US7642682B1 - Integrated turbine and generator - Google Patents

Integrated turbine and generator Download PDF

Info

Publication number
US7642682B1
US7642682B1 US11/441,474 US44147406A US7642682B1 US 7642682 B1 US7642682 B1 US 7642682B1 US 44147406 A US44147406 A US 44147406A US 7642682 B1 US7642682 B1 US 7642682B1
Authority
US
United States
Prior art keywords
bearing
rotor shaft
generator
shaft
armature
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active, expires
Application number
US11/441,474
Inventor
Alfred P Matheny
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Florida Turbine Technologies Inc
Original Assignee
Florida Turbine Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Florida Turbine Technologies Inc filed Critical Florida Turbine Technologies Inc
Priority to US11/441,474 priority Critical patent/US7642682B1/en
Application granted granted Critical
Publication of US7642682B1 publication Critical patent/US7642682B1/en
Assigned to SUNTRUST BANK reassignment SUNTRUST BANK SUPPLEMENT NO. 1 TO AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT Assignors: CONSOLIDATED TURBINE SPECIALISTS LLC, ELWOOD INVESTMENTS LLC, FLORIDA TURBINE TECHNOLOGIES INC., FTT AMERICA, LLC, KTT CORE, INC., S&J DESIGN LLC, TURBINE EXPORT, INC.
Assigned to TRUIST BANK, AS ADMINISTRATIVE AGENT reassignment TRUIST BANK, AS ADMINISTRATIVE AGENT SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FLORIDA TURBINE TECHNOLOGIES, INC., GICHNER SYSTEMS GROUP, INC., KRATOS ANTENNA SOLUTIONS CORPORATON, KRATOS INTEGRAL HOLDINGS, LLC, KRATOS TECHNOLOGY & TRAINING SOLUTIONS, INC., KRATOS UNMANNED AERIAL SYSTEMS, INC., MICRO SYSTEMS, INC.
Assigned to FLORIDA TURBINE TECHNOLOGIES, INC., KTT CORE, INC., FTT AMERICA, LLC, CONSOLIDATED TURBINE SPECIALISTS, LLC reassignment FLORIDA TURBINE TECHNOLOGIES, INC. RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: TRUIST BANK (AS SUCCESSOR BY MERGER TO SUNTRUST BANK), COLLATERAL AGENT
Active legal-status Critical Current
Adjusted expiration legal-status Critical

Links

Images

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/08Structural association with bearings
    • H02K7/083Structural association with bearings radially supporting the rotary shaft at both ends of the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01DNON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D15/00Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01D15/10Adaptations for driving, or combinations with, electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/70Application in combination with
    • F05D2220/76Application in combination with an electrical generator
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2220/00Application
    • F05D2220/70Application in combination with
    • F05D2220/76Application in combination with an electrical generator
    • F05D2220/766Application in combination with an electrical generator via a direct connection, i.e. a gearless transmission
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/18Structural association of electric generators with mechanical driving motors, e.g. with turbines
    • H02K7/1807Rotary generators
    • H02K7/1823Rotary generators structurally associated with turbines or similar engines

Definitions

  • the present invention relates to an integral rotor shaft and generator with bearing support, and more specifically to a small gas turbine engine with an integral electric generator and bearing support.
  • FIG. 1 A Prior Art rotor shaft and generator unit is shown in FIG. 1 .
  • An electric generator includes a rotor or armature 114 and a stationary field coil 112 .
  • the armature 114 is rotatably connected to a rotor shaft 102 at the proximal or inner ends of the armature 114 and the shaft 102 .
  • the armature 114 is supported for rotation by a distal or forward end bearing 104 and a proximal or of end bearing 106 .
  • the rotor shaft 102 is supported for rotation by a proximal or forward end bearing 108 and a distal or aft end bearing 110 .
  • the proximal bearings are located on the proximal ends or adjacent ends of the rotor shaft 102 and the armature 114 while the distal ends are on the opposite ends.
  • the rotor shaft 102 will flex at points between the bearings due to the rotor dynamics of the shaft. If the electric generator is coupled to the rotor shaft 102 as in the FIG. 1 structure, the proximal or forward end of the shaft will flex in the radial direction and cause the generator to vibrate excessively. What is needed in the Prior Art of rotor shafts that drive an electric generator is a way to de-couple the generator from the rotor dynamics of the rotor shaft.
  • the engine In the field of gas turbine engines, the engine includes a compressor driven by a rotor shaft to compress air, a combustor to burn the compressed air with a fuel to produce a hit gas stream, and a turbine connected to the rotor shaft to convert a portion of the hot gas stream to mechanical energy to drive the compressor. It is known in the prior art of gas turbine engines to connect an electric generator to the gas turbine engine in order to use the mechanical power from the rotor shaft to drive the generator and produce electric power for use in the engine. Small gas turbine engines operate at higher rotational speeds due to the smaller diameter size of the engine. Thus, the rotor dynamics of the engine are significant design problems.
  • U.S. Pat. No. 5,376,827 issued to Hines on Dec. 27, 1994 and entitled INTEGRATED TURBINE-GENERATOR discloses an integrated turbine and generator with dual rotor having a first electric generator connected to the outer rotor and a second electric generator connected to the inner rotor. The second electric generator is connected directly to the inner rotor shaft at a location downstream from the turbine section.
  • Hines et al discloses that a conventional roller bearing supports the output shaft of the inner rotor.
  • the rotor shaft rotates at a higher speed than does a larger gas turbine engine. If a small gas turbine engine was to connect a generator directly to the shaft as in the Hines patent above, the rotor dynamics of the rotor shaft would be so large that the generator would be affected as well. The part of the shaft extending past the bearing 66 would vibrate too much that the generator would suffer from the vibrations. It is thus necessary to isolate the rotor dynamics of the shaft from the generator.
  • An object of the present invention is to provide for an electric generator to be de-coupled the rotor dynamics of the shaft that drives the generator.
  • Another object of the present invention is to reduce the weight of the electric generator and rotor shaft assembly by reducing the number of parts.
  • Another object of the present invention is to provide for a small gas turbine engine with an electric generator that can be easily installed or removed from the rotor shaft.
  • Another object of the present invention is to provide for a small gas turbine engine with an electric generator in which the generator is de-coupled from the rotor dynamics of the rotor shaft.
  • Another object of the present invention is to reduce the weight of a small gas turbine engine.
  • a gas turbine engine with an integral electric generator in which the rotor shaft of the engine is supported for rotation by a foreword or upstream bearing and a rearward or downstream bearing, and the electric generator is supported for rotation by an upstream generator bearing and the foreword rotor shaft bearing such that only three bearings are used to rotationally support the generator and the rotor shaft.
  • the electric generator is easily inserted into the front section of the rotor shaft, and the front bearing of the rotor shaft supports the generator so that the rotor dynamics of the rotor shaft does not affect the generator and an extra bearing to support the generator is not needed.
  • FIG. 1 shows a Prior Art electric generator and rotor shaft connection with bearing support.
  • FIG. 2 shows the present invention with an electric generator and rotor shaft supported by bearings in which the generator is de-coupled from the rotor dynamics of the shaft.
  • FIG. 3 shows a cross section view of the gas turbine engine and electric generator of the present invention with the de-coupled bearing arrangement.
  • the present invention is directed to a rotor shaft and electric generator assembly that is supported by a number of bearings.
  • the generator includes a stationary field coil 112 and a rotating armature 114 .
  • the armature 114 is rotatably connected to a rotor shaft 102 .
  • the rotor shaft 102 is supported by a distal or aft end bearing 110 and a proximal or forward end bearing 108 .
  • the proximal or forward end of the rotor shaft (the end adjacent to the generator) includes a hollow portion in which a projection of the armature 114 fits within. Splines between the armature and the shaft can be used to force the armature to rotate along with the shaft.
  • any well known means to connect the armature to the shaft can be used.
  • the proximal or aft end of the armature is also supported by the common or middle bearing 108 .
  • the distal or forward end of the armature is supported by a bearing 104 .
  • the common or middle bearing 108 that supports the proximal or forward end of the shaft 102 and the aft end of the armature 114 de-couples the generator from the rotor dynamics of the shaft 102 and reduces the weight of the generator and shaft assembly by eliminating one of the four bearings needed in the Prior Art FIG. 1 arrangement.
  • FIG. 3 shows the present invention used in a gas turbine engine, where the engine includes an inner rotor shaft 12 , a compressor blade 16 connected to the upstream end of the inner rotor shaft 12 , and a turbine blade 18 connected to a downstream end of the inner rotor shaft 12 .
  • An outer rotor shaft 22 includes an impeller 25 on a rotor disk 24 connected on an upstream or forward end of the outer rotor shaft 22 and a turbine blade 26 connected on the downstream or aft end.
  • a combustor (not shown) is located between an outlet of the impeller 25 and an inlet of the turbine blade 26 .
  • the inlet guide vane 42 Positioned between the impeller 25 and compressor blade 16 is a guide vane 42 supported by the engine casing and extending from the casing toward the rotor shafts.
  • the inlet guide vane 42 includes an inner shroud 43 with bearing supports on the inner surface.
  • the inner shroud 43 supports a first bearing 45 and a second bearing 46 .
  • the first bearing 45 rotatably supports the front or forward end of the inner rotor shaft 12 while the second bearing 46 rotatably supports the front or forward end of the outer rotor shaft 22 .
  • a first stage nozzle 30 extends from an outer shroud 33 of the engine casing and is located between the first stage turbine blade 26 and the second stage turbine blade 18 .
  • a second stage nozzle 32 also extends from the engine casing and is located downstream from the second stage turbine blade 32 .
  • the first stage nozzle 30 includes an inner shroud that forms a support for a third bearing 47 while the second stage nozzle includes an inner shroud that forms a support for a fourth bearing 48 .
  • the third bearing 47 rotatably supports a rear or aft end of the inner rotor shaft 22 while the fourth bearing 48 rotatably supports the rear or aft end of the inner rotor shaft 12 .
  • An inlet guide vane 40 is located upstream of the compressor and acts to guide the airflow into the compressor.
  • the inlet guide vane 40 is supported by the engine casing and includes an inner shroud that supports a fifth bearing 44 .
  • An engine nose cowling 50 forms an air inlet guide to direct airflow into the inlet guide 40 .
  • a stop member 51 is secured onto the armature 54 to prevent the fifth bearing 44 from sliding off of the armature 54 .
  • a similar stop member 49 is used on the other end of the shaft to secure bearing 48 in place on the shaft 12 .
  • an electric generator which includes a field coil 52 and an armature 54 . Relative rotation of the armature 54 with respect to the field coil 52 produces an electric current.
  • FIG. 3 shows the armature 54 to rotate while the field coil 52 remains fixed to the engine casing. However, the field coil could rotate while the armature remains fixed to the casing. Or, both could rotate in opposite directions.
  • the armature 54 is shown to extend rearward such that it can slide into a hollow opening of the inner shaft 12 .
  • One key feature of the present invention is that the first bearing 45 that supports the forward end of the inner shaft 12 also supports the rearward or aft end of the electric generator via the armature 54 .
  • At least two bearings are needed to rotatably support the armature 54 in the generator.
  • the forward bearing 44 By locating the forward end of the armature 54 as disclosed by the present invention, only one additional bearing is needed (fifth bearing 44 ) to support the armature 54 .
  • the fifth bearing 44 rotatably supports the forward end of the armature 54 . Because the first bearing 45 supports the inner rotor shaft 12 and the rearward or aft end of the armature 54 , the rotor dynamics of the inner rotor shaft 12 does not affect the armature 54 and therefore the generator. Also, according to the design of the present invention, the generator can easily be replaced in the engine by removing the nose cowling 50 and sliding the armature 54 out of the inner shaft 12 .
  • FIG. 1 embodiment shows the armature 54 supported in a twin rotor turbine.
  • the principal of the present invention could be used in a single shaft turbine.
  • the present invention is also envisioned for use in a turbo machine such as steam turbine in which no combustor is used and the turbine is supported by bearings.
  • the turbine shaft and one end of the generator is supported by a common bearing in order decouple the generator from the rotor dynamics of the turbine shaft and to allow for easy replacement of the generator in the steam turbine.

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

A rotor shaft that drives a load and is supported by a plurality of bearings includes a first bearing to support a distal end of the shaft, a second bearing to support a distal end of the load, and a third bearing to support both proximal ends of the shaft and the load in order to dynamically uncouple the load from the rotor shaft and to eliminate a fourth bearing of the prior art. The invention is also used in a small gas turbine engine in which the turbine shaft is connected to an electric generator, and the third or middle bearing supports the proximal ends of the generator and the rotor shaft to dynamically uncouple the turbine shaft from the generator rotor.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS
None.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT
None.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an integral rotor shaft and generator with bearing support, and more specifically to a small gas turbine engine with an integral electric generator and bearing support.
2. Description of the Related Art Including Information Disclosed Under 37 CFR 1.97 and 1.98
A Prior Art rotor shaft and generator unit is shown in FIG. 1. An electric generator includes a rotor or armature 114 and a stationary field coil 112. The armature 114 is rotatably connected to a rotor shaft 102 at the proximal or inner ends of the armature 114 and the shaft 102. The armature 114 is supported for rotation by a distal or forward end bearing 104 and a proximal or of end bearing 106. The rotor shaft 102 is supported for rotation by a proximal or forward end bearing 108 and a distal or aft end bearing 110. The proximal bearings are located on the proximal ends or adjacent ends of the rotor shaft 102 and the armature 114 while the distal ends are on the opposite ends. At high rotational speeds, the rotor shaft 102 will flex at points between the bearings due to the rotor dynamics of the shaft. If the electric generator is coupled to the rotor shaft 102 as in the FIG. 1 structure, the proximal or forward end of the shaft will flex in the radial direction and cause the generator to vibrate excessively. What is needed in the Prior Art of rotor shafts that drive an electric generator is a way to de-couple the generator from the rotor dynamics of the rotor shaft.
In the field of gas turbine engines, the engine includes a compressor driven by a rotor shaft to compress air, a combustor to burn the compressed air with a fuel to produce a hit gas stream, and a turbine connected to the rotor shaft to convert a portion of the hot gas stream to mechanical energy to drive the compressor. It is known in the prior art of gas turbine engines to connect an electric generator to the gas turbine engine in order to use the mechanical power from the rotor shaft to drive the generator and produce electric power for use in the engine. Small gas turbine engines operate at higher rotational speeds due to the smaller diameter size of the engine. Thus, the rotor dynamics of the engine are significant design problems.
U.S. Pat. No. 5,376,827 issued to Hines on Dec. 27, 1994 and entitled INTEGRATED TURBINE-GENERATOR discloses an integrated turbine and generator with dual rotor having a first electric generator connected to the outer rotor and a second electric generator connected to the inner rotor. The second electric generator is connected directly to the inner rotor shaft at a location downstream from the turbine section. Hines et al discloses that a conventional roller bearing supports the output shaft of the inner rotor.
In a small gas turbine engine, the rotor shaft rotates at a higher speed than does a larger gas turbine engine. If a small gas turbine engine was to connect a generator directly to the shaft as in the Hines patent above, the rotor dynamics of the rotor shaft would be so large that the generator would be affected as well. The part of the shaft extending past the bearing 66 would vibrate too much that the generator would suffer from the vibrations. It is thus necessary to isolate the rotor dynamics of the shaft from the generator.
An object of the present invention is to provide for an electric generator to be de-coupled the rotor dynamics of the shaft that drives the generator.
Another object of the present invention is to reduce the weight of the electric generator and rotor shaft assembly by reducing the number of parts.
Another object of the present invention is to provide for a small gas turbine engine with an electric generator that can be easily installed or removed from the rotor shaft.
Another object of the present invention is to provide for a small gas turbine engine with an electric generator in which the generator is de-coupled from the rotor dynamics of the rotor shaft.
Another object of the present invention is to reduce the weight of a small gas turbine engine.
These objects and others will become apparent from the detailed description of the invention that follows.
BRIEF SUMMARY OF THE INVENTION
A gas turbine engine with an integral electric generator in which the rotor shaft of the engine is supported for rotation by a foreword or upstream bearing and a rearward or downstream bearing, and the electric generator is supported for rotation by an upstream generator bearing and the foreword rotor shaft bearing such that only three bearings are used to rotationally support the generator and the rotor shaft. The electric generator is easily inserted into the front section of the rotor shaft, and the front bearing of the rotor shaft supports the generator so that the rotor dynamics of the rotor shaft does not affect the generator and an extra bearing to support the generator is not needed.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
FIG. 1 shows a Prior Art electric generator and rotor shaft connection with bearing support.
FIG. 2 shows the present invention with an electric generator and rotor shaft supported by bearings in which the generator is de-coupled from the rotor dynamics of the shaft.
FIG. 3 shows a cross section view of the gas turbine engine and electric generator of the present invention with the de-coupled bearing arrangement.
DETAILED DESCRIPTION OF THE INVENTION
The present invention is directed to a rotor shaft and electric generator assembly that is supported by a number of bearings. In FIG. 2, the generator includes a stationary field coil 112 and a rotating armature 114. The armature 114 is rotatably connected to a rotor shaft 102. The rotor shaft 102 is supported by a distal or aft end bearing 110 and a proximal or forward end bearing 108. The proximal or forward end of the rotor shaft (the end adjacent to the generator) includes a hollow portion in which a projection of the armature 114 fits within. Splines between the armature and the shaft can be used to force the armature to rotate along with the shaft. Any well known means to connect the armature to the shaft can be used. Thus, the proximal or aft end of the armature is also supported by the common or middle bearing 108. The distal or forward end of the armature is supported by a bearing 104. Thus, only three bearings are needed to support both the rotor shaft 102 and the armature 114 of the generator instead of the four bearings in the Prior Art FIG. 1 arrangement. The common or middle bearing 108 that supports the proximal or forward end of the shaft 102 and the aft end of the armature 114 de-couples the generator from the rotor dynamics of the shaft 102 and reduces the weight of the generator and shaft assembly by eliminating one of the four bearings needed in the Prior Art FIG. 1 arrangement.
FIG. 3 shows the present invention used in a gas turbine engine, where the engine includes an inner rotor shaft 12, a compressor blade 16 connected to the upstream end of the inner rotor shaft 12, and a turbine blade 18 connected to a downstream end of the inner rotor shaft 12. An outer rotor shaft 22 includes an impeller 25 on a rotor disk 24 connected on an upstream or forward end of the outer rotor shaft 22 and a turbine blade 26 connected on the downstream or aft end. A combustor (not shown) is located between an outlet of the impeller 25 and an inlet of the turbine blade 26. Positioned between the impeller 25 and compressor blade 16 is a guide vane 42 supported by the engine casing and extending from the casing toward the rotor shafts. The inlet guide vane 42 includes an inner shroud 43 with bearing supports on the inner surface. The inner shroud 43 supports a first bearing 45 and a second bearing 46. The first bearing 45 rotatably supports the front or forward end of the inner rotor shaft 12 while the second bearing 46 rotatably supports the front or forward end of the outer rotor shaft 22. A first stage nozzle 30 extends from an outer shroud 33 of the engine casing and is located between the first stage turbine blade 26 and the second stage turbine blade 18. A second stage nozzle 32 also extends from the engine casing and is located downstream from the second stage turbine blade 32. The first stage nozzle 30 includes an inner shroud that forms a support for a third bearing 47 while the second stage nozzle includes an inner shroud that forms a support for a fourth bearing 48. The third bearing 47 rotatably supports a rear or aft end of the inner rotor shaft 22 while the fourth bearing 48 rotatably supports the rear or aft end of the inner rotor shaft 12.
An inlet guide vane 40 is located upstream of the compressor and acts to guide the airflow into the compressor. The inlet guide vane 40 is supported by the engine casing and includes an inner shroud that supports a fifth bearing 44. An engine nose cowling 50 forms an air inlet guide to direct airflow into the inlet guide 40. A stop member 51 is secured onto the armature 54 to prevent the fifth bearing 44 from sliding off of the armature 54. A similar stop member 49 is used on the other end of the shaft to secure bearing 48 in place on the shaft 12.
Mounted in the front end of the engine is an electric generator which includes a field coil 52 and an armature 54. Relative rotation of the armature 54 with respect to the field coil 52 produces an electric current. FIG. 3 shows the armature 54 to rotate while the field coil 52 remains fixed to the engine casing. However, the field coil could rotate while the armature remains fixed to the casing. Or, both could rotate in opposite directions. The armature 54 is shown to extend rearward such that it can slide into a hollow opening of the inner shaft 12. One key feature of the present invention is that the first bearing 45 that supports the forward end of the inner shaft 12 also supports the rearward or aft end of the electric generator via the armature 54. At least two bearings are needed to rotatably support the armature 54 in the generator. By locating the forward end of the armature 54 as disclosed by the present invention, only one additional bearing is needed (fifth bearing 44) to support the armature 54. The fifth bearing 44 rotatably supports the forward end of the armature 54. Because the first bearing 45 supports the inner rotor shaft 12 and the rearward or aft end of the armature 54, the rotor dynamics of the inner rotor shaft 12 does not affect the armature 54 and therefore the generator. Also, according to the design of the present invention, the generator can easily be replaced in the engine by removing the nose cowling 50 and sliding the armature 54 out of the inner shaft 12. So that the armature 54 will rotate along with the inner shaft 12, a series of splines and grooves are located on the mating surfaces to transfer torque. Other well known connections can also be used to transfer torque from the inner rotor shaft 12 to the armature 54 of the generator.
The FIG. 1 embodiment shows the armature 54 supported in a twin rotor turbine. However, the principal of the present invention could be used in a single shaft turbine. The present invention is also envisioned for use in a turbo machine such as steam turbine in which no combustor is used and the turbine is supported by bearings. The turbine shaft and one end of the generator is supported by a common bearing in order decouple the generator from the rotor dynamics of the turbine shaft and to allow for easy replacement of the generator in the steam turbine.

Claims (4)

1. A small gas turbine engine comprising:
a rotor shaft having a forward end and an aft end;
a turbine connected near to the aft end of the rotor shaft;
a compressor connected near to the forward end of the rotor shaft;
an electric generator rotatably connected to the forward end of the rotor shaft; and,
the electric generator and the rotor shaft being supported by only three bearings that include a first bearing that supports a forward end of the electric generator, a third bearing that supports the aft end of the rotor shaft, and a second bearing that supports both the aft end of the electric generator and the forward end of the rotor shaft.
2. The small gas turbine engine of claim 1, and further comprising:
the small gas turbine engine is less than 300 pounds thrust.
3. The small gas turbine engine of claim 1, and further comprising:
the electric generator includes an armature with an aft end that fits within the forward end of the rotor shaft.
4. The small gas turbine engine of claim 3, and further comprising:
the aft end of the armature extends axially within the rotor shaft beyond the second bearing.
US11/441,474 2006-05-26 2006-05-26 Integrated turbine and generator Active 2027-08-04 US7642682B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US11/441,474 US7642682B1 (en) 2006-05-26 2006-05-26 Integrated turbine and generator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US11/441,474 US7642682B1 (en) 2006-05-26 2006-05-26 Integrated turbine and generator

Publications (1)

Publication Number Publication Date
US7642682B1 true US7642682B1 (en) 2010-01-05

Family

ID=41460334

Family Applications (1)

Application Number Title Priority Date Filing Date
US11/441,474 Active 2027-08-04 US7642682B1 (en) 2006-05-26 2006-05-26 Integrated turbine and generator

Country Status (1)

Country Link
US (1) US7642682B1 (en)

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20090015011A1 (en) * 2007-04-27 2009-01-15 Snecma Device for producing electrical power in a two-spool gas turbine engine
DE102010049885A1 (en) * 2010-11-01 2012-05-03 Rolls-Royce Deutschland Ltd & Co Kg Turbo jet engine for aircraft, has static support tube concentrically supported within low pressure shaft, where front end of tube is guided into front area of engine and motor-generator-unit is arranged at front end of tube
ITCO20110017A1 (en) * 2011-05-19 2012-11-20 Nuovo Pignone Spa INTEGRATED GAS TURBINE SYSTEM AND METHOD
EP2527672A1 (en) * 2011-05-26 2012-11-28 ZF Friedrichshafen AG Electrodynamic machine comprising a shaft supported by a three point bearing and use of a third bearing for supporting a shaft
US8736135B2 (en) 2009-02-26 2014-05-27 Daikin Industries, Ltd. Armature core
US20150337677A1 (en) * 2014-05-20 2015-11-26 United Technologies Corporation Geared turbofan with high speed generator
US9476320B2 (en) 2012-01-31 2016-10-25 United Technologies Corporation Gas turbine engine aft bearing arrangement
US20170002768A1 (en) * 2015-07-01 2017-01-05 The Boeing Company Inlet flow restrictor
US20170198722A1 (en) * 2014-09-25 2017-07-13 Nuhn Industries Ltd. Fluid pump with multiple pump heads
US11566533B2 (en) 2021-02-08 2023-01-31 General Electric Company Electrical machines for integration into a propulsion engine
US11901799B2 (en) 2021-02-08 2024-02-13 General Electric Company Electrical machines for integration into a propulsion engine

Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1338122A (en) * 1920-02-16 1920-04-27 Carlstedt Ragnar Shaft-coupling
US2305454A (en) * 1938-12-21 1942-12-15 Nallinger Fritz Bearing for air propeller shafts
US2465785A (en) * 1947-04-22 1949-03-29 Kaiser Frazer Corp Propeller shaft support
US3264482A (en) 1962-08-27 1966-08-02 Bristol Siddeley Engines Ltd Gas turbine engines
US4253031A (en) 1978-05-27 1981-02-24 Robert Bosch Gmbh Directly driven dynamo electric machine-gas turbine generator structure
US4712663A (en) * 1985-07-17 1987-12-15 Tochigifujisangyo Kabushikigaisha Viscous coupling for a drive shaft
US4780746A (en) * 1987-07-20 1988-10-25 Xerox Corporation Idler roll
US4944711A (en) * 1988-03-23 1990-07-31 Kioritz Corporation Extendable/retractable operational sleeve
US5309029A (en) 1993-06-18 1994-05-03 The United States Of America As Represented By The Secretary Of The Air Force Aircraft power unit with elective mechanical coupling
US5376827A (en) 1993-05-27 1994-12-27 General Electric Company Integrated turbine-generator
US5432383A (en) 1988-10-20 1995-07-11 Isuzu Ceramics Research Institute Co., Ltd. Electric generator system for gas turbine
US5709103A (en) * 1996-08-15 1998-01-20 Mcdonnell Douglas Coporation Electrically powered differential air-cycle air conditioning machine
US20040130224A1 (en) * 2002-11-28 2004-07-08 Seiichi Mogi Motor drive unit
US6914344B2 (en) 2002-07-17 2005-07-05 Snecma Moteurs Integrated starter/generator for a turbomachine
US20070093304A1 (en) * 2005-08-02 2007-04-26 Herbert Cermak Drive assembly with an intermediate bearing

Patent Citations (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1338122A (en) * 1920-02-16 1920-04-27 Carlstedt Ragnar Shaft-coupling
US2305454A (en) * 1938-12-21 1942-12-15 Nallinger Fritz Bearing for air propeller shafts
US2465785A (en) * 1947-04-22 1949-03-29 Kaiser Frazer Corp Propeller shaft support
US3264482A (en) 1962-08-27 1966-08-02 Bristol Siddeley Engines Ltd Gas turbine engines
US4253031A (en) 1978-05-27 1981-02-24 Robert Bosch Gmbh Directly driven dynamo electric machine-gas turbine generator structure
US4712663A (en) * 1985-07-17 1987-12-15 Tochigifujisangyo Kabushikigaisha Viscous coupling for a drive shaft
US4780746A (en) * 1987-07-20 1988-10-25 Xerox Corporation Idler roll
US4944711A (en) * 1988-03-23 1990-07-31 Kioritz Corporation Extendable/retractable operational sleeve
US5432383A (en) 1988-10-20 1995-07-11 Isuzu Ceramics Research Institute Co., Ltd. Electric generator system for gas turbine
US5376827A (en) 1993-05-27 1994-12-27 General Electric Company Integrated turbine-generator
US5309029A (en) 1993-06-18 1994-05-03 The United States Of America As Represented By The Secretary Of The Air Force Aircraft power unit with elective mechanical coupling
US5709103A (en) * 1996-08-15 1998-01-20 Mcdonnell Douglas Coporation Electrically powered differential air-cycle air conditioning machine
US6914344B2 (en) 2002-07-17 2005-07-05 Snecma Moteurs Integrated starter/generator for a turbomachine
US20040130224A1 (en) * 2002-11-28 2004-07-08 Seiichi Mogi Motor drive unit
US6952061B2 (en) * 2002-11-28 2005-10-04 Honda Motor Co., Ltd Motor drive unit
US20070093304A1 (en) * 2005-08-02 2007-04-26 Herbert Cermak Drive assembly with an intermediate bearing

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7973422B2 (en) * 2007-04-27 2011-07-05 Snecma Device for producing electrical power in a two-spool gas turbine engine
US20090015011A1 (en) * 2007-04-27 2009-01-15 Snecma Device for producing electrical power in a two-spool gas turbine engine
US8736135B2 (en) 2009-02-26 2014-05-27 Daikin Industries, Ltd. Armature core
DE102010049885A1 (en) * 2010-11-01 2012-05-03 Rolls-Royce Deutschland Ltd & Co Kg Turbo jet engine for aircraft, has static support tube concentrically supported within low pressure shaft, where front end of tube is guided into front area of engine and motor-generator-unit is arranged at front end of tube
DE102010049885B4 (en) * 2010-11-01 2015-06-25 Rolls-Royce Deutschland Ltd & Co Kg Jet engine
ITCO20110017A1 (en) * 2011-05-19 2012-11-20 Nuovo Pignone Spa INTEGRATED GAS TURBINE SYSTEM AND METHOD
WO2012156520A1 (en) * 2011-05-19 2012-11-22 Nuovo Pignone S.P.A A gas turbine system and corresponding method for assembling this system
EP2527672A1 (en) * 2011-05-26 2012-11-28 ZF Friedrichshafen AG Electrodynamic machine comprising a shaft supported by a three point bearing and use of a third bearing for supporting a shaft
US10240529B2 (en) 2012-01-31 2019-03-26 United Technologies Corporation Gas turbine engine aft bearing arrangement
US9476320B2 (en) 2012-01-31 2016-10-25 United Technologies Corporation Gas turbine engine aft bearing arrangement
US20150337677A1 (en) * 2014-05-20 2015-11-26 United Technologies Corporation Geared turbofan with high speed generator
US9915164B2 (en) * 2014-05-20 2018-03-13 United Technologies Corporation Geared turbofan with high speed generator
US11236632B2 (en) 2014-05-20 2022-02-01 Raytheon Technologies Corporation Geared turbofan with high speed generator
US20170198722A1 (en) * 2014-09-25 2017-07-13 Nuhn Industries Ltd. Fluid pump with multiple pump heads
US10788052B2 (en) * 2014-09-25 2020-09-29 Nuhn Industries Ltd. Fluid pump with multiple pump heads
US10190539B2 (en) * 2015-07-01 2019-01-29 The Boeing Company Inlet flow restrictor
US20170002768A1 (en) * 2015-07-01 2017-01-05 The Boeing Company Inlet flow restrictor
US11566533B2 (en) 2021-02-08 2023-01-31 General Electric Company Electrical machines for integration into a propulsion engine
US11901799B2 (en) 2021-02-08 2024-02-13 General Electric Company Electrical machines for integration into a propulsion engine

Similar Documents

Publication Publication Date Title
US7642682B1 (en) Integrated turbine and generator
JP6800189B2 (en) Turbomachinery with gearbox and integrated electromechanical assembly
JP4204349B2 (en) Counter-rotatable booster compressor assembly for gas turbine engines
JP4975945B2 (en) Counter-rotatable booster compressor assembly for gas turbine engines
CA2619168C (en) Impeller rear cavity thrust adjustor
JP4588306B2 (en) Aircraft gas turbine engine with non-intermeshing counter-rotating low pressure turbine
JP5662629B2 (en) Turbofan engine assembly
JP4906311B2 (en) Counter-rotating gas turbine engine and method of assembling the same
US7299621B2 (en) Three-spool by-pass turbojet with a high by-pass ratio
US7451592B2 (en) Counter-rotating turbine engine including a gearbox
JP4346375B2 (en) Aircraft gas turbine engine with control vanes for counter rotating low pressure turbine
US2504181A (en) Double compound independent rotor
US20090211260A1 (en) Multi-Spool Intercooled Recuperated Gas Turbine
JP5600234B2 (en) Gas turbine engine assembly
CN112211732A (en) Gas turbine engine generator
JP2017194055A (en) Oil-free gas turbine engine
CA2602313A1 (en) Gas turbine engine assembly and method of assembling same
JP2005337248A (en) Gap forming structure
GB2551551A (en) Gas Turbine engine
JP2011508135A (en) Gas turbine engine
CN113167128B (en) Electrical module for an aircraft fan comprising blades with improved attachment
US12037913B2 (en) Electric machine assembly for a turbine engine
GB2355768A (en) Turbine/compressor rotor with helical blade
US11867075B2 (en) Radial outward bearing support for a rotating structure of a turbine engine
US20230212979A1 (en) Electric machine within a turbine engine

Legal Events

Date Code Title Description
STCF Information on status: patent grant

Free format text: PATENTED CASE

FPAY Fee payment

Year of fee payment: 4

SULP Surcharge for late payment
FPAY Fee payment

Year of fee payment: 8

SULP Surcharge for late payment

Year of fee payment: 7

AS Assignment

Owner name: SUNTRUST BANK, GEORGIA

Free format text: SUPPLEMENT NO. 1 TO AMENDED AND RESTATED INTELLECTUAL PROPERTY SECURITY AGREEMENT;ASSIGNORS:KTT CORE, INC.;FTT AMERICA, LLC;TURBINE EXPORT, INC.;AND OTHERS;REEL/FRAME:048521/0081

Effective date: 20190301

FEPP Fee payment procedure

Free format text: ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: BIG.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

MAFP Maintenance fee payment

Free format text: PAYMENT OF MAINTENANCE FEE, 12TH YEAR, LARGE ENTITY (ORIGINAL EVENT CODE: M1553); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

Year of fee payment: 12

AS Assignment

Owner name: TRUIST BANK, AS ADMINISTRATIVE AGENT, GEORGIA

Free format text: SECURITY INTEREST;ASSIGNORS:FLORIDA TURBINE TECHNOLOGIES, INC.;GICHNER SYSTEMS GROUP, INC.;KRATOS ANTENNA SOLUTIONS CORPORATON;AND OTHERS;REEL/FRAME:059664/0917

Effective date: 20220218

Owner name: FLORIDA TURBINE TECHNOLOGIES, INC., FLORIDA

Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:TRUIST BANK (AS SUCCESSOR BY MERGER TO SUNTRUST BANK), COLLATERAL AGENT;REEL/FRAME:059619/0336

Effective date: 20220330

Owner name: CONSOLIDATED TURBINE SPECIALISTS, LLC, OKLAHOMA

Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:TRUIST BANK (AS SUCCESSOR BY MERGER TO SUNTRUST BANK), COLLATERAL AGENT;REEL/FRAME:059619/0336

Effective date: 20220330

Owner name: FTT AMERICA, LLC, FLORIDA

Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:TRUIST BANK (AS SUCCESSOR BY MERGER TO SUNTRUST BANK), COLLATERAL AGENT;REEL/FRAME:059619/0336

Effective date: 20220330

Owner name: KTT CORE, INC., FLORIDA

Free format text: RELEASE BY SECURED PARTY;ASSIGNOR:TRUIST BANK (AS SUCCESSOR BY MERGER TO SUNTRUST BANK), COLLATERAL AGENT;REEL/FRAME:059619/0336

Effective date: 20220330