CROSS-REFERENCE TO RELATED APPLICATION
This application is a Continuation and is based on PCT International Application No. PCT/JP2010/001679, filed Mar. 10, 2010, which is also based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2009-065063, filed on Mar. 17, 2009, the entire contents of which are incorporated herein by reference.
FIELD
Embodiments described herein relate generally to a traction motor.
BACKGROUND
In a typical rail vehicle (hereinafter, called a “vehicle”), a traction motor (hereinafter called a “motor”) is mounted on a bogie arranged below the vehicle body, and the rotative force of this motor is transmitted to the vehicle wheels through a coupling and a gearwheel device to move the vehicle. The construction of a conventional motor of this type is as shown in FIG. 14. The conventional motor shown in FIG. 14 has a cylindrical frame 1 constituting a fixed member, and a bearing bracket 2 is mounted on one end side of this frame 1, a housing 3 is mounted on the central portion of the other end side of the frame 1, and bearings 4, respectively provided at the central portions of the bearing bracket 2 and the housing 3 rotatably support both end portions of a rotor shaft 6. A rotor core 7 is fixed on the central portion in the axial direction of the rotor shaft 6, rotor bars 8 are embedded in a large number of respective grooves formed at the outer circumference side of the rotor core 7, the both end portions of the rotor bars 8 project from the rotor core 7, and these projecting potions are integrally connected by ring- shaped end rings 9, 9, respectively, to thereby form a cage rotor of an induction motor. The rotor core 7 is provided with a plurality of ventilation passages 7 a passing therethrough in the axial direction, and the rotor core 7 is fixed by means of core holders 10, 10 having the similar ventilation passages.
A cylindrical stator core 11 is mounted on the inner circumference portion of the frame 1, and stator coils 12 are accommodated in a large number of respective grooves formed at the inner circumference side of this stator core 11. The coil end portions of these stator coils 12 are projecting from both sides of the stator core 11.
An air gap 13 is formed between the inner circumference surface of the stator core 11 and the outer circumference surface of the rotor core 7. A drive shaft portion 6 a of the rotor shaft 6 projects outside the motor. A coupling for coupling with a drive gearwheel device is mounted on this projecting portion of the drive shaft portion 6 a. A ventilation fan 14 is mounted on a portion of the rotor shaft 6 within the motor. The ventilation fan 14 has a plurality of vanes 14 a arranged radially from the center of its axis of rotation. A plurality of exhaust ports la are provided along the circumferential direction at portions in this frame 1 facing the outer circumference portion of this ventilation fan 14. An air intake port 1 b is provided above the side opposite to the drive side of the frame 1, a ventilation filter 15 is mounted so as to cover this air intake port 1 b, and a filter 15 a for capturing dust is mounted on the external air intake portion of this ventilation filter 15.
Mounting arms (not shown) provided on the frame 1 of the entire motor shown in FIG. 14 are fixed by means of bolts to the bogie frame, and the rotative force of the motor is transmitted from the drive device to the vehicle wheels through a coupling connected to the drive shaft 6 a portion of the rotor shaft, to thereby move the vehicle.
When this motor is operated, as heat is generated by the stator coils 12 and the rotor bars 8, cooling is performed by passing external air through the interior of the motor. Rise in temperature of the motor is suppressed by this cooling. This cooling action is as follows.
During the operation, the ventilation fan 14 is rotated together with the rotor shaft 6, causing the air within the motor to be discharged outside the motor from the exhaust ports 1 a, and thereby external air is sucked into the motor from the air intake port 1 b. The external air flows into the motor from the air intake port 1 b through the ventilation filter 15, and then flows to the ventilation fan side through the ventilation passages 7 a of the rotor core and the air gap 13 between the outer circumference of the rotor core 7 and the inner circumference of the stator core 11, and is discharged outside the motor from the exhaust ports 1 a by rotation of the ventilation fan 14.
External air is circulated in the motor in this way, and thereby the rotor bars 8, the stator coils 12, the bearings 104, 105 and the grease to lubricate these are cooled so that the rise in temperature thereof does not exceed the allowable temperature.
Large quantities of dust entrained during vehicle running are present in the external air around a motor that is mounted on an under floor bogie of an electric car or the like, and the external air which is taken in is under a severely polluted environment. Consequently, in the motor according to the conventional example shown in FIG. 14, although an attempt was made to clean the external air taken into the motor by capturing dust with the filter 15 a of the ventilation filter 15, but as the gradual blockage of the filter 15 a took place with the continuous operation and the amount of ventilation within the motor decreased, the periodic cleaning/maintenance of the filter was therefore required at short intervals. In addition, there was a technical problem that the dust which had passed through the filter 15 a attached to and piled up in the motor and thereby the expenditure of a very considerable amount of labor was required for cleaning it.
In order to solve this problem, in recent years, the development of fully enclosed motors with outer fans has been promoted.
A construction of an embodiment of such a fully enclosed motor with outer fans will be described with reference to FIG. 10 and FIG. 11. FIG. 10 is a sectional view of a fully enclosed motor with outer fans, and FIG. 11 is a ¼ figure showing the section at a B-B portion of a stator core 211 in FIG. 10. The same numbers are given to the same component names as in FIG. 14, and the description thereof will be omitted.
As shown in FIG. 10, in a conventional fully enclosed motor with outer fans, core holders 211 a, 211 a are attached to the both sides of the stator core 211. Between the core holders 211 a, 211 a at the both sides, a plurality of connecting plates 211 b are attached to portions of the whole outer circumference of the stator core 211 (Refer to FIG. 11). A plurality of ventilation passages 211 c are made at the outer circumference side of the stator core 211. The rotor core 7 and a ventilation fan 214 having vanes 214 a and 214 b which are attached to the both faces of a fan main plate 214 c radially from the axis of rotation are attached to the rotor shaft 6.
A plurality of external air intake ports 202 a are made circumferentially at the side face portions of a bearing bracket 202 in which the bearing 4 to support the rotor shaft 6 is provided at the central portion. The bearing bracket 202 is attached to the core holder 211 a through a connecting bracket 203. A fixed bracket 204 is attached to the core holder 211 a of the other end of the stator core 211, and the bearing 5 is arranged at its central portion through the housing 3 to support the rotor shaft 6.
A ventilation passage 203 a which leads to the ventilation passages 211 c of the stator core 211 is made in the connecting bracket 203. Cooling wind flows in from a plurality of the external air intake ports 202 a which are circumferentially provided at the side face portions of the bearing bracket 202 by the vane 214 a of the fan 214, and is opened to outside air from a ventilation passage 204 a of the fixed bracket 204 arranged at the other end.
A ventilation passage 203 b which leads to an external heat exchanger 20 is also arranged in the connecting bracket 203, and a ventilation flow passage is made in which the air in the motor generated by the vanes 214 b of the ventilation fan 214 enters again into the motor through a ventilation passage 204 b provided in the fixed bracket 204 arranged at the other end without touching with external air. In the construction of the ventilation route like this, as a minute gap L0 (so-called labyrinth) is made between the inner circumference portion of the connecting bracket 203 corresponding to the outer circumference portion of the ventilation fan 214 and the fan main plate 214 c of the ventilation fan 214, the construction that the ventilation air generated by the vanes 214 a of the ventilation fan 214 and the ventilation air generated by the vanes 214 b of the ventilation fan 214 do not mix with each other is used, that is, the motor is constructed such that the cooling wind inside the motor and the cooling wind outside the motor are used separately. In addition, in the following description of the motor, the inside of the motor and the outside of the motor indicate the inner portion and the outer portion which are partitioned by this minute gap, respectively.
A cooling method for the motor constructed like this is as follows. The cooling wind which has entered from the air intake ports 202 a by the vanes 214 a of the fan 214 passes through the ventilation passage 203 a of the connecting bracket 203, passes through the ventilation passages 211 c and is discharged to external air from the ventilation passage 204 a of the fixed bracket 204. As a result, the heat generated in the coil 12 is cooled through the stator core 211.
There is cooling wind that the air inside the motor passes through the ventilation passage 203 b of the connecting bracket 203, and returns to the inside of the motor from the ventilation passage 204 b of the fixed bracket 204 via the heat exchanger 20, and this circulating wind is cooled with a heat exchanging operation between the heat exchanger 20 and the external air which enters from the air intake ports 202 a by the fan main plate 214 c of the fan 214, and the cooled cooling wind passes through the ventilation passages 7 a and the air gap 13 to thereby cool the rotor bars 8 directly or via the rotor core 7. In addition, the air which has entered inside the motor is discharged again from the vanes 214 b of the fan 214 to circulate inside the motor.
The circulation wind inside the motor cools not only the rotor bars 8 but the coils 12, the bearings 4, 5 and the grease and so on. Cooling winds flow separately through the respective ventilation passages inside the motor and outside the motor like this, causing the motor to be cooled efficiently, and the stator coils 12 and the rotor bars 8 do not touch external air and are not polluted, the inside of the motor is not polluted, and thereby a fully enclosed type motor in which internal cleaning is not required can be provided (Refer to Patent Document 1, for example).
Next, a problem restricted for a rail vehicle will be described. FIG. 12 and FIG. 13 show a general state that a motor for a vehicle is mounted inside a bogie, and FIG. 12 is a plan view seen from the upper face, and FIG. 13 is a side sectional view of a section CC portion of FIG. 12 seen from the side direction.
A motor 301 is mounted on a mounting seat 305 provided at a beam 304 of a bogie 303 through an upper mounting nose 302 and lower mounting feet 302 a. A drive shaft 306 of the motor 301 is directly coupled with a gear shaft 308 of a gearwheel device via a coupling 306 a. Gears (not shown in the drawings) are mounted to the gear shaft 308 and an axle 309, respectively, and engage with each other so that the rotative force of the motor is transmitted to the axle 309. A case 307 for the gears is filled with lubricant agent.
The rotative force transmitted to the axle 309 causes the wheels 310, 310 mounted on the axle 309 to rotate. As a result, a mechanism that a vehicle body 313 mounted on the bogie 303 moves while rolling on rails 311 is made. The axle 309 is rotatably fitted on the bogie 303 via bearings 312, 312. The motor 301 of FIG. 13 is shown by a sectional view so that the inside portion can be understood.
In the bogie construction like this, Ls is a size of a gap between the wheels 310, 310, and it is necessary to arrange the motor 301 within a range of a size Ld which is obtained by subtracting width sizes of the gear case 307 and the coupling 306A from this size Ls. That means, the motor 301 has a very limited size restriction. The magnitude of the output power of the motor 301 is determined by an outer diameter D of the stator core and a length L of the stator core (also equal to a length of the rotor). The outer diameter D of the stator core is shown in FIG. 10 and FIG. 13.
The length L of the stator core is shown in FIG. 10. As Ld is obtained by adding the other constituent members to the length L of the stator core, the other constituent members except the core are important in constituting the motor.
In a conventional fully enclosed type motor, because the heat exchanger 20 was to be added compared with a usual motor, and the vanes 214B of the heat exchanging fan 214 to flow the wind circulating inside the motor were provided, there was a problem that the construction was complicated and the cost was increased. In addition, there was the restriction for a motor for a vehicle with respect to the size of the motor as described above, it was necessary that the size of the motor in the longitudinal direction did not become large.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is sectional view of a traction motor according to a first embodiment;
FIG. 2 is sectional view of a traction motor according to a second embodiment;
FIG. 3 is sectional view of a traction motor according to a third embodiment;
FIG. 4 is sectional view of a traction motor according to a fourth embodiment;
FIG. 5 is a sectional view showing a modification of a ventilation passage of a traction motor;
FIG. 6 is a sectional view showing a modification of a ventilation passage of a traction motor;
FIG. 7 is a sectional view showing a modification of a ventilation passage of a traction motor;
FIG. 8 is a sectional view showing a modification of a ventilation passage of a traction motor;
FIG. 9 is a sectional view showing a modification of a ventilation passage of a traction motor;
FIG. 10 is a sectional view of a conventional fully enclosed type motor;
FIG. 11 is a B-B sectional view of FIG. 10;
FIG. 12 is a plan view of a bogie under a vehicle floor of a rail vehicle;
FIG. 13 is a C-C sectional view of FIG. 12; and
FIG. 14 is a sectional view of a conventional open type traction motor.
DETAILED DESCRIPTION
According to one embodiment, a traction motor includes a stator core, a rotor core, a first bearing, a second bearing, a rotor shaft, a first ventilation passage made at an outer circumference portion of the stator core, a first fan, and a second ventilation passage to introduce external air. And, in the motor, a first minute gap is provided between an end portion of a first fan main plate and an inner circumference portion of the first bracket, cooling wind is discharged to the motor outside via the second ventilation passage, an outer circumference portion of the first fan, a ventilation portion in the first bracket and the first ventilation passage, and the second ventilation passage is made so that the cooling wind entered from the first air intake port flows around the rotor shaft portion between the first ventilation fan and the first bearing.
Hereinafter, embodiments will be described with reference to the drawings.
First Embodiment
FIG. 1 is a sectional view of a traction motor for a vehicle according to a first embodiment.
The core holders 211 a, 211 a are attached to the both sides of the stator core 211. Between the core holders 211 a, 211 a at the both ends, a plurality of the connecting plates 211 b are attached to portions of the whole outer circumference of the stator core 211. A plurality of the ventilation passages 211 c are made at the outer circumference side of the stator core 211 by combining a plurality of connecting plates 211 b. A rotor core 407 and a ventilation fan 414 are attached to the rotor shaft 6. A plurality of the vanes 214 a are attached to one surface of the fan main plate 214 c of the ventilation fan 414 in the circumference direction so as to be arranged radially from its axis of rotation with proper intervals. The portion inside the motor of the fan main plate 214C extends to the vicinity of the inner circumferences of the end rings 9 to thereby make a construction that it is attached firmly to the rotor core 407 and the core holder 10.
A plurality of external air intake ports 402 a are made circumferentially so that external air run round near the rotor shaft 6 from the outside in a bearing bracket 402 in which the bearing 4 to support the rotor shaft 6 is provided at the central portion. The bearing bracket 402 is attached to the core holder 211 a through the outer circumference portion of the connecting bracket 203. In the connecting bracket 203, the ventilation passage 203 a which leads to the ventilation passages 211 c of the stator core 211 is made to circulate the cooling wind generated by the vanes 214 a of the ventilation fan 414. The construction that a minute gap L1 (so-called labyrinth) is formed between the end portion of the inner circumference portion of the connecting bracket 203 corresponding to the outer circumference portion of the ventilation fan 414 and the end portion of the fan main plate 214 c of the ventilation fan 414 is used. As a result, the construction that the cooling wind at the vanes 214 a side of the ventilation fan 414 does not enter inside the motor is used. In addition, the fixed bracket 204 is attached to the core holder 211 a of the other end of the stator core 211. The housing 3 to support the rotor shaft 6 with the bearing 5 is attached to the central portion of the fixed bracket 204.
The construction is used that the ventilation passage 204 a corresponding to the ventilation passages 211 c is provided in the fixed bracket 204 to open to external air, and the cooling wind which has passed through the ventilation passages 211 c is discharged to the outside of the motor from the ventilation passages 204 a.
A ventilation fan 415 is provided at the position opposite to the ventilation fan 414 in the axis direction of the motor, that is, at the side opposite to the drive side. The construction is used that vanes 415 a are provided at one side of a fan main plate 415C of the ventilation fan 415, and the portion inside the motor of the fan main plate 415C is attached firmly to the rotor core 407 and the core holder 10. The wind discharged by the vanes 415 a passes through the ventilation passage 204 c provided in the fixed bracket 204 portion and is discharged outside the motor. The wind generated by the vanes 415 a introduces external air from an air intake port 204 b and an air intake port 3 b which are respectively provided in the fixed bracket 204 and the housing 3. As a minute gap L2 (so-called labyrinth) is also formed between the end portion of the inner circumference portion of the fixed bracket 204 corresponding to the outer circumference portion of the ventilation fan 415 and the end portion of the fan main plate 415C of the ventilation fan 415, the cooling wind at the vanes 415 a side of the ventilation fan 415 does not enter inside the motor.
In the motor constructed like this, external air enters from the air intake ports 402 a, passes through the vicinity of the rotor shaft 6, and flows from the outer circumference portion of the ventilation fan 414 to the ventilation passages 203 a, 211 c by the action of the vanes 214 a of the ventilation fan 414, as shown in arrows in FIG. 1, and cools the stator core 211 to thereby absorb the heat generated in the coils 12. Here, the ventilation passage formed in the vicinity of the rotor shaft 6 is defined as a first ventilation passage, and the ventilation passage formed in the ventilation passages 211 c is defined as a second ventilation passage.
At the same time, as the heat generated in the rotor bars 8 and the end rings 9 is conducted to the fan main plate 214C of the ventilation fan 414 extending to the vicinity of the inner circumference sides of the end rings 9 through the rotor core 407 and the rotor core holder 10, and is discharged into the cooling wind generated by the vanes 214 a, the rotor can also be cooled.
The action of the ventilation fan 415 is the same as that of the ventilation fan 414, and though the stator core 211 is not cooled, the cooling wind flows as arrows in FIG. 1, and thereby enabling the rotor (the rotor bars 8, the end rings 9) to be cooled. In addition, the wind generated by the vanes 214 a, 415 a, the bearings 4, 5 and their lubricant agents can be cooled, respectively. The motor constructed like this, as the inside the motor and external air are separated by the minute gaps L1, L2, has an effect that the pollution is not generated inside the motor and heat generation of the motor can be suppressed.
Further, as the vanes 214 b can be eliminated, the size Ld in the longitudinal direction in FIG. 13 which constitutes the restriction condition of a rail vehicle become shorter. Accordingly, as the motor is made in a fully enclosed type and can satisfy the cooling effect, and the size L of the core can be made large, an ideal motor with high performance can be provided.
In the case of the construction without providing the core holders 10, the fan 414 and the rotor core 407, and the fan 415 and the rotor core are respectively attached firmly to each other. The construction is used that the cooling wind flowing from the air intake ports 402 a passes through the vicinity of the rotor shaft 6 between the ventilation fan 414 and the bearing 4, but a construction that the cooling wind directly reaches the rotor shaft 6 may be used.
Second Embodiment
FIG. 2 is a sectional view of a traction motor for a vehicle according to a second embodiment. Points in which this second embodiment is different from the first embodiment shown in FIG. 1 are a point that radiator plates 214 d are provided at the vanes 214 a side of the fan main plate 214 c of the ventilation fan 414 and a point that radiator plates 415 d are provided at the vanes 415 a side of the fan main plate 415 c of the ventilation fan 415. As a result of providing the radiator plates 214 d, the heat of the rotor (the rotor bars 8, the end rings 9) can be more discharged outside. A plurality of the radiator plates 214 d may be provided between the adjacent vanes 214 a, respectively, or there may be portions between the adjacent vanes 214 a where the radiator plate 214 is provided and the other portions where the radiator plate 214 is not provided. That is, the number, shape and position of the radiator plates 214 d are not limited. The radiator plates 415 d are also provided at the ventilation fan 415 outside the motor, this effect is fundamentally the same as that of the radiator plates 214 d. The number, shape and position of the radiator plates 415 d are also not limited, and the radiator plates 415 d may be attached as needed.
Third Embodiment
FIG. 3 is a sectional view of a traction motor for a vehicle according to a third embodiment. A point in which this third embodiment is different from the first embodiment shown in FIG. 1 is a point that the ventilation fan 415 at the side opposite to the drive shaft side is omitted. In case that only the ventilation fan 414 at the drive shaft side is sufficient for cooling, there is no need to provide the ventilation fan at the side opposite to the drive shaft side. As shown in the second embodiment, the radiator plates 214 d may be attached to the fan main plate 214C.
Fourth Embodiment
FIG. 4 is a sectional view of a traction motor for a vehicle at the side opposite to the drive side according to a fourth embodiment. Points in which this fourth embodiment is different from the first embodiment shown in FIG. 1 is a point that in place of the ventilation passage 204 c, and the air intake ports 204 b, 3 b, a ventilation passage 204 d is provided at the lower portion of the housing 403 and an air intake port 204 e is provided at the upper portion thereof, and a point that a partition plate 205 is provided inside a portion where the fixed bracket 204 above the air intake port 204 e overlaps with the housing 403 at the lower portion.
By the action of this partition plate 205, as cooling wind flows as arrows in FIG. 4, the bearing 5 can be cooled through the housing 403, and thereby the performance of cooling the bearing 5 can be improved at a large extent. In addition, the root portion of the ventilation fan 415 and the rotor shaft 6 can be cooled, and thereby this embodiment is effective for cooling the rotor (the rotor bars 8, the end rings 9).
<Other Embodiments>
The ventilation passage 211C of FIG. 1 is a hole, but the shape of the hole is not questioned. In addition, fins and so on may be made in the hole so as to improve the cooling performance. In addition, as shown in FIG. 5, an air hole 417 composed of the stator core 211, the connecting plate 211 b and a cover 416 may be provided and the ventilation passage 211 c may be replaced with this portion. In addition, as shown in FIG. 6, an air hole may be made with the connecting plate 211 b to use as a ventilation passage 417 a.
In FIG. 1 and other modifications, the frameless structures to increase more output power have been described, but the motor may be made with a structure having a frame. In addition, a construction may be used in which the drive side and the side opposite to the drive side are interchanged.
FIG. 7 to FIG. 9 each shows an example of a structure having a frame 418. In FIG. 7, ventilation passages 417 b are provided in the stator core 211. As shown in FIG. 8, a ventilation passage 417 c may be made between the stator core 211 and the frame 418. As shown in FIG. 9, a ventilation passage 417 d may be provided outside the stator core 211. The ventilation passages 211 c and the compatible passages thereof are not provided at the whole outer circumference portion of the motor, but may be made partially or at the periodic positions. The ventilation passages may be made by combining various ones with respect to the size, shape and so on. In addition, the motor is not composed of only those described in the present specification, but may be composed of by combining each of the embodiments. The above description have been made assuming that the ventilation passages are not provided in the rotor, but the ventilation passages may be made in the rotor core and the core holders. Or it may be one which does not function as the ventilation passage.
As described above, according to the embodiment, because stator coils, rotor bars and end rings that are heat generators can be cooled effectively, in addition, rise in temperature of bearings and grease can be suppressed, a structure which has a merit of fully enclosed type that internal cleaning thereof is not required and in which cleaning of a filter is not needed and save labor saving in maintenance is possible at a large extent can be realized, and further a motor with higher performance than a conventional one can be provided, an ideal fully enclosed type motor with outer fans can be provided.
According to the embodiment, it becomes possible to provide a fully enclosed type traction motor for a vehicle which can secure the cooling performance required for the motor and can make the size of the motor in the longitudinal direction small.
While certain embodiments have been described, those embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.