US8188896B2 - Digital converter for processing resolver signal - Google Patents
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- H03M—CODING; DECODING; CODE CONVERSION IN GENERAL
- H03M1/00—Analogue/digital conversion; Digital/analogue conversion
- H03M1/12—Analogue/digital converters
- H03M1/48—Servo-type converters
- H03M1/485—Servo-type converters for position encoding, e.g. using resolvers or synchros
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- Embodiments described herein relate generally to a digital converter for processing a signal from a resolver attached to a rotating apparatus.
- a resolver is widely used to detect a rotational angle of a rotating apparatus such as a rotor of a motor.
- a sine wave excitation signal sin ⁇ t is inputted to the resolver, it outputs two output signals obtained by amplitude-modulating the excitation signal according to a rotational angle ⁇ of a rotating apparatus.
- the excitation signal means a magnetic energization signal.
- the two output signals are an alternating current signal sin ⁇ sin ⁇ t and an alternating current signal cos ⁇ sin ⁇ t, where t is time.
- a digital converter calculates the alternating current signals sin ⁇ sin ⁇ t, cos ⁇ sin ⁇ t which are inputted from the resolver, and outputs an output angle ⁇ as digital data.
- the control deviation ⁇ is generated as follows. Values of cos ⁇ and sin ⁇ corresponding to the output angle ⁇ are read from a table. The input signal sin ⁇ sin ⁇ t and the input signal cos ⁇ sin ⁇ t are multiplied by the cos ⁇ and sin ⁇ , respectively. Then, one of the two signals obtained by the multiplication are subtracted from the other, and sin ( ⁇ ) ⁇ sin ⁇ t is calculated according to the following expression.
- the obtained signal sin( ⁇ ) ⁇ sin ⁇ t is synchronously detected using a synchronization clock generated from the excitation signal sin ⁇ t.
- the excitation signal component is removed from the obtained signal sin( ⁇ ) ⁇ sin ⁇ t, and the control deviation ⁇ is obtained.
- a data sheet of Analog Devices, Inc. having the URL shown below discloses a digital converter which converts two inputted signals sin ⁇ sin ⁇ t and cos ⁇ sin ⁇ t from analog to digital and performs the entire signal processing after the conversion digitally.
- the above analog-to-digital conversion may be performed using a successive approximation AD converter of 10 to 12 bits, for example.
- the successive approximation AD converter has a low conversion speed of approximately 2 to 8 ⁇ s.
- the successive approximation AD converter includes an analog element such as an analog comparator in the interior so that it causes difficulty in increasing the number of bits in order to achieve a higher precision.
- Such a digital converter has difficulty in performing signal processing at high speed and with high precision.
- An angular velocity v can be obtained by integrating the control deviation ⁇ .
- the output angle ⁇ can be obtained by further integrating the angular velocity v.
- cos ⁇ and sin ⁇ corresponding to the output angle ⁇ are read from the table, and the obtained cos ⁇ and sin ⁇ are fed back to an input side.
- Such a feedback loop requires two integrator units. In a case where the feedback loop is composed of the integrator units only, the feedback control system may become unstable.
- Japanese Patent Application Publication No. 2005-147729 discloses a digital converter which improves the problem caused by the above-described delay time. This digital converter calculates a delay time of an alternating current signal outputted from the resolver. Based on the calculated delay time, a calculated rotational angle is corrected.
- the delay time of the alternating current signal is calculated only when the resolver is halted. Therefore, in the case where the delay time is changed due to a change of temperature, for example, while the resolver operates, correction of the rotational angle is difficult in accordance with the change of the delay time.
- FIG. 1 is a block diagram illustrating a structure of a digital converter according to a first embodiment
- FIG. 2 is a diagram illustrating examples of input/output signal waveforms of a resolver
- FIG. 3 is a block diagram illustrating an example of a structure of a ⁇ AD converter
- FIG. 4 is a waveform diagram illustrating relationship between an excitation signal and a synchronization signal
- FIG. 5 is a block diagram illustrating an example of a structure of an angular velocity calculation unit of the digital converter according to the first embodiment
- FIG. 6 is a block diagram illustrating a feedback loop of the digital converter according to the first embodiment, using transfer functions
- FIG. 7 is a block diagram illustrating an example of a structure of a digital converter according to a second embodiment
- FIG. 8 is a diagram illustrating relationship between an alternating current signal outputted from the resolver and an excitation signal outputted from the digital converter according to the second embodiment
- FIG. 9 is a block diagram illustrating an example of a structure of a measurement unit arranged in the digital converter according to the second embodiment.
- FIG. 10 is an explanatory diagram illustrating operation of the measurement unit shown in FIG. 9 ;
- FIG. 11 is a diagram illustrating zero points of the alternating current signals outputted from the resolver
- FIG. 12 is a block diagram illustrating an example of a structure of a variable delay unit arranged in the digital converter according to the second embodiment.
- FIG. 13 is a diagram illustrating examples of operation waveforms of the digital converter according to the second embodiment.
- a digital converter is provided to process two output signals of a resolver attached to a rotating apparatus. These two output signals are converted into digital signals by first and second ⁇ AD converters.
- First and second multiplication units receive the digital signals outputted from the first and second ⁇ AD converters.
- a subtraction unit subtracts outputs of the first and second multiplication units.
- a synchronous detection unit synchronously detects the output of the subtraction unit based on a synchronization signal.
- An angular velocity calculation unit adjusts a proportional gain of an output of the synchronous detection unit, compensates the phase of the output of the synchronous detection unit, and calculates the angular velocity of the rotating apparatus.
- a rotational angle calculation unit calculates the rotational angle of the rotating apparatus by integrating the angular velocity.
- a cosine output unit and a sine output unit output a cosine and a sine corresponding to the obtained rotational angle to the first and second multiplication units, respectively.
- a digital converter is provided to process two output signals of a resolver attached to a rotating apparatus.
- An excitation signal generation unit generates an excitation signal to be provided to the resolver.
- First and second AD converters converts the two output signals into digital signals, respectively.
- First and second multiplication units receive the digital signals outputted from the first and second AD converters, respectively.
- a subtraction unit subtracts outputs of the first and second multiplication units.
- a synchronous detection unit detects the output of the subtraction unit synchronously.
- An angular velocity calculation unit adjusts a proportional gain of an output of the synchronous detection unit, compensates the phase of the output of the synchronous detection unit, and calculates the angular velocity of the rotating apparatus.
- a rotational angle calculation unit calculates the rotational angle of the rotating apparatus by integrating the angular velocity.
- a cosine output unit and a sine output unit outputs a cosine and a sine corresponding to the obtained rotational angle to the first and second multiplication units, respectively.
- a measurement unit measures phase delay time of the signals corresponding to the two output signals of the resolver with respect to the excitation signal.
- a variable delay unit delays the excitation signal according to the phase delay time calculated by the measurement unit, and inputs the delayed excitation signal to the synchronous detection unit as a synchronization signal.
- a first embodiment will be described with reference to FIG. 1 .
- FIG. 1 is a block diagram illustrating an example of a structure of a digital converter according to the first embodiment.
- the digital converter according to the embodiment is provided with ⁇ AD (Analog-Digital) converters 1 A, 1 B, multiplication units 2 A, 2 B, a subtraction unit 3 , a synchronization signal generation unit 4 , a synchronous detection unit 5 , an angular velocity calculation unit 6 , a rotational angle calculation unit 7 , a cosine table 8 serving as a cosine output unit, and a sine table 9 serving as a sine output unit.
- ⁇ AD Analog-Digital
- the AD converters 1 A, 1 B respectively receive output signals S 1 , S 2 , i.e., alternating current signals sent from a resolver attached to a rotating apparatus.
- the multiplication units 2 A, 2 B receive outputs from the ⁇ AD converters 1 A, 1 B.
- the subtraction unit 3 subtracts the output of the multiplication unit 2 B from the output of the multiplication unit 2 A.
- the synchronization signal generation unit 4 generates a synchronization signal SS based on an excitation signal RS to be given to the resolver.
- the synchronous detection unit 5 detects the output of the subtraction unit 3 synchronously, using the synchronization signal SS.
- the angular velocity calculation unit 6 calculates an angular velocity v of the rotating apparatus from the output of the synchronous detection unit 5 .
- the rotational angle calculation unit 7 calculates the rotational angle ⁇ of the rotating apparatus by causing an integrator unit 71 to integrate the angular velocity v calculated by the angular velocity calculation unit 6 .
- the cosine table 8 outputs a cosine function value cos ⁇ of the calculated rotational angle ⁇ to the multiplication unit 2 A.
- the sine table 9 outputs a sine function value sin ⁇ of the calculated rotational angle ⁇ to the multiplication unit 2 B.
- FIG. 2 illustrates an example of the signal waveform of the excitation signal RS inputted to the resolver, and illustrates examples of the signal waveforms of the outputs S 1 , S 2 from the resolver.
- FIG. 2 shows the case where a sine wave signal sin ⁇ t represented by an angular frequency ⁇ and a time t is inputted as the excitation signal RS.
- the output signals S 1 , S 2 of the resolver are inputted to the ⁇ AD converters 1 A, 1 B, respectively, and are converted into digital signals.
- FIG. 3 illustrates an example of a structure of the ⁇ AD converters 1 A, 1 B.
- the example is provided with a ⁇ modulator 11 , a low-pass filter 12 , and a decimation filter 13 .
- the ⁇ modulator 11 samples an inputted analog signal using an oversampling frequency fos which is larger than an original sampling frequency, and outputs a pulse density modulation signal of a high speed.
- the low-pass filter 12 removes a high frequency noise from the output of the ⁇ modulator 11 .
- the decimation filter 13 decimates the output data of the low-pass filter 12 , and outputs data having the original sampling rate.
- the number of output bits of the ⁇ AD converters 1 A, 1 B is determined by a decimation ratio of the decimation filter 13 , i.e., an oversampling ratio which is a ratio between the oversampling rate of the ⁇ modulator 11 and the original sampling rate.
- the output of the of ⁇ AD converters 1 A, 1 B can be 16 bits.
- the number of output bits can be increased more.
- the output of the of ⁇ AD converter 1 A is inputted to the multiplication unit 2 A. Then, the multiplication unit 2 A multiplies the output of the ⁇ AD converter 1 A by the cosine function value cos ⁇ .
- the cosine function value cos ⁇ corresponds to the rotational angle ⁇ calculated previously and is feedback inputted from the cosine table 8 .
- the multiplication unit 2 A outputs (sin ⁇ sin ⁇ t) ⁇ cos ⁇ .
- the output of the of ⁇ AD converter 1 B is inputted to the multiplication unit 2 B. Then, the multiplication unit 2 B multiplies the output of the ⁇ AD converter 1 B by the sine function value sin ⁇ .
- the sine function value sin ⁇ corresponds to the rotational angle ⁇ calculated previously and is feedback inputted from the sine table 9 .
- the multiplication unit 2 B outputs (cos ⁇ sin ⁇ t) ⁇ sin ⁇ .
- the subtraction unit 3 subtracts the output of the multiplication unit 2 B from the output of the multiplication unit 2 A, and outputs sin( ⁇ ) ⁇ sin ⁇ t as follows.
- the synchronization signal generation unit 4 generates the synchronization signal SS based on the excitation signal RS to be inputted to the resolver.
- FIG. 4 illustrates a relationship between the excitation signal RS and the synchronization signal SS.
- the synchronization signal SS is a timing pulse signal outputted in each cycle of the excitation signal RS.
- the synchronization signal SS includes a series of pulses which are produced respectively after a constant time period from zero points of the excitation signal RS.
- the reason for avoiding the zero points of the excitation signal RS is to prevent the outputs S 1 , S 2 of the resolver from becoming zero and to avoid that detection of the rotational angle ⁇ is incapable.
- each of the pulses of the timing pulse signal can be produced by detecting that the excitation signal RS is a sufficiently large positive or negative value.
- the synchronous detection unit 5 samples the output of the subtraction unit 3 using the synchronization signal SS, and synchronously detects the output in synchronization with the excitation signal RS. As a result, the component of the excitation signal RS is removed from the output of the subtraction unit 3 , and the synchronous detection unit 5 outputs sin( ⁇ ).
- the angular velocity calculation unit 6 calculates the angular velocity v of a rotating body of the rotating apparatus by integrating the control deviation ⁇ .
- the rotational angle calculation unit 7 calculates the rotational angle ⁇ of the rotating apparatus by causing the integrator unit 71 to integrate the angular velocity v calculated by the angular velocity calculation unit 6 .
- the integrator unit alone gives the feedback gain of the feedback loop constituted by the angular velocity calculation unit 6 , the rotational angle calculation unit 7 , and the cosine table 8 or the sine table 9 . Accordingly, the system may become unstable due to oscillation at a specific frequency, for example.
- a feedback gain of a proportional element is inserted into the angular velocity calculation unit 6 , so as to stabilize the system.
- FIG. 5 is an example of the structure of the angular velocity calculation unit 6 .
- the angular velocity calculation unit 6 includes an integrator unit 61 , a proportional gain adjusting unit 62 , and an adding unit 63 .
- the integrator unit 61 integrates the received control deviation ⁇ .
- the proportional gain adjusting unit 62 adjusts the proportional gain with respect to the control deviation ⁇ .
- the adding unit 63 adds the output of the integrator unit 61 and the output of the proportional gain adjusting unit 62 , and outputs the angular velocity v.
- FIG. 6 is a block diagram illustrating the feedback loop of the digital converter according to the embodiment, using transfer functions.
- K(s) of the control system shown in FIG. 6 is represented as the following expression.
- K ( s ) ( Kp+Ki/s ) ⁇ 1 /s
- the integrator unit 61 detects angular velocity, and the proportional gain adjusting unit 62 performs phase compensation.
- the angular velocity calculation unit 6 performs a PI control (proportional plus integration control). Therefore, the feedback loop according to the embodiment can operate stably.
- the ⁇ AD converter converts the signal inputted from the resolver into digital data. Accordingly, the conversion speed of the analog to digital conversion can be increased to about 1 ⁇ s. Therefore, the error between the actual rotational angle ⁇ of the rotor of the motor and the outputted rotational angle ⁇ can be reduced, compared with a slow successive approximation AD converter. Further, the ⁇ AD converter enables analog to digital conversion with a high precision of 16 bits or more.
- FIG. 7 is a block diagram illustrating an example of a structure of a digital converter according to a second embodiment.
- the digital converter includes an excitation signal generation unit 101 , AD converters 102 A, 102 B, multiplication units 103 A, 103 B, a subtraction unit 104 , a synchronous detection unit 105 , an angular velocity calculation unit 106 , a rotational angle calculation unit 107 , a cosine table 108 serving as a cosine output unit, and a sine table 109 serving as a sine output unit.
- the excitation signal generation unit 101 generates an excitation signal RS to be provided to a resolver attached to a rotating apparatus.
- the AD converters 102 A, 102 B receive outputs S 1 , S 2 from the resolver respectively.
- the multiplication units 103 A, 103 B receive an output D 1 of the AD converter 102 A and an output D 2 of the AD converter 102 B, respectively.
- the subtraction unit 104 subtracts the output of the multiplication unit 103 B from the output of the multiplication unit 103 A.
- the synchronous detection unit 105 detects the output of the subtraction unit 104 synchronously, using a synchronization signal SS based on the excitation signal RS.
- the angular velocity calculation unit 106 calculates an angular velocity v of the rotating apparatus by integrating the output of the synchronous detection unit 105 .
- the rotational angle calculation unit 107 calculates a rotational angle ⁇ of the rotating apparatus by integrating the angular velocity v calculated by the angular velocity calculation unit 106 .
- the cosine table 108 outputs a cosine function value cos ⁇ of the rotational angle ⁇ calculated by the rotational angle calculation unit 107 to the multiplication unit 103 A.
- the sine table 109 outputs a sine function value sin ⁇ of the rotational angle ⁇ calculated by the rotational angle calculation unit 107 to the multiplication unit 103 B.
- FIG. 8 illustrates relationship between a waveform of the excitation signal RS generated by the excitation signal generation unit 101 , a resolver excitation wave, and waveforms of the output signals S 1 , S 2 outputted from the resolver.
- the excitation signal RS is a rectangular wave.
- the excitation signal RS is converted into a sine wave sin ⁇ t by an external filter (not shown), and is provided to the resolver as the excitation wave.
- the following two output signals S 1 , S 2 are outputted from the resolver.
- the output signals S 1 , S 2 are obtained by amplitude-modulating the excitation wave sin ⁇ t according to the rotational angle ⁇ of the rotating apparatus.
- S 1 sin ⁇ sin ⁇ t
- S 2 cos ⁇ sin ⁇ t
- phase delay time is denoted as DT in FIG. 8 .
- the output signals S 1 , S 2 of the resolver are inputted to the AD converters 102 A, 102 B, respectively, and are converted into digital signals.
- the output signal D 1 of the AD converter 102 A is inputted to the multiplication unit 103 A. Then, the multiplication unit 103 A multiplies the output signal D 1 by a cosine function value cos ⁇ , which corresponds to the rotational angle ⁇ calculated previously and is feedback inputted from the cosine table 108 . As a result, the multiplication unit 103 A outputs (sin ⁇ sin ⁇ t) ⁇ cos ⁇ .
- the output signal D 2 of the AD converter 102 B is inputted to the multiplication unit 103 B.
- the multiplication unit 103 B multiplies the output signal D 2 by a sine function value sin ⁇ , which corresponds to the rotational angle ⁇ calculated previously and is feedback inputted from the sine table 109 .
- the multiplication unit 103 B outputs (cos ⁇ sin ⁇ t) ⁇ sin ⁇ .
- the subtraction unit 104 subtracts the output signal of the multiplication unit 103 B from the output signal of the multiplication unit 103 A, and outputs a signal sin( ⁇ ) ⁇ sin ⁇ t as follows.
- the synchronous detection unit 105 samples the output of the subtraction unit 104 using the synchronization signal SS, and detects the output synchronously in synchronization with the excitation signal RS.
- the component of the excitation signal RS is removed from the output signal of the subtraction unit 104 as a result of the synchronous detection, and the synchronous detection unit 105 outputs sin( ⁇ ).
- the angular velocity calculation unit 106 calculates the angular velocity v of the rotating apparatus by integrating the control deviation ⁇ .
- the rotational angle calculation unit 107 calculates the rotational angle ⁇ of the rotating apparatus by integrating the angular velocity v calculated by the angular velocity calculation unit 106 .
- the digital converter according to the embodiment outputs the rotational angle ⁇ as the calculation result according to the rotational angle ⁇ of the rotating apparatus.
- the synchronous detection unit 105 performs the synchronous detection in order to remove the excitation signal component included in the output signals S 1 , S 2 given by the resolver.
- the phase difference of the phase delay time DT occurs between the excitation signal RS and the output signals S 1 , S 2 given by the resolver as shown in FIG. 8 .
- a measurement unit 201 and a variable delay unit 202 are arranged in the embodiment.
- the measurement unit 201 measures the phase delay time between the excitation signal RS and the output signal S 1 or S 2 of the resolver.
- the variable delay unit 202 delays the excitation signal RS by a time period corresponding to the phase delay time DT calculated by the measurement unit 201 .
- the variable delay unit 202 outputs the delayed excitation signal RS as a synchronization signal SS 1 which is inputted to the synchronous detection unit 105 .
- FIG. 9 illustrates an example of a structure of the measurement unit 201 .
- the measurement unit 201 is provided with zero point detection units 211 A, 211 B, a switch 212 , and a counter 213 .
- the zero point detection unit 211 A detects a zero point of an amplitude level of the output signal D 1 outputted from the AD converter 102 A corresponding to the output S 1 signal given by the resolver, and outputs a zero point detection signal Z 1 .
- the zero point detection unit 211 B detects a zero point of an amplitude level of the output signal D 2 outputted from the AD converter 102 B corresponding to the output signal S 2 given by the resolver, and outputs a zero point detection signal Z 2 .
- the switch 212 outputs one of the zero point detection signal Z 1 , Z 2 selectively as a zero point detection signal Z according to a switching signal from a control unit 214 .
- the control unit 214 compares the outputs S 1 , S 2 from the resolver, and selects one of the zero point detection signals Z 1 , Z 2 based on one of the output signal D 1 , D 2 of the AD converter 102 A, 102 B which corresponds to one of the outputs S 1 , S 2 indicating a larger amplitude.
- the counter 213 starts counting at a rising edge of the excitation signal RS, and stops counting when the zero point detection signal Z is outputted.
- the counter 213 performs counting based on a high frequency clock signal CK.
- the counter 213 outputs a count value obtained by counting from the start of counting to the end of counting, as the phase delay time DT.
- FIG. 10 illustrates operation timing of the measurement unit 1 shown in FIG. 9 .
- the counter 213 starts counting in response to the rising edge of the excitation signal RS, and stops counting when a zero point of an amplitude level of the output S 1 of the resolver is detected, for example.
- FIG. 10 An analog waveform of the resolver output signal S 1 is illustrated in FIG. 10 for easy understanding of zero point detection. However, actually, the zero point detection unit 211 A performs zero point detection by detecting whether the output D 1 of the AD converter 102 A is zero or not.
- phase delay time DT can be basically measured by detecting a zero point of any one of the output signal S 1 and the output signal S 2 of the resolver.
- the zero point detection is performed while switching the outputs S 1 , S 2 of the resolver.
- the reason why the zero point detection is performed for both of the outputs S 1 , S 2 of the resolver will be described below.
- the zero point detection is performed for both of the outputs S 1 , S 2 of the resolver, and prevents errors from occurring in the zero point detection.
- FIG. 12 illustrates an example of a structure of the variable delay unit 202 .
- the variable delay unit 202 is provided with a multiple stage delay unit 221 with taps and a tap switching unit 222 .
- the multiple stage delay unit 221 has delay circuits D 11 to D 1 n to delay the excitation signal RS sequentially, and outputs the delayed signals to taps T 1 to Tn of the delay circuits D 11 to D 1 n .
- the tap switching unit 222 switches the taps T 1 to Tn to be outputted from the multiple stage delay unit 221 according to the magnitude of the phase delay time DT outputted from the measurement unit 201 , and outputs a synchronization signal SS 1 .
- a synchronization signal SS 1 is obtained by switching the taps T 1 to Tn with the tap switching unit 222 .
- the synchronization signal SS 1 can be outputted with delay from the excitation signal RS according to the phase delay time DT.
- FIG. 13 is a diagram illustrating correction of the phase of the synchronization signal SS 1 according to the change of the phase delay time DT of the output signals S 1 , S 2 of the resolver.
- FIG. 13 shows an example where the phase delay time of the output signals S 1 , S 2 of the resolver changes from a period DT 1 to a period DT 2 .
- the phase delay time of the output signals S 1 , S 2 of the resolver with respect to the excitation signal RS can be measured under operation of the resolver.
- the phase of the synchronization signal SS 1 to be inputted to the synchronous detection unit 105 can be corrected according to the phase delay time based on the obtained measurement output.
- the phase of the synchronization signal SS 1 can be corrected according to the change of the phase delay time.
- the sensitivity of the synchronous detection performed by the synchronous detection unit 105 is not lowered, and the calculation precision of the rotational angle performed by the rotational angle calculation unit 107 is not deteriorated.
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Abstract
Description
S1=sin θ·sin ωt
S2=cos θ·sin ωt
ε≈ sin(θ−φ)
K(s)=(Kp+Ki/s)·1/s
S1=sin θ·sin ωt
S2=cos θ·sin ωt
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JP2009241243A JP5342982B2 (en) | 2009-10-20 | 2009-10-20 | Resolver digital converter |
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JP2009243536A JP5361658B2 (en) | 2009-10-22 | 2009-10-22 | Resolver digital converter |
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