US8475675B2 - Polymer dispersions for fire prevention and firefighting - Google Patents
Polymer dispersions for fire prevention and firefighting Download PDFInfo
- Publication number
- US8475675B2 US8475675B2 US12/046,574 US4657408A US8475675B2 US 8475675 B2 US8475675 B2 US 8475675B2 US 4657408 A US4657408 A US 4657408A US 8475675 B2 US8475675 B2 US 8475675B2
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- United States
- Prior art keywords
- water
- weight
- process according
- oil
- swellable
- Prior art date
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- 229920000642 polymer Polymers 0.000 title claims abstract description 37
- 239000006185 dispersion Substances 0.000 title abstract description 34
- 230000002265 prevention Effects 0.000 title abstract description 8
- 239000000178 monomer Substances 0.000 claims abstract description 63
- 238000000034 method Methods 0.000 claims abstract description 39
- 230000008569 process Effects 0.000 claims abstract description 37
- 239000012074 organic phase Substances 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 51
- 239000003921 oil Substances 0.000 claims description 40
- 239000004815 dispersion polymer Substances 0.000 claims description 33
- 238000006116 polymerization reaction Methods 0.000 claims description 32
- 239000000126 substance Substances 0.000 claims description 25
- RAHZWNYVWXNFOC-UHFFFAOYSA-N Sulphur dioxide Chemical compound O=S=O RAHZWNYVWXNFOC-UHFFFAOYSA-N 0.000 claims description 22
- 239000003795 chemical substances by application Substances 0.000 claims description 22
- 239000000203 mixture Substances 0.000 claims description 22
- 150000003839 salts Chemical class 0.000 claims description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 12
- -1 fatty acid ester Chemical class 0.000 claims description 12
- 239000002245 particle Substances 0.000 claims description 12
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 claims description 12
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 10
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 10
- 239000000839 emulsion Substances 0.000 claims description 10
- 229930195729 fatty acid Natural products 0.000 claims description 10
- 239000000194 fatty acid Substances 0.000 claims description 10
- 150000001298 alcohols Chemical class 0.000 claims description 9
- 239000003995 emulsifying agent Substances 0.000 claims description 9
- XHZPRMZZQOIPDS-UHFFFAOYSA-N 2-Methyl-2-[(1-oxo-2-propenyl)amino]-1-propanesulfonic acid Chemical compound OS(=O)(=O)CC(C)(C)NC(=O)C=C XHZPRMZZQOIPDS-UHFFFAOYSA-N 0.000 claims description 8
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 8
- 230000007613 environmental effect Effects 0.000 claims description 8
- 229920000536 2-Acrylamido-2-methylpropane sulfonic acid Polymers 0.000 claims description 7
- 239000003431 cross linking reagent Substances 0.000 claims description 6
- 239000004533 oil dispersion Substances 0.000 claims description 6
- 239000012071 phase Substances 0.000 claims description 6
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 4
- 150000001412 amines Chemical class 0.000 claims description 4
- 238000009835 boiling Methods 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- KOODSCBKXPPKHE-UHFFFAOYSA-N propanethioic s-acid Chemical compound CCC(S)=O KOODSCBKXPPKHE-UHFFFAOYSA-N 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 239000011593 sulfur Substances 0.000 claims description 4
- UMGDCJDMYOKAJW-UHFFFAOYSA-N thiourea Chemical compound NC(N)=S UMGDCJDMYOKAJW-UHFFFAOYSA-N 0.000 claims description 4
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical group S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 3
- QMMFVYPAHWMCMS-UHFFFAOYSA-N Dimethyl sulfide Chemical class CSC QMMFVYPAHWMCMS-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- NQMRYBIKMRVZLB-UHFFFAOYSA-N methylamine hydrochloride Chemical compound [Cl-].[NH3+]C NQMRYBIKMRVZLB-UHFFFAOYSA-N 0.000 claims description 3
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- PNKUSGQVOMIXLU-UHFFFAOYSA-N Formamidine Chemical compound NC=N PNKUSGQVOMIXLU-UHFFFAOYSA-N 0.000 claims description 2
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- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 claims description 2
- DNJIEGIFACGWOD-UHFFFAOYSA-N ethyl mercaptane Natural products CCS DNJIEGIFACGWOD-UHFFFAOYSA-N 0.000 claims description 2
- 235000003441 saturated fatty acids Nutrition 0.000 claims description 2
- 150000004671 saturated fatty acids Chemical class 0.000 claims description 2
- HRZFUMHJMZEROT-UHFFFAOYSA-L sodium disulfite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])(=O)=O HRZFUMHJMZEROT-UHFFFAOYSA-L 0.000 claims description 2
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 2
- HYHCSLBZRBJJCH-UHFFFAOYSA-M sodium hydrosulfide Chemical compound [Na+].[SH-] HYHCSLBZRBJJCH-UHFFFAOYSA-M 0.000 claims description 2
- 235000010262 sodium metabisulphite Nutrition 0.000 claims description 2
- 235000010265 sodium sulphite Nutrition 0.000 claims description 2
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 claims description 2
- 235000019345 sodium thiosulphate Nutrition 0.000 claims description 2
- 150000003573 thiols Chemical class 0.000 claims description 2
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- 235000021122 unsaturated fatty acids Nutrition 0.000 claims description 2
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 claims description 2
- 239000007864 aqueous solution Substances 0.000 claims 1
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- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 231100000419 toxicity Toxicity 0.000 description 9
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- 241000195493 Cryptophyta Species 0.000 description 8
- 238000012360 testing method Methods 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
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- 150000002191 fatty alcohols Chemical class 0.000 description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
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- 238000006243 chemical reaction Methods 0.000 description 4
- 238000007046 ethoxylation reaction Methods 0.000 description 4
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- 150000002430 hydrocarbons Chemical class 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- CIHOLLKRGTVIJN-UHFFFAOYSA-N tert‐butyl hydroperoxide Chemical compound CC(C)(C)OO CIHOLLKRGTVIJN-UHFFFAOYSA-N 0.000 description 4
- XUJLWPFSUCHPQL-UHFFFAOYSA-N 11-methyldodecan-1-ol Chemical compound CC(C)CCCCCCCCCCO XUJLWPFSUCHPQL-UHFFFAOYSA-N 0.000 description 3
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 3
- 238000007869 Guerbet synthesis reaction Methods 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000001588 bifunctional effect Effects 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 235000019253 formic acid Nutrition 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
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- 159000000000 sodium salts Chemical class 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000005292 vacuum distillation Methods 0.000 description 3
- SRBSSROHORQGBO-UHFFFAOYSA-N 11-methyldodecyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCCCCCCCCCC(C)C SRBSSROHORQGBO-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- XMVBHZBLHNOQON-UHFFFAOYSA-N 2-butyl-1-octanol Chemical compound CCCCCCC(CO)CCCC XMVBHZBLHNOQON-UHFFFAOYSA-N 0.000 description 2
- BANXPJUEBPWEOT-UHFFFAOYSA-N 2-methyl-Pentadecane Chemical compound CCCCCCCCCCCCCC(C)C BANXPJUEBPWEOT-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 2
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- POULHZVOKOAJMA-UHFFFAOYSA-N methyl undecanoic acid Natural products CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
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- IPCSVZSSVZVIGE-UHFFFAOYSA-N n-hexadecanoic acid Natural products CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
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- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical class OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 description 1
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- PRAMZQXXPOLCIY-UHFFFAOYSA-N 2-(2-methylprop-2-enoyloxy)ethanesulfonic acid Chemical compound CC(=C)C(=O)OCCS(O)(=O)=O PRAMZQXXPOLCIY-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
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- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- NLVXSWCKKBEXTG-UHFFFAOYSA-N vinylsulfonic acid Chemical compound OS(=O)(=O)C=C NLVXSWCKKBEXTG-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62D—CHEMICAL MEANS FOR EXTINGUISHING FIRES OR FOR COMBATING OR PROTECTING AGAINST HARMFUL CHEMICAL AGENTS; CHEMICAL MATERIALS FOR USE IN BREATHING APPARATUS
- A62D1/00—Fire-extinguishing compositions; Use of chemical substances in extinguishing fires
- A62D1/0028—Liquid extinguishing substances
- A62D1/005—Dispersions; Emulsions
-
- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C99/00—Subject matter not provided for in other groups of this subclass
- A62C99/0009—Methods of extinguishing or preventing the spread of fire by cooling down or suffocating the flames
Definitions
- the present invention relates to water-in-oil polymer dispersions, comprising a continuous organic phase and therein finely dispersed and cross-linked, water-swellable polymerizates, where these have a residual monomer content of less than 1,000 ppm.
- the present invention relates further to a process for the production of polymer dispersions according to the invention.
- the present invention relates to devices for fire prevention and firefighting and to the use of the polymer dispersions according to the invention.
- additives with thickening properties are used to increase the viscosity of the firefighting water, in order to achieve, in comparison to water, an improved adhesion of the fire-extinguishing agent to surfaces, in particular to sloped surfaces.
- the majority of the known firefighting water additives include water-swellable polymers, which nevertheless are restricted in their applicability because of their solid, granular structure.
- polymer dispersions in the form of water-in-oil emulsions have been used recently, as described in EP 0 774 279 B1.
- These emulsions include a continuous oil phase, in which particles of a cross-linked, water-swellable polymer are dispersed.
- the polymer particles have particle sizes of less than 2 ⁇ m, whereby extremely short swelling times of less than 3 seconds result.
- the water-in-oil emulsions have the properties of a thickening agent so that after their mixing with water a highly viscous fire-extinguishing agent or fire-preventing agent is obtained which adheres well to any type of surface, in particular to sloped surfaces.
- EC 50 values are used which are determined according to the OECD Guideline 201, and, as a measure for the toxicity of a substance with respect to daphnia, corresponding EC 50 values are used which are determined according to the OECD Guideline 202, Part 1. Due to their toxicity with respect to algae or daphnia, the known firefighting water additives are classified according to European law as “environmentally hazardous” and must be designated with the hazard symbol “N”.
- firefighting water additives according to the state of the art is thus, from ecological points of view, above all questionable when they are to be used in the wild, therefore away from places which are equipped with a water system or water retention basins, such as, for example, in forest fires or bush fires.
- An objective of the present invention is thus to provide environmentally compatible polymer dispersions which can be used as additives to firefighting water.
- the objective is realized according to the invention by the preparation of water-in-oil polymer dispersion which includes a continuous organic phase practically not miscible with water and therein finely dispersed and cross-linked, water-swellable polymerizates and, in given cases, auxiliary substances where the water-in-oil polymer dispersions have a residual monomer content of less than 1,000 ppm.
- a water-in-oil polymer dispersion comprises a polymer emulsion as well as a polymer suspension such as are described, for example, in Ullmann's Encyclopedia of Industrial Chemistry, 1988, Vol. A11, Page 254, which is hereby incorporated by reference and are thus considered as part of the disclosure.
- residual monomers in the sense of the present invention are meant the monomers used in a polymerization reaction and not converted during the polymerization, said monomers thus being chemically unchanged in the polymer dispersion after the polymerization.
- the polymerizates contained in the water-in-oil polymer dispersions according to the invention are a class of products, which preferably are produced by inverse phase emulsion polymerization. In this process finely dispersed, cross-linked, water-swellable polymerizates are produced, with the addition of water-in-oil emulsifier, in a continuous organic phase practically not miscible with water.
- the monomers are added to the organic phase as a monomer solution comprising of suitable monomers and preferably at least one bifunctional cross-linking agent.
- the monomer solution contains at least one polymerizable, hydrophilic monomer. It can however include a mixture of two or more monomers from the group of the hydrophilic monomers.
- Hydrophilic monomers are, for example, substances, which include
- the monomer solution preferably contains, as monomers, acrylic acid and/or an acrylic acid derivative, particularly preferably at least one salt of acrylic acid and acrylamide, and quite particularly preferably a mixture of acrylic acid, acrylamide, and a salt of 2-acrylamido-2-methylpropane sulfonic acid.
- the monomer solution preferably contains in addition 0.1% by weight to 1% by weight of a bifunctional cross-linking agent.
- cross-linking agents are methylene bisacrylamide, allyl(meth)acrylate, diallylphthalate, polyethylene glycol di(meth)acrylate, tetraethylene glycol di(meth)acrylate, triethylene glycol di(meth)acrylate, diethylene glycol di(meth)acrylate, glycerin di(meth)acrylate, hydroxypropyl(meth)acrylate, or trimethylolpropane tri(meth)acrylate.
- Particularly preferably used as cross-linking agent is triallyl methyl ammonia chloride.
- the monomer solution is added to an organic phase, which contains a water-in-oil emulsifier.
- organic phase it is possible to use all the substances known, to those skilled in the art, for inverse phase polymerization.
- fatty acid esters are used as organic phase.
- Particularly preferably used are esters of linear saturated or unsaturated fatty acids, in particular fatty acids with an alkyl chain length of more than 11 carbon atoms, particularly preferably lauric, myristic, palmitic, stearic, or oleic acid with alcohols.
- Preferably used as alcohol components are short-chain alcohols, preferably C 1 -C 4 -alcohols.
- Also preferably used are higher, single-branched alcohols which preferably are produced by a Guerbet synthesis.
- water-in-oil polymer dispersions are obtained which have a very low daphnia toxicity measured according to OECD Guideline 202.
- water-in-oil polymer dispersions are obtained which have an EC 50 value, determined according to OECD Guideline 202, of more than 10 mg/l.
- the fatty acid esters are used alone or preferably in a mixture with a hydrocarbon or a mixture of hydrocarbons, where the hydrocarbon or the mixture of hydrocarbons has a boiling point of less than 200° C. Quite particularly preferred for this purpose are so-called white oils from petroleum distillation or ligroin with a boiling range of 150°-200° C.
- the organic phase is used in an amount from 20% by weight to 80% by weight relative to the amount of the dispersion.
- emulsifier 0.5% by weight to 10% by weight, relative to the amount of the dispersion, of an oil-soluble emulsifier is added to the organic phase.
- emulsifiers from the group of surfactants.
- sorbitan esters Preferably used are sorbitan esters, phthalic acid esters, fatty acid glycerides, and ethoxylated derivatives of the same.
- polymeric emulsifiers with the trade name HYPERMER® (from ICI, London England).
- a residual monomer eliminator is preferably added to the polymer dispersion.
- the addition measured so that the content of residual monomer in the resulting water-in-oil dispersion is less than 1,000 ppm.
- Residual monomer eliminators in the sense of the present invention are substances, which modify the polymerizable monomers through a chemical reaction in such a manner that they are no longer polymerizable so that they are no longer monomers in the sense of the present invention.
- substances can be used which react with the double bond contained in the monomers and/or substances which can initiate a further polymerization.
- reducing agents can be used, preferably
- reducing agents for the reduction of the residual monomer content through a newly initiated polymerization it is possible to use the aforementioned reducing agents in combination with oxidizing agents, preferably substances from the group of peroxodisulfates or hydroperoxides, preferably hydrogen peroxide.
- oxidizing agents preferably substances from the group of peroxodisulfates or hydroperoxides, preferably hydrogen peroxide.
- suitable for the reduction of the residual monomer content are compounds, which decompose at high temperatures into radicals, such as preferably substances from the group of azocompounds, peroxides, or peroxodisulfates.
- Amounts of residual monomer eliminator relative to the dispersion include 100 ppm to 20,000 ppm, preferably 200 ppm to 5,000 ppm, and particularly preferably 500 to 3,000 ppm of residual monomer eliminator relative to the dispersion.
- an oil-in-water emulsifier designated as activator or inverter
- activator or inverter is added, in an amount of 0.5% by weight to 10% by weight relative to the amount of emulsion, to the water-in-oil polymer dispersion.
- ethoxylated fatty alcohols are used as inverter, preferably ethoxylated fatty alcohols which are produced from linear and/or branched fatty alcohols with an alkyl chain length of more than 11 carbon atoms.
- ethoxylation products of highly branched alcohols which can be obtained by oxo synthesis, such as, preferably, isotridecyl alcohol.
- inverter is an ethoxylation product of higher, single-branched alcohols, which can be obtained by Guerbet synthesis.
- the water-in-oil polymer dispersion according to the invention contains preferably 10% by weight to 70% by weight, particularly preferably 20% by weight to 50% by weight, and quite particularly preferably 25% by weight to 35% by weight of cross-linked, water-swellable polymer particles.
- the polymer particles have preferably a particle size of less than 2 ⁇ m, and particularly preferably a particle size of less than 1 ⁇ m.
- the swelling time of the polymer particles is preferably less than 3 seconds.
- the water-in-oil polymer dispersions according to the invention and usable as a water additive for the prevention and fighting of fires are distinguished with respect to the previously known firefighting water additives by an improved environmental compatibility, in particular by a lower toxicity with respect to microorganisms.
- they have, as determined according to the algae test according to the OECD Guideline 201, an EC 50 value of over 10 mg/l.
- EC 50 values of over 10 mg/l are also obtained in the daphnia test according to the OECD Guideline 202 so that the dispersions according to the invention are classified according to European law merely as “damaging to water organisms”. There is no requirement for designation with the hazard symbol “N”.
- the firefighting water additives according to the invention are, from ecological points of view, to be used preferentially over the state of the art in fire prevention and firefighting, above all in the wild and preferably in forest fires or bush fires.
- An additional object of the present invention is a process for the production of the water-in-oil polymer dispersions according to the invention preferably by inverse phase emulsion polymerization where a residual monomer eliminator is added to the polymer dispersion after the polymerization.
- the monomers are added to the organic phase as a monomer solution comprising of suitable monomers, water, and preferably at least one bifunctional cross-linking agent.
- the polymerization reaction is started by addition of the polymerization initiators known to those skilled in the art.
- the polymerization initiators known to those skilled in the art.
- azocompounds, peroxide compounds, or redox catalysts each alone or in a mixture with one another, in an amount of 0.001% by weight to 5% by weight relative to the amount of monomer solution.
- the polymerization is carried out adiabatically, isothermally, or as a combination of an adiabatic and isothermal process.
- the polymerization is started at a certain temperature under reduced pressure.
- the reduced pressure is set so that volatile substances, such as water and components of the organic phase, distill off due to the heat of polymerization and the temperature can be held constant to within several degrees.
- the end of the polymerization is characterized by the fact that no more distillate comes over.
- the aforementioned residual monomer eliminators are added to the polymer dispersion according to the invention. Since the dispersion is oxygen-free after the end of the reaction the reduction of the amount of residual monomers after addition of the residual monomer eliminators runs particularly effectively. 100 ppm to 20,000 ppm, preferably 200 ppm to 5,000 ppm, and particularly preferably 500 to 3,000 ppm of residual monomer eliminator relative to the dispersion are preferably added.
- the adiabatic process is started at a certain temperature.
- the polymerization is carried out at atmospheric pressure without external supply of heat until a final temperature dependent on the content of polymerizable substance is achieved due to the heat of polymerization.
- cooling of the reaction mixture takes place.
- the residual monomer eliminator is added. Since in conducting the process in this manner no oxygen-free dispersions are obtained, greater amounts of residual monomer eliminator must be used. In conducting of the process in this manner, 100 ppm to 20,000 ppm, preferably 500 ppm to 5,000 ppm of residual monomer eliminator are preferably used.
- the polymerization can furthermore be carried out as a combination of an isothermal and adiabatic process.
- Such a process is preferably first carried out isothermally.
- the apparatus is aerated with an inert gas and the polymerization is carried on adiabatically up to a certain final temperature.
- the batch is cooled off by repeated application of vacuum and distillation up to a preselected temperature.
- 100 ppm to 20,000 ppm, preferably 200 ppm to 5,000 ppm, and particularly preferably 500 to 3,000 ppm of residual monomer eliminator relative to the dispersion are preferably added.
- an oil-in-water emulsifier designated as activator or inverter
- activator or inverter is added, in an amount of 0.5% by weigh to 10% by weight relative to the amount of emulsion, to the water-in-oil polymer dispersion.
- Ethoxylated fatty alcohols are preferably used as inverter, preferably ethoxylated fatty alcohols which are produced from linear and/or branched fatty alcohols with an alkyl chain length of more than 11 carbon atoms.
- ethoxylation products of highly branched alcohols which can be obtained by oxo synthesis, such as, preferably, isotridecyl alcohol.
- Particularly preferably used, as inverter is an ethoxylation product of higher, single-branched alcohols, which can be obtained by Guerbet synthesis.
- polymer dispersions which can be used as firefighting water and are more environmentally compatible than the processes according to the state of the art.
- polymer dispersions are obtained which have EC 50 values of over 10 mg/l according to the algae test according to the OECD Guideline 201.
- EC 50 values of over 10 mg/l are also obtained in the daphnia test according to the OECD Guideline 202 Part 1 so that the dispersion according to the invention are classified according to European law merely as “damaging to water organisms” and there is no requirement for designation with the hazard symbol “N”.
- the present invention relates to the use of the polymer dispersions according to the invention as fire-extinguishing agent in which the polymer dispersion is treated with water.
- Fire-extinguishing agents in the sense of the present invention are agents, which are suitable to protect surfaces against fire and/or to fight fire.
- the polymer dispersions are preferably added to the water in a concentration of 0.01% by volume to 50% by volume. Particularly preferably 0.02% by volume to 10% by volume, and quite particularly preferably 1% by volume to 2% by volume of water-in-oil polymer dispersion is used for mixing with water.
- the mixture of water and polymer dispersion preferably has a viscosity of over 100 mPas, particularly preferably a viscosity in the range of over 500 mPas to 5,000 mPas.
- water-in-oil polymer dispersions according to the invention is distinguished with respect to the use of the known fire-extinguishing agents by a higher environmental compatibility, in particular by a lower toxicity with respect to microorganisms.
- An additional object of the present invention is a process for the application of the water-in-oil polymer dispersions according to the invention to a surface for the prevention and/or fighting of fires, where water is treated with the polymer dispersion in an amount which is sufficient to raise the viscosity of the resulting water/polymer dispersion mixture to over 100 mPas and this mixture is applied to the surface.
- the polymer dispersion is mixed with water or aqueous extinguishing agents, preferably in a concentration of 0.01% by volume to 50% by volume, particularly preferably in a concentration of 0.02% by volume to 10% by volume, and quite particularly preferably in a concentration of 1% by volume to 2% by volume.
- the fire-extinguishing agents according to this invention can be applied to the affected surfaces with any customary firefighting device.
- Such devices are, for example, described in EP 0 774 279 B1 and in DE 29 90 4848 U1.
- the mixing of the polymer dispersions with water can preferably take place continuously or batch wise.
- the process according to the invention is distinguished with respect to the known processes by an improved environmental compatibility.
- the process is particularly suitable to be used in the wild, therefore away from places, which are equipped with a water system or water retention basins, such as, for example, in forest or bush fires.
- An additional object of the present invention is a device for fire prevention and for fire extinction, said device comprising of a pressure-resistant container for accommodating a polymer dispersion comprising of water and the polymer dispersion according to the invention.
- the fire-extinguishing agent can be contained in the pressure-resistant container as a mixture of the polymer dispersion according to the invention and water and can be applied to the heart of the fire by customary discharge devices.
- the two components namely the polymer dispersion and the water, are preferably initially housed separately from one another in different separate sections of the container and are mixed with one another by actuation of a triggering mechanism known for this purpose.
- the device is preferably a manual fire-extinguisher or a fire-extinguisher train as described in the state of the art, preferably in EP 0 774 279 B1 and in DE 29 90 4848 U1.
- the device according to the invention is distinguished by an increased environmental compatibility of the fire-extinguishing agent contained therein.
- OECD Guideline 201 “Alga, Growth Inhibition Test”
- OECD Guideline 202 Part 1 “Daphnia Acute Immobilisation Test”.
- This product is marketed at present by the Stockhausen GmbH & Co. KG, Krefeld as an additive for firefighting water under the name FIRESORB® MF.
- an aqueous monomer solution is produced from the following components:
- HYPERMER® 1083 are dissolved in 180 g of R ⁇ FSME and 300 g of isotridecyl stearate and the aqueous monomer solution is added with stirring. After the emulsion forms, it is homogenized with a high-speed household mixer and freed of dissolved oxygen by blowing with nitrogen. The polymerization is started at 20° C. by the addition of 2 ml of a 0.2% tert-butylhydroperoxide solution and 2.4 ml of sulfur dioxide gas, where the batch is heated by the arising heat of polymerization up to approximately 100° C. After cooling off, 80 g of isotridecylalcohol-6-ethoxylate is stirred in.
- water-in-oil polymer dispersions are produced according to the polymerization processes (mode of operation) specified in Table 1, where “i” means isothermal and “a” means adiabatic.
- i means isothermal
- a means adiabatic.
- adiabatic or isothermal polymerization processes the formulations described in the following are used.
- an aqueous monomer solution is produced from the following components:
- HYPERMER® 1083 are dissolved in 480 g of organic phase and the aqueous monomer solution is added with stirring. After the emulsion forms, it is homogenized with a high-speed household mixer and freed of dissolved oxygen by blowing with nitrogen. The polymerization is started at 20° C. by the addition of 2 ml of a 0.2% tert-butylhydroperoxide solution and 2.4 ml sulfur dioxide gas, where the batch is heated by the arising heat of polymerization up to approximately 100° C. After reaching the peak temperature the polymer dispersion is cooled down by vacuum distillation up to approximately 40° C.
- an aqueous monomer solution is produced from the following components:
- HYPERMER® 1083 are dissolved in 440 g of organic phase and the aqueous monomer solution is added with stirring. After the emulsion forms, it is homogenized with a high-speed household mixer and heated to 60° C. Thereafter, 0.3 g of AIBN is added and a vacuum is applied. Water is distilled off until the batch is free of oxygen and the polymerization has started. Due to the vacuum distillation, the reaction temperature remains constant within a range of 60° C.-65° C. After approximately 90 ml of water have been distilled the connection to the vacuum pump is closed and the apparatus aerated with nitrogen until normal pressure is reached. Due to the remaining heat of polymerization the batch is then heated up to approximately 90° C. After reaching the peak temperature the polymer dispersion is cooled down to approximately 40° C. by repeated vacuum distillation.
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Abstract
Description
-
- olefinically unsaturated carboxylic acids and carboxylic acid anhydrides, in particular acrylic acid, methacrylic acid, itaconic acid, crotonic acid, glutaconic acid, maleic acid, and maleic acid anhydride and their water-soluble salts,
- olefinically unsaturated sulfonic acids, in particular aliphatic or aromatic vinyl sulfonic acids such as, say, vinyl sulfonic acid, allyl sulfonic acid, styrene sulfonic acid, in particular acryl and methacryl sulfonic acids such as, say, sulfoethylacrylate, sulfoethylmethacrylate, sulfopropylacrylate, sulfopropylmethacrylate, 2-hydroxy-3-methacryloxypropyl sulfonic acid, and 2-acrylamido-2-methylpropane sulfonic acid (AMPS) and its water-soluble salts, and
- water-soluble or water-dispersible derivatives of acrylic and methacrylic acids, in particular acrylamide, methacrylamide, n-alkyl-substituted acrylamides, 2-hydroxyethylacrylate, 2-hydroxyethylmethacrylate, hydroxypropylacrylate, hydroxypropylmethacrylate, a C1-C4-alkyl(meth)acrylate, and vinyl acetate.
-
- substances from the group of acid or neutral salts of the acids derived from sulfur with an oxidation number less than VI, preferably sodium dithionite, sodium thiosulfate, sodium sulfite, or sodium disulfite, and/or
- substances with a hydrogen sulfide group, preferably sodium hydrogen sulfide or compounds from the groups of thiols, preferably mercaptoethanol, dodecylmercaptan, thiopropionic acid or salts of thiopropionic acid or thiopropane sulfonic acid or salts of thiopropane sulfonic acid, and/or
- substances from the group of amines, preferably from the group of amines with low volatility, preferably diisopropanolamine or aminoethylethanolamine, and/or
- substances from the group which include Bunte salts, formamidine sulphinic acid, sulfur dioxide, aqueous and organic solutions of sulfur dioxide or thiourea.
457.0 | g | water |
84 | g | AMPS, sodium salt, 50% solution |
220 | g | acrylamide, 50% solution |
320 | g | acrylic acid |
320 | g | sodium hydroxide solution, 50% solution |
3.0 | g | formic acid, 85% |
1.0 | ml | VERSENEX ® 80 |
2.3 | g | TAMAC |
0.5 | g | ABAH |
485.0 | g | water |
78 | g | AMPS, sodium salt, 50% solution |
203.5 | g | acrylamide, 50% solution |
297 | g | acrylic acid |
297 | g | sodium hydroxide solution, 50% solution |
3.0 | g | formic acid, 85% |
1.0 | ml | VERSENEX ® 80 |
2.3 | g | TAMAC |
0.5 | g | ABAH |
500.0 | g | water |
72.0 | g | AMPS, sodium salt, 50% solution |
186.0 | g | acrylamide, 50% solution |
272.0 | g | acrylic acid |
211.0 | g | sodium hydroxide solution, 50% solution |
3.0 | g | formic acid, 85% |
1.0 | ml | VERSENEX ® 80 |
2.5 | g | TAMAC |
TABLE 1 | |||||||
Mode | Acrylic | ||||||
of | acid | Daphnia | Algae | ||||
Example | Operation | Organic Phase | Activator | Secondary charge | [ppm] | toxicity | toxicity |
Comparative | a | RÖFSME/ITS 3:5 | ITDA-5EO | — | 2,000 | 3.4 | 5.5 |
Example 1 | |||||||
Comparative | a | ITS | ITDA-5EO | — | 1,700 | 1.5 | 4.4 |
Example 2 | |||||||
Comparative | i | RÖFSME/Shellsol D 40 | ITDA-5EO | — | 1,800 | 33 | 9.7 |
Example 3 | 18:7 | ||||||
1 | a | RÖFSME/ITS 3:5 | ITDA-5EO | 2% SO2 in Exxsol 100 | 160 | 2.1 | 74 |
2 | a | RÖFSME/ITS 3:5 | ITDA-5EO | 2% Na2SO3 solution | 260 | 1.5 | 62 |
3 | a | RÖFSME/IHD 18:7 | ITDA-5EO | 2% Na2SO3 solution | 340 | <1 | 37 |
4 | i | RÖFSME/Shellsol D 40 | ITDA-5EO | 5% Na2SO3 solution | 110 | 29 | 66 |
18:7 | |||||||
5 | a | RÖFSME/Shellsol D 40 | ITDA-5EO | 2% Na2SO3 solution | 510 | 47 | 29 |
5:1 | |||||||
6 | i | RÖFSME/Shellsol D 40 | ITDA-5EO | 2% SO2 in Exxsol 100 | 360 | 37 | 37 |
18:7 | |||||||
7 | i | RÖFSME/Shellsol D 40 | BO-5EO | 2% Na2SO3 solution | 510 | 64 | 80 |
18:7 | |||||||
8 | i | RÖFSME/Shellsol D 40 | ITDA-5EO | 2% Na2SO3 solution | 730 | 36 | 18 |
18:7 | |||||||
Claims (16)
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US12/046,574 US8475675B2 (en) | 2000-08-23 | 2008-03-12 | Polymer dispersions for fire prevention and firefighting |
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DE10041395A DE10041395A1 (en) | 2000-08-23 | 2000-08-23 | Polymer dispersions for fire prevention and fire fighting with improved environmental compatibility |
DE10041395 | 2000-08-23 | ||
PCT/EP2001/009057 WO2002015982A1 (en) | 2000-08-23 | 2001-08-06 | Polymer dispersions for preventing and controlling fires with improved environmental compatibility |
US10/377,980 US20040006175A1 (en) | 2000-08-23 | 2003-02-27 | Polymer dispersions for fire prevention and firefighting |
US12/046,574 US8475675B2 (en) | 2000-08-23 | 2008-03-12 | Polymer dispersions for fire prevention and firefighting |
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US (2) | US20040006175A1 (en) |
EP (1) | EP1313532B1 (en) |
AR (1) | AR030474A1 (en) |
AT (1) | ATE265254T1 (en) |
AU (2) | AU2001279805B2 (en) |
DE (2) | DE10041395A1 (en) |
ES (1) | ES2220791T3 (en) |
PT (1) | PT1313532E (en) |
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US20100063180A1 (en) * | 2008-09-05 | 2010-03-11 | Seungkoo Kang | Fire protection and/or fire fighting additives, associated compositions, and associated methods |
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DE10041395A1 (en) | 2000-08-23 | 2002-03-07 | Stockhausen Chem Fab Gmbh | Polymer dispersions for fire prevention and fire fighting with improved environmental compatibility |
DE10041394A1 (en) * | 2000-08-23 | 2002-03-07 | Stockhausen Chem Fab Gmbh | Use of water-in-water polymer dispersions for fire prevention and fighting |
DE10118020A1 (en) * | 2001-04-10 | 2002-10-17 | Stockhausen Chem Fab Gmbh | Use of water-swellable polymers based on unsaturated sulfonic acid monomers as additives for increasing the viscosity of saline water used to prevent or fight fires |
DE102007050839A1 (en) | 2007-10-24 | 2009-04-30 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Carbohydrate-based additives with adhesive effect for aqueous fire and fire protection agents, their preparation and use |
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CL2010000073A1 (en) | 2009-01-29 | 2011-01-07 | Midwest Ind Supply Inc | Composition for chemical improvement of the soil comprising a synthetic fluid and a pour point reducer; composition comprising synthetic fluid, biodegradable material and synthetic fibers; composition comprising a base oil and polyisobutylene; composition comprising synthetic fluid and a binder; Application Method. |
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US8210769B2 (en) | 2009-03-31 | 2012-07-03 | Midwest Industrial Supply, Inc. | Method and composition for modifying soil and dust control |
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EP1313532B1 (en) | 2004-04-28 |
US20080185160A1 (en) | 2008-08-07 |
ATE265254T1 (en) | 2004-05-15 |
WO2002015982A1 (en) | 2002-02-28 |
AU2001279805B2 (en) | 2005-10-13 |
PT1313532E (en) | 2004-09-30 |
EP1313532A1 (en) | 2003-05-28 |
ES2220791T3 (en) | 2004-12-16 |
TR200401706T4 (en) | 2004-08-23 |
US20040006175A1 (en) | 2004-01-08 |
AU7980501A (en) | 2002-03-04 |
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AR030474A1 (en) | 2003-08-20 |
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