US7320712B2 - Method for blocking dye-migration in printing colored synthetic fiber - Google Patents
Method for blocking dye-migration in printing colored synthetic fiber Download PDFInfo
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- US7320712B2 US7320712B2 US10/944,703 US94470304A US7320712B2 US 7320712 B2 US7320712 B2 US 7320712B2 US 94470304 A US94470304 A US 94470304A US 7320712 B2 US7320712 B2 US 7320712B2
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- 238000007639 printing Methods 0.000 title claims abstract description 50
- 229920002994 synthetic fiber Polymers 0.000 title claims abstract description 41
- 239000012209 synthetic fiber Substances 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000013508 migration Methods 0.000 title claims abstract description 23
- 230000000903 blocking effect Effects 0.000 title abstract description 16
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000000203 mixture Substances 0.000 claims abstract description 39
- 229920005989 resin Polymers 0.000 claims abstract description 20
- 239000011347 resin Substances 0.000 claims abstract description 20
- 230000005012 migration Effects 0.000 claims abstract description 4
- 239000000654 additive Substances 0.000 claims description 8
- 239000000835 fiber Substances 0.000 claims description 7
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- 230000015572 biosynthetic process Effects 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims description 2
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- 230000008569 process Effects 0.000 abstract description 18
- 239000000975 dye Substances 0.000 abstract description 4
- 239000004480 active ingredient Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 28
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 12
- 239000004744 fabric Substances 0.000 description 11
- 239000000853 adhesive Substances 0.000 description 8
- 230000001070 adhesive effect Effects 0.000 description 8
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 6
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 5
- -1 polyfluoroethylene Polymers 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- BKUSIKGSPSFQAC-RRKCRQDMSA-N 2'-deoxyinosine-5'-diphosphate Chemical compound O1[C@H](CO[P@@](O)(=O)OP(O)(O)=O)[C@@H](O)C[C@@H]1N1C(NC=NC2=O)=C2N=C1 BKUSIKGSPSFQAC-RRKCRQDMSA-N 0.000 description 4
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- VJHINFRRDQUWOJ-UHFFFAOYSA-N dioctyl sebacate Chemical compound CCCCC(CC)COC(=O)CCCCCCCCC(=O)OCC(CC)CCCC VJHINFRRDQUWOJ-UHFFFAOYSA-N 0.000 description 4
- 239000000986 disperse dye Substances 0.000 description 4
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- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
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- 229920001296 polysiloxane Polymers 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 239000004831 Hot glue Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
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- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 2
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- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- MQIUGAXCHLFZKX-UHFFFAOYSA-N Di-n-octyl phthalate Natural products CCCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC MQIUGAXCHLFZKX-UHFFFAOYSA-N 0.000 description 1
- ZVFDTKUVRCTHQE-UHFFFAOYSA-N Diisodecyl phthalate Chemical compound CC(C)CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCCC(C)C ZVFDTKUVRCTHQE-UHFFFAOYSA-N 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
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- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 229910003481 amorphous carbon Inorganic materials 0.000 description 1
- 239000002802 bituminous coal Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000004042 decolorization Methods 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
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- 239000002023 wood Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/12—Reserving parts of the material before dyeing or printing ; Locally decreasing dye affinity by chemical means
Definitions
- the present invention relates to a method for blocking dye-migration in printing onto colored synthetic fiber and to a printing process onto colored synthetic fiber using the method. More particularly, the present invention relates to a composition for blocking dye-migration in printing onto colored synthetic fiber containing activated carbon as a blocking material, and to a transfer paper comprising a layer containing activated carbon for blocking dye in the synthetic fiber from migration.
- synthetic fiber means an artificial fiber made of synthetic polymer.
- Synthetic fibers include, but are not limited to, polyester fabric, polyacrylonitrile fabric, polyamide fabric, polyvinyl chloride fabric, polyurethane fabric, polyolefin fabric and polyfluoroethylene fabric, according to the kind of synthetic polymer. These fabrics are made by spinning fusion, solution or emulsion of polymers, and have thermo-plasticity, and are therefore easily melted at high temperature.
- Synthetic fibers have slightly different properties according to the polymer used. However, in general, they have light specific gravity and high strengths in tension and friction, and are not easily wrinkled. In addition, they have chemical resistance and are not easily damaged by insects. However, they are inferior in absorptiveness, dyeing property and heat-resistance compared with natural fiber. Thus, it is necessary to pay special attention when treating them and printing something thereon.
- dyes in the fiber may migrate and be mixed with the ink composition printed thereon, so that the resulting print may be spread and distorted.
- the color of the picture may be changed to gray due to dye-migration.
- FIG. 1 shows dye-migration occurring in the printed product, when printing a uniform number on colored synthetic fiber with a conventional method. It shows that the white uniform number was contaminated by the colored dye. On account of this, it is difficult to obtain the desired colors in printing or transcribing team marks or uniform numbers onto clothes such as athletic uniforms made of synthetic fiber, not cotton fabrics. As a result, adhesion of printed matter or embroidery has been applied instead of printing. In these cases, however, marks or numbers adhered onto the uniform may become cracked and cause poor feeling or heterogeneity, resulting in inconvenience.
- the present inventor has studied extensively on the printing process onto colored synthetic fiber, and found that dye-migration can be blocked by pretreatment with a composition containing activated carbon or by incorporating activated carbon into a resin layer of a transfer paper or into an ink composition in printing on colored synthetic fiber. Based on this finding, the present invention has been completed.
- an object of the invention is to provide a method for blocking dye-migration in printing onto colored synthetic fiber, using activated carbon.
- Another object of the present invention is to provide a printing process onto colored synthetic fiber, using the above method.
- a further object of the present invention is to provide a composition containing activated carbon for blocking dye-migration in printing onto colored synthetic fiber.
- a further object of the present invention is to provide a printing process onto colored synthetic fiber, using the above composition.
- a further object of the present invention is to provide a transfer paper for colored synthetic fiber, comprising a resin layer containing activated carbon.
- a further object of the present invention is to provide a printing process onto colored synthetic fiber, using the above transfer paper.
- FIG. 1 is a photograph showing a printed product obtained by a conventional printing process.
- FIG. 2 is a cross-sectional view of a transfer paper for colored synthetic fiber according to the present invention.
- FIG. 3 is a photograph showing a printed product obtained by a printing process of the present invention and a printed product obtained by a printing process of a conventional method, in order for comparison with each other.
- the method of the present invention is characterized as using activated carbon for blocking dye-migration in printing onto colored synthetic fiber.
- the present invention provides a composition for blocking dye-migration, wherein the activated carbon is incorporated into the composition for blocking dye-migration.
- the activated carbon may be incorporated into a resin layer of a transfer paper.
- it may be incorporated into an ink composition.
- Activated carbon employed in the present invention may be, as a powder, produced by high temperature activation of carbides such as wood, coconut shell, subbituminous coal (referred to as “brown coal”), bituminous coal and the like. It is an aggregate of amorphous carbon and acts as a nonpolar adsorbent having physical and chemical stability. Thus, it has been widely used in various industrial and environmental fields, for the purposes of decolorization, deodorization, refining or isolation of desired components.
- Activated carbon is, in the first embodiment of the present invention, incorporated into a separate composition for blocking dye-migration. That is, the present invention provides a composition for blocking dye-migration in printing onto colored synthetic fiber, characterized in that it contains activated carbon as an active ingredient.
- the composition may comprise 40 ⁇ 60 parts of activated carbon, 100 parts of plasticizer, 0.5 ⁇ 1 parts of epoxy stabilizer, 5 ⁇ 6 parts of viscosifier and 2 ⁇ 5 parts of aerosol powder as an additive for film formation, to 100 parts by weight of PVC resin. In addition, it may have viscosity maintained within the range of 20,000 ⁇ 25,000 cps.
- the present invention may use, as a plasticizer, an admixture of DOP, DIDP, DBP and DOS, and more preferably, in the ratio of 3.2(DOP):4(DIDP): 1.5(DBP):1(DOS) by weight, wherein DOP refers to dioctyl phthalate, DIDP to diisodecyl phthalate, DBP to dibutyl phthalate and DOS to dioctyl sebacate.
- DOP refers to dioctyl phthalate
- DIDP diisodecyl phthalate
- DBP dibutyl phthalate
- DOS dioctyl sebacate
- the present invention provides a printing process onto colored synthetic fiber, characterized in that it comprises a pre-processing step of applying the composition on the region designated to be printed. Printing may then be performed by a conventional process such as silkscreen printing, using disperse dyes or pigments.
- activated carbon is incorporated into a resin layer of a transfer paper. That is, the present invention provides a transfer paper for colored synthetic fiber, characterized in that it comprises a resin layer containing activated carbon.
- a transfer paper may be, but is not limited to, preferably be produced in a form of a cutting sheet.
- the transfer paper may comprise a sheet ( 10 ), a peel-off layer ( 20 ), a printing layer ( 30 ), a resin layer ( 40 ) and an adhesive layer ( 50 ), in order from the bottom, as shown in FIG. 2 .
- the sheet ( 10 ) may be paper, polyethylene film, polypropylene film, polyvinyl chloride sheet or polystyrene film.
- the peel-off layer ( 20 ) may be formed on the sheet ( 10 ) by applying silicone or wax in a thickness of 0.1 ⁇ 1.0 ⁇ m with a gravure roll coating system, expert roll coating system, or sheet-fed offset printing process.
- the printing layer ( 30 ) may be formed on the peel-off layer ( 20 ) by applying a printing composition in a thickness of approximate 30 ⁇ m and then drying.
- the printing composition may comprise 30 ⁇ 50 parts of polyurethane resin, 10 ⁇ 50 parts of pigments and 1 ⁇ 5 parts of additives, to 100 parts by weight of a solvent.
- the additives employed herein may include, but are not limited to, common viscosifier, stabilizer, antifoaming agent or the like.
- aerosol or silica may be preferably employed, but it is not limited thereto.
- isophorone, and as an antifoaming agent silicone, may be preferably employed, but they are not limited thereto.
- the resin layer ( 40 ) may be formed on the printing layer ( 30 ) by applying a resin composition in a thickness of approximate 30 ⁇ m with a silkscreen printing process and then drying.
- the resin composition may comprise 30 ⁇ 50 parts of polyurethane resin, 10 ⁇ 50 parts of activated carbon and 1 ⁇ 5 parts of additives, to 100 parts by weight of a solvent.
- the additives employed herein may include, but are not limited to, common viscosifier, stabilizer, antifoaming agent or the like.
- the solvents employed in the printing layer ( 30 ) and in the resin layer ( 40 ) may be, but are not limited to, toluene, methyl ethyl ketone (MEK), ethyl acetate or the like.
- the adhesive layer ( 50 ) may be formed on the resin layer ( 40 ) by applying an adhesive composition in a thickness of 20 ⁇ 30 ⁇ m.
- the adhesive composition may comprise 50 ⁇ 70 parts of ethylene vinyl acetate(EVA), 25 ⁇ 35 parts of copolymer of vinyl chloride and isobutylvinyl ester (prex), 15 ⁇ 20 parts of vinyl resin(VAGH), 20 ⁇ 30 parts of urethane adhesive and 20 ⁇ 30 parts of hot-melt adhesive, to 100 parts by weight of a solvent, and be produced by thermopolymerization thereof at 80° C. for 3 hours.
- the adhesive composition employed herein has good miscibility between the resin layer and the fiber and strong adhesive force, so as to maintain the tensile force resistance of the urethane resin.
- the transfer paper produced above may be used in printing a mark or a pattern onto an athletic uniform of colored synthetic fiber. Further, the present invention provides a printing process onto colored synthetic fiber, characterized in that it comprises a step of putting the transfer paper on the fiber and then pressing at 140 ⁇ 160° C., 4 ⁇ 5 kgf/cm 2 for 15 ⁇ 20 seconds.
- activated carbon is incorporated into an ink composition. That is, the present invention provides an ink composition for colored synthetic fiber, characterized in that it comprises activated carbon.
- activated carbon may be incorporated into common printing ink in an amount of 20 ⁇ 30% by weight based on the total weight of ink composition. Further, the present invention provides a printing process onto colored synthetic fiber, using the ink composition.
- the present invention can block disperse dye in a colored synthetic fiber from migrating and thereby prevent the printed product from being contaminated, so as to obtain clear printing colors.
- the obtained composition had a viscosity of 20,000 ⁇ 25,000 cps.
- the obtained composition was applied in the thickness of 20 ⁇ m onto the colored polyester fabric. Printing was then performed according to the conventional process using water-soluble binder ink.
- a peel-off layer ( 20 ) was formed on a paper sheet ( 10 ) by applying silicone in the thickness of 0.5 ⁇ m, with the gravure roll coating system. On the peel-off layer ( 20 ), a printing composition was applied in the thickness of 30 ⁇ m and then dried, to form a printing layer ( 30 ).
- the printing composition was composed of 40 parts of polyurethane resin, 25 parts of pigments and 3 parts of additives, to 100 parts by weight of methyl ethyl ketone.
- a resin composition was applied in the thickness of 30 ⁇ m, to form a resin layer ( 40 ).
- the resin composition was composed of 40 parts of polyurethane resin, 25 parts of activated carbon and 3 parts of additives, to 100 parts by weight of methyl ethyl ketone.
- an adhesive composition was applied in a thickness of 20 ⁇ , to form an adhesive layer ( 50 ) and to produce a transfer paper for synthetic fiber.
- the adhesive composition was composed of 60 parts of ethylene vinyl acetate(EVA), 30 parts of lanoprex, 15 parts of vinyl resin(VAGH), 20 parts of urethane adhesive and 20 parts of hot-melt adhesive, to 100 parts by weight of a solvent, and was produced by thermopolymerization thereof at 80° C. for 3 hours.
- the transfer paper produced above was put on the colored polyester fabric and pressed at 150° C., 4 kgf/cm 2 for 15 seconds. The upper sheet was then peeled off.
- dye-migration in printing onto colored synthetic fiber can be blocked by pretreatment with a composition containing activated carbon, or by incorporating activated carbon into a resin layer of a transfer paper or into an ink composition. Accordingly, the present invention can block dye-migration effectively by comprising a pre-processing step of coating with the composition, or by using the transfer paper or ink composition, and thereby prevent the printed product from being contaminated, so as to obtain clear colors.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
- Decoration By Transfer Pictures (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
Abstract
The present invention provides a method for blocking dye-migration in printing onto colored synthetic fiber and a printing process onto colored synthetic fiber using the method. More particularly, the present invention provides a composition for blocking dye-migration in printing on colored synthetic fiber containing activated carbon as an active ingredient and provides a transfer paper comprising a resin layer containing activated carbon to block dyes in the synthetic fiber from migration.
Description
The present invention relates to a method for blocking dye-migration in printing onto colored synthetic fiber and to a printing process onto colored synthetic fiber using the method. More particularly, the present invention relates to a composition for blocking dye-migration in printing onto colored synthetic fiber containing activated carbon as a blocking material, and to a transfer paper comprising a layer containing activated carbon for blocking dye in the synthetic fiber from migration.
Generally, the term “synthetic fiber” means an artificial fiber made of synthetic polymer. Synthetic fibers include, but are not limited to, polyester fabric, polyacrylonitrile fabric, polyamide fabric, polyvinyl chloride fabric, polyurethane fabric, polyolefin fabric and polyfluoroethylene fabric, according to the kind of synthetic polymer. These fabrics are made by spinning fusion, solution or emulsion of polymers, and have thermo-plasticity, and are therefore easily melted at high temperature.
Synthetic fibers have slightly different properties according to the polymer used. However, in general, they have light specific gravity and high strengths in tension and friction, and are not easily wrinkled. In addition, they have chemical resistance and are not easily damaged by insects. However, they are inferior in absorptiveness, dyeing property and heat-resistance compared with natural fiber. Thus, it is necessary to pay special attention when treating them and printing something thereon.
When printing a desired object or design on synthetic fiber colored with disperse dye, dyes in the fiber may migrate and be mixed with the ink composition printed thereon, so that the resulting print may be spread and distorted. For example, when printing a white picture onto black-colored fiber, the color of the picture may be changed to gray due to dye-migration.
Under these circumstances, in order to block a disperse dye in a synthetic fiber from migration causing blending thereof, the present inventor has studied extensively on the printing process onto colored synthetic fiber, and found that dye-migration can be blocked by pretreatment with a composition containing activated carbon or by incorporating activated carbon into a resin layer of a transfer paper or into an ink composition in printing on colored synthetic fiber. Based on this finding, the present invention has been completed.
Therefore, an object of the invention is to provide a method for blocking dye-migration in printing onto colored synthetic fiber, using activated carbon.
Another object of the present invention is to provide a printing process onto colored synthetic fiber, using the above method.
A further object of the present invention is to provide a composition containing activated carbon for blocking dye-migration in printing onto colored synthetic fiber.
A further object of the present invention is to provide a printing process onto colored synthetic fiber, using the above composition.
A further object of the present invention is to provide a transfer paper for colored synthetic fiber, comprising a resin layer containing activated carbon.
A further object of the present invention is to provide a printing process onto colored synthetic fiber, using the above transfer paper.
These and other objects and advantages of the present invention will become apparent to those skilled in the art from the following description together with the accompanying drawings.
| 10: Sheet | 20: Peel-off layer | ||
| 30: Printing layer | 40: Resin layer | ||
| 50: Adhesive layer | |||
The following is a detailed description of the present invention.
In order to achieve the above objects, the method of the present invention is characterized as using activated carbon for blocking dye-migration in printing onto colored synthetic fiber. In one embodiment, the present invention provides a composition for blocking dye-migration, wherein the activated carbon is incorporated into the composition for blocking dye-migration. In another embodiment for transfer paper, it may be incorporated into a resin layer of a transfer paper. In an additional embodiment, it may be incorporated into an ink composition.
Activated carbon employed in the present invention may be, as a powder, produced by high temperature activation of carbides such as wood, coconut shell, subbituminous coal (referred to as “brown coal”), bituminous coal and the like. It is an aggregate of amorphous carbon and acts as a nonpolar adsorbent having physical and chemical stability. Thus, it has been widely used in various industrial and environmental fields, for the purposes of decolorization, deodorization, refining or isolation of desired components.
Activated carbon is, in the first embodiment of the present invention, incorporated into a separate composition for blocking dye-migration. That is, the present invention provides a composition for blocking dye-migration in printing onto colored synthetic fiber, characterized in that it contains activated carbon as an active ingredient. In detail, the composition may comprise 40˜60 parts of activated carbon, 100 parts of plasticizer, 0.5˜1 parts of epoxy stabilizer, 5˜6 parts of viscosifier and 2˜5 parts of aerosol powder as an additive for film formation, to 100 parts by weight of PVC resin. In addition, it may have viscosity maintained within the range of 20,000˜25,000 cps.
In this embodiment, the present invention may use, as a plasticizer, an admixture of DOP, DIDP, DBP and DOS, and more preferably, in the ratio of 3.2(DOP):4(DIDP): 1.5(DBP):1(DOS) by weight, wherein DOP refers to dioctyl phthalate, DIDP to diisodecyl phthalate, DBP to dibutyl phthalate and DOS to dioctyl sebacate.
Further, the present invention provides a printing process onto colored synthetic fiber, characterized in that it comprises a pre-processing step of applying the composition on the region designated to be printed. Printing may then be performed by a conventional process such as silkscreen printing, using disperse dyes or pigments.
In the second embodiment of the present invention, activated carbon is incorporated into a resin layer of a transfer paper. That is, the present invention provides a transfer paper for colored synthetic fiber, characterized in that it comprises a resin layer containing activated carbon. A transfer paper may be, but is not limited to, preferably be produced in a form of a cutting sheet.
In detail, the transfer paper may comprise a sheet (10), a peel-off layer (20), a printing layer (30), a resin layer (40) and an adhesive layer (50), in order from the bottom, as shown in FIG. 2 .
The sheet (10) may be paper, polyethylene film, polypropylene film, polyvinyl chloride sheet or polystyrene film.
The peel-off layer (20) may be formed on the sheet (10) by applying silicone or wax in a thickness of 0.1˜1.0 μm with a gravure roll coating system, expert roll coating system, or sheet-fed offset printing process.
The printing layer (30) may be formed on the peel-off layer (20) by applying a printing composition in a thickness of approximate 30 μm and then drying. The printing composition may comprise 30˜50 parts of polyurethane resin, 10˜50 parts of pigments and 1˜5 parts of additives, to 100 parts by weight of a solvent. The additives employed herein may include, but are not limited to, common viscosifier, stabilizer, antifoaming agent or the like. As a viscosifier, aerosol or silica may be preferably employed, but it is not limited thereto. Also, as a stabilizer, isophorone, and as an antifoaming agent, silicone, may be preferably employed, but they are not limited thereto.
The resin layer (40) may be formed on the printing layer (30) by applying a resin composition in a thickness of approximate 30 μm with a silkscreen printing process and then drying. The resin composition may comprise 30˜50 parts of polyurethane resin, 10˜50 parts of activated carbon and 1˜5 parts of additives, to 100 parts by weight of a solvent. The additives employed herein may include, but are not limited to, common viscosifier, stabilizer, antifoaming agent or the like.
The solvents employed in the printing layer (30) and in the resin layer (40) may be, but are not limited to, toluene, methyl ethyl ketone (MEK), ethyl acetate or the like.
The adhesive layer (50) may be formed on the resin layer (40) by applying an adhesive composition in a thickness of 20˜30 μm. The adhesive composition may comprise 50˜70 parts of ethylene vinyl acetate(EVA), 25˜35 parts of copolymer of vinyl chloride and isobutylvinyl ester (prex), 15˜20 parts of vinyl resin(VAGH), 20˜30 parts of urethane adhesive and 20˜30 parts of hot-melt adhesive, to 100 parts by weight of a solvent, and be produced by thermopolymerization thereof at 80° C. for 3 hours. The adhesive composition employed herein has good miscibility between the resin layer and the fiber and strong adhesive force, so as to maintain the tensile force resistance of the urethane resin.
The transfer paper produced above may be used in printing a mark or a pattern onto an athletic uniform of colored synthetic fiber. Further, the present invention provides a printing process onto colored synthetic fiber, characterized in that it comprises a step of putting the transfer paper on the fiber and then pressing at 140˜160° C., 4˜5 kgf/cm2 for 15˜20 seconds.
Additionally, in the third embodiment of the present invention, activated carbon is incorporated into an ink composition. That is, the present invention provides an ink composition for colored synthetic fiber, characterized in that it comprises activated carbon. In detail, activated carbon may be incorporated into common printing ink in an amount of 20˜30% by weight based on the total weight of ink composition. Further, the present invention provides a printing process onto colored synthetic fiber, using the ink composition.
In any case, the present invention can block disperse dye in a colored synthetic fiber from migrating and thereby prevent the printed product from being contaminated, so as to obtain clear printing colors.
The present invention will be described in more detail with reference to the following examples. However, these examples are provided for the purpose of illustration only and should not be construed as limiting the scope of the invention.
A composition for blocking dye-migration was produced by mixing 40 parts of activated carbon, 100 parts of plasticizer (DOP:DIDP:DBP:DOS=3.2:4:1.5:1), 1 part of epoxy stabilizer, 5 parts of viscosifier (VS1025) and 3 parts of aerosol powder, to 100 parts by weight of PVC resin. The obtained composition had a viscosity of 20,000˜25,000 cps.
The obtained composition was applied in the thickness of 20 μm onto the colored polyester fabric. Printing was then performed according to the conventional process using water-soluble binder ink.
A peel-off layer (20) was formed on a paper sheet (10) by applying silicone in the thickness of 0.5 μm, with the gravure roll coating system. On the peel-off layer (20), a printing composition was applied in the thickness of 30 μm and then dried, to form a printing layer (30). The printing composition was composed of 40 parts of polyurethane resin, 25 parts of pigments and 3 parts of additives, to 100 parts by weight of methyl ethyl ketone.
On the printing layer (30), a resin composition was applied in the thickness of 30 μm, to form a resin layer (40). The resin composition was composed of 40 parts of polyurethane resin, 25 parts of activated carbon and 3 parts of additives, to 100 parts by weight of methyl ethyl ketone.
On the resin layer (40), an adhesive composition was applied in a thickness of 20□, to form an adhesive layer (50) and to produce a transfer paper for synthetic fiber. The adhesive composition was composed of 60 parts of ethylene vinyl acetate(EVA), 30 parts of lanoprex, 15 parts of vinyl resin(VAGH), 20 parts of urethane adhesive and 20 parts of hot-melt adhesive, to 100 parts by weight of a solvent, and was produced by thermopolymerization thereof at 80° C. for 3 hours.
The transfer paper produced above was put on the colored polyester fabric and pressed at 150° C., 4 kgf/cm2 for 15 seconds. The upper sheet was then peeled off.
Although this invention has been described with respect to specific embodiments, the details of these embodiments are not to be construed as limitations. Various equivalents, changes and modifications may be made within the spirit and scope of this invention, and it is understood that such equivalent embodiments are part of this invention.
As above described, dye-migration in printing onto colored synthetic fiber can be blocked by pretreatment with a composition containing activated carbon, or by incorporating activated carbon into a resin layer of a transfer paper or into an ink composition. Accordingly, the present invention can block dye-migration effectively by comprising a pre-processing step of coating with the composition, or by using the transfer paper or ink composition, and thereby prevent the printed product from being contaminated, so as to obtain clear colors.
Claims (1)
1. A method of printing on a colored synthetic fiber, which comprises
providing a composition comprising an activated carbon which blocks migration of a dye;
applying the composition on a position of the fiber to be printed; and
applying pressure to allow the composition to be fixed to the fiber,
wherein the composition comprises 40-60 parts of activated carbon, 100 parts of plasticizer, 0.5-1 parts of epoxy stabilizer, 5-6 parts of viscosifler and 2-5 parts of aerosol powder as an additive for film formation, to 100 parts by weight of PVC resin and has viscosity maintained within the range of 20,000-25,000 cps.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR2003-82525 | 2003-11-20 | ||
| KR1020030082525A KR20050048801A (en) | 2003-11-20 | 2003-11-20 | Process of print on colored synthetic fiber to block dye-migration |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20050108834A1 US20050108834A1 (en) | 2005-05-26 |
| US7320712B2 true US7320712B2 (en) | 2008-01-22 |
Family
ID=34587930
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US10/944,703 Expired - Fee Related US7320712B2 (en) | 2003-11-20 | 2004-09-21 | Method for blocking dye-migration in printing colored synthetic fiber |
Country Status (2)
| Country | Link |
|---|---|
| US (1) | US7320712B2 (en) |
| KR (1) | KR20050048801A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3684545A (en) * | 1969-11-07 | 1972-08-15 | James D Worrall | Thermosetting dry transfer |
| JPS55156085A (en) * | 1979-05-23 | 1980-12-04 | Toppan Printing Co Ltd | Transfer process |
| JPH0322291U (en) | 1989-07-14 | 1991-03-07 | ||
| JPH0731698A (en) | 1993-07-22 | 1995-02-03 | Endo Seisakusho:Kk | Golf putter head and method of manufacturing the same |
| JPH07316982A (en) * | 1994-05-24 | 1995-12-05 | Kanebo Ltd | Coating-processed fabric without dye migrating property |
| US5504559A (en) * | 1993-08-30 | 1996-04-02 | Minolta Co., Ltd. | Method for image formation |
-
2003
- 2003-11-20 KR KR1020030082525A patent/KR20050048801A/en not_active Ceased
-
2004
- 2004-09-21 US US10/944,703 patent/US7320712B2/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3684545A (en) * | 1969-11-07 | 1972-08-15 | James D Worrall | Thermosetting dry transfer |
| JPS55156085A (en) * | 1979-05-23 | 1980-12-04 | Toppan Printing Co Ltd | Transfer process |
| JPH0322291U (en) | 1989-07-14 | 1991-03-07 | ||
| JPH0731698A (en) | 1993-07-22 | 1995-02-03 | Endo Seisakusho:Kk | Golf putter head and method of manufacturing the same |
| US5504559A (en) * | 1993-08-30 | 1996-04-02 | Minolta Co., Ltd. | Method for image formation |
| JPH07316982A (en) * | 1994-05-24 | 1995-12-05 | Kanebo Ltd | Coating-processed fabric without dye migrating property |
Also Published As
| Publication number | Publication date |
|---|---|
| US20050108834A1 (en) | 2005-05-26 |
| KR20050048801A (en) | 2005-05-25 |
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