US9165986B2 - Organic light emitting diode package and method for manufacturing the same - Google Patents
Organic light emitting diode package and method for manufacturing the same Download PDFInfo
- Publication number
- US9165986B2 US9165986B2 US14/144,598 US201314144598A US9165986B2 US 9165986 B2 US9165986 B2 US 9165986B2 US 201314144598 A US201314144598 A US 201314144598A US 9165986 B2 US9165986 B2 US 9165986B2
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- layer
- oled
- die
- package
- substrate
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Links
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000005538 encapsulation Methods 0.000 claims abstract description 32
- 239000000758 substrate Substances 0.000 claims abstract description 30
- 230000004888 barrier function Effects 0.000 claims abstract description 16
- 238000000231 atomic layer deposition Methods 0.000 claims abstract description 8
- 239000000872 buffer Substances 0.000 claims description 18
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 13
- 239000010409 thin film Substances 0.000 claims description 13
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 10
- 229910052581 Si3N4 Inorganic materials 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 claims description 8
- 239000010408 film Substances 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 5
- 238000000151 deposition Methods 0.000 claims description 4
- 238000005240 physical vapour deposition Methods 0.000 claims description 4
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 claims description 4
- 235000012239 silicon dioxide Nutrition 0.000 claims description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- 150000004767 nitrides Chemical class 0.000 claims description 3
- 239000011368 organic material Substances 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000003247 decreasing effect Effects 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004020 luminiscence type Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
Images
Classifications
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- H01L27/3244—
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/873—Encapsulations
-
- H01L51/5237—
-
- H01L51/56—
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/84—Passivation; Containers; Encapsulations
- H10K50/844—Encapsulations
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/85—Arrangements for extracting light from the devices
- H10K50/858—Arrangements for extracting light from the devices comprising refractive means, e.g. lenses
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/875—Arrangements for extracting light from the devices
- H10K59/879—Arrangements for extracting light from the devices comprising refractive means, e.g. lenses
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K2102/00—Constructional details relating to the organic devices covered by this subclass
- H10K2102/301—Details of OLEDs
- H10K2102/302—Details of OLEDs of OLED structures
- H10K2102/3023—Direction of light emission
- H10K2102/3026—Top emission
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
Definitions
- the present disclosure relates to a semiconductor emitting component and method for manufacturing the semiconductor, and more particularly, to an organic light emitting diode (OLED) and method for manufacturing the same.
- OLED organic light emitting diode
- OLEDs have many advantages, such as light weight, thin thickness, multiple colors and low manufacturing cost, compatibility with integrated circuits, easy driving, long term reliability, and environmental friendliness. Such advantages have promoted the wide use of the OLED in some illuminating device as a plane light source instead of traditional LED.
- a conventional OLED package includes an OLED die and an encapsulation layer deposited on the OLED die.
- stress generated by depositing the encapsulation is easily transferred to the OLED die, which causes the OLED to easily crack, thereby reducing the lifespan of the OLED package.
- FIG. 1 is a cross-sectional view of an OLED package in accordance with an exemplary embodiment of the present disclosure.
- FIG. 2 is a cross-sectional view of an OLED die of the OLED package of FIG. 1 .
- FIG. 3 is a top view of the OLED package of FIG. 1 .
- the OLED package 100 is a top emitting type package.
- the OLED package 100 includes a substrate 10 , a barrier layer 20 and a thin film transistor (TFT) array 30 arranged on the substrate 10 , an OLED die 40 arranged on the TFT array 30 , a protecting layer 50 arranged on the OLED die 40 , and an encapsulation layer 60 arranged on the protecting layer 50 .
- TFT thin film transistor
- the substrate 10 is flexible and made of some plastic materials such as polyimide, polymer and so on.
- the substrate 10 includes a bottom surface 11 and a top surface 12 opposite to the bottom surface 11 .
- the barrier layer 20 is arranged on the bottom surface 11 of the substrate for preventing the moisture in the air from entering the OLED package 100 .
- the barrier layer 20 is a thin film made of some materials such as oxide, nitride, fluoride, metal or organic materials and so on.
- the barrier layer 20 is made of aluminum oxide (Al 2 O 3 ).
- the TFT array 30 is arranged on the top surface 12 of the substrate 10 .
- the TFT array 30 electrically connects with the OLED die 40 for controlling luminous state of the OLED die 40 .
- the OLED die 40 includes an anode 41 arranged on the TFT array 30 , an active layer 42 arranged on the anode 41 , and a cathode 43 arranged on the active layer 42 . That is, the active layer 42 is sandwiched between the anode 41 and the cathode 43 .
- the anode 41 and the cathode 43 electrically connect with the TFT.
- the anode 41 is reflective for reflecting part of light generated by the active layer 42 toward the cathode 43 .
- the cathode 43 is semitransparent. A thickness of the cathode 43 is substantially 10 nanometers.
- the active layer 42 is a transparent semiconductor film.
- the protecting layer 50 is arranged on the cathode 43 of the OLED die 40 and covers side surfaces of the OLED 40 for protecting the OLED die 40 from being destructed by stress generated in the depositing process of the encapsulation layer 60 .
- the protecting layer 50 is a translucent film, and the protecting layer 50 is made of some materials such as silicon dioxide (SiO 2 ), silicon nitride (SiN), aluminum oxide (Al 2 O 3 ), polymer, etc.
- a refractive index of the protecting layer 50 is smaller than that of the cathode 43 .
- the encapsulation layer 60 is arranged on the protecting layer 50 .
- the encapsulation layer 60 is a translucent, multi-layered structure.
- the encapsulation layer 60 includes a light inputting layer 61 arranged on the protecting layer 50 , a buffer layer 62 arranged on the light inputting layer 61 , and a light outputting layer 63 arranged on the buffer layer 62 .
- the light inputting layer 61 and the light outputting layer 63 are made of same material such as plastic, resin, etc.
- the buffer layer 62 is sandwiched between the light inputting layer 61 and the light outputting layer 63 .
- the material of the buffer layer 62 is different from that of the light inputting layer 61 and the light outputting layer 63 .
- the buffer layer 62 buffers a flexure stress generated in the encapsulation layer 60 to strengthen a stability of the encapsulation layer 60 .
- the buffer layer 62 is made of some materials such as silicon dioxide (SiO 2 ), silicon nitride (SiN), aluminum oxide (Al 2 O 3 ), polymer, etc.
- a refractive index of the encapsulation layer 60 is smaller than that of the protecting layer 50 .
- the refractive index of the encapsulation layer 60 ranges from 1.46 to 1.9.
- the encapsulation layer 60 can include a plurality of buffer layers 62 therein.
- the refractive index of each of the plurality of buffer layers 62 is substantially similar that of the light inputting layer 61 and the light outputting layer 62 .
- the difference between the refractive indexes of the multiple encapsulation layer 60 and the protecting layer 50 increases a light extraction and accordingly a brightness of light radiated by the OLED package 100 .
- the OLED package 100 works, since the anode 41 and the cathode 43 of the OLED die 40 electrically connect with the TFT array 30 , electrons inside the cathode 43 will be captured by electric holes inside the anode 41 under excitation of an electric field; photons are emitted in the form of light from the active layer 42 where the combinations of the electrons and the electric holes occur.
- the light generated by the LED die 40 successively passes through the cathode 43 and the protecting layer 50 , and enters the encapsulation layer 60 via the light inputting layer 61 and finally radiates out via the light outputting layer 63 .
- a barrier layer 20 is arranged on the bottom surface 11 of the substrate 10 , the protecting layer 50 is arranged between the OLED die 40 and the encapsulation layer 60 , and a buffer layer 62 is sandwiched between the light inputting layer 61 and the light outputting layer 63 , a stability of the OLED package 100 is greatly improved.
- the OLED die 40 is protected from being damaged, and a lifetime of the OLED package 100 is prolonged.
- the refractive index gradually decreases in a direction of from the cathode 43 to the light outputting layer 63 , the light output of the OLED package 100 is increased.
- a smaller current can be applied to the OLED die to drive the OLED die for generating the required illumination, compared with current needed for driving the LED die in the conventional OLED package. It is appreciated by a person skilled in the art that an OLED die working under a smaller current can have the benefit of a longer lifetime.
- the disclosure provides a method for manufacturing the OLED package 100 which includes following steps.
- the flexible substrate 10 is provided.
- the barrier layer 20 is plated on the bottom surface 11 of the substrate 10 by atomic layer deposition (ALD) method.
- ALD atomic layer deposition
- the ALD method is a self-limiting method, i.e., the amount of film material deposited in each reaction cycle being constant. Due to the self-limiting characteristics of the ALD method, the barrier layer 20 can be very compact. Furthermore, the barrier layer 20 and the substrate 10 can be tightly connected to each other. Accordingly, the barrier layer 20 can form a good barrier for resisting moisture. Thus, the OLED package 100 is protected from moisture in the air to enter the OLED package 100 .
- the TFT array 30 is arranged on the top surface 12 of the substrate 10 .
- the OLED die 40 is arranged on the TFT array 30 .
- the anode 41 of the OLED die 40 is formed to rest on the TFT array 30 , and the anode 41 and the cathode 43 are electrically connected to the TFT array 30 .
- the protecting layer 50 is plated on the cathode 43 and the protecting layer 50 covers the side surfaces of the OLED die 40 .
- An environmental resistance to moisture and temperature of the protecting layer 50 is better than that of the OLED 40 . Accordingly, the protecting layer 50 further protects the OLED 40 from damage from the surrounding environment.
- the encapsulation layer 60 is deposited on the protecting layer 50 .
- the light inputting layer 61 , the buffer layer 62 and the light outputting layer 63 are successively deposited on the protecting layer 50 by plasma enhanced chemical vapor deposition (PECVD) method, physical vapor deposition (PVD) method or sputter method. Since the encapsulation layer 60 and the OLED die 40 are separated by the protecting layer 50 , the high stress generated by depositing the encapsulation layer 60 will not be directly transmitted to the OLED die 40 and the OLED die 40 is protected by the protecting layer 50 .
- PECVD plasma enhanced chemical vapor deposition
- PVD physical vapor deposition
- a plurality of protecting layers 50 formed of different materials can be formed between the OLED die 40 and the encapsulation layer 60 .
- the protecting layers 50 are translucent films.
- a plurality of buffer layers 62 can be continuously deposited between the light inputting layer 61 and the light outputting layer 63 .
- the buffer layers 62 are translucent films.
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Electroluminescent Light Sources (AREA)
Abstract
Description
Claims (16)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| TW102130198 | 2013-08-23 | ||
| TW102130198A TWI557962B (en) | 2013-08-23 | 2013-08-23 | Organic light emitting diode package structure and manufacturing method thereof |
| TW102130198A | 2013-08-23 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20150053932A1 US20150053932A1 (en) | 2015-02-26 |
| US9165986B2 true US9165986B2 (en) | 2015-10-20 |
Family
ID=52479538
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/144,598 Active US9165986B2 (en) | 2013-08-23 | 2013-12-31 | Organic light emitting diode package and method for manufacturing the same |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US9165986B2 (en) |
| TW (1) | TWI557962B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10141286B2 (en) | 2016-08-24 | 2018-11-27 | Samsung Electronics Co., Ltd. | Methods of manufacturing semiconductor packages |
| US11283051B2 (en) * | 2018-08-31 | 2022-03-22 | Kunshan Go-Visionox Opto-Electronics Co., Ltd | Thin film packaging layer coated display panel and display device |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102012222772B4 (en) * | 2012-12-11 | 2021-09-16 | Pictiva Displays International Limited | Organic optoelectronic component |
| US20170117503A1 (en) * | 2015-10-22 | 2017-04-27 | Universal Display Corporation | Buffer layer for organic light emitting devices and method of making the same |
| CN105742525A (en) * | 2016-03-02 | 2016-07-06 | 京东方科技集团股份有限公司 | Packaging structure for OLED device and display device |
| CN106783920B (en) * | 2016-12-21 | 2019-10-25 | 深圳市华星光电技术有限公司 | Flexible OLED-based display panel, seamless splicing display device and manufacturing method thereof |
| CN208444841U (en) | 2018-08-09 | 2019-01-29 | 云谷(固安)科技有限公司 | Display screen and display device |
| JP6929265B2 (en) | 2018-12-13 | 2021-09-01 | キヤノン株式会社 | Organic light emitting device and its manufacturing method, lighting device, mobile body, imaging device, electronic device |
| CN110429122B (en) * | 2019-08-07 | 2024-05-24 | 昆山梦显电子科技有限公司 | Silicon-based micro display screen and preparation method thereof |
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|---|---|---|---|---|
| US5757126A (en) * | 1995-11-30 | 1998-05-26 | Motorola, Inc. | Passivated organic device having alternating layers of polymer and dielectric |
| US20040145310A1 (en) * | 2003-01-29 | 2004-07-29 | Chih-Hung Su | Display device with passivation structure |
| US7541671B2 (en) * | 2005-03-31 | 2009-06-02 | General Electric Company | Organic electronic devices having external barrier layer |
| US20130161592A1 (en) * | 2011-12-22 | 2013-06-27 | Lg Display Co. Ltd. | Organic light emitting diode display and manufacturing method thereof |
| US8637883B2 (en) * | 2008-03-19 | 2014-01-28 | Cree, Inc. | Low index spacer layer in LED devices |
| US20140117333A1 (en) * | 2012-10-30 | 2014-05-01 | Lg Display Co., Ltd. | Organic light emitting diode display device and method of fabricating the same |
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|---|---|---|---|---|
| US6465953B1 (en) * | 2000-06-12 | 2002-10-15 | General Electric Company | Plastic substrates with improved barrier properties for devices sensitive to water and/or oxygen, such as organic electroluminescent devices |
| JP5263061B2 (en) * | 2009-07-29 | 2013-08-14 | 住友化学株式会社 | Light emitting device |
| KR101397691B1 (en) * | 2011-04-01 | 2014-05-22 | 제일모직주식회사 | Composite sheet and substrate for display device usign the same |
-
2013
- 2013-08-23 TW TW102130198A patent/TWI557962B/en active
- 2013-12-31 US US14/144,598 patent/US9165986B2/en active Active
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|---|---|---|---|---|
| US5757126A (en) * | 1995-11-30 | 1998-05-26 | Motorola, Inc. | Passivated organic device having alternating layers of polymer and dielectric |
| US20040145310A1 (en) * | 2003-01-29 | 2004-07-29 | Chih-Hung Su | Display device with passivation structure |
| US7541671B2 (en) * | 2005-03-31 | 2009-06-02 | General Electric Company | Organic electronic devices having external barrier layer |
| US8637883B2 (en) * | 2008-03-19 | 2014-01-28 | Cree, Inc. | Low index spacer layer in LED devices |
| US20130161592A1 (en) * | 2011-12-22 | 2013-06-27 | Lg Display Co. Ltd. | Organic light emitting diode display and manufacturing method thereof |
| US20140117333A1 (en) * | 2012-10-30 | 2014-05-01 | Lg Display Co., Ltd. | Organic light emitting diode display device and method of fabricating the same |
Non-Patent Citations (1)
| Title |
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| Nicola Pinna et al. Atomic layer deposition of nanostructured materials/Chapter 17, publisher Weinheim: 2012. * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10141286B2 (en) | 2016-08-24 | 2018-11-27 | Samsung Electronics Co., Ltd. | Methods of manufacturing semiconductor packages |
| US11283051B2 (en) * | 2018-08-31 | 2022-03-22 | Kunshan Go-Visionox Opto-Electronics Co., Ltd | Thin film packaging layer coated display panel and display device |
Also Published As
| Publication number | Publication date |
|---|---|
| TWI557962B (en) | 2016-11-11 |
| US20150053932A1 (en) | 2015-02-26 |
| TW201508967A (en) | 2015-03-01 |
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