US7955488B2 - Process of electrodeposition platinum and platinum-based alloy nano-particles with addition of ethylene glycol - Google Patents
Process of electrodeposition platinum and platinum-based alloy nano-particles with addition of ethylene glycol Download PDFInfo
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- US7955488B2 US7955488B2 US11/783,758 US78375807A US7955488B2 US 7955488 B2 US7955488 B2 US 7955488B2 US 78375807 A US78375807 A US 78375807A US 7955488 B2 US7955488 B2 US 7955488B2
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/567—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of platinum group metals
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- DMFCs utilize an environmentally friendly electrochemical reaction of hydrogen and oxygen.
- the generation, storage, and transport of hydrogen lead to a big issue to resolve for PEMFCs.
- the development of DMFCs along with PEMs has reached a revolutionary breakthrough in the field of small-power technology.
- DMFCs have smaller power densities compared to hydrogen-fed PEMFCs. So far it is known that DMFCs have an optimal power density that is only one tenth of hydrogen-fed PEMFCs. Since DMFCs have low power densities, they are suitable for applications in compact portable electronic products, such as laptops, personal digital assistants, and mobile phones.
- a typical DMFC membrane electrode assembly includes a proton exchange membrane (PEM), an electrode catalyst layer, and an electrically conductive layer.
- PEMFCs can convert chemical energy from the liquid methanol fuel into electrical energy.
- PEMFCs use hydrogen as a fuel source.
- DMFCs do not need additional reformers to convert the fuel into hydrogen. Therefore, the potentially complex assembly of a DMFC can be simplified and thereby its convenience increased.
- diluted methanol can be used as a by-functional fuel without the need of an additional membrane wetting mechanism.
- the well-distributed and small-sized catalyst contributes to an increase in activity of the DMFC catalyst.
- two commonly-used approaches one is to use nano-sized carbon materials as catalyst supports to enhance the dispersion of the catalysts, and the other is to change the structure control the alloy composition of the catalysts.
- a platinum-based dual-alloy or a triple-alloy can be used as an effective catalyst.
- a nano-sized catalyst usually retains a high specific surface area and easily leads to a full utilization of the catalyst. Therefore, there is a need for nano-platinum based alloy catalysts which would increase the reaction efficiencies of methanol oxidation and oxygen reduction reactions.
- Processes which are commonly used to prepare a catalyst electrode of a low-temperature fuel cell include chemical reduction and electrodeposition.
- a carbon support is basically immersed in a precursor-contained (such as Pt, Ru, W, Co, Fe, or Ni) solution for several hours.
- a precursor-contained (such as Pt, Ru, W, Co, Fe, or Ni) solution for several hours.
- the carbon supported metal or alloyed catalysts are put into a furnace under argon or hydrogen at about 250-300° C. for few hours.
- hydrogen as reduction agent can be introduced into the aqueous solution for several hours.
- Platinum or platinum-based alloy nano-particles are deposited on the surface of the carbon supports.
- chemical reduction is performed at a well-controlled pH value so that the redox reaction occurs efficiently.
- the temperature of the chemical redox reaction is within the range of 60° C.-150° C.
- the chemical reduction for depositing a single metal such as platinum is a well-developed technique; however, adding a neutralizer, such as sodium hydroxide, for controlling the pH value is still necessary.
- the time-consuming chemical reduction allows Na ions to deposit on the carbon supports, resulting in unnecessary contaminations.
- the particles of a single metal or multiple metals are reduced from a metal precursors (usually chlorides) contained electrolyte with acids such as sulfuric acid, nitric acid, perchloric acid, or hydrochloric acid.
- a potential usually a negative potential, is applied on a conductive substrate, so that the substrate becomes negative charged (as a cathode), and a counter electrode (usually a non-polarized electrode such as a platinum electrode) becomes positive charged (as anode).
- Metallic ions in the solution exchange electrons with the negative substrate and are then deposited onto the substrate.
- the size of the metallic particles prepared by the most commonly used electrodeposition process at present is usually more than 20 nm, resulting in a great decrease in the specific surface area of the catalysts.
- An acidic solution which contains metal chloride containing at least one platinum-based chloride and the alloy thereof, and EG is introduced into a reactor as an electrodeposition solution.
- platinum particles or platinum-based alloy particles are deposited on the substrate. Thereby, the particles have dimensions appropriate for narrowing down to nanometer scale and have good dispersion.
- the invention further includes an electrodeposition process of platinum and platinum-based alloy particles with addition of EG.
- the process of the invention includes providing a reactor; placing an electrodeposition solution into the reactor, wherein the electrodeposition solution is an acidic solution containing EG and at least one platinum-based chloride and the alloy thereof; providing an electrically conductive substrate as a cathode and a platinum metal as an anode, and putting them into the electrodeposition solution; and applying a negative potential to deposit platinum and platinum-based alloy particles on the electrically conductive substrate.
- the process of the invention is a three-electrode electrochemical process in which a saturated calomel electrode (SCE) is used as a reference electrode, and platinum metal is used as a counter electrode.
- SCE saturated calomel electrode
- Pt and Pt—Ru catalysts are deposited on the nanotube specimens (referred to as working references).
- the potentials can be either ⁇ 0.30 V SCE or ⁇ 0.45 V SCE (potential versus SCE).
- the metal precursors used in the invention are respectively H 2 PtCl 6 .6H 2 O and RuCl 3 .xH 2 O.
- the concentrations of EG and H 2 SO 4 are respectively 0.5 M and 0.25 M.
- the electrodeposition time is 2 hours. Electrodeposition conditions for each specimen are as follows.
- FIG. 2 is a schematic view showing an electrodeposition process of Pt and Pt-based alloy particles with addition of ethylene glycol according to one embodiment of the invention
- FIG. 3A and FIG. 3B are scanning electron microscopy photo showing Pt and Ru deposited onto carbon nanotubes by electrodeposition according to one embodiment of the invention
- FIG. 4A to FIG. 4D are scanning electron microscopy diagrams showing Pt and Pt—Ru deposited onto carbon nanotubs by electrodeposition according to one embodiment of the invention.
- FIG. 5A to FIG. 5D are micrographs of the transmission electronic microscopy (TEM) of FIG. 4 ;
- FIG. 7A and FIG. 7B are graphs of CV scanning for oxidization of methanol for A01, A02, B01, B02 and J-M specimens.
- the invention provides an electrodeposition process of platinum and platinum-based alloy nano-particles with addition of ethylene glycol in an electrodeposition solution.
- the process includes providing a reactor (S 100 ); placing an electrodeposition solution 2 into the reactor 1 , wherein the electrodeposition solution 2 is an acidic solution containing ethylene glycol and at least one platinum chloride and the alloy thereof (S 102 ); providing an electrically conductive substrate 3 as a cathode and a platinum metal 4 as an anode, and putting them into the electrodeposition solution 2 (S 104 ); and applying a negative potential to deposit platinum and platinum-based alloy particles 6 on the electrically conductive substrate 3 (S 106 ).
- the temperature of the electrodeposition solution 2 is within the range of 18-60° C.
- the concentration of ethylene glycol in the electrodeposition solution 2 is within the range of 0.01 M to 5 M.
- the ethylene glycol on one hand, effectively enhances the removal of chlorine from the metal chloride, and on the other hand is used as a stabilizer to prevent the particles from aggregation on the substrate 3 and thus increases the dispersion of the deposited particles 6 .
- the acidic solution is H 2 SO 4 , HNO 3 , HClO 4 , HCl, or CH 3 COOH.
- the acidic solution in the electrodeposition solution 2 is within the range of 0.005 M to 10 M.
- the acidic solution offers efficient ion conductivity during electrodeposition.
- the platinum chloride in the electrodeposition solution 2 is within the range of 0.1 mM to 100 M.
- FIG. 3A and FIG. 3B are photos of scanning electron microscopy (SEM), showing that Pt and Ru are electrodeposited onto carbon nanotubes.
- Metal precursors used in the invention are H 2 PtCl 6 .6H 2 O and RuCl 3 .xH 2 O.
- 0.5 M H 2 SO 4 is used as the electrodeposition solution in this embodiment. The electrodeposition lasts for 2 hours.
- Conditions for the embodiments as shown in FIG. 3A and FIG. 3B are as follows: (CC3) ⁇ 0.30 V SCE , 0.5 M H 2 SO 4 +0.2 mM H 2 PtCl 6 .6H 2 O for the embodiment as shown in FIG.
- white particles are Pt (CC3) and Pt—Ru(CC4).
- a Pt catalyst has a flower shape and a particle diameter of about 150 nm, and is mixed with uniformly distributed fine particles 6 with diameters of more than and less than 100 nanometers.
- Pt—Ru catalyst particles have a substantially spherical shape, with diameters of about 150 nm. It is believed that aggregation of fine metal particles contributes to formation of larger particles.
- FIG. 4 to FIG. 6 it is found that Pt and Pt—Ru particles 6 , deposited on the carbon nanotubes by using ethylene glycol as stabilizer and reduction agent, significantly reduce in size, especially as shown in SEM photos of FIG. 4A to FIG. 4D . Furthermore, the dispersion of the catalyst particles is significantly improved.
- FIG. 5A to FIG. 5D are photos of transmission electron microscopy (TEM) of FIG. 4 .
- TEM transmission electron microscopy
- FIG. 5A to FIG. 5D the size and dispersion of the Pt and Pt—Ru particles 6 are not significantly changed, compared to a specimen obtained lacking any addition of EG, even at different potentials.
- FIG. 6 illustrates the distribution of particle diameters of specimens in FIG. 5A to FIG. 5D .
- the Pt catalyst has a particle diameter of about 4.48 nm to 9.49 nm, as shown in FIG. 6A and FIG. 6C .
- the Pt—Ru catalyst has a particle diameter of about 4.80 nm to 5.22 nm, as shown in FIG. 6B and FIG. 6D .
- the catalyst of the invention is immersed in a diluted aqueous solution of 0.5 M sulfuric acid and 1.0 M methanol. Then, the performance of the catalyst according to the invention on methanol oxidation is evaluated. CV is used to inspect the methanol oxidation when the catalyst of the invention is present. Furthermore, in order to compare a commercially available Pt—Ru/carbon black as provided by Johnson Matthey (J-M), a specimen similar to the commercially available electrode J-M is prepared as follows as a control for comparison. About 2 mg of commercially available catalyst is mixed with Nafion® diluted solution to form a slurry. The slurry is then applied over a carbon paper (about 1 cm 2 ). Specimens are inspected to determine the catalyst loading by using the inductively coupled plasma-mass spectroscopy. The results are listed in table 1.
- the efficiencies of the specimens on methanol oxidation were compared in items of forward peak current density, the ratio of the forward peak current density (i f ) to the reverse peak current density (i b ), and the mass activity (MA, peak current density of methanol oxidation obtained from cyclic voltammogram per unit of Pt loading mass), as listed in Table 2.
- B02 exhibited a relatively higher value than the others.
- the peaks that appeared during the reverse scan signified the desorption of CO generated through methanol oxidation during the forward scan.
- the working specimen with Pt—Ru catalysts electrodeposited at ⁇ 0.45 V SCE proved to be the best electrode for methanol oxidation among the selected specimens.
- the current outcome can be used to exemplify the benefit of using a mixed ethylene glycol and sulfuric acid aqueous solution as an electrolyte for the electrodeposition of Pt—Ru catalysts on CNT based catalyst supports for direct methanol fuel cell applications.
- the invention aims to break up the bottleneck of it being difficult to narrow down the catalyst particles to nanometer scale in the prior art. With the dispersion of the metal particles 6 of the invention, the benefit to fuel cell catalyst electrodes can be maximized.
- alcohols such as ethylene glycol, which has been used as reduction agent or stabilizer in the chemical reduction processes, are added into the electrodeposition solution 2 . With the use of alcohols in proper concentrations which does not affect the ion conductivity of the electrodeposition solution, the Pt and Pt-based alloy particles 6 deposited on the substrate 3 have appropriate dimensions for narrowing down to nanometer scale and good dispersion.
- the electrodeposition solution of Pt and Pt-based alloy nano-particles with addition of ethylene glycol according to the invention provides the following advantages over the prior art.
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Abstract
Description
Anode:CH3OH+H2O→CO2+6H++6e −
Eo anode=0.05 VSHE
Cathode:3/2O2+6H++6e −→3H2O
Eo cathode=1.23 VSHE
Total reaction:CH3OH+H2O+3/2O2→CO2+3H2O
Eo cell=1.18 VSHE
Pt+CH3OH→Pt—COad+4H++4e − (a)
H2O+Pt→Pt—OH+H+ +e − (b)
Ru+H2O→Ru—OH+H+ +e − (c)
Pt—CO+Ru—OH→Pt+Ru+CO2+H+ +e − (d)
Pt—COad+Pt—OHad→CO2+H+ +e − (e)
Pt—CHOad+Ru—OHad→CO2+2H++2e − (f)
O2+4H++4e −=H2O Eo 298° K=+1.23 VSHE (g)
O2+2H++2e −=H2O2Eo 298° K=+0.68 VSHE (h)
Pt+H2O═Pt—O+2H++2e −Eo 298° K=+0.88 VSHE (i)
−0.30 VSCE,0.25 M H2SO4+0.5 M EG+0.2 mM H2PtCl6.6H2O (A01)
−0.30 VSCE,0.25 M H2SO4+0.5 M EG+0.2 mM H2PtCl6.6H2O+0.4 mM RuCl3.xH2O (A02)
−0.45 VSCE,0.25 M H2SO4+0.5 M EG+0.2 mM H2PtCl6.6H2O (B01)
−0.45 VSCE,0.25 M H2SO4+0.5 M EG+0.2 mM H2PtCl6.6H2O+0.4 mM RuCl3.xH2O (B02)
TABLE 1 |
The catalyst loading of Pt and Ru for each specimen estimated |
by the inductively coupled plasma-mass spectroscopy. |
Catalyst loading | ||||
NO. of | (μg cm−2) |
specimens | Pt | Ru | Pt:Ru atomic ratio | ||
A01 | 76.3 | — | — | ||
A02 | 61.4 | 17.1 | 1:0.54 | ||
B01 | 115.1 | — | — | ||
B02 | 307.8 | 95.0 | 1:0.59 | ||
J-M | 582 | 195.0 | 1:0.65 | ||
TABLE 2 |
Electrochemical characteristics of the specimens during CV analyses. |
Forward | Forward | ||||
scanning | scanning | ||||
Forward | peak | current v.s. | |||
scanning | current | backward | |||
Starting | peak | density | scanning peak | Mass | |
No. of | potentials | potentials | (mA | current | activitya |
specimens | (VSCE) | (VSCE) | cm−2) | (if/ib ratios) | (A g−1) |
A01 | 0.386 | 0.58 | 25.2 | 1.0 | 330.3 |
A02 | 0.193 | 0.47 | 33.6 | 5.44 | 547.2 |
B01 | 0.373 | 0.59 | 29.5 | 1.06 | 256.3 |
B02 | 0.172 | 0.49 | 167.0 | 13.36 | 542.6 |
J–M | 0.139 | 0.65 | 145.0 | 10.66 | 249.1 |
aThe mass activity is defined as the forward peak current density obtained from the voltammograms (FIG. 7A to FIG. 7B) per unit Pt loading mass listed in Table 1. |
-
- 1. The acidic electrodeposition solution of the invention offers efficient ion conductivity.
- 2. Ethylene glycol added into the electrodeposition solution of the invention effectively enhances the removal of chlorine from metal chlorides. Meanwhile, ethylene glycol is used as stabilizer to prevent the particles deposited on the
substrate 3 from being aggregated and thus increase dispersion of theparticles 6. - 3. The Pt and Pt-based
alloy particles 6 deposited on thesubstrate 3 have dimensions appropriate for narrowing down to nanometer scale.
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RU2616190C1 (en) * | 2016-06-07 | 2017-04-13 | федеральное государственное автономное образовательное учреждение высшего образования "Южный федеральный университет" | Method for production of catalyst with platinum nanoparticles |
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US10651478B2 (en) * | 2007-10-05 | 2020-05-12 | The Government Of The United States Of America, As Represented By The Secretary Of The Navy | Electrodes having Pt nanoparticles on RuO2 nanoskins |
TWI398402B (en) * | 2008-11-28 | 2013-06-11 | Nat Univ Tsing Hua | Electroplating solution for manufacturing nanometer platinum and platinum based alloy particles and method thereof |
NL2005112C2 (en) | 2010-07-19 | 2012-01-23 | Univ Leiden | Process to prepare metal nanoparticles or metal oxide nanoparticles. |
CN102088089B (en) * | 2010-12-27 | 2013-05-29 | 浙江大学 | Preparation method of combined electrode of fuel cell and test device thereof |
FR2974582A1 (en) * | 2011-04-27 | 2012-11-02 | Commissariat Energie Atomique | PROCESS FOR GROWING METALLIC PARTICLES BY ELECTRODEPOSITION WITH IN SITU INHIBITION |
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US6562204B1 (en) * | 2000-02-29 | 2003-05-13 | Novellus Systems, Inc. | Apparatus for potential controlled electroplating of fine patterns on semiconductor wafers |
US20070270305A1 (en) * | 2006-05-16 | 2007-11-22 | Samsung Sdi Co., Ltd. | Supported catalyst, method of preparing the same, and fuel cell using the same |
US20070289409A1 (en) * | 2004-08-03 | 2007-12-20 | Younan Xia | Synthesis of platinum nanostructures |
US20080003155A1 (en) * | 2004-10-28 | 2008-01-03 | Jifei Jia | Platinum-Bismuth Catalysts For Treating Engine Exhaust |
US20080241642A1 (en) * | 2006-12-29 | 2008-10-02 | Coca Iordache | Electrochemical oxidation of formic acid using a noble metal based catalyst with admetals |
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Patent Citations (5)
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US6562204B1 (en) * | 2000-02-29 | 2003-05-13 | Novellus Systems, Inc. | Apparatus for potential controlled electroplating of fine patterns on semiconductor wafers |
US20070289409A1 (en) * | 2004-08-03 | 2007-12-20 | Younan Xia | Synthesis of platinum nanostructures |
US20080003155A1 (en) * | 2004-10-28 | 2008-01-03 | Jifei Jia | Platinum-Bismuth Catalysts For Treating Engine Exhaust |
US20070270305A1 (en) * | 2006-05-16 | 2007-11-22 | Samsung Sdi Co., Ltd. | Supported catalyst, method of preparing the same, and fuel cell using the same |
US20080241642A1 (en) * | 2006-12-29 | 2008-10-02 | Coca Iordache | Electrochemical oxidation of formic acid using a noble metal based catalyst with admetals |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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RU2616190C1 (en) * | 2016-06-07 | 2017-04-13 | федеральное государственное автономное образовательное учреждение высшего образования "Южный федеральный университет" | Method for production of catalyst with platinum nanoparticles |
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