US9219432B2 - Control systems and methods for angle estimation of permanent magnet motors - Google Patents
Control systems and methods for angle estimation of permanent magnet motors Download PDFInfo
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- US9219432B2 US9219432B2 US13/943,966 US201313943966A US9219432B2 US 9219432 B2 US9219432 B2 US 9219432B2 US 201313943966 A US201313943966 A US 201313943966A US 9219432 B2 US9219432 B2 US 9219432B2
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- 238000000034 method Methods 0.000 title description 10
- 230000004044 response Effects 0.000 claims abstract description 19
- 230000001360 synchronised effect Effects 0.000 description 9
- 230000004907 flux Effects 0.000 description 8
- 238000004804 winding Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/34—Modelling or simulation for control purposes
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- H02P6/001—
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
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- H02P21/0035—
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- H02P21/146—
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/14—Estimation or adaptation of machine parameters, e.g. flux, current or voltage
- H02P21/18—Estimation of position or speed
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P21/00—Arrangements or methods for the control of electric machines by vector control, e.g. by control of field orientation
- H02P21/22—Current control, e.g. using a current control loop
-
- H02P6/002—
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/08—Arrangements for controlling the speed or torque of a single motor
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/08—Arrangements for controlling the speed or torque of a single motor
- H02P6/085—Arrangements for controlling the speed or torque of a single motor in a bridge configuration
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
- H02P6/18—Circuit arrangements for detecting position without separate position detecting elements
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/14—Electronic commutators
- H02P6/16—Circuit arrangements for detecting position
- H02P6/18—Circuit arrangements for detecting position without separate position detecting elements
- H02P6/185—Circuit arrangements for detecting position without separate position detecting elements using inductance sensing, e.g. pulse excitation
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P6/00—Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
- H02P6/28—Arrangements for controlling current
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02P—CONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
- H02P2207/00—Indexing scheme relating to controlling arrangements characterised by the type of motor
- H02P2207/05—Synchronous machines, e.g. with permanent magnets or DC excitation
Definitions
- the present invention relates to a method and control system for angle estimation of sensor-less PM (permanent magnet) motors, and more particularly to a method and control system for angle estimation of brushless permanent magnet synchronous motor (PMSM).
- PMSM brushless permanent magnet synchronous motor
- a permanent magnet synchronous motor includes a wound stator, a permanent magnet rotor assembly, and a sensing device to sense the rotor position.
- the sensing device provides signals for electronically switching the stator windings in proper sequence to maintain the rotation of the permanent magnet rotor assembly.
- the sensing device is a hall-sensor device in general. However, the hall-sensor device increases the cost of the permanent magnet synchronous motor and may cause the reliability problem. Therefore, a sensor-less control becomes a requirement for the PM motor control.
- a permanent magnet (PM) motor offers advantages of high efficiency, small size, fast dynamic response, low noise, and high reliability, etc.
- the rotor field of the PM motor must be synchronous to the stator field, and, thus, field oriented control (FOC) represents the method by which one of the flux (such as rotor, stator, or air-gap) is considered as a basis for creating a reference frame for one of other flux with the purpose of decoupling the torque and flux producing components of the stator current.
- FOC field oriented control
- the armature current is responsible for the torque generation
- the excitation current is responsible for the flux generation.
- the rotor flux is considered as a reference frame for the stator and air-gap flux.
- a control scheme of FOC is presented in FIG. 1 .
- the FOC is a sensor-less FOC control system including a permanent magnet synchronous motor (PMSM) 10 , a three-phase bridge driver (3-Phase Bridge) 15 , and a space vector modulation module (SVM) 30 .
- PMSM permanent magnet synchronous motor
- 3-Phase Bridge three-phase bridge driver
- SVM space vector modulation module
- a Clarke transform module 20 is utilized to move a three-axis two-dimensional coordinate system (referenced to as the stator) onto a two-axis system.
- ia, ib, and ic are the individual motor phase currents.
- i ⁇ and i ⁇ are two-axis orthogonal currents.
- a Park transform module 25 is utilized to transform the two-axis orthogonal currents i ⁇ and i ⁇ and the angle signal ⁇ into another two-axis system that is rotating with the rotor flux.
- This two-axis rotating coordinate system is called d-q axis.
- An inverse Park transform module 35 is utilized to transform from the two-axis rotating frame d-q to the two-axis stationary frame ⁇ - ⁇ .
- V ⁇ Vd ⁇ cos ⁇
- V ⁇ Vd ⁇ sin ⁇ + Vq ⁇ cos ⁇
- An inverse Clarke transform module (SVM) (also referred to as a space vector modulation module) 30 is utilized to transform from the two-axis stationary frame to the three-axis stationary frame (3-phase reference frame of the stator).
- SVM inverse Clarke transform module
- Vp 1 V ⁇
- Vp 2 ( ⁇ V ⁇ + ⁇ square root over (3) ⁇ V ⁇ ) ⁇ 2
- Vp 3 ( ⁇ V ⁇ square root over (3) ⁇ V ⁇ ) ⁇ 2
- Vp 1 , Vp 2 , Vp 3 are applied to generate pulse-width modulation signals, e.g. the space vector modulation (SVM) techniques.
- SVM space vector modulation
- Controllers (PI) 40 and 45 are proportional integral (PI) controllers. Each of the controllers 40 and 45 responds to an error signal in a closed control loop and attempts to adjust the controlled quantity to achieve the desired system response.
- the controlled parameter can be measurable system quantity such as speed, torque, or flux.
- the error signal is formed by subtracting the desired setting of the parameter to be controlled from the actual measured value of that parameter. The sign of the error signal indicates the direction of change required by the control input.
- FIG. 2 and FIG. 3 show a system block and an algorithm of an example of the sliding mode observer 50 .
- the important part of the algorithm is how to calculate the commutation angle signal ⁇ needed for the FOC.
- the motor position is estimated based on the measured currents and the calculated voltages.
- FIG. 4 shows a motor model for the PMSM 10 .
- the motor model includes an input voltage VS that is applied to the motor composed of a winding resistance R, a winding inductance L and a back-EMF (back-electromotive force) (ES) 12 .
- ES back-electromotive force
- I S is the motor phase current
- I se is the estimated phase current
- VS is the input voltage
- ES is the back-EMF
- Z is the output correction factor voltage
- the current observer 60 is utilized to compensate the motor model and estimate back-EMF ES by filtering (via a filter 71 , such as a low pass filter (LPF)) the output correction factor voltage Z.
- the estimated back-EMF ES is further coupled to generate the values (E SF ) of E ⁇ and E ⁇ (vector components of ES) through a filer 72 (such as a low pass filter (LPF)) for the estimated angle signal ⁇ calculation ( 80 ).
- a filter 71 such as a low pass filter (LPF)
- LPF low pass filter
- the present invention provides a simple method and approach that allows implementing the sensor-less FOC control by a low-cost general microcontroller.
- the angle estimation control system comprises a Clarke transform module, a Park transform module, and an angle estimation module.
- the Clarke transform module generates orthogonal current signals in accordance with motor phase currents.
- the Park transform module generates a current signal in response to the orthogonal current signals and an angle signal.
- the angle estimation module generates the angle signal in response to the current signal.
- the angle signal is related to a commutation angle of the permanent magnet motor.
- the current signal is controlled to be approximately equal to zero.
- the angle signal is further coupled to generate three phase motor voltage signals.
- the angle estimation control system comprises a Clarke transform module, a Park transform module, an angle estimation module, and a sum unit.
- the Clarke transform module generates orthogonal current signals in accordance with motor phase currents.
- the Park transform module generates a current signal in response to the orthogonal current signals and a first angle signal.
- the angle estimation module generates the first angle signal in response to the I D current signal.
- the sum unit generates a second angle signal according to the first angle signal and an angle-shift signal.
- the current signal is controlled to be approximately equal to zero.
- the second angle signal is further coupled to generate three phase motor voltage signals.
- the angle estimation control system comprises a Clarke transform module, a Park transform module, an angle estimation module, and a subtraction unit.
- the Clarke transform module generates orthogonal current signals in accordance with motor phase currents.
- the Park transform module generates a current signal in response to the orthogonal current signals and a first angle signal.
- the angle estimation module generates a second angle signal in response to the current signal.
- the subtraction unit generates the first angle signal according to the second angle signal and an angle-shift signal.
- the current signal is controlled to be approximately equal to zero.
- the second angle signal is further coupled to generate three phase motor voltage signals.
- An exemplary embodiment of a method for angle estimation of a permanent magnet motor comprises the steps of generating orthogonal current signals in accordance with motor phase currents; generating a current signal in response to the orthogonal current signals and an angle signal; and generating the angle signal in response to the current signal.
- the angle signal is related to a commutation angle of the permanent magnet motor.
- the current signal is controlled to be approximately equal to zero.
- the angle signal is further coupled to generate three phase motor voltage signals.
- FIG. 1 shows a control scheme of field oriented control (FOC);
- FIG. 2 shows an example of a sliding mode observer
- FIG. 3 shows an algorithm of an example of a sliding mode observer
- FIG. 4 shows a motor model for a permanent magnet synchronous motor (PMSM).
- PMSM permanent magnet synchronous motor
- FIG. 5 shows an exemplary embodiment of an angle estimation control system of a sensor-less permanent magnet (PM) motor
- FIG. 6 shows an exemplary embodiment of an angle estimation module
- FIG. 7 shows a block diagram of an exemplary embodiment of a proportional integral controller
- FIG. 8A shows another exemplary embodiment of an angle estimation control system of a sensor-less PM motor
- FIG. 8B shows further another exemplary embodiment of an angle estimation of a sensor-less PM motor
- FIG. 9 shows waveforms generated by a sine-wave generator.
- FIG. 5 is an exemplary embodiment of an angle estimation control system of a sensor-less permanent magnet (PM) motor according to the present invention.
- the angle estimation motor control system includes a permanent magnet synchronous motor (PMSM) 10 , a three-phase bridge driver (3-Phase Bridge) 15 , a space vector modulation module 30 , a Clarke transform module 20 , a Park transform module 25 , an inverse Park transform module 35 , a proportional integral controller (PI) 40 , and an angle estimation module 100 .
- the Park transform module 25 generates current signals I d and I q .
- the angle estimation module 100 simply generates a commutation angle signal ⁇ , which is related to the commutation angle of the PM, in accordance with the current signal I d .
- the angle signal ⁇ is further coupled to the Park transform module 25 and the inverse Park transform module 35 for generating pulse-width modulation signals for 3-phase motor voltage signals.
- FIG. 6 is an exemplary embodiment of the angle estimation module 100 according to the present invention.
- the angle estimation module 100 includes a subtractor 110 for receiving the current signal I d and subtracts a predetermined value from the current signal I d .
- the speed signal ⁇ is derived by controlling the current signal I d to be approximately equal to zero.
- An integral module 120 is utilized to generate the commutation angle signal ⁇ in accordance with the speed signal ⁇ .
- FIG. 7 shows a block diagram of an exemplary embodiment of the proportional integral controller.
- a proportional term 151 of the proportional integral controller is formed by multiplying the input signal (error signal) by a K P gain, causing the proportional integral controller to produce a control response that is a function of the error magnitude.
- An integral term 152 of the proportional integral controller is utilized to eliminate small steady state errors. The integral term 152 calculates a continuous running total of the error signal. This accumulated steady state error signal is multiplied by a K I gain.
- FIG. 8A is another exemplary embodiment of an angle estimation control system of a sensor-less PM motor according to the present invention.
- the angle estimation control system includes a permanent magnet synchronous motor (PMSM) 10 , a three-phase bridge driver (3-Phase Bridge) 15 , a Clarke transform module 20 , a Park transform module 25 , a sine-wave signal generator 90 , and an angle estimation module 100 .
- the park transform module 25 generates a current signal I d .
- the angle estimation module 100 generates an angle signal ⁇ in accordance with the current signal I d .
- the angle signal ⁇ is further feedback to the park transform module 25 .
- a sum unit 95 generates another angle signal ⁇ A in accordance with the angle signal ⁇ and an angle-shift signal AS.
- the angle-shift signal AS is used for adapting to various PM motors, and/or for weak-magnet control.
- the angle signal ⁇ A and a duty signal Duty are coupled to the sine-wave signal generator 90 to generate pulse-width modulation signals for 3-phase (Phase A, Phase B and Phase C) motor voltage signals VA, VB, and VC.
- the sine-wave generator 90 has two inputs including a magnitude input (Magnitude) and a phase angle input (Phase Angle).
- the magnitude input is coupled to the duty signal Duty.
- the phase angle input is coupled to the angle signal ⁇ A.
- FIG. 9 shows waveforms generated by the sine-wave generator 90 .
- the amplitude of the 3-phase motor voltage signals VA, VB, and VC is programmed by the duty signal Duty.
- the angle of the 3-phase motor voltage signals VA, VB, and VC is determined by the angle signal ⁇ A.
- FIG. 8B is further another exemplary embodiment of an angle estimation control system of a sensor-less PM motor according to the present invention.
- the angle estimation control system includes a permanent magnet synchronous motor (PMSM) 10 , a three-phase bridge driver (3-Phase Bridge) 15 , a Clarke transform module 20 , a Park transform module 25 , a sine-wave signal generator 90 , and an angle estimation module 100 .
- the Park transform module 25 generates a current signal I d .
- the angle estimation module 100 generates an angle signal ⁇ in accordance with the current signal I d .
- the angle signal ⁇ and a duty signal Duty are coupled to the sine-wave generator 90 to generate pulse-width modulation signals for 3-phase (Phase A, Phase B and Phase C) motor voltage signals V A , V B , and V C .
- a subtraction unit 97 generates another angle signal ⁇ B in accordance with the angle signal ⁇ and an angle-shift signal AS.
- the angle signal ⁇ B is further feedback to the Park transform module 25 .
- the present invention provides a simple method and approach that allows implementing the sensor-less FOC control by a low-cost general microcontroller.
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Abstract
Description
ia+ib+ic=0
iβ=ia
iα=(ia+2×ib)÷√{square root over (3)}
Id=iβ×cos θ+iα×sin θ
Iq=−iβ×sin θ+iα×cos θ
Vβ=Vd×cos θ−Vq×sin θ
Vα=Vd×sin θ+Vq×cos θ
Vp1=Vβ
Vp2=(−Vβ+√{square root over (3)}×Vα)÷2
Vp3=(−Vβ−√{square root over (3)}×Vα)÷2
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| US13/943,966 US9219432B2 (en) | 2012-07-25 | 2013-07-17 | Control systems and methods for angle estimation of permanent magnet motors |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US201261675431P | 2012-07-25 | 2012-07-25 | |
| US13/943,966 US9219432B2 (en) | 2012-07-25 | 2013-07-17 | Control systems and methods for angle estimation of permanent magnet motors |
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| Publication Number | Publication Date |
|---|---|
| US20140028228A1 US20140028228A1 (en) | 2014-01-30 |
| US9219432B2 true US9219432B2 (en) | 2015-12-22 |
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| US13/943,966 Active 2034-03-10 US9219432B2 (en) | 2012-07-25 | 2013-07-17 | Control systems and methods for angle estimation of permanent magnet motors |
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| Country | Link |
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| US (1) | US9219432B2 (en) |
| CN (1) | CN103391041B (en) |
| TW (1) | TWI559672B (en) |
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| CN105305914B (en) * | 2014-07-10 | 2018-07-03 | 珠海格力节能环保制冷技术研究中心有限公司 | Angle evaluation method and device, motor vector control method and system and motor |
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| CN111030543B (en) * | 2019-12-13 | 2023-03-28 | 佛山市顺德区和而泰电子科技有限公司 | Zero-speed closed-loop starting method of direct-current variable-frequency air conditioner compressor |
| CN112448632B (en) * | 2020-11-12 | 2022-05-27 | 湘潭大学 | A dual sliding mode observer SPMSM sensorless composite control method |
| CN113037163A (en) * | 2021-03-08 | 2021-06-25 | 上海工程技术大学 | Novel permanent magnet synchronous motor position observation method with dynamic error compensation |
| CN112943671B (en) * | 2021-04-12 | 2023-03-17 | 青岛海信日立空调系统有限公司 | Air conditioner |
| US11573075B1 (en) | 2021-09-16 | 2023-02-07 | Beta Air, Llc | Systems and methods for estimating angular position |
| WO2025027614A1 (en) * | 2023-08-03 | 2025-02-06 | Nova Ltd. | Motor thermal management by field-oriented control currents |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11196371B2 (en) | 2020-01-10 | 2021-12-07 | DRiV Automotive Inc. | Sensorless position detection for electric motor |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI559672B (en) | 2016-11-21 |
| CN103391041B (en) | 2016-02-17 |
| TW201406044A (en) | 2014-02-01 |
| CN103391041A (en) | 2013-11-13 |
| US20140028228A1 (en) | 2014-01-30 |
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