US7997216B2 - Outdoor furniture with protective layers - Google Patents
Outdoor furniture with protective layers Download PDFInfo
- Publication number
- US7997216B2 US7997216B2 US11/704,855 US70485507A US7997216B2 US 7997216 B2 US7997216 B2 US 7997216B2 US 70485507 A US70485507 A US 70485507A US 7997216 B2 US7997216 B2 US 7997216B2
- Authority
- US
- United States
- Prior art keywords
- support
- layer
- article
- core body
- base
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related, expires
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B37/00—Tables adapted for other particular purposes
- A47B37/04—Tables specially adapted for use in the garden or otherwise in the open air, e.g. with means for holding umbrellas or umbrella-like sunshades
Definitions
- This invention relates generally to durable, outdoor furniture, and more particularly to lounge type furniture having very durable weatherproof construction and methods of making same.
- the new and useful article of furniture comprises, in combination
- a core body consisting of first plastic foam material
- a first layer extending at one or more of the top and sides of the core body, and attached to the core body, and consisting of plastic soft material
- a second layer covering the first layer and covering the top and sides of the body, and which is a waterproof plastic film material
- a plastic foam bottom layer may be bonded to the second layer.
- Another object is to provide a method of integrating the body, layers and outer covering, as referred to.
- a further object is to optimize the construction and use of such block type furniture by providing the core body to consist of expanded polystyrene or other fairly rigid polymer foam for load bearing seat requirements; providing the first layer cushioning material to consist of soft polyethylene foam which may be located at the body sides, and polyurethane foam at the body top; providing the second waterproofing layer to consist of polyolefin plastic sheet material; and providing the outer sheet removable cover to consist of vinyl upholstery grade material such as woven acrylic thread and at the bottom of cross-linked polyethylene (YLPE) foam.
- the core body to consist of expanded polystyrene or other fairly rigid polymer foam for load bearing seat requirements
- providing the first layer cushioning material to consist of soft polyethylene foam which may be located at the body sides, and polyurethane foam at the body top
- providing the second waterproofing layer to consist of polyolefin plastic sheet material
- providing the outer sheet removable cover to consist of vinyl upholstery grade material such as woven acrylic thread and at the bottom of cross-linked polyethylene (YLPE) foam.
- the in situ cover can be exposed to rain or other water sources, and will dry in sunlight, and the second waterproof layer will protect the first layer and core from contact with water to retain maximum cushioning function irregardless of the wetted condition of the cover and irregardless of whether the cover is on or off the block.
- Additional objects include provision of articles of furniture having the above construction and also having configuration of a disc of diameter D 1 and height H 1 overlying and merging with a cylinder of diameter D 2 and height H 2 where D 1 >D 2 H 1 ⁇ H 2 ; and further with the disc overhanging the cylinder by a radial amount R where R ⁇ D 1 ; and further with an optimized canopy overlying and spaced above part of the disc, and an upright strut connecting the canopy to the disc.
- Other furniture configurations include a base beneath an upright cylinder and offset radially inwardly relative to the cylinder periphery; a tray supported at an upper surface of the block which may have various shapes as will be seen; and a lounge configuration with upper surface sections sloping at several varying angularities, as will be seen.
- FIG. 1 is a perspective view of an article of furniture in play-pad configuration
- FIG. 1 a shows a modification to FIG. 1 ;
- FIG. 2 is a perspective view of a cylindrically shaped article of furniture
- FIG. 3 is a view of a top tray applicable to the top of FIG. 2 cylinder;
- FIG. 4 is a perspective view of a cube shaped article of furniture
- FIG. 5 is a view of a tray applicable to the top of the FIG. 4 article
- FIG. 6 is a perspective view of an elongated article of box-like configuration
- FIG. 6 a is a view of a tray applicable to the top of the FIG. 6 article
- FIGS. 7-11 are views of cube-like articles construction
- FIG. 12 is a perspective view of an article of furniture in the form of a block-like lounge, with top surface angularities;
- FIG. 13 is an enlarged fragmentary section taken through an article of furniture showing its layered construction, with corner supports.
- the elements of the preferred block like article 10 of furniture include:
- a core body 11 consisting of a first plastic foam material
- a first layer 13 extending at one or more of the top and sides of the core body, as at 13 a , 13 b and 13 c , attached to the core body, and consisting of a soft plastic material, for cushioning, with a bottom layer 22 of additional cushioning material, below corner supports 121 ,
- a second layer 14 covering layers 122 and 13 a , and covering the top, sides and part of the bottom of the body, as at 14 a - 14 d , and which is a waterproof plastic film material,
- Another layer 122 may be used and consist of polyurethane foam provided to add cushioning on top of 13 a ; rigid or semi-rigid lower corner supports 121 may also be employed, as shown and as referred to.
- the core body 11 typically consists of EPS, i.e. expanded polystyrene foam; the first layer 13 typically consists of polyethylene foam, with adhesive connecting it to 11 ; the layer 122 typically consists of polyurethane foam, and corner supports 121 may consist of molded plastic material at four locations about the core; the second layer 14 typically consists of polypropylene film, heat shrunk into a over layer 13 about the entireties of 11 and 13 and 122 ; and the outer sheet 15 is fitted over sheet 14 and releasably connected in position, as for example by a draw string or strip 17 passed through loops 16 at the lower edge of 15 , beneath the edge portions of the body such as below 14 d .
- EPS i.e. expanded polystyrene foam
- the first layer 13 typically consists of polyethylene foam, with adhesive connecting it to 11
- the layer 122 typically consists of polyurethane foam, and corner supports 121 may consist of molded plastic material at four locations about the core
- the second layer 14 typically
- String or strings 17 pull the loops 16 toward a zone beneath the lower medial portion of the body 11 , for tightening outer layer 15 in position maintaining substantially sharp or crisp upper edges 13 f , 14 f , and 15 f of 13 , 14 and 15 , respectively.
- Velcro fastening is an alternative.
- Layer 15 is easily removable, as for cleaning.
- a base 19 is shown adhered (as by adhesive) at 20 to the lowermost extent 14 d of the film 14 under the body 11 , to extend inwardly of and below the levels of loops 16 , for their protection.
- Base 19 typically consists of cross-linked polyethylene foam which provides high strength.
- the thickness t 1 of the various elements are as follows:
- the furniture provides cushioning; waterproofing; and wearability of an outer layer 15 , removable for cleaning or replacement; and sturdy support on a base 19 of width which is over 60% of body width, to prevent overturning when the article of furniture is sat upon, as near its top edge.
- the illustrated article is a cube of approximately 18 inch edge dimensions.
- the article of furniture 26 embodying FIG. 13 construction has the configuration of a disc 21 of diameter D 1 , and height H 1 , overlying and merging with a short upright cylinder 22 of diameter D 2 and height H 2 , where D 1 >D 2 H 1 ⁇ H 2 .
- the disc and cylinder are coaxial and the disc peripheral zone 21 a annularly overhangs the cylinder by a radial amount R where R ⁇ D 1 .
- FIG. 13 Construction of Top and side wall zones, as well as the underside of disc 21 overhang the side of the cylinder 22 .
- Disc 21 and cylinder 22 may each be formed as two semicircular halves, with edge to edge engagement.
- FIG. 1 base 24 underlies the bottom of the cylinder, also indicated at 19 in FIG. 13 , and may be suitably attached to that bottom, as by adhesive 20 .
- the disc and cylinder surfaces are completely enclosed as by film layer or layers 14 .
- a cover sheet for disc 21 may terminate downwardly and inwardly, adjacent the side of 22 , above the base 24 , to be easily removable.
- Core 11 remains waterproof protected, for cushioning whether or not the furniture is contacted by water.
- FIG. 1 a is like FIG. 1 , but shows a canopy 27 extended over part of the disc and supported by upright strut 28 , the lower part of which is received in an opening 29 in the disc, for support.
- FIG. 2 shows an article of furniture in upright cylinder form 31 and having construction as in FIG. 13 .
- Broken lines 32 and 33 indicate edge seams (as by stitching) in the outer cover material 15 , which is removable, as referred to.
- a base or base elements 34 corresponding to 24 in FIG. 1 adhere to the bottom of the article, in the manner as disclosed in FIG. 13 .
- FIG. 3 shows a cover or lid 35 that fits on the top of the cylinder 31 , and includes cushioning plastic material in its construction.
- FIG. 4 shows cube form 40 of the article of furniture, and has a top 41 and four side walls 42 . It also has the construction as disclosed in FIG. 13 .
- a base or base elements 43 adhere to the bottom of the cube.
- FIG. 5 shows a tray 44 that is channel shaped to fit onto the top of the cube. The tray area may be less than top wall 41 area.
- the furniture 50 of FIG. 6 is like FIG. 4 , but is elongated, and also has the construction of FIG. 13 .
- Side and end walls appear at 51 and 52 .
- a horizontal top wall is designated at 53 , and sealed seams in the cover appear at 54 and 55 adjacent sharp edges 56 and 57 .
- a cushioning cover or lid for 50 is shown at 58 in FIG. 6 a , and has channel shape. It may also define a tray.
- FIGS. 7-11 show the construction of a modified cube form article 40 a .
- the layers 14 and 15 are here defined by separate layers at each of the top and side walls. See for example separated top layers 13 a′ , 14 a′ and 15 a′ ; and separated side layers 13 b′ and 14 b′ , at each side.
- FIG. 12 shows an elongated lounge body 80 having FIG. 13 construction.
- the top surfaces 81 - 84 are relatively angled, as in S or wave shape, as shown. See also bottom support layer 19 ′.
- a first top surface has angularity ⁇ , relative to horizontal
- a second and next in sequence top surface has angularity ⁇ 2
- the next in sequence top surface has angularity ⁇ 3 relative to horizontal, where ⁇ 3 > ⁇ 1 ⁇
Abstract
Description
D1>D2
H1<H2;
and further with the disc overhanging the cylinder by a radial amount R where R<D1; and further with an optimized canopy overlying and spaced above part of the disc, and an upright strut connecting the canopy to the disc.
122 | t1 - 1.5 inches on top. |
13 | t1 .25 inch on sides and on top |
14 | t1 - .003 to .004 inch |
15 | t1 - .10 inch |
19 | t1 - .75 inch |
D1>D2
H1<H2.
R<<D1.
α3>α1
−|α2|<α1
−|α2|<α3
Claims (14)
t1>t2
t2=0.003 to 0.004 inch
t3=0.010,
D1>D2
H1<H2.
α3>α1
−|α2|<α1
−|α2|<α3.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US11/704,855 US7997216B2 (en) | 2006-05-24 | 2007-02-12 | Outdoor furniture with protective layers |
PCT/US2007/022158 WO2008100291A1 (en) | 2007-02-12 | 2007-10-17 | Outdoor furniture with protective layers |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US80269206P | 2006-05-24 | 2006-05-24 | |
US11/704,855 US7997216B2 (en) | 2006-05-24 | 2007-02-12 | Outdoor furniture with protective layers |
Publications (2)
Publication Number | Publication Date |
---|---|
US20080029000A1 US20080029000A1 (en) | 2008-02-07 |
US7997216B2 true US7997216B2 (en) | 2011-08-16 |
Family
ID=39690372
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/704,855 Expired - Fee Related US7997216B2 (en) | 2006-05-24 | 2007-02-12 | Outdoor furniture with protective layers |
Country Status (2)
Country | Link |
---|---|
US (1) | US7997216B2 (en) |
WO (1) | WO2008100291A1 (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD736531S1 (en) | 2014-10-03 | 2015-08-18 | Lou Lan | Yoga stool |
US20160135599A1 (en) * | 2014-11-19 | 2016-05-19 | American National Manufacturing, Inc. | Couch cot cover |
USD800852S1 (en) * | 2016-07-12 | 2017-10-24 | Stephen Flook | Exercise platform |
US10034549B1 (en) * | 2017-08-14 | 2018-07-31 | Marcos Gois Basques | Footstool and a method for making |
US10251488B2 (en) | 2014-11-25 | 2019-04-09 | Lou Lan | Yoga stool |
USD875412S1 (en) * | 2018-10-15 | 2020-02-18 | Thomas W. Davis, III | Full-body elevator |
US10905243B2 (en) | 2014-11-25 | 2021-02-02 | Wemesh, Llc | Yoga stool |
USD949260S1 (en) | 2019-03-08 | 2022-04-19 | Wemesh, Llc | Exercise stool |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8158249B2 (en) * | 2007-05-21 | 2012-04-17 | Featherlyte, Llc | Multi-layered foam furniture method and apparatus |
WO2009074983A2 (en) * | 2007-12-10 | 2009-06-18 | Ben Gurion University Of The Negev Research And Development Authority | Assay for detecting circulating free nucleic acids |
WO2010058431A1 (en) * | 2008-11-18 | 2010-05-27 | Salvadori Complementi Di Arredo Srl, | Structure for resting furniture |
US20110020413A1 (en) * | 2009-01-19 | 2011-01-27 | John Gormley | Polysilsesquioxane compositions and process |
US10136725B2 (en) * | 2016-08-26 | 2018-11-27 | Plank and Hide | Outdoor convertible table-like furniture with multiple levels |
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2007
- 2007-02-12 US US11/704,855 patent/US7997216B2/en not_active Expired - Fee Related
- 2007-10-17 WO PCT/US2007/022158 patent/WO2008100291A1/en active Application Filing
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US3002789A (en) * | 1957-04-11 | 1961-10-03 | Brown Edmund | Furniture |
US3139632A (en) * | 1962-05-04 | 1964-07-07 | Max H Glover | Body rest |
US3494308A (en) * | 1967-11-14 | 1970-02-10 | George S Perrin | Composite article having portions simulating wood |
US3425472A (en) * | 1967-11-27 | 1969-02-04 | Frank J Marino | Flexible cargo container |
US3642323A (en) * | 1969-07-02 | 1972-02-15 | William Paul Taylor | Molded plastic furniture construction |
US3954537A (en) | 1973-12-31 | 1976-05-04 | Dynamit Nobel Aktiengesellschaft | Production of multiple-layer sheets, panels, shaped articles |
US4201359A (en) * | 1976-04-27 | 1980-05-06 | Baslow Floyd M | Fabric-covered chair rail |
US4195882A (en) | 1977-08-19 | 1980-04-01 | Alexander C. Daswick | Adjustable convertible furniture for supporting one or more persons |
US4711495A (en) | 1984-12-14 | 1987-12-08 | Dubarry Furniture Of Canada Limited | Upholstered furniture |
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Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
USD736531S1 (en) | 2014-10-03 | 2015-08-18 | Lou Lan | Yoga stool |
US20160135599A1 (en) * | 2014-11-19 | 2016-05-19 | American National Manufacturing, Inc. | Couch cot cover |
US10028590B2 (en) * | 2014-11-19 | 2018-07-24 | American National Manufacturing, Inc. | Couch cot cover |
US10251488B2 (en) | 2014-11-25 | 2019-04-09 | Lou Lan | Yoga stool |
US10905243B2 (en) | 2014-11-25 | 2021-02-02 | Wemesh, Llc | Yoga stool |
US11470974B2 (en) * | 2014-11-25 | 2022-10-18 | Wemesh, Llc | Yoga stool |
US11805918B2 (en) | 2014-11-25 | 2023-11-07 | Bobo Holdings Inc. | Yoga stool |
USD800852S1 (en) * | 2016-07-12 | 2017-10-24 | Stephen Flook | Exercise platform |
US10034549B1 (en) * | 2017-08-14 | 2018-07-31 | Marcos Gois Basques | Footstool and a method for making |
USD875412S1 (en) * | 2018-10-15 | 2020-02-18 | Thomas W. Davis, III | Full-body elevator |
USD949260S1 (en) | 2019-03-08 | 2022-04-19 | Wemesh, Llc | Exercise stool |
USD952774S1 (en) | 2019-03-08 | 2022-05-24 | Wemesh, Llc | Exercise stool |
Also Published As
Publication number | Publication date |
---|---|
US20080029000A1 (en) | 2008-02-07 |
WO2008100291A1 (en) | 2008-08-21 |
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