US8221080B2 - Method for improving the flow conditions on the propeller or fan of an aircraft engine and accordingly designed hub cone - Google Patents

Method for improving the flow conditions on the propeller or fan of an aircraft engine and accordingly designed hub cone Download PDF

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US8221080B2
US8221080B2 US12/508,452 US50845209A US8221080B2 US 8221080 B2 US8221080 B2 US 8221080B2 US 50845209 A US50845209 A US 50845209A US 8221080 B2 US8221080 B2 US 8221080B2
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air
hub cone
hub
cone
propeller
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US12/508,452
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US20100021310A1 (en
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Carsten Clemen
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Rolls Royce Deutschland Ltd and Co KG
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Rolls Royce Deutschland Ltd and Co KG
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Assigned to ROLLS-ROYCE DEUTSCHLAND LTD & CO KG reassignment ROLLS-ROYCE DEUTSCHLAND LTD & CO KG ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CLEMEN, CARSTEN
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64CAEROPLANES; HELICOPTERS
    • B64C11/00Propellers, e.g. of ducted type; Features common to propellers and rotors for rotorcraft
    • B64C11/02Hub construction
    • B64C11/14Spinners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/04Air intakes for gas-turbine plants or jet-propulsion plants
    • F02C7/045Air intakes for gas-turbine plants or jet-propulsion plants having provisions for noise suppression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02KJET-PROPULSION PLANTS
    • F02K3/00Plants including a gas turbine driving a compressor or a ducted fan
    • F02K3/02Plants including a gas turbine driving a compressor or a ducted fan in which part of the working fluid by-passes the turbine and combustion chamber
    • F02K3/04Plants including a gas turbine driving a compressor or a ducted fan in which part of the working fluid by-passes the turbine and combustion chamber the plant including ducted fans, i.e. fans with high volume, low pressure outputs, for augmenting the jet thrust, e.g. of double-flow type
    • F02K3/06Plants including a gas turbine driving a compressor or a ducted fan in which part of the working fluid by-passes the turbine and combustion chamber the plant including ducted fans, i.e. fans with high volume, low pressure outputs, for augmenting the jet thrust, e.g. of double-flow type with front fan
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/321Rotors specially for elastic fluids for axial flow pumps for axial flow compressors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/325Rotors specially for elastic fluids for axial flow pumps for axial flow fans
    • F04D29/329Details of the hub
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/68Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers
    • F04D29/681Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers especially adapted for elastic fluid pumps
    • F04D29/684Combating cavitation, whirls, noise, vibration or the like; Balancing by influencing boundary layers especially adapted for elastic fluid pumps by fluid injection

Definitions

  • This invention relates to a method for improving the flow conditions on the propeller or fan of an aircraft engine and furthermore, to the design of a hub cone for the propeller or the fan of an aircraft engine.
  • the propeller or the fan of an aircraft engine includes a hub connected to a shaft driven by the turbine and having several propeller blades or fan blades, respectively, attached to its periphery as well as a hub cone upstreamly connected to the hub and co-rotating with the latter.
  • the hub cone provides for directing the air inflow as favorably as possible to the hub profile of the fan or propeller, respectively, and to the fan blade or propeller blade roots.
  • a friction-influenced boundary layer is formed, whose thickness gradually increases in the direction of flow.
  • the boundary layer which may amount to several millimetres, entails—in dependence of its thickness—that the air inflow to the hub profile of the fan or the propeller, respectively, is very slow and features a very steep inflow angle.
  • the present invention provides a method for improving the flow conditions on the propeller or fan of an aircraft engine and specifies a hub cone design for the implementation of the method such that flow separation at the fan blades or propeller blades, respectively, is minimized and the resultant negative effect on the flow conditions and the efficiency of the engine is reduced.
  • the present invention in its basic concept, provides that, at the air stagnation point forming at the tip of the hub cone associated to the propeller or fan, part of the air inflow is conducted into the hub cone and, at a velocity corresponding to the air inflow, is injected into the thick boundary layer on the circumference of the hub cone in the direction of flow in an area with minimum static pressure, i.e. shortly before the propeller or fan.
  • the boundary layer is accelerated shortly before the propeller or fan and adopts the velocity of the inflowing air, with the effect that the air impinges also on the hub-near root area of the fan or propeller blades, respectively, at a less steep inflow angle, resulting in favorable flow conditions on the fan or propeller and on the subsequent engine components, having advantageous effects on efficiency.
  • a hub cone designed on the basis of the method according to the present invention is provided—in the area of its tip forming a stagnation point for the inflowing air—with at least one air inlet opening joined via connecting lines disposed inside of the hub cone to a plurality of air outlet openings circumferentially distributed on the hub cone shortly before the fan or propeller.
  • an air inlet opening may be provided in central arrangement or as annular slot. Likewise, several air inlet openings may be annularly disposed.
  • the connecting lines between the air inlet openings and the air outlet openings can be tubes or ducts integrated into the hub cone.
  • the air outlet openings are designed such that the air supplied via the connecting lines is blown into the boundary layer in the direction of flow and as parallel as possible to the outer surface of the hub cone, actually at a velocity which approximately corresponds to that of the inflowing air.
  • the air outlet openings are preferably provided as nozzle bodies.
  • the air outlet nozzles can be preceded by either one air attenuation chamber each, or a common air attenuation chamber, to effect on the circumference of the hub cone a uniform supply of air into the boundary layer and uniform acceleration thereof.
  • FIG. 1 shows—in highly simplified, schematic form—above the centerline a propeller and below the centerline a fan with a hub cone associated to the latter, and
  • FIG. 2 shows—also in highly simplified, schematic form—an enlarged sectional view of a hub cone with two different variants of air introduction into a boundary layer.
  • FIG. 1 shows—for simplicity in one and the same view—a propeller 1 and a fan 2 for an aircraft engine, each including propeller blades 4 attached to a hub 3 or fan blades 6 rotating within a casing 5 , respectively.
  • the hub 3 is downstreamly connected to a shaft 7 driven by a turbine (not shown) and upstreamly to a hub cone 8 .
  • the hub cone 8 serves to conduct, with minimum disturbance, the air inflow A impinging at the level of the hub 3 on the propeller 1 or fan 2 , respectively, to the hub profile 3 a and, situated near the hub profile 3 a , to the root areas 4 a or 6 a of the propeller blades 4 or the fan blades 6 , respectively.
  • air inlet openings 9 are provided which can be arranged immediately centrically or annularly on the tip 8 a or also be provided as annular slots.
  • circumferentially distributed air outlet openings 10 are provided connecting to the air inlet openings 9 via connecting lines 11 .
  • the air outlet openings 10 are, as shown in FIG. 2 , provided as nozzle bodies 12 oriented essentially in the direction of flow or to the greatest possible extent in parallel with the surface of the hub cone 8 and being preceded, as also shown in FIG. 2 , by an air attenuation chamber 13 , if applicable.
  • the air tapped at the stagnation point from the air inflow A automatically flows, with corresponding velocity, via the connecting lines 11 to the air outlet openings 10 , i.e. to the position of injection into the thick boundary layer existing on the circumference of the hub cone 8 .
  • the air outlet openings 10 which preferably are designed as nozzle bodies 12 , are dimensioned such that the velocity of the air B exiting there and being injected into the boundary layer has a value which corresponds to the velocity of the air inflow to the propeller or fan, respectively, thereby accelerating the boundary layer to the velocity of the air inflow A.
  • the inflow angle of the air impinging on the propeller blades 4 or fan blades 6 will be aerodynamically favorable also in the hub-near areas (root areas 4 a , 6 a ), thereby reducing the flow losses on the propeller 1 or the fan 2 , respectively, improving the flow conditions on the subsequent engine components and, finally, enhancing the efficiency of the engine.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

At a propeller (1) or a fan (2) of an aircraft engine, part of the inflowing air—at the air stagnation point forming at the tip (8 a) of the hub cone (8)—is conducted into an interior of a hub cone via air inlet openings (9) and, via air outlet openings (10) in an area with minimum static pressure at the downstream end of the hub cone, on a circumference of the latter and at a velocity essentially corresponding to the velocity of the air inflow, is injected into a thick boundary layer on the hub cone, essentially in the direction of flow, thereby accelerating the boundary layer to the velocity of the air inflow. This enables the inflow of air also to the root areas (4 a, 6 a) of the fan blades/propeller blades (4, 6), to be effected at an aerodynamically favorable, less steep inflow angle.

Description

This application claims priority to German Patent Application No. 10 2008 035 160.1, filed Jul. 28, 2008, which application is incorporated by reference herein.
This invention relates to a method for improving the flow conditions on the propeller or fan of an aircraft engine and furthermore, to the design of a hub cone for the propeller or the fan of an aircraft engine.
The propeller or the fan of an aircraft engine includes a hub connected to a shaft driven by the turbine and having several propeller blades or fan blades, respectively, attached to its periphery as well as a hub cone upstreamly connected to the hub and co-rotating with the latter. Among others, the hub cone provides for directing the air inflow as favorably as possible to the hub profile of the fan or propeller, respectively, and to the fan blade or propeller blade roots. Along the surface of the hub cone, a friction-influenced boundary layer is formed, whose thickness gradually increases in the direction of flow. The boundary layer, which may amount to several millimetres, entails—in dependence of its thickness—that the air inflow to the hub profile of the fan or the propeller, respectively, is very slow and features a very steep inflow angle. A flow separation resulting therefrom at the fan blade or propeller blade areas adjoining the hub or the hub profile, respectively, leads to flow losses and unfavorable outflow from the propeller or fan which is likely to affect efficiency and the flow conditions in the subsequent engine components.
In a broad aspect the present invention provides a method for improving the flow conditions on the propeller or fan of an aircraft engine and specifies a hub cone design for the implementation of the method such that flow separation at the fan blades or propeller blades, respectively, is minimized and the resultant negative effect on the flow conditions and the efficiency of the engine is reduced.
The present invention, in its basic concept, provides that, at the air stagnation point forming at the tip of the hub cone associated to the propeller or fan, part of the air inflow is conducted into the hub cone and, at a velocity corresponding to the air inflow, is injected into the thick boundary layer on the circumference of the hub cone in the direction of flow in an area with minimum static pressure, i.e. shortly before the propeller or fan. Thus, the boundary layer is accelerated shortly before the propeller or fan and adopts the velocity of the inflowing air, with the effect that the air impinges also on the hub-near root area of the fan or propeller blades, respectively, at a less steep inflow angle, resulting in favorable flow conditions on the fan or propeller and on the subsequent engine components, having advantageous effects on efficiency.
A hub cone designed on the basis of the method according to the present invention is provided—in the area of its tip forming a stagnation point for the inflowing air—with at least one air inlet opening joined via connecting lines disposed inside of the hub cone to a plurality of air outlet openings circumferentially distributed on the hub cone shortly before the fan or propeller.
On the hub tip, an air inlet opening may be provided in central arrangement or as annular slot. Likewise, several air inlet openings may be annularly disposed. The connecting lines between the air inlet openings and the air outlet openings can be tubes or ducts integrated into the hub cone.
The air outlet openings are designed such that the air supplied via the connecting lines is blown into the boundary layer in the direction of flow and as parallel as possible to the outer surface of the hub cone, actually at a velocity which approximately corresponds to that of the inflowing air. For this purpose, the air outlet openings are preferably provided as nozzle bodies.
In accordance with another feature of the present invention, the air outlet nozzles can be preceded by either one air attenuation chamber each, or a common air attenuation chamber, to effect on the circumference of the hub cone a uniform supply of air into the boundary layer and uniform acceleration thereof.
An embodiment of the present invention is more fully described in light of the accompanying drawing. In the drawing,
FIG. 1 shows—in highly simplified, schematic form—above the centerline a propeller and below the centerline a fan with a hub cone associated to the latter, and
FIG. 2 shows—also in highly simplified, schematic form—an enlarged sectional view of a hub cone with two different variants of air introduction into a boundary layer.
FIG. 1 shows—for simplicity in one and the same view—a propeller 1 and a fan 2 for an aircraft engine, each including propeller blades 4 attached to a hub 3 or fan blades 6 rotating within a casing 5, respectively. The hub 3 is downstreamly connected to a shaft 7 driven by a turbine (not shown) and upstreamly to a hub cone 8. Among others, the hub cone 8 serves to conduct, with minimum disturbance, the air inflow A impinging at the level of the hub 3 on the propeller 1 or fan 2, respectively, to the hub profile 3 a and, situated near the hub profile 3 a, to the root areas 4 a or 6 a of the propeller blades 4 or the fan blades 6, respectively.
In the area of the tip 8 a of the hub cone 8, i.e. at the stagnation point of the inflowing air, air inlet openings 9 are provided which can be arranged immediately centrically or annularly on the tip 8 a or also be provided as annular slots. At the end of hub cone 8 remote from the tip 8 a, i.e. near the propeller 1 or the fan 2, respectively, and where the static pressure of the air inflow A is minimum, circumferentially distributed air outlet openings 10 are provided connecting to the air inlet openings 9 via connecting lines 11. The air outlet openings 10 are, as shown in FIG. 2, provided as nozzle bodies 12 oriented essentially in the direction of flow or to the greatest possible extent in parallel with the surface of the hub cone 8 and being preceded, as also shown in FIG. 2, by an air attenuation chamber 13, if applicable.
As a result of the static pressure decrease between the stagnation point 8 a (tip 8 a of the hub cone) provided with the air inlet openings 9 and the area of the hub cone 8 situated shortly before the hub 3 of the propeller or fan, respectively, and having the air outlet openings 10 or the nozzle bodies 12, respectively, the air tapped at the stagnation point from the air inflow A automatically flows, with corresponding velocity, via the connecting lines 11 to the air outlet openings 10, i.e. to the position of injection into the thick boundary layer existing on the circumference of the hub cone 8. The air outlet openings 10, which preferably are designed as nozzle bodies 12, are dimensioned such that the velocity of the air B exiting there and being injected into the boundary layer has a value which corresponds to the velocity of the air inflow to the propeller or fan, respectively, thereby accelerating the boundary layer to the velocity of the air inflow A.
Owing to the boundary layer being energized, accelerated and thinned close to the propeller 1 or fan 2, respectively, the inflow angle of the air impinging on the propeller blades 4 or fan blades 6, respectively, will be aerodynamically favorable also in the hub-near areas (root areas 4 a, 6 a), thereby reducing the flow losses on the propeller 1 or the fan 2, respectively, improving the flow conditions on the subsequent engine components and, finally, enhancing the efficiency of the engine.
LIST OF REFERENCE NUMERALS
  • 1 Propeller
  • 2 Fan
  • 3 Hub
  • 3 a Hub profile of 3
  • 4 Propeller blade
  • 4 a Root area of 4
  • 5 Casing of 2
  • 6 Fan blade
  • 6 a Root area of 6
  • 7 Shaft
  • 8 Hub cone
  • 8 a Tip of 8, stagnation point
  • 9 Air inlet openings
  • 10 Air outlet openings
  • 11 Connecting lines
  • 12 Nozzle body
  • 13 Air attenuation chamber
  • A Air inflow
  • B Air injected into boundary layer

Claims (9)

1. A method for improving flow conditions on a propeller or fan of an aircraft engine, comprising:
providing the propeller or fan with a hub cone and supplying same with an air inflow (A);
at an air stagnation point at an upstream tip of the hub cone, conducting a part (B) of the inflowing air into an interior of the hub cone through at least one connecting line;
in an area with minimum static pressure at a downstream end of the hub cone, on a circumference of the hub cone and at a velocity essentially corresponding to a velocity of the air inflow, injecting the part (B) of the air into a thick boundary layer on the hub cone in the direction of flow, thereby accelerating the boundary layer to the velocity of the air inflow and reducing its thickness; and
providing the at least one connecting line with a portion of decreasing area to accelerate the air flowing through and exiting the connecting line.
2. A hub cone for a propeller or a fan of an aircraft engine, comprising:
at least one air inlet opening positioned in an area of a tip of the hub cone forming a stagnation point for inflowing air, the at least one air inlet opening for conducting a part (B) of the inflowing air (A) into an interior of the hub cone;
a plurality of air outlet openings annularly positioned at a downstream end of the hub cone remote from the hub tip; and
a plurality of connecting lines extending through an interior of the hub cone for connecting the at least one air inlet opening to the air outlet openings and conducting the part (B) of the inflowing air (A) to the air outlet openings, the air outlet openings injecting the part (B) into a thick boundary layer on an exterior circumference of the hub cone in a direction of the inflowing air (A), in an area with minimum static pressure, and at a velocity essentially corresponding to a velocity of the inflowing air (A), thereby accelerating the boundary layer to the velocity of the inflowing air (A) and reducing a thickness of the boundary layer;
at least one of the connecting lines having a portion of decreasing area to accelerate the air flowing and exiting the connecting lines via the air outlet openings.
3. The hub cone of claim 2, wherein the air inlet opening is centrally arranged at the stagnation point.
4. The hub cone of claim 2, wherein the air inlet opening is an annular slot.
5. The hub cone of claim 2, wherein the at least on air inlet opening includes several air inlet openings annularly arranged on the hub cone.
6. The hub cone of claim 2, wherein the connecting lines are at least one of tubes extending in the interior of the hub cone and ducts integrated into the hub cone.
7. The hub cone of claim 2, wherein the air outlet openings are arranged such that the part (B) of the air enters the boundary layer essentially parallel to a wall of the hub cone.
8. The hub cone of claim 2, wherein at least one of the air outlet openings is a nozzle body.
9. The hub cone of claim 2, and further comprising at least one attenuation chamber in the hub cone connected by at least one of the connecting lines between the air inlet opening and an air outlet opening.
US12/508,452 2008-07-28 2009-07-23 Method for improving the flow conditions on the propeller or fan of an aircraft engine and accordingly designed hub cone Expired - Fee Related US8221080B2 (en)

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Cited By (6)

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Publication number Priority date Publication date Assignee Title
US9278744B1 (en) 2015-03-26 2016-03-08 Frank Chester ChetProp air or water propeller and spinner with front and back leg assemblies attached to spinner
US20160298540A1 (en) * 2015-04-13 2016-10-13 United Technologies Corporation Nose cone assembly and method of circulating air in a gas turbine engine
US20160298544A1 (en) * 2015-04-13 2016-10-13 United Technologies Corporation Thermal management system and method of circulating air in a gas turbine engine
US9481448B2 (en) 2013-03-11 2016-11-01 Rolls-Royce Corporation Aerodynamic fairings secondarily attached to nosecone
US20170122207A1 (en) * 2015-11-04 2017-05-04 United Technologies Corporation Engine with nose cone heat exchanger and radially outer discharge
US20180045138A1 (en) * 2015-02-09 2018-02-15 United Technologies Corporation Nose cone assembly and method of circulating air in a gas turbine engine

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DE102008055631A1 (en) * 2008-11-03 2010-05-06 Rolls-Royce Deutschland Ltd & Co Kg Hub cone for an aircraft engine
US9856026B2 (en) * 2015-04-16 2018-01-02 Hamilton Sundstrand Corporation Power augmentation for an air cycle machine of an environmental control system
US11125770B2 (en) * 2018-12-06 2021-09-21 Rosemount Aerospace Inc. Acoustic air data sensor and system
DE202021104007U1 (en) 2021-07-27 2021-08-04 MTU Aero Engines AG Jet engine and jet engine assembly
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GB773950A (en) 1954-10-28 1957-05-01 United Aircraft Corp Improvements in or relating to aeronautical propeller spinners
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GB372134A (en) 1931-06-18 1932-05-05 Robert Henry Jarrett Knott Improvements in propelling means for aircraft
US2726725A (en) * 1952-04-07 1955-12-13 Mark R Nichols Propeller spinner utilizing boundary control by blowing
GB773950A (en) 1954-10-28 1957-05-01 United Aircraft Corp Improvements in or relating to aeronautical propeller spinners
US2928475A (en) * 1954-10-28 1960-03-15 United Aircraft Corp Aeronautical propeller spinner

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US9481448B2 (en) 2013-03-11 2016-11-01 Rolls-Royce Corporation Aerodynamic fairings secondarily attached to nosecone
US20180045138A1 (en) * 2015-02-09 2018-02-15 United Technologies Corporation Nose cone assembly and method of circulating air in a gas turbine engine
US9920708B2 (en) * 2015-02-09 2018-03-20 United Technologies Corporation Nose cone assembly and method of circulating air in a gas turbine engine
US9278744B1 (en) 2015-03-26 2016-03-08 Frank Chester ChetProp air or water propeller and spinner with front and back leg assemblies attached to spinner
US20160298540A1 (en) * 2015-04-13 2016-10-13 United Technologies Corporation Nose cone assembly and method of circulating air in a gas turbine engine
US20160298544A1 (en) * 2015-04-13 2016-10-13 United Technologies Corporation Thermal management system and method of circulating air in a gas turbine engine
US9828914B2 (en) * 2015-04-13 2017-11-28 United Technologies Corporation Thermal management system and method of circulating air in a gas turbine engine
US10060350B2 (en) * 2015-04-13 2018-08-28 United Technologies Corporation Nose cone assembly and method of circulating air in a gas turbine engine
US20170122207A1 (en) * 2015-11-04 2017-05-04 United Technologies Corporation Engine with nose cone heat exchanger and radially outer discharge
US10215096B2 (en) * 2015-11-04 2019-02-26 United Technologies Corporation Engine with nose cone heat exchanger and radially outer discharge

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EP2151378A2 (en) 2010-02-10
US20100021310A1 (en) 2010-01-28
DE102008035160A1 (en) 2010-02-04

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