US7931951B2 - Carpet for vehicle and method for manufacturing same - Google Patents
Carpet for vehicle and method for manufacturing same Download PDFInfo
- Publication number
- US7931951B2 US7931951B2 US11/967,503 US96750307A US7931951B2 US 7931951 B2 US7931951 B2 US 7931951B2 US 96750307 A US96750307 A US 96750307A US 7931951 B2 US7931951 B2 US 7931951B2
- Authority
- US
- United States
- Prior art keywords
- pad
- carpet
- reinforcing
- main
- absorbing material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active, expires
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60N—SEATS SPECIALLY ADAPTED FOR VEHICLES; VEHICLE PASSENGER ACCOMMODATION NOT OTHERWISE PROVIDED FOR
- B60N3/00—Arrangements or adaptations of other passenger fittings, not otherwise provided for
- B60N3/04—Arrangements or adaptations of other passenger fittings, not otherwise provided for of floor mats or carpets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
- B60R13/08—Insulating elements, e.g. for sound insulation
- B60R13/0815—Acoustic or thermal insulation of passenger compartments
- B60R13/083—Acoustic or thermal insulation of passenger compartments for fire walls or floors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23929—Edge feature or configured or discontinuous surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23907—Pile or nap type surface or component
- Y10T428/23979—Particular backing structure or composition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24298—Noncircular aperture [e.g., slit, diamond, rectangular, etc.]
- Y10T428/24314—Slit or elongated
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24595—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness and varying density
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24595—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness and varying density
- Y10T428/24603—Fiber containing component
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24479—Structurally defined web or sheet [e.g., overall dimension, etc.] including variation in thickness
- Y10T428/24612—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/24992—Density or compression of components
Definitions
- the present invention relates to a carpet for a vehicle and a method of manufacturing the same.
- a vehicle typically has a sound absorbing material installed on a dash panel, which separates the engine room from the passenger compartment, to absorb the sound generated in the engine room, and on the floor panel, to absorb sound transmitted through the floor panel from the outside.
- the sound absorbing material is generally made of polyethylene terephthalate (PET), which is a good sound absorber as well as a thermal insulator, on the floor panel, PET felt is usually used.
- PET polyethylene terephthalate
- the sound absorbing material is interposed between the floor panel and the carpet.
- a seat rail is mounted in a seat rail slot, defined in the sound absorbing material and in the carpet.
- PET is soft, and compresses when pressure is applied thereto. This is a particular problem if pressure is applied to the carpet on both sides of the seat rail slot: since the strength is compromised near the seat rail slot, the carpet markedly sinks.
- a carpet for a vehicle and a method of manufacturing the same.
- a first material is scored to define a gap.
- a portion of the first material interior to the gap is compressed, and then folded out of the gap.
- a second material is adhered to the first material.
- the second material may be adhered to the compressed portion of the first material.
- the volume of the compressed portion may be decreased by about half.
- the first material may be a sound-absorbing material.
- FIG. 1 is a cross-sectional view illustrating a sound absorbing material piece being scored and compressed to form a carpet for a vehicle in accordance with an embodiment of the present invention
- FIG. 2 is a cross-sectional view illustrating the carpet of FIG. 1 mounted to a floor panel
- FIG. 3 is a flow chart of a method of manufacturing a carpet for a vehicle in accordance with another embodiment of the present invention.
- a carpet for a vehicle in accordance with an embodiment of the present invention comprises a sound absorbing material 100 attached to the upper surface of the floor panel 400 of a vehicle, and a carpet material 200 which is attached to the upper surface of the sound absorbing material 100 .
- the sound absorbing material 100 may function to reduce the noise and vibrations transmitted through the floor panel 400 , and may be made of polyethylene terephthalate (PET) felt.
- PET polyethylene terephthalate
- the sound absorbing material 100 has a gap or other discontinuity 111 defined therein, such as a seat rail slot, in which a seat rail 300 is mounted.
- the sound absorbing material 100 includes a main portion, or main sound absorbing material, 110 ; and a compressed portion, or sound absorbing material piece, 120 .
- the sound absorbing material piece 120 is scored or trimmed from the sound absorbing material 100 , compressed, and then folded to the configuration shown in FIG. 2 . It is preferred that the sound absorbing material piece 120 be compressed so that its volume is decreased by half.
- the sound absorbing material piece 120 When the sound absorbing material piece 120 is compressed, the volume decreases by half but the weight does not change; therefore the density increases. As a result, the strength of the sound absorbing material 100 near the sound absorbing material piece 120 is attached, is reinforced.
- the sound absorbing material 100 including the main sound absorbing material 110 and the compressed sound absorbing material piece 120 is formed such as by using a mold. Then, after the compressed sound absorbing material piece 120 is trimmed from the slot 111 defined in the sound absorbing material 100 , the main sound absorbing material 110 and the compressed sound absorbing material piece 120 are integrally molded together with the carpet material 200 , whereby the manufacture of the carpet for a vehicle is completed.
- embodiments of the present invention provide a durable carpet with low manufacturing cost.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Transportation (AREA)
- Passenger Equipment (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Carpets (AREA)
Abstract
Description
Claims (6)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR10-2007-0113310 | 2007-11-07 | ||
KR1020070113310A KR100946521B1 (en) | 2007-11-07 | 2007-11-07 | Carpet for vehicles and manufacture method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
US20090117320A1 US20090117320A1 (en) | 2009-05-07 |
US7931951B2 true US7931951B2 (en) | 2011-04-26 |
Family
ID=40588341
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US11/967,503 Active 2028-03-24 US7931951B2 (en) | 2007-11-07 | 2007-12-31 | Carpet for vehicle and method for manufacturing same |
Country Status (3)
Country | Link |
---|---|
US (1) | US7931951B2 (en) |
KR (1) | KR100946521B1 (en) |
CN (1) | CN101428593B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101768836B (en) * | 2010-02-04 | 2011-07-20 | 常熟市双龙无纺设备有限公司 | Station reversing mechanism for moulding mould of sound-proof felt automatic moulding machine |
FR3022948A1 (en) * | 2014-06-27 | 2016-01-01 | Cera | ACOUSTIC PROTECTION DISPLAY FOR MOTOR VEHICLE ENGINE |
KR101626327B1 (en) * | 2015-01-06 | 2016-06-02 | 한화첨단소재 주식회사 | Absorption Enhanced Undercover using scrap |
US9744920B2 (en) * | 2015-04-21 | 2017-08-29 | Mazda Motor Corporation | Noise insulation structure of cabin floor |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2991212A (en) * | 1957-04-29 | 1961-07-04 | Baldwin Rubber Co | Method of making padded contoured carpets |
US4336289A (en) * | 1981-07-06 | 1982-06-22 | Davis Edward L | Product and method of forming patterned areas in a pile rug |
US4382986A (en) * | 1982-02-09 | 1983-05-10 | The Akro Corporation | Automobile floor mat with two base portions of different elastomeric materials |
US5389421A (en) * | 1992-12-23 | 1995-02-14 | Pearlman; Philip | Fringed wilton-type carpet and method of making the same |
US5587218A (en) * | 1994-05-18 | 1996-12-24 | Betz; Richard T. | Surface covering |
US5656109A (en) * | 1995-08-28 | 1997-08-12 | Collins & Aikman Floorcoverings, Inc. | Method of making inlaid floor coverings |
US20030008581A1 (en) * | 2000-06-30 | 2003-01-09 | Tilton Jeffrey A. | Multidensity liner/insulator |
US6537641B1 (en) * | 1999-11-08 | 2003-03-25 | Lear Corporation | Vehicular carpet assembly having a conduit |
US20030096079A1 (en) * | 2001-11-21 | 2003-05-22 | Anthony Messina | Sound attenuating/absorbing laminates and methods of making same |
US20030199216A1 (en) * | 2002-04-22 | 2003-10-23 | Durward Gomez | Gradient density padding material and method of making same |
US6849317B1 (en) * | 1999-12-17 | 2005-02-01 | Interface, Inc. | Carpet tile with cutout section, method and apparatus for production and method of installation |
US6905751B2 (en) * | 2003-01-22 | 2005-06-14 | Mohawk Brands Inc. | Tile coverings with borders and inserts and methods of installation |
US20060003141A1 (en) * | 2004-06-30 | 2006-01-05 | Pacione Joseph R | Floor covering having a removable decorative inlay |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR960021484U (en) * | 1994-12-28 | 1996-07-18 | Car carpet mounting structure | |
JP2000095004A (en) * | 1998-09-21 | 2000-04-04 | Ikeda Bussan Co Ltd | Vehicular floor carpet |
JP3537793B2 (en) * | 2001-10-02 | 2004-06-14 | 本田技研工業株式会社 | Sound insulation structure on the vehicle floor |
KR20030041475A (en) * | 2001-11-20 | 2003-05-27 | 기아자동차주식회사 | Vehicle Floor Mat Maintaining Rigidity and Method Thereof |
KR100507003B1 (en) * | 2002-11-14 | 2005-08-08 | 기아자동차주식회사 | Floor structure for vehicles |
-
2007
- 2007-11-07 KR KR1020070113310A patent/KR100946521B1/en active IP Right Grant
- 2007-12-26 CN CN2007101646707A patent/CN101428593B/en active Active
- 2007-12-31 US US11/967,503 patent/US7931951B2/en active Active
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2991212A (en) * | 1957-04-29 | 1961-07-04 | Baldwin Rubber Co | Method of making padded contoured carpets |
US4336289A (en) * | 1981-07-06 | 1982-06-22 | Davis Edward L | Product and method of forming patterned areas in a pile rug |
US4382986A (en) * | 1982-02-09 | 1983-05-10 | The Akro Corporation | Automobile floor mat with two base portions of different elastomeric materials |
US5389421A (en) * | 1992-12-23 | 1995-02-14 | Pearlman; Philip | Fringed wilton-type carpet and method of making the same |
US5587218A (en) * | 1994-05-18 | 1996-12-24 | Betz; Richard T. | Surface covering |
US5656109A (en) * | 1995-08-28 | 1997-08-12 | Collins & Aikman Floorcoverings, Inc. | Method of making inlaid floor coverings |
US6537641B1 (en) * | 1999-11-08 | 2003-03-25 | Lear Corporation | Vehicular carpet assembly having a conduit |
US6849317B1 (en) * | 1999-12-17 | 2005-02-01 | Interface, Inc. | Carpet tile with cutout section, method and apparatus for production and method of installation |
US20030008581A1 (en) * | 2000-06-30 | 2003-01-09 | Tilton Jeffrey A. | Multidensity liner/insulator |
US20030096079A1 (en) * | 2001-11-21 | 2003-05-22 | Anthony Messina | Sound attenuating/absorbing laminates and methods of making same |
US20030199216A1 (en) * | 2002-04-22 | 2003-10-23 | Durward Gomez | Gradient density padding material and method of making same |
US6905751B2 (en) * | 2003-01-22 | 2005-06-14 | Mohawk Brands Inc. | Tile coverings with borders and inserts and methods of installation |
US20060003141A1 (en) * | 2004-06-30 | 2006-01-05 | Pacione Joseph R | Floor covering having a removable decorative inlay |
Also Published As
Publication number | Publication date |
---|---|
US20090117320A1 (en) | 2009-05-07 |
CN101428593A (en) | 2009-05-13 |
KR100946521B1 (en) | 2010-03-11 |
CN101428593B (en) | 2012-07-25 |
KR20090047250A (en) | 2009-05-12 |
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Owner name: HYUNDAI MOTOR COMPANY, KOREA, REPUBLIC OF Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HWANG, JIN HO;REEL/FRAME:020304/0541 Effective date: 20071220 Owner name: DONGJIN SCIENCE & ENGINEERING, KOREA, REPUBLIC OF Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:HWANG, JIN HO;REEL/FRAME:020304/0541 Effective date: 20071220 |
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