US7985270B2 - Fluid bed dryer filters - Google Patents
Fluid bed dryer filters Download PDFInfo
- Publication number
- US7985270B2 US7985270B2 US12/088,960 US8896006A US7985270B2 US 7985270 B2 US7985270 B2 US 7985270B2 US 8896006 A US8896006 A US 8896006A US 7985270 B2 US7985270 B2 US 7985270B2
- Authority
- US
- United States
- Prior art keywords
- filter
- membrane
- bag
- band
- filter according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related, expires
Links
- 239000012530 fluid Substances 0.000 title claims description 12
- 239000012528 membrane Substances 0.000 claims abstract description 27
- 239000004744 fabric Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 18
- 230000000717 retained effect Effects 0.000 claims abstract description 4
- 238000007789 sealing Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 4
- 230000003993 interaction Effects 0.000 claims description 2
- 238000001035 drying Methods 0.000 abstract 1
- 239000000428 dust Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 4
- 239000005060 rubber Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000012065 filter cake Substances 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000011236 particulate material Substances 0.000 description 2
- 239000012254 powdered material Substances 0.000 description 2
- 230000008439 repair process Effects 0.000 description 2
- 238000009958 sewing Methods 0.000 description 2
- 230000001668 ameliorated effect Effects 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 239000003317 industrial substance Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000005061 synthetic rubber Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/02—Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/30—Particle separators, e.g. dust precipitators, using loose filtering material
- B01D46/32—Particle separators, e.g. dust precipitators, using loose filtering material the material moving during filtering
- B01D46/38—Particle separators, e.g. dust precipitators, using loose filtering material the material moving during filtering as fluidised bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2/00—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
- B01J2/16—Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by suspending the powder material in a gas, e.g. in fluidised beds or as a falling curtain
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/005—Treatment of dryer exhaust gases
- F26B25/007—Dust filtering; Exhaust dust filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/06—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried
- F26B3/08—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour flowing through the materials or objects to be dried so as to loosen them, e.g. to form a fluidised bed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2271/00—Sealings for filters specially adapted for separating dispersed particles from gases or vapours
- B01D2271/02—Gaskets, sealings
Definitions
- This invention relates to improvements in fluid bed dryer filters.
- Fluid bed dryers are used in the production of a wide range of industrial chemicals, for example production of pharmaceuticals or dye-stuffs.
- a fluidised bed dryer consists of a large pan which is filled with wet particulate material. Warm air, the temperature of which can be closely regulated is blown into the bottom of the pan so that the particles become fluidised and behave like a fluid, attractive forces between the particles such as electrostatic or capillary water film bonding being broken down. The air acts to vaporise the water present in the wet material, and the air with entrained water vapour is drawn out from above the fluid bed through a fluid bed dryer filter, to separate entrained dust (largely derived from the solids fraction of the particulate material) from the exhausted air stream.
- Structurally, known fluid bed dryer filters comprise a sheet extending over the fluidised bed, with apertures therein into which the dust laden air is drawn, the apertures opening into respective filter bags, which typically are extended upwardly above the sheet so that the air is drawn up into the bags, and out through the walls of the bag into a space above the filter under the action of an extractor. The dust is left behind as filter cake on the inside of the filter bags.
- the process is usually run as a batch process, with the entire filter assembly being removed and replaced, for cleaning and recovery of the filter cake, between batches.
- the filter bags or pockets may be suspended from hooks on a circular frame above the sheet, so that they are maintained extending upwardly even when air is not being drawn through them. Removal of accumulated dust from the interior surfaces of the pockets is not usually a problem as normal vibrations occurring during use are usually sufficient to dislodge “cake”, but a special vibration step may be provided for at the end of each batch cycle, to ensure that as much dust as possible falls back into the pan.
- the filter bags or pockets are stitched to the sheet, and thus in the event of damage to any one of more of the bags, either a prolonged operation of unstitching and then sewing in a replacement is required perhaps involving return to the manufacturer, or for on site repair or positioning, or the whole filter assembly must be replaced.
- the sewing of the pockets into a typical assembly involves an intricate design and is a labour intensive operation.
- Each of the pockets is heavy and difficult to manipulate during manufacture, and the stitching of the diaphragm to the pockets distorts the diaphragm from a planar configuration, making installation onto the machine very difficult.
- the distortion also increases the risk that stitched seams may loosen and create dust entraining leaks.
- the directional importance of D-rings provided at the ends of the pockets means that the pockets have to be carefully aligned before stitching, which is time consuming particularly if errors have to be corrected.
- a fluid bed dryer filter comprises a membrane having a plurality of openings therein, a respective filter bag/or pocket for attachment to the membrane so that each opening in the membrane admits to the interior of a filter bag or pocket, characterised in that each pocket is detachably attached to the membrane by means of a clamping device, and that the edge of each aperture in the membrane is formed to be stiff and shape-retaining.
- Each filter bag or pocket may be in the form of a cylindrical pouch of a filter material, having an open end and a closed end.
- the clamping device may comprise a sealing band provided about the open end of the filter bag or pocket.
- a suitable type of clamping band is disclosed in WO95/25580 (Scapa). This comprises a profiled resilient band which is joined to the open end (cuff) of a filter bag or sleeve, and is formed as a deformable sleeve with a groove, in which the edge of an aperture in for example a cell plate may be received.
- the edges of the apertures in the membrane may be given the necessary rigidity or firmness to engage with the bands in the filter bag cuffs by means of a hoop of metal or other rigid or sufficiently stiff material.
- Each of the filter bags or pouches may be formed from a double layer of filter fabric, which is folded at the cuff edge, and the clamping band may be accommodated within the fold, between the layers of filter fabric.
- a sealing layer or gasket strip may advantageously be provided between the clamping band and the hoop on the edge of the aperture in the membrane. This may be placed over the clamping band and also be accommodated between the layers of the filter fabric within the fold, and may comprise a needle felt strip, or other suitable gasket material, to obtain a good seal.
- the cuff region of the bag, surrounding the open end of the filter bag, may be stitched above the fold which encloses the clamping band, to keep the latter in position in the cuff, entering the fold.
- the rigid hoop defining the edge of each aperture in the membrane may be retained by a strip of filter material wrapped about the hoop, stitched into the main part of the membrane, which may be a double filter fabric or be an air impervious material.
- the clamping band may be an expansion ring, biased to expand outwardly to clamp against the ring.
- the ring may be a constricting member, such as a ring of high density rubber, which tightens around the clamping band.
- FIG. 1 is a general sectional view of a fluidised bed dryer with a filter according to the invention disposed over the fluidised bed;
- FIG. 2 is a diagrammatic cross-section of part of the filter according to the invention.
- FIG. 3 is an enlarged detail cross-section of a part of the filter shown in FIG. 2 ;
- FIG. 4 illustrates a variant clamping ring for use in the filter bag of FIG. 2 .
- a fluidised bed dryer comprises a flat bottomed pan 10 having an extensive surface over which is spread a layer of damp powdered or granular material 11 to be dried.
- a supply of warm air is fed from below, by line 12 through a myriad of inlet apertures in the bottom of the pan.
- This air both agitates and dries the particles of the powdered or granular material 11 , and inevitably, particularly in the case of very finely divided materials, particles are entrained by the air current. This is the reason for provision of the filter assembly 14 disposed over the filter pan, so that entrained particles can be caught by the filter and prevented from escaping with the air stream.
- the filter assembly 14 generally comprises a membrane 15 , which may be impervious to air, or may be a sheet of a suitable filter fabric having a plurality of apertures 16 therein, which open into respective bag filters 17 in the form of cylindrical pockets of filter fabric, which are closed at the upper end.
- the top ends of the bags 17 are suspended by hooks 18 from a frame 19 , so that even when the air current is not flowing, the bags do not collapse, but remain in place.
- each bag is secured to the membrane by means of the interaction of clamping band 20 or sleeve at the open end of the bag, and a ring 21 of firm or rigid material defining the rim of the aperture 16 .
- the clamping band 20 comprises a sleeve or ring of metal or a suitable synthetic material, which is profiled to present an outwardly facing depression or groove 22 , which provides a seat for the ring 21 .
- the clamping band 20 may be as described in WO95/25580 or a modification thereof, and slotted to assist deformation.
- the filter bag 17 is made from a double layer of filter cloth 24 , folded back on itself at the open end of the filter bag 17 , to form a cuff 25 , and the clamping band 20 is retained between the superposed layers of filter cloth, in a cuff region delimited by stitching 26 which serves to ensure that the band 20 does not slip out of the cuff region.
- a strip 27 of a needle felt material is provided over the clamping band 20 , within the cuff region and this serves to provide a seal and cushioning between the clamping band 20 and the ring 21 in the edge of the aperture 16 .
- the ring 21 is secured by being enclosed in a strip 28 of cloth which is folded about the ring 21 and the edges stitched together by stitching 29 which at the same time secures the edges of the strip 29 between the layers of a double layer fabric 30 forming the membrane 15 .
- the fabric 30 may be a filter fabric, similar to that of the filter bags 17 , or be an air impermeable diaphragm.
- the clamping band 20 may as shown in FIG. 4 comprises a resilient member which is biased to expand outwardly having over lapped ends 20 a , 20 b thereby pressing the band 20 with the strip 27 outwardly against the ring 21 in the edge of the aperture, or alternatively the ring 21 may be made of a firm rubber or rubber substitute material which is biased to contract and thereby exert clamping and sealing pressure on the band 20 in the cuff region of each filter bag 17 .
- the construction described has advantages with respect to known fluid bed dryer filters, in that the individual filter bags 17 are each separately removable for replacement or repair from the filter assembly, and this can be done on site.
- the time consuming operation of stitching each of up to 30 filter bags to the membrane sheet is avoided, as is the risk of distortion of the sheet if stitching is earned out incorrectly. Any distortion arising from securing the rings 21 to the edge of the fabric around the apertures 16 is accommodated by the securing strip 28 .
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Organic Chemistry (AREA)
- Filtering Of Dispersed Particles In Gases (AREA)
Abstract
Description
Claims (13)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0522913.3 | 2005-11-10 | ||
GBGB0522913.3A GB0522913D0 (en) | 2005-11-10 | 2005-11-10 | Improvements in fluid bed dryer filters |
PCT/GB2006/004190 WO2007054704A1 (en) | 2005-11-10 | 2006-11-10 | Improvements in fluid bed dryer filter |
Publications (2)
Publication Number | Publication Date |
---|---|
US20090145094A1 US20090145094A1 (en) | 2009-06-11 |
US7985270B2 true US7985270B2 (en) | 2011-07-26 |
Family
ID=35516671
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US12/088,960 Expired - Fee Related US7985270B2 (en) | 2005-11-10 | 2006-11-10 | Fluid bed dryer filters |
Country Status (4)
Country | Link |
---|---|
US (1) | US7985270B2 (en) |
EP (1) | EP1979069A1 (en) |
GB (1) | GB0522913D0 (en) |
WO (1) | WO2007054704A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120186203A1 (en) * | 2011-01-25 | 2012-07-26 | General Electric Company | Folded baghouse filter |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8628605B2 (en) * | 2010-09-23 | 2014-01-14 | General Electric Company | Filter bag having an adjustable band |
WO2014207705A1 (en) * | 2013-06-27 | 2014-12-31 | Filtercorp International Limited | Improvements in or for filtration systems |
CN104147868A (en) * | 2014-08-27 | 2014-11-19 | 上海程洁净化设备有限公司 | Novel bag-type air filter |
CN104913598A (en) * | 2015-05-29 | 2015-09-16 | 安徽丰穗农业开发有限公司 | Lotus-root-powder drying machine with strong practicability |
KR101623034B1 (en) | 2015-10-13 | 2016-05-23 | (주)옥천당 | Operating method of fluidized bed granulator and the fluidized bed granulator |
GB2546546A (en) * | 2016-01-22 | 2017-07-26 | D R M Ind Fabrics Ltd | Filter |
DE102018208746B4 (en) * | 2018-06-04 | 2020-07-02 | Glatt Gmbh | Filter device arranged on a process apparatus for dedusting process air from the process apparatus |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2930446A (en) * | 1957-03-18 | 1960-03-29 | Singer Mfg Co | Canister type vacuum cleaners |
US3937621A (en) | 1974-11-25 | 1976-02-10 | Phillips Petroleum Company | Filter bag cuff |
US4015961A (en) * | 1976-01-08 | 1977-04-05 | Air Filters, Inc. | Filter bag and coupling |
GB1603110A (en) | 1978-05-23 | 1981-11-18 | Webron Products Ltd | Filtering apparatus |
WO1995025580A1 (en) | 1994-03-22 | 1995-09-28 | Scapa Group Plc | Filtering apparatus |
WO1998036819A1 (en) | 1997-02-20 | 1998-08-27 | Scapa Group Plc | Filtration apparatus |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5536290A (en) * | 1995-02-17 | 1996-07-16 | W. L. Gore & Associates, Inc. | Pleated cartridge filter attachment for top loading filter assemblies |
-
2005
- 2005-11-10 GB GBGB0522913.3A patent/GB0522913D0/en active Pending
-
2006
- 2006-11-10 EP EP06808484A patent/EP1979069A1/en not_active Withdrawn
- 2006-11-10 US US12/088,960 patent/US7985270B2/en not_active Expired - Fee Related
- 2006-11-10 WO PCT/GB2006/004190 patent/WO2007054704A1/en active Application Filing
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2930446A (en) * | 1957-03-18 | 1960-03-29 | Singer Mfg Co | Canister type vacuum cleaners |
US3937621A (en) | 1974-11-25 | 1976-02-10 | Phillips Petroleum Company | Filter bag cuff |
US4015961A (en) * | 1976-01-08 | 1977-04-05 | Air Filters, Inc. | Filter bag and coupling |
GB1603110A (en) | 1978-05-23 | 1981-11-18 | Webron Products Ltd | Filtering apparatus |
WO1995025580A1 (en) | 1994-03-22 | 1995-09-28 | Scapa Group Plc | Filtering apparatus |
WO1998036819A1 (en) | 1997-02-20 | 1998-08-27 | Scapa Group Plc | Filtration apparatus |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20120186203A1 (en) * | 2011-01-25 | 2012-07-26 | General Electric Company | Folded baghouse filter |
Also Published As
Publication number | Publication date |
---|---|
GB0522913D0 (en) | 2005-12-21 |
WO2007054704A1 (en) | 2007-05-18 |
EP1979069A1 (en) | 2008-10-15 |
US20090145094A1 (en) | 2009-06-11 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: MADISON FILTER 981 LTD., A COMPANY OF THE UNITED K Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:JOHNSON, JOSEPH;AKERMAN, DAVID ANTHONY;REEL/FRAME:021335/0367;SIGNING DATES FROM 20080521 TO 20080707 Owner name: MADISON FILTER 981 LTD., A COMPANY OF THE UNITED K Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:JOHNSON, JOSEPH;AKERMAN, DAVID ANTHONY;SIGNING DATES FROM 20080521 TO 20080707;REEL/FRAME:021335/0367 |
|
STCF | Information on status: patent grant |
Free format text: PATENTED CASE |
|
FPAY | Fee payment |
Year of fee payment: 4 |
|
FEPP | Fee payment procedure |
Free format text: MAINTENANCE FEE REMINDER MAILED (ORIGINAL EVENT CODE: REM.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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LAPS | Lapse for failure to pay maintenance fees |
Free format text: PATENT EXPIRED FOR FAILURE TO PAY MAINTENANCE FEES (ORIGINAL EVENT CODE: EXP.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
FP | Expired due to failure to pay maintenance fee |
Effective date: 20190726 |