US7387442B2 - Bearing - Google Patents
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- US7387442B2 US7387442B2 US10/509,083 US50908304A US7387442B2 US 7387442 B2 US7387442 B2 US 7387442B2 US 50908304 A US50908304 A US 50908304A US 7387442 B2 US7387442 B2 US 7387442B2
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- wetted
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Images
Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/48—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed
- G11B5/58—Disposition or mounting of heads or head supports relative to record carriers ; arrangements of heads, e.g. for scanning the record carrier to increase the relative speed with provision for moving the head for the purpose of maintaining alignment of the head relative to the record carrier during transducing operation, e.g. to compensate for surface irregularities of the latter or for track following
- G11B5/60—Fluid-dynamic spacing of heads from record-carriers
- G11B5/6005—Specially adapted for spacing from a rotating disc using a fluid cushion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C17/00—Sliding-contact bearings for exclusively rotary movement
- F16C17/04—Sliding-contact bearings for exclusively rotary movement for axial load only
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/043—Sliding surface consisting mainly of ceramics, cermets or hard carbon, e.g. diamond like carbon [DLC]
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/10—Construction relative to lubrication
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/06—Sliding surface mainly made of metal
- F16C33/12—Structural composition; Use of special materials or surface treatments, e.g. for rust-proofing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/02—Parts of sliding-contact bearings
- F16C33/04—Brasses; Bushes; Linings
- F16C33/20—Sliding surface consisting mainly of plastics
- F16C33/201—Composition of the plastic
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B19/00—Driving, starting, stopping record carriers not specifically of filamentary or web form, or of supports therefor; Control thereof; Control of operating function ; Driving both disc and head
- G11B19/20—Driving; Starting; Stopping; Control thereof
- G11B19/2009—Turntables, hubs and motors for disk drives; Mounting of motors in the drive
- G11B19/2018—Incorporating means for passive damping of vibration, either in the turntable, motor or mounting
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B21/00—Head arrangements not specific to the method of recording or reproducing
- G11B21/16—Supporting the heads; Supporting the sockets for plug-in heads
- G11B21/20—Supporting the heads; Supporting the sockets for plug-in heads while the head is in operative position but stationary or permitting minor movements to follow irregularities in surface of record carrier
- G11B21/21—Supporting the heads; Supporting the sockets for plug-in heads while the head is in operative position but stationary or permitting minor movements to follow irregularities in surface of record carrier with provision for maintaining desired spacing of head from record carrier, e.g. fluid-dynamic spacing, slider
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2370/00—Apparatus relating to physics, e.g. instruments
- F16C2370/12—Hard disk drives or the like
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/40—Protective measures on heads, e.g. against excessive temperature
Definitions
- This invention relates to bearings with fluid lubrication.
- a basic principle of fluid film lubrication and a cornerstone of the Reynolds equation is that there is no slip of the lubricant against the two, bounding, solid surfaces.
- the assumption of a “no-slip boundary condition” enables the velocity gradient within the fluid film to be determined, and hence the total lubricant flow and Reynolds equation to be derived.
- the lubricant film velocity gradient and thus the friction has two components, a Couette-term with linear velocity gradient between the two bounding surfaces and a Poiseuille-term with parabolic velocity gradient due to convergence/divergence of the contact.
- the Couette friction is usually considerably greater than the Poiseuille friction except in pure rolling conditions where the former is zero since the two surfaces move with equal velocity with respect to the contact.
- Couette friction varies inversely with film thickness so that in lightly-loaded contacts with thin lubricant films, such as, for example, those present in microelectromechanical systems (MEMs), or other small, high precision machines, the friction force can approach and exceed the applied load, leading to unacceptably high friction coefficients.
- MEMs microelectromechanical systems
- Chappels discloses a hydrodynamic journal bearing lubricated by mercury, in which the lubricant wets neither the journal nor the shaft.
- the bearing disclosed by Chappels adopts indents to form retention zones in which the mercury drops rest.
- the resulting non-wetting interaction provides low friction coefficient due to shearing at the mercury/steel interface.
- the disclosed bearing can operate in the fluid film regime and load support is analysed in terms of surface tension via the Laplace pressure of the non-wetting lubricant film. In this case, contact pressure was found to be inversely proportional to the fluid film thickness and to be most relevant to high conformity animal or human joint contacts.
- the bearing arrangement considered by Chappels was one of a fully non-wetting system. It is important that a bearing should inherently serve to retain its lubricating fluid in place between the relatively moving solid surfaces.
- Hiratsuka et al discloses a system involving two PTFE-coated flats lubricated by water and the measurement of the friction force produced in reciprocating contact between them.
- the lubricant water
- PTFE surfaces
- Hild et al (Ref 3) disclosed a water-lubricated system comprising a silicon ball reciprocated at a fixed gap against a silicon flat immersed in water.
- friction was measured as a function of the surface separation.
- Silicon unlike PTFE in the previous case, is hydrophilic therefore in this case the flat surface was chemically treated to make it hydrophobic, thus non-wetting. It was found that friction between the hydrophobic/hydrophilic pair became progressively less than that of the hydrophilic/hydrophilic pair. It was suggested that this reduction was due to slip of the water against the hydrophobic layer and thus reduced the viscous force.
- MEMs micro-electromechanical systems
- this invention provides a bearing comprising a first bearing surface separated by a gap having a convergent region and containing fluid from a second bearing surface, wherein, in use, said first bearing surface moves relative to said convergent region so as to entrain said fluid into said convergent region whereby said second bearing surface slips relative to said fluid and pressure within said fluid between said first bearing surface and said second bearing surface supports a load applied between said first bearing surface and said second bearing surface.
- This provides a bearing in the form of liquid lubricated contact between two rubbing, solid surfaces.
- the lubricant slips at one surface, resulting in low friction, whilst at the same time the lubricant is entrained into the convergent region by the moving other surface to form a separating, load supporting film. It will be appreciated that it is the relative motion of the surfaces that is important.
- the first bearing surface could be moving with the second bearing surface stationary, the first bearing surface stationary with the second bearing surface moving or even both bearing surfaces moving with different velocities.
- the bearing is formed with a first bearing surface which is wetted by the fluid, such that the fluid will be entrained into contact by the wetted surface to form a separating film.
- the wetted first bearing surface inherently acts to entrain the fluid into the convergent region and hold it within the bearing.
- the bearing is formed with a second bearing surface, which is substantially non-wetted by the fluid, such that the fluid may slip at the non-wetted surface, resulting in low friction.
- substantially non-wetting does not mean that the contact angle must be 180°, but rather that the surface is sufficiently non-wetted (“partially wetted”) such that slipping can occur, e.g. slipping can still occur at contact angles below 50° C. at smooth surfaces.
- the surface roughness of the second surface has a root mean square value less than 0.01 ⁇ m measured using an upper cut-off length of 1 micron. This helps the fluid slip at the second surface.
- the fluid could take a variety of forms, in preferred embodiments the fluid is an oil or an oil with an additive to provide the desired properties for the bearing surfaces.
- the first bearing surface is preferably oleophilic so as to be wetted and the second bearing surface oleophobic so as to be non-wetted.
- Alternative preferred fluids include water, glycerol, an ionic fluid or a synthetic lubricant such as an ester or ether.
- capillarity in which a lubricant is drawn into narrow gaps around a contact by surface tension, is reduced.
- capillary effects both increase the load experienced by the contact and provide additional resistance to viscous shear.
- the fluid forms a film disposed upon the first bearing surface, to provide an effective lubricant supply method.
- the bearing may be immersed in the fluid, as in some applications this may be a more desirable arrangement.
- the bearings may find many different uses (e.g. use in macro-scale systems such as engines and transmissions to reduce friction as a low friction slider bearing), they are particularly well suited for use in systems where the second bearing surface forms part of a data access head, which is operable to access data stored on a movable data storage media, the first bearing surface preferably being a part of the data storage media.
- the movable data storage medium is a magnetic disc and the data access head is a magnetic disc data access head.
- bearings are particularly well suited is where the bearing is part of an electromechanical system or a microelectromechanical system, in which the first bearing surface forms part of a first moving component and the second bearing surface forms part of a stationary component.
- the second bearing surface has a surface energy corresponding to less than 0.05 J/m 2 , a range found applicable to non-wetting surfaces such as a polymer, a fluorinated surfactant coating or a hydrocarbon surfactant coating.
- first and second bearing surfaces may be formed from bulk material, surface treatments, coatings or combinations thereof.
- the fluid has a surface tension higher than a critical surface tension of the second bearing surface.
- the relative difference in surface tension makes it more likely that the fluid and the second bearing surface will properly and freely slip in relation to each other.
- the surface materials and fluid combination are highly desirably chosen in order that the first surface has the desired wetting properties and the second surface has the desired non-wetting properties relative to the fluid.
- the invention provides a bearing comprising a wettable surface moveable in relation to and separated by a gap from a substantially non-wettable surface, said gap having a convergent region and an intermediate lubricant layer therein, said intermediate lubricant layer adhering at a first interface to said wettable surface and non-adhering at a second interface to said substantially non-wettable surface.
- the movement of the wettable surface entrains the lubricant layer into the convergent region to generate a pressure within the intermediate layer to support a load.
- the movement of the wettable surface results in slipping between the second interface of the lubricant layer and the non-wettable surface.
- the invention provides a half-wetted bearing.
- FIG. 1 schematically represents a one-dimensional half-wetted bearing
- FIG. 2 graphically illustrates the relationship between friction coefficient and applied loads for a half-wetted bearing and a no-slip bearing
- FIG. 3 a to 3 d schematically represent a one-dimensional bearing with varying moving surfaces
- FIG. 4 graphically illustrates the variation in friction coefficient with convergence ratio for a half-wetted bearing and a no-slip bearing
- FIG. 5 graphically illustrates the effect of inlet film thickness on the convergence ratio
- FIG. 6 graphically illustrates the relationship between friction coefficient and inlet film height
- FIG. 7 schematically represents a plan view of a thrust washer
- FIG. 8 schematically represents an elevation view of the thrust bearing of FIG. 7 showing a sinusoidal surface finish of a non-wetting stator surface
- FIG. 9 schematically represents a plan view of a non-wetting stator surface defined by spherical sector protuberances
- FIG. 10 schematically represents an elevation view of the non-wetting stator surface of FIG. 9 showing the surface finish.
- FIG. 1 there is depicted an example bearing in the form of a simple linear wedge 2 .
- a liquid 8 having dynamic viscosity ⁇ lubricates the contact region.
- Equation 1 Equation 1
- equation 2 is integrated twice to yield an equation representative of velocity profile for the fluid bound by the two surfaces.
- the assumption in Reynolds equation is that the viscosity ⁇ (z), but Dowson (Ref. 4) has shown that variation of the viscosity through the thickness of the film yields a generalised Reynolds equation.
- u s u 1 - ⁇ 0 ⁇ h ⁇ .
- Derivation of fluid velocity for the slipping condition enables the analysis to proceed in a similar manner to Reynolds equation to derive the pressure equations for a half-wetting bearing.
- Equation 9 provides the flow differential in the x-direction (Equation 10a) and similarly in the y-direction (Equation 10b).
- equation 12 is derived. Furthermore for the case of an infinitely long bearing and assuming that viscosity does not vary across the bearing area equation 12 reduces to equation 13.
- equation 12 and equation 13 are similar to the corresponding Reynolds equations.
- Reynolds equation implies that analysis of pressure and load for hydrodynamic bearings of varying configurations is transferable to the half-wetted bearing case.
- an infinitely long wedge as depicted in FIG. 1 has a pressure distribution of similar form (with half the magnitude) as the corresponding no-slip bearing derived by Reynolds equation.
- equation 18 reduces to an expression for the friction per unit length, F L ;
- Equation 22 is in contrast with equation 23 resulting from a no-slip Reynolds analysis when applied to an example bearing of the same dimensions.
- FIG. 2 illustrates the comparison of friction coefficients, plotted against load W L , for two bearings under the same operating conditions.
- One bearing is the half-wetted type and the other is a conventional no-slip bearing.
- the friction coefficient increases more rapidly at low loads for the no-slip bearing compared with the half-wetted bearing due to the effects of the Couette friction term in the no-slip case.
- Interfacial slip is assumed to occur at a critical shear stress, ⁇ 0 thus providing the fluid boundary condition at the slipping surface. This is an imposed boundary condition with the flow properties being determined by ⁇ 0 and the velocity of the wetted surface. If the absolute value of the shear stress generated when no slip takes place is less than the critical shear stress, ⁇ 0 then it can be assumed that no slip takes place.
- Load and friction-support thus far relate to a bearing of infinite length in the y-direction.
- FIG. 3 a illustrates a moving wetted surface 4 (e.g., data storage media) relative to a stationary non-wetted surface 6 (e.g., a data access head) corresponding to the infinitely long bearing illustrated in FIG. 1 .
- FIG. 3 b depicts the same bearing arrangement as FIG. 3 a but in this case non-wetting surface 6 moves relative to a stationary wetted surface 4 .
- FIGS. 3 a illustrates a moving wetted surface 4 (e.g., data storage media) relative to a stationary non-wetted surface 6 (e.g., a data access head) corresponding to the infinitely long bearing illustrated in FIG. 1 .
- FIG. 3 b depicts the same bearing arrangement as FIG. 3 a but in this case non-wetting surface 6 moves relative to a stationary wetted surface 4 .
- FIG. 3 c and 3 d depict a bearing with the inclined surface 16 representing the wetted surface and the lower flat surface 18 being the non-wetted surface.
- FIG. 3 c the non-wetted flat surface 18 moves relative to a stationary wetted wedge surface 16
- FIG. 3 d depicts the wetted wedge surface 16 moving relative to a stationary non-wetted flat surface 18 .
- Lubricant entrainment and consequent load support occurs when the wetted, no-slip surface 4 moves relative to the bearing.
- Lubricant supply may be provided by a fully flooded system or by a thin film.
- the fully flooded system is one where the bearing surfaces are fully immersed or copiously lubricated and the thin film system, as implied, is where a thin film of lubricant is deposited on the wetted surface.
- the bearing In a fully flooded environment the bearing is filly immersed and the film thickness between the contact surfaces is determined by the bearing operating conditions affected by load, wetted surface velocity, lubricant viscosity and the bearing dimensions.
- the convergence ratio being generally self-adjusting as in the case of a tilting pad or journal type bearing.
- Fully flooded lubrication is commonly found in macro-scale plain bearings where convergence ratios of one or more provide optimum load support. In some low load applications parallel plate type bearings may be applied, in which the convergence ratio is established by thermal or deformation effects or minor deviations from perfect flatness arising in manufacture.
- the bearing If the bearing is fixed and so cannot tilt, the area of the bearing filled will lubricant will adjust by the film thickness changing to match the load support to that actually experienced.
- this feature is beneficial in terms of friction whereby the area of lubricant being sheared is reduced and, in the case of bearing geometry where the bearing is rounded in convex form such as a sinusoidal or partial spherical shape, the value of K will be reduced.
- FIG. 4 shows the variation of friction coefficient with convergence ratio, K for a half-wetted bearing and a no-slip bearing (where both contact surfaces are wetted by the lubricant).
- the no-slip bearing defines an increase in friction coefficient with decreasing convergence ratio; conversely a half-wetted bearing shows characteristics that the friction coefficient decreases with convergence ratio.
- the Poiseuille friction term is affected, as the Couette term, as demonstrated, is negligible.
- FIG. 5 illustrates the effects of decreasing the inlet film thickness in relation to the convergence ratio. For both a no-slip and a half-wetted bearing there is a decrease in convergence ratio with decreasing film thickness. Combining the illustrated results of FIGS. 4 and 5 provides a relationship between the friction coefficient and inlet film thickness, as illustrated in FIG. 6 , showing that friction in the half-wetted bearing reduces with a reduced inlet film thickness, in the no-slip case the converse occurs.
- FIG. 6 further shows that the benefits of a half-wetting bearing prevail in low load applications, examples of which are systems in nano, micro and macro scale, particularly in micro-electromechanical systems (MEMs). Whilst both fully flooded and thin film lubrication is applicable to MEMs, it would be preferable to adopt a thin film of lubricant, typically 2 to 1000 nm thick, on the wetted surface to provide an efficient lubricant supply method.
- FIGS. 5 and 6 both indicate that low load contact enables a low convergence ratio bearing to operate with low Poiseuille friction.
- a half-wetted bearing operating at very low loads may provide lubricant detachment in the diverging zone of the contact region, which inhibits the establishment of a negative pressure zone in the diverging zone which otherwise may impair load support.
- negative pressures are generally negligible due to the positive pressures generated in the converging region being substantially greater.
- a half-wetted bearing also provides less capillarity than the fully wetted counterpart.
- the half-wetted bearing may also be applicable for use in hard disc drives.
- a hard disc rotates at high speeds below an effectively stationary read-write head to form a lightly loaded contact region with two surfaces separated by a narrow gap of approximately 20 to 100 nm.
- the contact region is lubricated by air with a supplementary thin deposit of a polymeric fluorinated fluid at the hard disc surface to provide protection during starting and stopping, or when problems occur due to accidental air-film collapse.
- Information storage density in a hard disc is dependent on disc/read head separation, however as the gap defining the contact region narrows the load bearing capability of the entrapped air diminishes.
- a purely fluid lubricating contact region is unsuitable due to stiction arising from shear and capillarity forces.
- the example bearing schematically represented by FIG. 1 may be applicable where the wetted surface is defined by the moving hard disc surface and the stationary non-wetting surface being the read-write head to enable a zero-air gap to be combined with low friction.
- FIG. 7 and FIG. 8 illustrate an example bearing for use in a micromachine such as a micromotor with a rotor 20 .
- the rotor 20 attached to a rotating shaft (not shown) forms the non-wetting surface and is in the form of a flat circular flange made of stainless steel.
- the substantially non-wetting stator 19 is in the form of a circular thrust washer as shown in FIG. 7 .
- the stator 19 is fabricated from silicon with the contact surface being defined by sinusoidal variations 22 in the circumferential direction as illustrated by the cross-sectional view shown in FIG. 8 (shaped surfaces of silicon can be made by chemical-mechanical polishing. (CMP)).
- CMP chemical-mechanical polishing.
- the roughness of the stator surface is less than 0.002-micron root mean square roughness measured using an upper cut-off length of 1 micron. More generally, the surface roughness should be less than 0.01 micron root mean square when measured with an upper cut-off length of 1 micron.
- stator surface 19 in contact with the lubricant is coated with a monolayer of octadecyltrichlorosilane to render it partially or fully non-wetting (standard chemical process techniques may be used to provide such coatings), such that it is lyophobic.
- a monolayer of octadecyltrichlorosilane to render it partially or fully non-wetting (standard chemical process techniques may be used to provide such coatings), such that it is lyophobic.
- Approximately 100 nm thick layer of 5-phenyl-4-ether liquid is deposited on the rotor surface 20 to serve as a lubricant thus forming a hydrodynamic film between the stator 19 and the rotor 20 .
- the rotor 20 may be the non-wetting corresponding to the model illustrated in FIG. 3 b .
- the silicon rotor 20 being coated as above rotating relative to a nickel stator 19
- the lubricant of the example bearings may be provided by depositing a 10 nm thick layer of multialkylated cyclopentane fluid on the wetted surface to form a hydrodynamic film between the stator 19 and the rotor 20 .
- the bearing as depicted by FIGS. 7 and 8 may be fully immersed in tetradecane liquid, which serves as a lubricant and forms a hydrodynamic film between the stator 19 and the rotor 20 .
- the sinusoidally varying surface of the stator in the example bearing of FIGS. 7 and 8 may be formed by overlay of the silicon surface by atomically smooth mica, adopting the form of the stator surface.
- the interface of the mica in contact with the lubricant requires further coating with a close packed monolayer of octadecyltriethyoxysiloxane to form a substantially non-wetting surface.
- Coating the stator surface 19 with polyethylene tetrafluoride may provide the desired non-wetting properties.
- Full immersion in water serves as a lubricant in the contact region and forms a hydrodynamic film between the stator 19 and the rotor 20 .
- stator surface 20 at the interface with the lubricant, may have a surface finish defined by semi-spherical protrusions as illustrated in FIG. 9 with a variation in height illustrated by FIG. 10 . Coating the stator surface 20 with octadecyltriethyoxysiloxane provides the desired non-wetting properties.
- alumina as the contact surface in the stator 19 with semi-spherical protrusions as illustrated in FIGS. 9 and 10 provides a substantially non-wetting surface when coated with, for example, perfluorodecanetrichlorosiloxane.
- a layer of hydrocarbon fluid, approximately 100 nm thick, deposited on the rotor surface 20 serves as lubricant in the contact region and forms a hydrodynamic film between the stator 19 and the rotor 20 .
- the example bearing depicted in FIGS. 7 to 10 may be reproduced to provide a smaller scale bearing, say one-tenth scale or one hundredth scale to that illustrated, for use in micromachine systems such as a micromotor.
- the read-write head forms part of the non-wetted surface of, for example an alumina tilted pad thrust bearing loaded against the information storage surface of the rotating hard-disc.
- Dimensions which may be suitable for such an application would be an alumina pad of length, 2 mm and width, 1 mm adopting a flat surface on the rotor face with less than 2 nm root mean square roughness measured using an upper cut-off length of 1 micron on the stator face 19 .
- Coating the surface with perfluorodecanetrichlorosiloxane may provide non-wetting properties.
- a thin film of perfluoropolyether or a hydrocarbon lubricant serves as lubricant in the contact region and forms a hydrodynamic film between the stator 19 and the rotor 20 .
- An example journal bearing for a micromachine provides a rotor 20 in the form of a stainless steel shaft of 1 mm diameter rotating relative to a stator 19 formed by a semi-circular slot of diameter 1.1 mm. Coating the stator surface with PTFE provides non-wetting properties in this specific example.
- a deposit of 5-phenyl-4-ether fluid on the rotor (shaft) 20 serves as lubricant in the contact region and forms a hydrodynamic film between the stator 19 and the rotor 20 .
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Sliding-Contact Bearings (AREA)
- Glass Compositions (AREA)
- Steroid Compounds (AREA)
Abstract
Description
where τ is the shear stress and p is the pressure. In the derivation of Reynolds equation the expression for shear stress,
where η is the fluid dynamic shear viscosity and is substituted into
and assuming τ=τ0 at z=h
substitution of
is made at this stage such that
Assuming that η≠ƒ(z) and integrating provides
Application of the boundary conditions at the wetted surface of u=u1 at z=0 yields, in the x-direction
and similarly in the y-direction
When
such is the case between two parallel surfaces or at the location of maximum pressure in the bearing, the expression for fluid velocity at the slipping surface is
where the contact region shape is
and the convergence ratio is defined as
Substitution for τ from equation 3 in
Therefore, for the lower wetted surface, this yields
integration by parts, of which yields
has a constant value of
Therefore,
where
is the Poiseuille term and
is the Couette friction term.
and is thus approximately twenty percent of the corresponding friction for the no-slip bearing when K=1 and reduces to one percent when K=0.1.
- 1. CHAPPUIS, J., (1982) “Lubrication by a new principle: the use of non-wetting liquids” Wear 77 pp 303-313.
- 2. HIRATSUKA, K., BOHNO, A. & KUROSAWA, M. (2000) “Ultra-low friction between water droplet and hydrophobic surface” Fundamentals of Tribology and Bridging the Gap between Macro and Micro/Nanoscales pp 345-348.
- 3. HILD, W., SCHAEFER, J. A., & SCHERGE, M. (2002) “Microhydrodynamical studies of hydrophilic and hydrophobic surfaces.” Proceedings of 13th International Collooq. Tribology Esslingen, pp 821-825 ed W. J. Bartz.
- 4. DOWSON, D., (1962) “A generalised Reynolds Equation for fluid film lubrication.” Int. J. Mech. Sci. 4 pp 159-170
- CAMERON, A., (1966) “The principles of lubrication” Publ. Longmans, London
Claims (27)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB0207426A GB2386928A (en) | 2002-03-28 | 2002-03-28 | A partially wetted bearing arrangement having a convergent region between surfaces |
GB0207426.8 | 2002-03-28 | ||
PCT/GB2003/001255 WO2003083318A1 (en) | 2002-03-28 | 2003-03-24 | Bearing |
Publications (2)
Publication Number | Publication Date |
---|---|
US20050105835A1 US20050105835A1 (en) | 2005-05-19 |
US7387442B2 true US7387442B2 (en) | 2008-06-17 |
Family
ID=9933978
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/509,083 Expired - Fee Related US7387442B2 (en) | 2002-03-28 | 2003-03-24 | Bearing |
Country Status (7)
Country | Link |
---|---|
US (1) | US7387442B2 (en) |
EP (1) | EP1488120B1 (en) |
AT (1) | ATE423279T1 (en) |
AU (1) | AU2003219293A1 (en) |
DE (1) | DE60326213D1 (en) |
GB (1) | GB2386928A (en) |
WO (1) | WO2003083318A1 (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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US20110056369A1 (en) * | 2008-04-01 | 2011-03-10 | Purdue Research Foundation | Axial sliding bearing and method of reducing power losses thereof |
US20130106317A1 (en) * | 2011-10-31 | 2013-05-02 | Daniel C. Ludois | Varying Capacitance Rotating Electrical Machine |
US20140334754A1 (en) * | 2013-05-13 | 2014-11-13 | Aktiebolaget Skf | Landing bearing and magnetic bearing assembly |
US20140334755A1 (en) * | 2013-05-13 | 2014-11-13 | Aktiebolaget Skf | Landing bearing and magnetic bearing assembly |
US9279289B2 (en) | 2013-10-03 | 2016-03-08 | Renegade Manufacturing, LLC | Combination mud motor flow diverter and tiled bearing, and bearing assemblies including same |
US10024362B2 (en) * | 2014-10-15 | 2018-07-17 | Grw Gebr. Reinfurt Gmbh & Co. Kg | Oleophilic bearing with surface-modified part made of stainless rolling bearing steel |
US20180283452A1 (en) * | 2017-04-03 | 2018-10-04 | City University Of Hong Kong | Retainerless Rolling Element Bearing |
Families Citing this family (6)
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DE102006000834A1 (en) * | 2006-01-05 | 2007-07-19 | Linde Ag | Ionically lubricated injection valve |
DE102008050401A1 (en) * | 2008-10-04 | 2010-04-08 | Bosch Mahle Turbo Systems Gmbh & Co. Kg | Bearing arrangement, particularly bearing of rotor for turbocharger, has relatively stationary bearing surface and relatively movable bearing surface that is separated from relatively stationary bearing surface |
US9263224B2 (en) | 2013-05-31 | 2016-02-16 | General Electric Company | Liquid bearing assembly and method of constructing same |
DE102015201174A1 (en) * | 2015-01-23 | 2016-07-28 | Aktiebolaget Skf | Coated bearing and process for its production |
CN113260796B (en) * | 2019-01-07 | 2023-06-27 | 三菱重工发动机和增压器株式会社 | Bearing device and turbocharger having the same |
CN114034606B (en) * | 2021-11-08 | 2024-04-09 | 青岛理工大学 | Surface interval wettability structure for improving oil film bearing capacity |
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GB1463032A (en) | 1974-04-12 | 1977-02-02 | Greene J | Swing-pad bearing |
US4322116A (en) | 1979-08-02 | 1982-03-30 | Krupp Polysius Ag | Hydrodynamic bearing |
EP0141475A1 (en) | 1983-11-08 | 1985-05-15 | Koninklijke Philips Electronics N.V. | X-ray tube comprising a helical-groove bearing |
JPH0341210A (en) | 1989-07-06 | 1991-02-21 | Fujitsu Ltd | Micro-bearing mechanism |
US5683183A (en) | 1995-09-26 | 1997-11-04 | Nsk Ltd. | Spindle device and bearing device therefor |
GB2335536A (en) | 1997-01-15 | 1999-09-22 | Seagate Technology | Taperless/crown free/air bearing design |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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BE757452A (en) * | 1969-10-22 | 1971-03-16 | Burroughs Corp | MULTIPLE SURFACE FLUID FILM RANGE |
NZ217879A (en) * | 1985-10-22 | 1990-08-28 | Reliance Electric Co | Bearing assembly with a liner having at least one oil lubricant delivery groove |
-
2002
- 2002-03-28 GB GB0207426A patent/GB2386928A/en not_active Withdrawn
-
2003
- 2003-03-24 AT AT03715098T patent/ATE423279T1/en not_active IP Right Cessation
- 2003-03-24 US US10/509,083 patent/US7387442B2/en not_active Expired - Fee Related
- 2003-03-24 WO PCT/GB2003/001255 patent/WO2003083318A1/en not_active Application Discontinuation
- 2003-03-24 AU AU2003219293A patent/AU2003219293A1/en not_active Abandoned
- 2003-03-24 EP EP03715098A patent/EP1488120B1/en not_active Expired - Lifetime
- 2003-03-24 DE DE60326213T patent/DE60326213D1/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1463032A (en) | 1974-04-12 | 1977-02-02 | Greene J | Swing-pad bearing |
US4322116A (en) | 1979-08-02 | 1982-03-30 | Krupp Polysius Ag | Hydrodynamic bearing |
EP0141475A1 (en) | 1983-11-08 | 1985-05-15 | Koninklijke Philips Electronics N.V. | X-ray tube comprising a helical-groove bearing |
JPH0341210A (en) | 1989-07-06 | 1991-02-21 | Fujitsu Ltd | Micro-bearing mechanism |
US5683183A (en) | 1995-09-26 | 1997-11-04 | Nsk Ltd. | Spindle device and bearing device therefor |
GB2335536A (en) | 1997-01-15 | 1999-09-22 | Seagate Technology | Taperless/crown free/air bearing design |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110056369A1 (en) * | 2008-04-01 | 2011-03-10 | Purdue Research Foundation | Axial sliding bearing and method of reducing power losses thereof |
US9115748B2 (en) * | 2008-04-01 | 2015-08-25 | Purdue Research Foundation | Axial sliding bearing and method of reducing power losses thereof |
US20130106317A1 (en) * | 2011-10-31 | 2013-05-02 | Daniel C. Ludois | Varying Capacitance Rotating Electrical Machine |
US9184676B2 (en) * | 2011-10-31 | 2015-11-10 | Wisconsin Alumni Research Foundation | Varying capacitance rotating electrical machine |
US20140334754A1 (en) * | 2013-05-13 | 2014-11-13 | Aktiebolaget Skf | Landing bearing and magnetic bearing assembly |
US20140334755A1 (en) * | 2013-05-13 | 2014-11-13 | Aktiebolaget Skf | Landing bearing and magnetic bearing assembly |
US9291198B2 (en) * | 2013-05-13 | 2016-03-22 | Aktiebolaget Skf | Landing bearing and magnetic bearing assembly |
US9334899B2 (en) * | 2013-05-13 | 2016-05-10 | Aktiebolaget Skf | Landing bearing and magnetic bearing assembly |
US9279289B2 (en) | 2013-10-03 | 2016-03-08 | Renegade Manufacturing, LLC | Combination mud motor flow diverter and tiled bearing, and bearing assemblies including same |
US10024362B2 (en) * | 2014-10-15 | 2018-07-17 | Grw Gebr. Reinfurt Gmbh & Co. Kg | Oleophilic bearing with surface-modified part made of stainless rolling bearing steel |
US20180283452A1 (en) * | 2017-04-03 | 2018-10-04 | City University Of Hong Kong | Retainerless Rolling Element Bearing |
Also Published As
Publication number | Publication date |
---|---|
US20050105835A1 (en) | 2005-05-19 |
GB2386928A (en) | 2003-10-01 |
EP1488120B1 (en) | 2009-02-18 |
ATE423279T1 (en) | 2009-03-15 |
DE60326213D1 (en) | 2009-04-02 |
EP1488120A1 (en) | 2004-12-22 |
WO2003083318A1 (en) | 2003-10-09 |
AU2003219293A1 (en) | 2003-10-13 |
GB0207426D0 (en) | 2002-05-08 |
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