inspecting the molten metal while being poured and while freezing.
F indicates recesses in the hood to receive lifting devices.
The lower part c pf the hood is annular and surrounds the neck or. upper portion of the mold. It serves to reduce the heat ra- This plug has a relatively small vent the formation of pipes and blow holes -.is adapted. to cover in the manner described in my before mentioned patents.
By my improvements I provide a very economical and. eflicient way of conserving the heat of the ingot at the upper part of a mold and for preventing the radiation of heat upward from the mold. I also provide eflicient means for sopouring the vmetal and filling the mold that splashing is avoided and the formationof cold shuts prevented.
The hood is especially intended for use in connection with crucible molds for eastin high grades of steel, but of course is adapted for other u-rposes Preferably the hood is heated be ore being placed on the mold and the metal is poured and cast in the manner-described in my former patents.
Theopening in the hood should be as small as will accommodate the pouring of the ingot without undue coolin ofi of the last portion poured from the ladle or crucible. The pouring operation should be slow and the walls in the lower part of the mold before pourin should be relatively cold while the wallsno the up er part should be relatively warm in or er to produce the best results.
I claim '1. A removable hood for a mold made of heatinsulating material, the top of which the top of the mold and thus prevent the upward radiation of heat and the sides of which are adapted to inclose the upper portion or neck of the mold .and prevent rapid sidewise radiation and thus conserve the heat in the upper part of the fluid ingot. I
2. The combination with a mold, the
lower part of which is constructed to favor heat radiation while the upper part or neck is reduced in thickness to conserve the heat of the ingot, of a removable .hood of heat insulating material, the to of which is adapted to cover the top 0 the mold and thus prevent the upward radiation of heat, and the sides of which inclose the upper part or neck of the mold for the purpose specified.
3. A combined hood and funnel for molds made of heat insulating material having an annular portion adapted to surround the upper-part or neck of the mold to conserve the heat therein and a funnel shaped top having a reservoir for containing molten metal and a restricted opening for the passage of the molten metal into the mold.
4. A combined hood and funnel for molds having anannular portion adapted to surround the upper part or neck of the mold to conserve the heat therein, and atop portion provided with a reservoir to contain a supply of metal to feed the mold and which is formed with a restricted opening for permitting the relatively slow passage of the molten metal from the reservoir into I the mold. I a
5. A combined hood and funnel for molds having an annular portion adapted to surround the upper part or neck of the mold to conserve the heat therein, and a funnelshaped top rovided at its inner end with a removable p ug having a restricted opening for the passage of the molten metal into the mold.
In testimony whereof, I have hereunto subscribed my name.
- I EMIL GATHMANN. Witnesses:
ARTHUR L. BRYANT, Lnoxn B. W oH'r.
US54426310A 1910-02-16 1910-02-16 Ingot-mold. Expired - Lifetime US961854A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3322390A (en) * 1964-04-02 1967-05-30 Arbed Ingot mold for effervescent steel
US4131152A (en) * 1976-12-30 1978-12-26 Foseco Trading Ag Feeding unit for a casting
US4359202A (en) * 1980-02-11 1982-11-16 Jones & Laughlin Steel Corporation Apparatus for bottom casting metal ingots

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3322390A (en) * 1964-04-02 1967-05-30 Arbed Ingot mold for effervescent steel
US4131152A (en) * 1976-12-30 1978-12-26 Foseco Trading Ag Feeding unit for a casting
US4359202A (en) * 1980-02-11 1982-11-16 Jones & Laughlin Steel Corporation Apparatus for bottom casting metal ingots

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