CROSS REFERENCE TO RELATED APPLICATION(S)
None
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates generally to the art of hand-held operated cutting tools or devices with a fixed or replaceable cutting blade, and more specifically to a ratchet-type hand tool for cutting different size work pieces, such as, plastic tubing or pipe conduits, rubber hoses, electrical or telephone cables, and other non-metallic materials. Further the present invention relates to a ratchet blade holder for removably attaching a cutting blade thereto without the use of tools and a sliding blade storage tray or compartment disposed along a surface of the hand-held operated cutting tools for housing replacement cutting blades therein.
2. Description of the Related Art
It is well known that a variety of hand-held operated cutting tools have been utilized for cutting different size plastic tubing or PVC tubing or pipe conduits utilized in both the plumbing and electrical industry. These hand-held tools include a pair of handles with one of the handles having a cradle or anvil portion for supporting different size work pieces and the other handle having either a fixed or replaceable cutting blade, wherein the pair of handles are displaceable about a pivot axis there between to easily cut the different size work pieces interposed between the cradle and the cutting blade. A few examples of such hand-held cutting tools are shown in U.S. Pat. Nos. 3,336,667, 3,772,783, 5,497,554, 5,625,951, 6,260,279, 6,513,245, 6,625,888, 6,658,738 7,080,455, 8,327,548 and U.S. Patent Publication Nos. 2006/0207101 and 2010/0212162.
Although, the preferred embodiments of the present invention will be described in connection with a ratchet mechanism for displacing the pipe tubing cutting hand tool with a replaceable cutting blade for cutting different size work pieces. However, it is to be appreciated that the preferred embodiments could be utilized with other types of operating means for displacing the pipe tubing cutting hand tool with a replaceable cutting blade for cutting different size work pieces. The prior art ratchet-type hand-held cutting tools have a cutting blade that is incrementally displaced by a ratchet drive member and a pawl member about a pivot axis that connect a pair of handles together that allow the handles to be squeezed together, to permit the cutting blade to be moved toward the cradle for easily cutting through the different size work pieces. Once the work pieces have been cut the handles are separated from one another and the ratchet drive and pawl member are moved to a position that will allow the different size work pieces to be placed on the cradle, so that another cutting operation can be performed.
These prior art ratchet-type hand-held cutting tools have multiple complex components, such multiple springs, levers, linkages, screws, bolts, nuts, pins, cams, bearings, rollers, grooves or slots that receives the cams, bearings and rollers, ratchet plates with teeth, lock wires, locking washers and blades integrally formed on the ratchet or blade holders or plates or replaceable cutting blades removably associated with the ratchet blade holders. Also, in these prior art the ratchet-type hand cutting tools, tool maintenance including blade removal and replacement can be cumbersome and time consuming. Many of these prior art ratchet-type hand cutting tools have to be partially or completely disassembled by removing pins, screws, bolts, nuts, springs, locking washers, linkages, cams, bearings, rollers and the grooves or slots that receives the cams, bearings and rollers just to remove and replace the cutting blade and blade holder or plate. During the complex removal process, adequate time and specialized time along with specialized skill are often needed to remove and replace the cutting blade and blade holder or plate. For many of these prior art ratchet-type hand-held cutting tools, bulky and cumbersome tools are needed in order to remove and replace the cutting blade and blade holder or plate. Examples of these ratchet-type hand-held cutting tools are shown in U.S. Pat. Nos. 4,176,450, 4,312,127, 4,368,577, 4,674,184, 6,098,291, 7,743,509 and U.S. Patent Publication No. 2008/0307657.
Also, many of the prior art hand-held cutting tools include a storage tray or compartment for housing replacement cutting blades. Note that many of the storage tray or compartment features may take on various designs, shapes and sizes as shown in U.S. Pat. Nos. 5,890,293, 6,000,137, 6,260,279, 6,269,542, 6,625,888 and 8,327,548 and U.S. Patent Publication Nos. 2005/0050735 and 2010/0212162.
Even though the prior art hand-held cutting tools might have been creative, and well-thought-out inventions, that did function well for their intended purposes at the time of their creation, however none describe the unique ratchet blade holder with a removable non-standard cutting blade having a specific design and configuration of the present invention. Also, none of the prior art hand-held cutting tools describe a unique display replacement blade storage tray for replacement cutting blades that is slidable along an intermediate side surface between a handle portion and a cradle portion with locking means to removably secure the sliding display storage tray or compartment in a fixed position. Further, none of the prior art hand-held cutting tools describe the unique ratchet mechanism with a minimum number of ratchet components rather than the cumbersome, complex and multiple components shown in the aforementioned prior art hand-held cutting tools. The minimum number of ratchet components overcomes the use of multiple components that took up too much space within the prior art hand-held cutting tools and the amount of time and skill it takes to assemble and disassemble the ratchet mechanism therein.
SUMMARY OF THE INVENTION
In accordance with the present invention provides an improved ratchet cutting tool, which includes a non-standard or special cutting blade for cutting different size work pieces, such as, plastic tubing or pipe conduits (Synthetic or PVC), rubber hoses, electrical or telephone cables, and other non-metallic materials. Note that the non-standard or special cutting blade is easily replaced manually by unscrewing a thumb screw without the need for using any tools. This improved ratchet cutting tool further includes a sliding replacement blade storage tray with a front face and rear face with an open upper end along its entire length for allowing replacement non-standard or special cutting blades to be inserted and stored therein and removed there from when a non-standard or special cutting blade needs to be replaced.
The improved ratchet cutting tool comprises a first handle member having a first rear end defining a hand gripping portion, a second forward end defining a cradle portion for supporting different size plastic tubing or pipe conduits to be cut, and an intermediate portion disposed between the first and second ends for pivotally attaching a ratchet cutting blade holder thereto. The non-standard or special cutting blade has an upper end that is removably received within a receiving cavity of the ratchet cutting blade holder and a lower end having a cutting edge extending outward of the ratchet cutting blade holder receiving cavity and movable towards and away the cradle portion. This non-standard or special cutting blade has a pair of ends with a preferred angle of at least 60 degrees. It is noted the preferred angle could take on different angles, if desired.
The intermediate portion is defined by an ascending ramp portion having a lower end integrally connected to an upward contoured or arcuate-like portion of the hand gripping portion and an upper end that transforms into an apex portion. Also, a descending ramp portion having an upper end that integrally transforms into the apex portion along with the upper end of the ascending ramp portion with a lower end of the descending ramp portion being integrally connected to the cradle portion. A screw opening is disposed in the intermediate portion adjacent and below the apex portion for receiving a screw member therein for pivotally securing the blade holder via a blade holder securing opening to the intermediate portion.
Still referring to the first handle portion, a display and replacement blade storage cavity is disposed along at least one of the side face surfaces below the screw and screw opening of the intermediate ramp portions. This cavity has one end with an arcuate-like or contoured portion extending from and mating complimentary with the upward contoured or arcuate-like portion of the first handle with the other end being angled and extending to a specified position from the second forward end and below at least a portion of the cradle portion. The display and replacement blade storage cavity is designed to receive the aforementioned sliding replacement blade storage tray for storing or housing replacement non-standard or special cutting blades therein.
Note that the sliding replacement blade storage tray has similar ends that complimentary mate with the arcuate-like or contoured end and the angled end of the display and replacement blade storage cavity so that all components are even and flush with one another. Further, the ascending ramp portion includes a retaining opening or aperture at the lower end adjacent to the upward contoured or arcuate-like portion of the hand gripping portion. The sliding replacement blade storage tray includes an L-shaped slot with a short leg portion that aligns with the retaining opening or aperture of the ascending ramp portion and a longer leg portion extending perpendicular from the short leg portion at upper end portion of the rear face of the display and replacement blade storage tray.
A retaining member is inserted through the retaining opening or aperture and into the short leg portion of the L-shaped slot for securing or locking the sliding replacement blade storage tray within the display and replacement blade storage cavity. In accordance with this feature, the retaining member has a handle portion at an upper end and a bead or bubble at a lower end thereof. The upper end portion of the rear face defined by the L-shaped slot is able to cause a slight flexing or inward movement. This slight inward movement or flexing is achieved when a user grasp a portion of the sliding replacement blade storage tray front face to begin sliding it out of the display and replacement blade storage cavity to gain access to the non-standard replacement blades. As this sliding movement takes place, the upper end portion of the rear face defined by the L-shaped slot will cam against the bead or bubble of the retaining member to allow the retaining member to be easily removed from the short leg portion of the L-shaped slot and the retaining opening or aperture of the ascending ramp so that the display and replacement blade storage tray can be fully removed from the display and replacement blade storage cavity.
In accordance with another aspect of the sliding display and replacement blade storage tray, the front face thereof has a section that can be etched or embossed with a name or display and spaced from the etched or embossed name or display is a rough raised section adjacent the arcuate-like end thereof for allowing a user place their thumb or finger thereon for easily sliding the display and replacement blade storage tray out of the display and replacement blade storage cavity.
A second handle member having a first rear end defining a hand gripping portion and a second forward end pivotally attached to a lower extending portion of the first handle member. The forward end further includes at least a stop member at an upper end and disposed inward thereof to contact a lower surface of the first handle member when the first and second handles are squeezed together to perform a complete cutting operation of a work piece.
In accordance with a further aspect of the present invention, the ratchet operating mechanism will now be discussed. It is important to know that ratchet mechanisms for cutting work pieces, such as plastic pipes or tubing are well known. However, none of the prior art utilizes fewer parts or components and arranged in the manner as shown in the present invention.
The ratchet mechanism includes a cutter blade holder with serrated teeth along an outer edge portion of the blade holder, a drive pawl, a locking or catch pawl, and first and second torsion springs disposed between and held within cavities of the first and second handles by a plurality of pin securing means. The drive and catch or locking pawls are pivotally rotated on the plurality of pin securing means and held in a biased position by the respective first and second torsion springs along the serrated teeth of the cutter blade holder.
Further, the first torsion spring includes a first leg portion extending from one end of a coil section with a connecting end secured to the blade holder via a securing hole or opening, and a second leg portion extending from the other end of the coil section with a connecting end secured to the catch or locking pawl via a securing hole or opening in an upper end of the catch or locking pawl for providing a biasing force to the blade holder and the catch or locking pawl. In regard to the coil section, it is secured within an open cavity at a specified location from a bottom end thereof between a pair of sidewalls of the first handle member. The coil section is pinned or secured by a securing pin, screw or various other types of securing means received there through via openings disposed through the pair of sidewalls at the specified location.
The second torsion spring includes a first leg portion extending from one end of a coil section and a second leg portion extending from the other end of the coil section for providing a biasing force to the drive pawl. Further, the first leg portion extends through an open portion of the drive pawl for supporting and biasing the drive pawl thereon. The second leg portion is biased and supported along a bottom surface or floor portion of an open cavity from an upper end of the second handle member. Furthermore, the coil section is secured within the open cavity at a specified location between a pair of sidewalls of the second handle member near the bottom surface or floor portion. The coil section is secured at the forward end of the second handle member by a securing pin, screw or various other types of securing means received there through via openings disposed through the pair of sidewalls at the specified location.
This ratchet mechanism is arranged and designed to enable a sufficient mechanical advantage to be selected during the cutting blade movements when the first and second handles are squeezed toward on another. Such cutting blade movement positions will establish the required maximum cutting force without having to use excessive hand force on the first and second handles in order to easily cut different size work pieces, such as, plastic tubing or pipe conduits, rubber hoses, electrical or telephone cables, and other non-metallic materials resulting in a smooth cut without rough or jagged edges.
Additional features, benefits, objects and advantages of the improved ratchet cutting tool will become apparent to those of ordinary skill in the art upon reading and understanding the following detailed description made in connection with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention may be better understood, along with its numerous objects, features, and advantages made apparent to those skilled in the art by referencing the accompanying drawings.
FIG. 1 illustrates a perspective view of a closed position of an improved ratchet cutting tool with a sliding replacement and display cutting blade storage tray in accordance to the preferred embodiment of the present invention.
FIG. 2 illustrates a side isometric plan view of the improved ratchet cutting tool in an open position with a sliding replacement and display cutting blade storage tray in accordance to the preferred embodiment of the present invention.
FIG. 3 illustrates an exploded perspective view of the improved ratchet cutting tool with a sliding replacement and display cutting blade storage tray in accordance to the preferred embodiment of the present invention.
FIG. 4 illustrates an auxiliary view of a closed position of an improved ratchet cutting tool with a sliding replacement and display cutting blade storage tray in accordance to the preferred embodiment of the present invention opposite to the view as shown in FIG. 1.
FIG. 5 illustrates an auxiliary view of an open position of the improved ratchet cutting tool with a sliding replacement and display cutting blade storage tray in accordance to the preferred embodiment of the present invention opposite to the view as shown in FIG. 2.
FIG. 6 illustrates an isometric view of the improved ratchet cutting tool with the sliding replacement and display cutting blade storage tray in the open position according to the preferred embodiment of the present invention from a top angle.
FIG. 7 illustrates a cut-out sectional view detailing the ratchet mechanism device according to the first preferred embodiment of the present invention.
FIG. 8 illustrates an isometric view of the improved ratchet cutting tool with the sliding replacement and display cutting blade storage tray in the open position according to the preferred embodiment of the present invention from a bottom angle.
FIG. 9 illustrates a perspective side view of the blade holder according to the first preferred embodiment of the present invention.
FIG. 10 illustrates an auxiliary rear view of the sliding replacement and display cutting blade storage tray with a locking pin according to a second preferred embodiment of the present invention.
DETAILED DESCRIPTION
Reference will now be made in detail to the preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings. While the invention will be described in conjunction with the accompanying drawings, it will be understood that they are not intended to limit the invention to the accompanying drawings. On the contrary, the present invention is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the invention as defined by the appended claims.
FIGS. 1-2 of the preferred embodiment of the present invention show an improved ratchet cutting tool with a sliding replacement and display blade storage tray assembly 10 the ratchet cutting tool in a closed position in FIG. 1 and in an open position in FIG. 2. These Figures which are very similar and will be discussed together to limit the detailed written description The improved ratchet cutting tool assembly 10 includes a first handle member 11 having two opposing sections that are mechanically joined together as a single unit. The single unit forms a first handle member 11 that includes first rear ends defining hand gripping portions 11 a, 11 b, forward ends 20, 23 defining cradle portions 19 for supporting different size plastic tubing or pipe conduits to be cut (not shown), and intermediate portions 13 disposed between the first rear and second forward ends for pivotally attaching a ratchet cutting blade holder 46 thereto.
The opposing intermediate portions 13 are defined by ascending ramp portions 15 having lower ends integrally connected to upward contoured or arcuate-like portions 12 of the hand gripping portion 11 a, 11 b to upper ends defining apex portions 16. Descending ramp portions 14 have upper ends that are integrally joined to the apex portions 16 with the upper ends of the ascending ramp portions 15. The lower ends of the descending ramp portions 14 are integrally connected to rear ends of the cradle portions 19. A forward end of the cradle portions 19 is defined by an inclined surface 19 a (See FIG. 3) ending at a top end 23 of the forward ends 20. An extending raised portion 19 b is located underneath and extending along the entire length of the cradle portions 19 and the inclined surfaces 19 a on at least one side thereof for reinforcement purposes (See FIGS. 4-5).
The top ends 23 has an interior cavity 24 for freely receiving a securing screw device with a head 57 within one of the cavities 24 and a securing screw nut 57 b that is received on a screw head stem 57 a is disposed within the other one of the cavities 24 as the cutting blade edge 41 cuts through work pieces (not shown). The cavities 24 further includes a bottom surface that allows the screw head 57 and screw nut 57 b to bottom out once the work piece has been cut all the way through to enable an easy and smooth cut of the work piece. Also, the cavities 24 have a shaved or beveled edge 34 a that is angled downward along an interior edge of the cradle inclined surfaces 19 a to provide an additional clearance to permit the screw head 57, screw nut 57 b and a forward bottom end 52 of the blade holder 46 to move freely move without any disturbances during the cutting of a work piece.
Still further, in the preferred embodiment as shown in FIGS. 1-2, the first handle member 11 opposing sections forms a continuous open cavity 27 (See FIG. 2) there between that extends from the lower ends of the ascending ramp portions 15 at the arcuate-like portions 12 and through the intermediate sections 13 ending at the lower end of the descending ramp portions 14 connected to the rear end of the cradle portions 19 for allowing a portion of the blade holder 46 to pivoted freely there through in closed and open positions. A screw opening 17 is disposed through and substantially at a central location in the opposing intermediate sections 13 below the ramps 14, 15. This opening 17 receives a screw member 18 with a stem element 18 a that extends through the opposing intermediate sections 13 for pivotably securing the blade holder within the continuous open cavity 27 of the handle member 11 by a screw nut 18 b (See FIGS. 4 and 5).
Also, the first handle member 11 opposing sections include inwardly extending surfaces that abut one another to form a shallow channel 29 (See FIG. 2) extending from the lower end of the descending ramp portions 14 connected to the rear end of the cradle portions 19 to a shallow channel end 22 at front surfaces 23 of the forward ends 20. The shallow channel 29 (See FIG. 2) has a depth that is defined by interior sidewalls 21 of the first handle member 11 opposing sections that extends from the inwardly extending surfaces upward to the cradle portions 19. Note that this depth will allow the cutting edge 41 (See FIG. 2) of the non-standard cutting tool blade 40 to bottom out in the channel after a work piece (not shown) has been entirely cut all the way through. Furthermore, the channel will allow the bottom end 52 and the angled forward end 51 of the blade holder to freely move and bottom out in the channel 29 when a work piece (not shown) has been cut through without any interference.
FIGS. 1-2, further shows the front surfaces 23 extending downward in an arcuate or curved bottom surfaces to extension members 26 projecting downward from opposing sections of the first handle member 11. Further, the curved bottom surfaces angles slightly upward at elements 25 into straight bottom surfaces that continue into curved bottom surfaces 11 b to the rear of the first handle member 11.
Interiorly of the forward ends 20, 23 and below a portion of the shallow channel 29 and a portion the cradle portion 19, 19 a an open space 22 a is formed as shown in FIG. 8. The space 22 a is open from the front shallow end 22 to an undersurface of shallow channel 29 with downward opposite extending side wall portions 22 c of the opposite forward ends 20, 23. The opposite extending side wall portions 22 c is closed at a back end by downward extending back wall portions 26 b and a smaller downward angle portion 26 a only from the first handle member 11 of the front side with the sliding and display storage tray assembly 33. The downward extension members 26 are formed by the downward extending back wall portions 26 b and the smaller downward angle portion 26 a with pin securing openings 26 a formed therein.
With continued reference to FIGS. 1-2, the curved bottom surfaces 11 b and the top curved surfaces of first handle member 11 are joined together by sidewalls 11 a of the opposing handle sections. The top curved surfaces and the bottom curved surfaces 11 b allow a user to easily and comfortably grip the handle member 11 without using great hand force to cut through work pieces (not shown). The rear ends of the handle member 11 include securing pin latch openings 58 for receiving a U-shaped latch 59 with perpendicular bent ends 59 b (See FIG. 8) to be pivotally secured within the latch openings 58. Also, the U-shaped latch 59 has a bottom end that is bent upward and extending perpendicular to the U-shaped latch 59 defining a lock latching member 59 a (See FIGS. 2 and 8).
Referring now to the second handle member 84 of FIGS. 1-2, the second handle member 84 has a curved portion that extends from a first rear end to a second larger curved forward end 84 b on both sides thereof defining a hand gripping portion 84 a, 88 b. The second handle member 84 further includes upstanding exterior opposite sidewalls 84 a and interior upstanding sidewalls 87 with a top edge 86 defining a contoured interior cavity 88. At the rear ends of the second handle member 84 are latch pin openings 85 for receiving a latching pin 85 a (See FIG. 6) for latching the U-shaped latch 59 to lock the first handle member 11 and the second handle member 84 together (See FIGS. 1 and 4). The second larger curved forward end 84 b has a first locking pin 89 a with a head portion on one end thereof and a second locking pin 89 a′ with a head portion on one end thereof, the first locking pin 89 a being secured at the forward ends 84 b for attaching the first handle member 11 and the second handle member 84 together for pivotal or rotational movement.
Also, the first locking pin 89 a is secured through the forward ends 84 b for attaching a lower end 73 of the catch pawl 71 (See FIG. 3) within the cavity 88 to the first handle member 11 and the second handle member 84 through first pin openings 89 e. A second locking pin 89 a′ positioned and spaced inward of the first locking pin 89 a that extends through the forward ends 84 b that attaches a bottom end of the drive pawl 79 through drive pawl locking pin openings 82, coil spring 75 and coil spring opening 77 within the cavity 88 to the first handle member 11 and the second handle member 84 through second pin openings 89 e′.
Still referring to the second handle member 84, the top edge 86 on both sides of the handle member 84 includes a raised abutment member 86 a. This abutment member 86 a provides a stop engagement with a portion of the substantial straight portion extending under the intermediate portion 13 of both of the bottom end surfaces 11 b. Also, FIG. 8 shows a better illustration of the bottom surface 88 b of the contoured second handle member 84, which is not shown in the other previous mentioned FIGS. 1-7 and 9-10.
One of the most important features of the instant invention is the sliding replacement and display blade storage tray assembly 33 disposed along at least a sidewall surface extending from the upward contoured or arcuate-like portions 12 of the hand gripping portion 11 a, 11 b to the forward ends 20 and positioned underneath the intermediate portions 13 and the cradle portions 19. This feature is shown in FIGS. 1-3, 6-8 and 10 for more details. This feature will now be discussed.
The sliding replacement and display blade storage tray assembly 33 is utilized to store non-standard cutting tool blades 40 therein for easy replacement of a non-standard cutting tool blade 40 in the ratchet cutting tool 10 whenever it is deemed necessary. The non-standard tool cutting blade 40 is defined as a unique and new design type of replacement cutting tool blade that is not one of the current existing or any old types of cutting tool blades. An elongated sliding tray receiving cavity 30 is disposed in the aforementioned sidewall surface with one end being a specified angled end 32 a and the other end being a contoured or arcuate-like end surface 32 that is an inside edge of the contoured or arcuate-like portions 12 of the handle member 11.
The elongated sliding tray receiving cavity 30 includes an upper exterior wall portion 39 with a downward extending upper end wall surface 39 a and a lower exterior wall portion 39′ with an upward extending lower end wall surface 39 b with notch ends 31 defining elongated recessed or receiving channels extending along the entire length thereof. The elongated recessed or receiving channels 31 being disposed inward of the upper and lower exterior wall portions 39 and 39′ with a slightly deeper depth than the downward extending upper end wall surface 39 a and the upward extending lower end wall surface 39 b (See FIGS. 1-3). Also, the sliding replacement and display storage tray assembly 33 further includes a replacement non-standard cutting tool blade opening 38 for inserting therein or removing there from the non-standard cutting tool blades 40.
The sliding replacement and display blade storage tray assembly 33 includes a front surface 33 a and a back surface face 33 b (See FIG. 10) with a pair of ends 35, 35 a, one end having a contoured or arcuate-like end 35 and the other end defining a preferred angled closed end 35 a. The contoured or arcuate-like end 35 has a pair of upper and lower wall receiving rear end projection surfaces 36 defining a pair of top rear and front upper wall end surface portions 37 37 a, respectively, and a bottom wall end 37 b that extends between the contoured or arcuate-like end 35 to the closed angled end 35 a of the sliding replacement and display blade storage tray assembly 33. The pair of upper wall receiving rear end projection surfaces 36 of the sliding replacement and display blade storage tray assembly 33 includes a top wall portion defining the rear upper wall end surface portion 37 and the front upper wall end surface 37 a that is slightly shorter in height than the rear upper end surface portion 37 with the non-standard cutting tool blade opening 38 formed there between to allow the replacement non-standard cutting tool blades 40 to be inserted there through to be stored and removed there from for blade replacement, and the non-standard cutting tool blade opening 38 extends along the entire length of the sliding replacement and display blade storage tray assembly 33 from the contoured or arcuate-like end 35 to the closed angled end 35 a.
Also, the other pair of lower wall projection surfaces 36 of the sliding replacement and display blade storage tray assembly 33 includes a front wall bottom portion defining a lower end surface portion 37 b that is slightly shorter in height than a rear lower end surface portion 37 c (not shown) and closed by a lower wall member there between (not shown), which extends along the entire length of the sliding replacement and display blade storage tray assembly 33 from the contoured or arcuate-like end 35 to the closed angled end 35 a.
This arrangement allows the rear upper end surface portion 37 and the slightly shorter top front upper end surface portion 37 b (as shown in FIG. 3) to slide along the top bottom end surface 39 a and the lower end surface 37 a to slide along the lower top end surface 39 b. Further, the top and lower rear end surfaces 37, 37 a, 37 b and 37 c are adapted to slide along and within the recessed channels 31, until the closed angled end 35 a of the sliding replacement and display blade storage tray assembly 33 abuts with the arcuate-like end 32 a of the replacement and display storage tray cavity 30 and the contoured or arcuate-like end 35 engages the contoured or arcuate-like inside edge surface 32 of the contoured or arcuate-like portions 12 of the handle member 11. This sliding relationship forms a continuous smooth surface there between when the sliding replacement and display storage tray assembly 33 has been fully inserted in the replacement and display storage tray cavity 30.
Now referring to FIGS. 1-3, 6-8 and 10, the sliding replacement and display blade storage tray assembly 33 has a display section 37′ for example, to display a name, symbol, graphics, art/picture, etc., to name just a few. Note that other types of display items could be utilized, if desired. In addition, the sliding replacement and display blade storage tray assembly 33 further includes a thumb or finger grip 34 to easily grip and slide the replacement and display blade storage tray assembly 33 along the elongated sliding tray receiving cavity 30 and there from to insert or remove there from in order to fill the replacement and display blade storage tray assembly 33 with at least one new non-standard replacement cutting tool blade 40 or to remove at least one new non-standard replacement cutting tool blade 40 there from to change the existing non-standard cutting tool blade 40 in the ratchet cutting tool 10.
Noting particularly to FIGS. 1-3, 5 and 10 a retaining assembly 15, 15 a-15 c, 90-95 will now be described. At least one of the lower ends of the ascending ramp portions 15 adjacent to the upward contoured or arcuate-like portions 12 of the hand gripping portion 11 a, 11 b has a retaining slot 15 a for receiving a slot retaining device 90 therein to retain the sliding replacement and display blade storage tray assembly 33 within the sliding replacement and display blade storage tray cavity 30. The sliding replacement and display blade storage tray assembly 33 has an L-shaped retaining slot 15 b, 15 c defining a short leg portion 15 b extending from the top portion of the slightly longer rear upper end surface portion 37 to a longer leg portion 15 c extending perpendicular from 15 b to a specified distance along a back surface face of the sliding replacement and display blade storage tray assembly 33, and being spaced from the top portion of the rear upper end surface portion 37 at a selected distance.
FIG. 10 shows the entire L-shaped retaining slot 15 b, 15 c and FIGS. 1-3 and 5 only shows the upper opening 15 a disposed in the at least one of the lower ends of the ascending ramp portions 15 that is connected to the short leg slot portion 15 b of the L-shaped retaining slot 15 b, 15 c. This L-shaped slot 15 b, 15 c is configured to have some flexibility when the slot retaining device 90 is received therein. FIGS. 3 and 10 show the details of the slot retaining device 90. Details of the slot retaining device 90 will now be described.
Note that the length of the slot retaining device 90 shown is only for illustration and clarity purposes. The slot retaining device 90 includes a handle or grip member 91, a grip extension member 92, a L-shaped retaining stem with a short stem leg portion 93 at an upper thereof, a longer stem leg portion 94 extending from the short stem leg portion 93 to a retaining bead or bubble member 95 disposed at a lower end of the a longer stem leg portion 94. Further, the formation of the L-shaped retaining slot 15 b, 15 c in the slightly longer rear upper end surface portion 37 establishes a flexible section to allow the bead or bubble member 95 to be easily inserted therein and removed there from without getting the short stem leg portion 94 from getting stuck or jammed within the short leg 15 b of the L-shaped slot.
In operation, a user grasps the slot retaining device 90 and inserts the longer stem leg portion 94 through the upper opening 15 a into the short leg portion 15 b until the retaining bead or bubble member 95 reaches the bottom end of the short leg portion 15 b. Once the longer stem leg portion 94 and the bead or bubble member 95 have been fully inserted, the short stem leg portion 93 with rest on the upper surface of slightly longer rear upper end surface portion of blade opening 38 adjacent the contoured or arcuate-like portion 35 of the sliding replacement and display blade storage tray assembly 33. In this position, the handle or grip member 91 and the grip extension member 92 extends over the contoured or arcuate-like portion 35, so that a user can easily grasp them and pull the slot retaining device 90 from the L-shaped retaining slot 15 b, 15 c.
Also, the handle or grip member 91 and the grip extension member 92 may be slightly rotated to cause the flexible section defined by the L-shaped retaining slot 15 b, 15 c to slightly flex so that the slot retaining device 90 can be easily removed from the L-shaped retaining slot 15 b, 15 c. Then the sliding replacement and display blade storage tray assembly 33 can be removed from the elongated cavity 30 so that at least one new non-standard replacement cutting tool blade 40 can be inserted therein for storage purposes or removed there from to replace the existing non-standard cutting tool blade 40 of the ratchet cutting tool assembly 10 with a new replacement non-standard cutting tool blade 40 when deemed necessary.
FIG. 3 shows an exploded perspective view that shows all of the components of the preferred cutting tool assembly 10. However, all of the elements will not be discussed again, because they have been described in great details in the aforementioned description of FIGS. 1-3, 5 and 10. Only those components that were not believed to have been described for a greater understanding will now be described.
Still referring to FIG. 3, the sliding replacement and display blade storage tray assembly 33 shows a detailed non-standard cutting tool blade 40 that can be inserted or removed there from. The non-standard cutting tool blade 40 includes a cutting end 41, a pair of angled ends 42, 43, a top end 44 and a U-shaped slot 45 that receives the screw stem 57 a (See FIGS. 4-5 and 9) of the previous mentioned screw device to allow the screw head 57 and screw nut 57 b (See FIGS. 4-5 and 9) to be tightened against the opposite sides of blade holder 46 to hold the non-standard cutting tool blade 40 within a blade holder cavity 54 (See FIGS. 1-6).
With particular reference now to FIGS. 3 and 9, the blade holder 46 will now be described in more details. The blade holder 46 includes a pair of sides with a solid top end 49, a rear section with a plurality of spaced apart teeth 49 b configured to cooperate with the catch pawl 71 and the drive pawl 79, a front or forward angled end 51 with an open portion defining the cavity 54 that extends to a bottom end portion 52 and upward to a beveled section 53 of a specified depth that is inward and spaced from the front or forward angled end 51, and a curved inner portion defining the other end of cavity 54 at a rear thereof. It is noted that the non-standard cutting tool blade 40 will extend from within the front or forward angled end 51 to the curved inner portion at the rear of cavity 54.
Further, the curved inner portion at the rear of cavity 54 is spaced inward of the plurality of spaced apart teeth 49 b. The non-standard cutting tool blade 40 angled end 43 and the portion of the non-standard cutting tool blade 40 end 41 that is disposed within the front or forward angled end 51 and within the bottom end 52 that are not exposed. Also, the non-standard cutting tool blade 40 angled end 42 is disposed within the curved inner portion and not exposed. Therefore, the only part of the non-standard cutting blade 40 that is exposed is the non-standard cutting tool blade portion 41 and the portion of the non-standard cutting tool 40 that extend along the entire length of the beveled section 53 between the bottom end portion 52 and the curved inner portion at the rear of the cavity 54.
Furthermore, the beveled section 53 is designed to provide somewhat of a tight engagement with the non-standard cutting tool blade 40 when fully inserted. However, this somewhat tight engagement still allows for an easy insertion or removal of the non-standard cutting tool blade 40. The non-standard cutting tool blade 40 angled ends 42, 43 have a preferred angle at a specified degree to allow the non-standard cutting tool blade 40 to fit snug and properly within the entire cavity 54. It is noted the preferred angle could take on different angles, if desired.
Further, the blade holder 46 is constructed from a metal material with a certain thin thickness to freely accommodate the continuous open cavity 27 between the first and second handle member 11 sections. To provide added strength to the thin blade holder 46 a raised elongated element 50 is disposed on both sides thereof and extends between the forward angled end 51 and the hole or opening 47 thereof near the top end 49 of the blade holder 46 with a decreasing dimension as it approaches the hole or opening 47. The hole or opening 47 is designed to receive the screw member 18 with the stem element 18 a that extends through the opposing intermediate sections 13 for pivotably securing the blade holder 46 within the continuous open cavity 27 of the handle member 11 by the screw nut 18 b (See FIGS. 4 and 5).
Further, an aperture or slot 48 is disposed between the hole or opening 47 and the plurality of teeth 49 b that extends through both sides and is designed to receive the bent leg end 66 of coil spring 62. A concave configuration defined by elements 55 and 56 extends from the curve portion to an end of the inner section that closes the other end of the cavity 54 by a solid portion to a lower end where the plurality of spaced apart teeth 49 b begin in an upward direction along the rear end 49 a that cooperate with ratchet assembly 60.
As shown in FIG. 9, at least one of the opposite sides of the blade holder 46 includes a stop member 48 a that protrudes a specified distance there from to abut an interior wall portion within the continuous open cavity 27 to stop the pivotal movement of the blade holder 46 in a fully open or retracted position. This action happens when at least one of the first handle member 11 or the second handle member 84 is pulled apart by a user after the cutting tool assembly 10 has been ratcheted to a work piece cutting position.
Now, as the user pulls apart the at least one of the first handle member 11 or the second handle member 84, the catch pawl 71 and the drive pawl 79 will disengage from the plurality of teeth 49 b by the stretching of ratchet coil spring 62 that is cooperatively attached between an upper opening 68 of the catch pawl 71 and the aperture or slot 48 of the blade holder 46, causing the blade holder 46 to quickly spring back to a pivotal retracted position about the screw device 57, 57 a, 57 b until the stop member 48 a abuts the interior wall portion within the continuous cavity 27. Once in this position, the non-standard blade 40 can be easily replaced or the ratchet cutting action can start again, if desired. Note that both handle members 11 and 84 can be pulled apart simultaneously as well to achieve the same result, if desired.
In further details, referring to FIGS. 3, 6 and 7, the ratchet assembly 60 components will now be described in greater detail. The ratchet assembly 60 includes a catch pawl 71, a catch pawl coil spring 62, a drive pawl 79 and a drive coil spring 75. This ratchet assembly has been improved to only require 4 components to cooperate with the plurality of teeth 49 b of the blade holder 46. The arrangement and cooperative relationship of the ratchet assembly 60 components will now be described.
The catch pawl 71 has a configuration with multiple and different dimension angled connected sides (such as a polygon type shape) has an upper catch end 74 with a spring opening 68, a bottom end 73 with a securing pin opening 72. The catch pawl spring 62 has a coil section with an opening 63 there through. One end of the coil section of the catch pawl spring 62 includes a first leg portion 64 with bent portions 67 and 69 at the end thereof forming a U-shape. The other end of the coil section of the catch pawl spring 62 includes a second leg portion 65 with a bent portion 66 at the end thereof. The drive pawl 79 has an elongated shape with a pair of sides 80 that has an upper wider dimensional portion with a lower thinner dimensional portion extending downward to an end defining securing pin openings therein. Also, the a pair of sides 80 forms an interior space 83 that that is open there through from the bottom end upward to a specified distance defining solid closed portion with a top end 81 (See FIGS. 3 and 6-7).
In more detail, still referring to FIGS. 3 and 6-7, the connection of the components of the ratchet assembly 60 and the operation thereof will now be described.
The catch pawl 71 is secured within the contoured interior cavity 88 by a forward most end first locking pin member opening 89 e adjacent a front end thereof (See FIGS. 6 and 7) having a first locking pin head 89 a with a locking pin stem 89 c extending there from and extending through the first locking pin member opening 89 e at the forward most end of the second handle member 84 and through the bottom end opening 73 of the catch pawl 71. A pin clamp or retainer 89 d (See FIGS. 4 and 5) is secured on the end of first locking pin stem 89 c that protrudes out of the first locking pin member opening 89 e to the opposite side of the handle member 84 opposite the head portion of the first locking pin 89 a for securing and maintaining the catch pawl 71 within the cavity 88 and between the first handle member 11 and second handle member 84. In order to secure the catch pawl 71 between the first handle member 11 and second handle member 84, the first locking pin stem 89 c is received through an extension member opening 26 a of the extension member 26 of the first handle member 11 and retained by a pin clamp or retainer 89 d on the end of the first locking pin stem 89 c that protrudes out of the first locking pin member opening 89 e (See FIGS. 3-5).
Further, the catch pawl coil spring 62 coil section is disposed within a contoured interior cavity 11 d formed between a pair of interior wall portions 11 c. The contoured interior cavity 11 d includes a pair of protruding wall members 11 e that extend a specified distance into the interior cavity 11 d. Next, the coil spring section 62 is positioned between the protruding wall members 11 e and a retaining pin 70 is inserted through a pair of aligned openings 61 disposed on opposite sides 11 a of the first handle member 11 and through the coil spring opening 63 to secure the coil spring section 62 within the interior cavity of the first handle member 11. Also, the U-shaped bent portions 67, 69 of the first leg portion 64 is inserted through the upper catch pawl opening 68 with the catch end 74 being supported within the U-shaped bent portions for completely securing the catch pawl 71 and catch pawl coil spring 62 with interior cavities 11 d and 88 of the first and second handle members 11 and 84, respectively.
With continued reference to the ratchet assembly 60, the lower thinner dimensional portion of the drive pawl sides 80 having the securing opening 82 adjacent the end thereof that receives a second locking pin stem 89 c′ extending from the head portion of the second locking pin 89 a spaced from the first locking pin device 89, 89 a-89 d. The second locking pin stem 89 c′ is first inserted through a second locking pin opening 89 e′ on one side of the second handle member 84, through the securing opening 82 and through the second locking pin opening 89 e′ on the opposite side of the second handle member. A pin clamp or retainer 89 d′ (See FIGS. 4 and 5) is secured on the end of second locking pin stem 89 c′ that protrudes out of second locking pin opening 89 e′ to the opposite side of the handle member 84 opposite the head portion of the second locking pin 89 a′ for securing and maintaining the drive pawl 79 within the interior cavity 88 and between the first handle member 11 and second handle member 84. In order to secure the drive pawl 79 between the first handle member 11 and second handle member 84, the second locking pin stem 89 c′ is received through coil spring section 75 through coil spring opening 77 for securing the coil spring section 75 within the drive pawl open space 83 between the opposing drive pawl sides 80. (See FIGS. 3 and 6).
In addition, the drive pawl 79 includes a spring device having a first longer spring leg with a bent end 76 and a second shorter straight spring leg 78 extending from opposite ends of the coil spring section 75 and coil spring opening 77. The coil spring section 75 is disposed and secured within the open space 83 by the locking pin device 89′, 89 a′-89 e′. The second shorter straight spring leg 78 is positioned and extends through the drive pawl open space 83 so that it is supported on a bottom surface 88 a of the second handle interior cavity 88.
As shown in FIGS. 2-3 and 6-8, the first longer spring leg 76 extends through the drive pawl open space 83 and rest underneath the upper solid portion having the upper end 81, which closes the back side of the open space 83. With the first longer spring leg 76 resting underneath the solid portion at upper end 81, the drive pawl 79 will push down on the first longer spring leg 76 causing the drive pawl upper end 81 to selectively move intermittently along the plurality of teeth 49 b of the blade holders with the catch pawl end 74 being selectively moved intermittently to one of the plurality of teeth 49 b that is just behind one of the plurality of teeth 49 b that the drive pawl end 81 is received in to selectively ratchet the non-standard cutting tool blade 40 relative to the cradle portions 19 and the inclined surfaces 19 a between open and cutting positions so that different size work pieces can be placed on and along the cradle portions 19 and the inclined surfaces 19 a so that the non-standard cutting tool blade 40 is actuated in a ratchet manner to cut through different size work pieces.
With the above description of the ratchet assembly 60, a user can cyclically move the cutting tool assembly 10 to a cutting work piece position, when the cutting tool assembly 10 is in a retracted or full open position. In order to achieve this, a user cyclically squeezes the first handle member 11 and second handle member 84 toward one another to cause the drive pawl upper end 81 to selectively move intermittently along the plurality of teeth 49 b of the blade holder 46 with the catch pawl end 74 being selectively moved intermittently to one of the plurality of teeth 49 b that is just behind one of the plurality of teeth 49 b that the drive pawl end 81 is received in until the non-standard cutting tool blade 40 cuts through a work piece positioned on the cradle portions 19 and inclined surfaces 19 a when the raised abutment 86 a has come into contact with the substantially straight portion of the bottom surface 11 b.
Next, after the user has cut the work piece, the user can grab one handle 11 or 84 or both handles 11 and 84 to spread them apart so that the catch pawl 71 and the drive pawl 79 are disengaged from the plurality of teeth 49 b, allowing the blade holder 46 to spring backwards until the blade holder stop 48 abuts the interior wall portion within the continuous cavity 27. This position allows a user to replace a non-standard cutting tool blade 40 or start a new cutting operation by the user squeezing the handles 11 and 84 toward one another.
In further details, FIG. 6 shows a latch pin 85 a secured within a pair of lock latching pin openings 85 in the opposite side walls 84 a at the rear thereof. Lock latching pin 85 a receives the bent lock latching member 59 a, by pivoting the bent lock latching member 59 a underneath the lock latching pin 85 a. This provides a tight locking engagement there between.
Now referring to FIG. 8, the U-shaped latch 59 further includes a stop member 59 c within the interior cavity 11 d near the rear end of the first handle member 11. A slight indented space 11 h is surrounded by a pair of protrusions 11 f on opposite sides of the interior cavity 11 d defined by the opposite side walls 84 a that extend slightly inward into the interior cavity 11 d. The indented space 11 h has a pair of side walls 11 g that define the depth of the indented space 11 h. The latch openings 58 are disposed within the indented space 11 h to receive the bent ends 59 b therein. Note that the pair of opposite protrusions 11 f that extend slightly inward into the interior cavity 11 d by a spring and wedge action along the pair of opposite protrusions 11 f at the forward end to achieve a clicking and retaining action by the contracting of the U-shaped latch 59. This action will allow the bent lock latching member 59 a to abut stop member 59 c and held in that position until a user moves or pivot the U-shaped latch 59 from that held position. When the user moves the lock latching member 59 a from the held position, the U-shaped latch 59 will move past the pair of forward protrusions 11 f and the pair of forward side walls 11 g and expand into the indented space 11 h. In this position the U-shaped latch 59 will move and stop against the rear most pair of side walls 11 g, until a user moves the U-shaped latch 59 back to the held position.
FIGS. 3 and 4, for purposes of this invention illustrates the rear side of the ratchet cutting tool assembly 10. These Figures will only be described to elaborate on some of the different pins, screw, nuts, clamps, pin and screw openings and a reinforced area disposed around the cradle portions 19, 19 a that have not been clearly described previously.
The latch stop 59 c (See FIG. 8) is retained with the interior cavity 11 d of the first handle member 11 by a securing pin 59 e received within stop securing opening 59 d of FIGS. 3 and 4. Also, an extended raised portion 19 b that is positioned underneath the cradle portions 19, 19 a acts as reinforced element for added strength for the cradle portions 19, 19 a. Below the extended raised portion 19 b, a pair of spaced securing openings 19 c and 20 a are disposed therein to receive retaining screw elements 19 d and 20 b. Note that the securing openings 19 c and 20 a extend through the first handle rear section 11 at the cradle portion 19, 19 a and partly through the first handle front section 11 at the cradle portion 19, 19 a, the opposite side, to secure the two sections together.
All of the securing openings 19 c, 20 a and 59 d are counter bored or deep enough so that the securing pins, screws and nuts are not extending beyond the openings. FIGS. 3 and 4, show the screw 18 with stem 18 a that receives the retaining nut 18 b that secures the blade holder 46 between the first handle member 11 and the second handle member 84 and allowing the blade holder 46 to pivot or rotate thereabout. In addition, the retaining nut is disposed within a first counter bore 17 a of a hexagonal shape to receive a hexagonal retaining nut 18 b. Outside of the counter bore 17 a is a second counter bore 17 b. These counter bores allow for a tool to be inserted therein without damaging the outer face of the rear side of the first handle section 11.
Finally, the two part first handle member 11 can be secured in many ways, such as mechanical bonding, stamping, welding, brazing, screws and nuts, pins, rivets, clamps, to name just a few. Note that the cutting tool assembly 10 can be made from various types of metal materials. However, other types of non-metal materials, such as plastic type materials could be utilized, if desired.
The instant embodiments of the present invention have been described with reference to the preferred embodiments. Obviously, modifications and alterations will occur to others of ordinary skill in the art upon reading and understanding the above detailed description invention. It is intended that the instant embodiments of the present invention be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.