US7617011B2 - Automation system - Google Patents
Automation system Download PDFInfo
- Publication number
- US7617011B2 US7617011B2 US11/795,473 US79547306A US7617011B2 US 7617011 B2 US7617011 B2 US 7617011B2 US 79547306 A US79547306 A US 79547306A US 7617011 B2 US7617011 B2 US 7617011B2
- Authority
- US
- United States
- Prior art keywords
- measured
- data transmission
- network
- automation system
- transmission network
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime, expires
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Program-control systems
- G05B19/02—Program-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Program-control systems
- G05B19/02—Program-control systems electric
- G05B19/04—Program control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Program control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/24—Pc safety
- G05B2219/24175—Redundant communication channel, if one fails use the other
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25014—Fieldbus general name of bus connected to machines, detectors, actuators
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25217—Configure communication protocol, select between several
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25428—Field device
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31183—Token ring
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the invention relates to an automation system having at least one measured-value detection device which is connected to an automated process, and having at least one field device, which is connected to the at least one measured-value detection device, and a host computer which is connected to the at least one field device.
- An automation system such as this is known, for example, from the “SICAM HV—Digitale hoschalter Kunststoffung (Digital Breaker Control DBC)”, Information Sheet Order No. E5001-U113-A230/1 from Siemens AG.
- the Information Sheet discloses, specifically an automation system having a plurality of bus levels for an automated process, in this case relating to a power supply system.
- Converters as measured-value detection devices and switch controls, are connected via a so-called process bus to field devices in the form of process controllers and protective devices.
- the field devices are in turn connected via a so-called field bus to a local controller, as a host computer.
- the measured data detected by the converters are normally transmitted to the field devices via the process bus.
- the field devices can receive control commands via the field bus from the host computer and, in the opposite direction, can pass on information about the automated process to the local controller, for example in order to display information on a display system in a control panel.
- the invention is based on the object of simplifying even further a design of an automation system of this generic type.
- an automation system of the type mentioned above in which the at least one measured-value detection device, the at least one field device and the host computer are connected to a common data transmission network which is designed to transmit digital measured data from the at least one measured-value detection device to the at least one field device using a first communication protocol, and to transmit digital control data between the at least one field device and the host computer using a second communication protocol.
- the automation system according to the invention now has only one data transmission network, to which all of the components of the automation system are connected, instead of two mutually independent bus systems. In order to allow both digital measured data and digital control data to be transmitted via the data transmission network, it is suitable for transmitting the respective data using different communication protocols. Since there is only one network, to which all of the components of the automation system are connected, this further simplifies the design of the automation system.
- the data transmission network is a Real-Time Ethernet network. Because of its high transmission rates and predictable transmission durations, the use of a Real-Time Ethernet network allows real time applications to be carried out in the automation system. Furthermore, the Real-Time Ethernet network also allows synchronization of measured data and control commands that are passed to the data transmission network.
- actuator devices are also connected to the data transmission network, and are connected on the output side to the automated process.
- actuators such as circuit breaker controllers in the common data transmission network.
- a further advantageous embodiment of the automation system according to the invention provides for the data transmission network to have a ring structure.
- a network structure such as this generally corresponds best to the design and local characteristics of an automation system.
- the data transmission network comprises at least two mutually redundant network elements. This allows the availability and reliability of the installation to be further increased.
- One advantageous embodiment of the automation system according to the invention furthermore provides for the at least one measured-value detection device to have an analog/digital converter and a network connecting device for connection to the data transmission network. This allows measured-value detection devices to be connected to the data transmission network particularly easily, and without additional components.
- one alternative embodiment provides for the at least one measured-value detection device for conversion of the measured data to the first communication protocol to be connected to the conversion device which is connected on the output side to the data transmission network.
- a further advantageous embodiment of the automation system provides for the at least one field device and/or the at least one measured-value detection device to each be connected via a network connecting device to the data transmission network, with the network connecting device having one and only one internal port, which is connected to the at least one field device or to the measured-value detection device and two, and only two, external ports which are connected to the data transmission network.
- Network connecting devices such as these such as those known from DE 102 60 806 A1 ensure a simple capability to connect the field devices and/or the measured-value detection device to the data transmission network.
- FIGURE provides a schematic illustration of the design of an automation system.
- FIGURE shows an automated process 1 , which is not specified in any more detail, illustrated in a very highly schematic form.
- An automated process 1 such as this may, for example, be a chemical, technical or biotechnological process, an industrial manufacturing process or else a process for transmitting and distributing water, gas or electrical power.
- the process 1 is a process for transmitting and distributing electrical power, for example an electrical power transmission system.
- actuator devices 11 such as switch controllers
- measured-value detection devices 2 a to 2 c are connected to the process.
- measured-value detection devices may be sensors as well as conventional current transformers or voltage transformers, for example toroidal-core transformers, or so-called unconventional converters, such as uniform-field coils or optical transducers.
- the measured-value detection devices 2 a to 2 c are connected to the process 1 in a manner corresponding to their embodiment; this is indicated by a dashed line in the FIGURE.
- the measured-value detection devices 2 a to 2 c are also connected directly or indirectly to a data transmission network 3 , which comprises two mutually redundant network elements 3 a and 3 b , of which the network element 3 b is illustrated by dashed lines in the FIGURE, for the sake of clarity.
- the network elements 3 a , 3 b are networks with a ring structure; alternatively, of course, a conventional star structure can also be used.
- the two network elements 3 a and 3 b are connected to one another via a switch 4 , so that data can be transmitted from one network element 3 a to the other network element 3 b , and vice versa.
- the data transmission network 3 is preferably an Ethernet network in the form of a so-called Real-Time Ethernet network. An IEC international working group are currently working on standardization of this Ethernet standard.
- Field devices 5 and 6 are also connected to the data transmission network 3 .
- the field device 5 may be an electrical protective device, and the field device 6 a process controller.
- the data transmission network 3 is connected to a host computer 7 which, for example, may be a station host computer or a central host computer in a so-called control center.
- Measured values which describe the process 1 are detected via the measured-value detection devices 2 a to 2 c , with this being, for example, current or voltage measured values.
- the measured-value detection devices 2 a and 2 c already have an analog/digital conversion device and a device for network connection.
- the measured-value detection devices 2 a and 2 c can therefore be connected directly to the data transmission network 3 , and supply digital measured data corresponding to the recorded measured values to the data transmission network 3 using a first communication protocol.
- this first communication protocol may be the IEC 61850-9-2 communication protocol, by means of which the IEC has defined the transmission of digital sample values in systems which are designed in accordance with IEC Standard 61850.
- the measured-value detection devices 2 b have no integrated analog/digital converter and no network connection, so that they first of all transmit their recorded measured values to a conversion device 8 , also referred to as a so-called “merging unit”, which then carries out analog/digital conversion and conversion of the measured values to digital measured data, using the first communication protocol that is used in the data transmission network 3 .
- the conversion device has a network connection via which it can pass measured data directly to the data transmission network 3 .
- the digital measured data is transmitted in the data transmission network 3 to the field devices 5 and 6 , which carry out automation and control functions on the basis of the transmitted measured data.
- the field devices 5 and 6 can in turn pass control data to the data transmission network 3 , with this data being transmitted using a second communication protocol for example the IEC 61850-8-1 communication protocol.
- the IEC has defined the transmission of digital monitoring data, control data and control center data for systems which comply with IEC-61850, referred to in a summarized form here as control data.
- the digital control data can be transmitted on the one hand to the host computer 7 , which can carry out further processing, archiving and conditioning of the data.
- digital control data can be transmitted to the actuator devices, such as circuit breaker controllers, which can in turn act on the process.
- the field devices 5 and 6 can therefore directly influence the process 1 via the data transmission network 3 .
- time synchronization of the individual data items transmitted via the data transmission network 3 often plays a very important role.
- a separate synchronization network generally had to be set up for this purpose, which distributed a clock generated by a central timer sender, for example one pulse per second, to the individual components of the automation system, thus allowing accurate time stamping of the transmitted and received digital data.
- the Real-Time Ethernet network standard does not require any such separate synchronization network.
- appropriate controllers or specifically designed integrated circuit modules in the form of ASICs application specific integrated circuit
- FPGAs field programmable gate array
- EPLDS electrically programmable logic device
- the network connection of the field devices 5 and 6 may, for example have a network connecting device with two and only two external ports 91 , 9 b , by means of which the field device is connected to the data transmission network 3 .
- the network connecting device may have one and only one internal port 10 , by means of which it is connected to the appropriate field device.
- the ports 9 a , 9 b and 10 are connected to one another via an appropriate hard-wired circuit which, for example is described in German Application DE 102 60 806 A1.
- a network connecting device such as this at the same time provides a switch functionality, so that received and transmitted data can be transmitted without any time delay between the individual ports of network connecting device, as a result of which no relevant time loss occurs during the data transmission in the data transmission network 3 .
- Appropriate network connecting devices may be provided in the measured-value detection devices 2 a , 2 b 2 c and/or in the actuator devices 11 .
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Arrangements For Transmission Of Measured Signals (AREA)
- Small-Scale Networks (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102005002743.1 | 2005-01-17 | ||
| DE102005002743A DE102005002743A1 (de) | 2005-01-17 | 2005-01-17 | Automatisierungssystem |
| PCT/EP2006/050063 WO2006074981A1 (de) | 2005-01-17 | 2006-01-06 | Automatisierungssystem |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20080154388A1 US20080154388A1 (en) | 2008-06-26 |
| US7617011B2 true US7617011B2 (en) | 2009-11-10 |
Family
ID=36178244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US11/795,473 Expired - Lifetime US7617011B2 (en) | 2005-01-17 | 2006-01-06 | Automation system |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US7617011B2 (de) |
| EP (1) | EP1851597B1 (de) |
| CN (1) | CN101107578B (de) |
| DE (1) | DE102005002743A1 (de) |
| WO (1) | WO2006074981A1 (de) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080313629A1 (en) * | 2006-12-29 | 2008-12-18 | Codewrights Gmbh | Method for installation of objects for a component-based management system for field devices of automation technology |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2006128394A1 (de) * | 2005-06-01 | 2006-12-07 | Siemens Aktiengesellschaft | Universelles mess- oder schutzgerät |
| ATE441137T1 (de) * | 2006-07-25 | 2009-09-15 | Siemens Ag | Mit mindestens zwei protokollen arbeitendes feldgerät |
| EP2112741A1 (de) * | 2008-04-22 | 2009-10-28 | ABB Schweiz AG | Leistungselektronikregler und Kommunikationsverfahren |
| US20100082844A1 (en) * | 2008-09-30 | 2010-04-01 | Abb Research Ltd. | Field device controller adapter |
| EP2273644A1 (de) | 2009-07-07 | 2011-01-12 | ABB Research Ltd. | Automatisierungssystem für eine Verteilerstation mit Schutzfunktionen |
| US9046414B2 (en) | 2012-09-21 | 2015-06-02 | Google Inc. | Selectable lens button for a hazard detector and method therefor |
| DE102013218643A1 (de) * | 2013-09-17 | 2015-03-19 | Siemens Aktiengesellschaft | Steuereinrichtung und Datenübertragungsanordnung mit Steuereinrichtung zum Steuern mindestens eines Schalterfernantriebes für mindestens einen Trenn- und/oder Lasttrennschalter in einem elektrischen Energieversorgungsnetz |
Citations (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4901218A (en) | 1987-08-12 | 1990-02-13 | Renishaw Controls Limited | Communications adaptor for automated factory system |
| WO1998014853A1 (en) | 1996-10-04 | 1998-04-09 | Fisher Controls International, Inc. | Process control network with redundant field devices and busses |
| WO2000003521A1 (en) | 1998-07-10 | 2000-01-20 | Honeywell Inc. | Middleware-based real-time communication system |
| US20020103946A1 (en) | 2001-01-31 | 2002-08-01 | Martin Gaiser | Data transmission devices and data communication systems capable of operating with a plurality of protocols |
| US20020183863A1 (en) | 1997-10-13 | 2002-12-05 | Evren Eryurek | Communication technique for field devices in industrial processes |
| US20030023795A1 (en) | 2001-07-30 | 2003-01-30 | Steve Packwood | Multi-protocol field device and communication method |
| US6560235B1 (en) | 1998-11-16 | 2003-05-06 | Woodhead Industries, Inc. | Universal communication system |
| US20040059469A1 (en) * | 1994-12-30 | 2004-03-25 | Hart Ronald G. | Phasor transducer apparatus and system for protection, control, and management of electricity distribution systems |
| US20040066798A1 (en) * | 2000-11-10 | 2004-04-08 | Rolf Reuschen | Data transmission |
| DE10260806A1 (de) | 2002-12-23 | 2004-07-08 | Siemens Ag | Netzwerkanschaltung, insbesondere Ethernet-Anschaltung |
| DE202004000928U1 (de) | 2004-01-21 | 2004-07-29 | Brinkhus, Hartmut B., Dr. | Schaltungsanordnung zur Codeumwandlung |
| US20040205111A1 (en) * | 2002-11-15 | 2004-10-14 | Zaki Chasmawala | User configurable data messages in industrial networks |
| US20070168060A1 (en) * | 2004-05-04 | 2007-07-19 | Fisher-Rosemount Systems, Inc. | Markup language-based, dynamic process graphics in a process plant user interface |
| US20070255348A1 (en) * | 2006-04-28 | 2007-11-01 | Medtronic Minimed, Inc. | Router device for centralized management of medical device data |
| US20080209505A1 (en) * | 2006-08-14 | 2008-08-28 | Quantum Secure, Inc. | Policy-based physical security system for restricting access to computer resources and data flow through network equipment |
| US20080288933A1 (en) * | 2007-05-03 | 2008-11-20 | Endress + Hauser Flowtec Ag | Method for start-up and/or reconfiguration of a programmable field-device |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10244845A1 (de) * | 2002-09-20 | 2004-04-08 | Siemens Ag | Anordnung zum Steuern und Überwachen einer Schaltanlage |
-
2005
- 2005-01-17 DE DE102005002743A patent/DE102005002743A1/de not_active Withdrawn
-
2006
- 2006-01-06 CN CN2006800024211A patent/CN101107578B/zh not_active Expired - Lifetime
- 2006-01-06 WO PCT/EP2006/050063 patent/WO2006074981A1/de not_active Ceased
- 2006-01-06 US US11/795,473 patent/US7617011B2/en not_active Expired - Lifetime
- 2006-01-06 EP EP06704586.4A patent/EP1851597B1/de not_active Revoked
Patent Citations (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4901218A (en) | 1987-08-12 | 1990-02-13 | Renishaw Controls Limited | Communications adaptor for automated factory system |
| US20040059469A1 (en) * | 1994-12-30 | 2004-03-25 | Hart Ronald G. | Phasor transducer apparatus and system for protection, control, and management of electricity distribution systems |
| WO1998014853A1 (en) | 1996-10-04 | 1998-04-09 | Fisher Controls International, Inc. | Process control network with redundant field devices and busses |
| US20020183863A1 (en) | 1997-10-13 | 2002-12-05 | Evren Eryurek | Communication technique for field devices in industrial processes |
| WO2000003521A1 (en) | 1998-07-10 | 2000-01-20 | Honeywell Inc. | Middleware-based real-time communication system |
| US6560235B1 (en) | 1998-11-16 | 2003-05-06 | Woodhead Industries, Inc. | Universal communication system |
| US20040066798A1 (en) * | 2000-11-10 | 2004-04-08 | Rolf Reuschen | Data transmission |
| US20020103946A1 (en) | 2001-01-31 | 2002-08-01 | Martin Gaiser | Data transmission devices and data communication systems capable of operating with a plurality of protocols |
| US20030023795A1 (en) | 2001-07-30 | 2003-01-30 | Steve Packwood | Multi-protocol field device and communication method |
| US20040205111A1 (en) * | 2002-11-15 | 2004-10-14 | Zaki Chasmawala | User configurable data messages in industrial networks |
| DE10260806A1 (de) | 2002-12-23 | 2004-07-08 | Siemens Ag | Netzwerkanschaltung, insbesondere Ethernet-Anschaltung |
| DE202004000928U1 (de) | 2004-01-21 | 2004-07-29 | Brinkhus, Hartmut B., Dr. | Schaltungsanordnung zur Codeumwandlung |
| US20070168060A1 (en) * | 2004-05-04 | 2007-07-19 | Fisher-Rosemount Systems, Inc. | Markup language-based, dynamic process graphics in a process plant user interface |
| US20070179641A1 (en) * | 2004-05-04 | 2007-08-02 | Fisher-Rosemount Systems, Inc. | Associated graphic displays in a process environment |
| US20070255348A1 (en) * | 2006-04-28 | 2007-11-01 | Medtronic Minimed, Inc. | Router device for centralized management of medical device data |
| US20080209505A1 (en) * | 2006-08-14 | 2008-08-28 | Quantum Secure, Inc. | Policy-based physical security system for restricting access to computer resources and data flow through network equipment |
| US20080288933A1 (en) * | 2007-05-03 | 2008-11-20 | Endress + Hauser Flowtec Ag | Method for start-up and/or reconfiguration of a programmable field-device |
Non-Patent Citations (2)
| Title |
|---|
| Schwager, Dr. Jürgen; "Ethernet erreicht das Feld", Teil 1 und 2, Elektronik Nov. 2004 and Elektronik 13/2004. |
| Siemens AG Info: SICAM HV- Digitale Leistungsschaltersteuerung (Digital Breaker Control DBC). |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080313629A1 (en) * | 2006-12-29 | 2008-12-18 | Codewrights Gmbh | Method for installation of objects for a component-based management system for field devices of automation technology |
Also Published As
| Publication number | Publication date |
|---|---|
| US20080154388A1 (en) | 2008-06-26 |
| CN101107578A (zh) | 2008-01-16 |
| HK1109466A1 (zh) | 2008-06-06 |
| CN101107578B (zh) | 2010-05-19 |
| DE102005002743A1 (de) | 2006-07-27 |
| WO2006074981A1 (de) | 2006-07-20 |
| EP1851597B1 (de) | 2013-08-28 |
| EP1851597A1 (de) | 2007-11-07 |
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