US720951A - Electric brake. - Google Patents

Electric brake. Download PDF

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Publication number
US720951A
US720951A US13624301A US1901136243A US720951A US 720951 A US720951 A US 720951A US 13624301 A US13624301 A US 13624301A US 1901136243 A US1901136243 A US 1901136243A US 720951 A US720951 A US 720951A
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Prior art keywords
controller
brake
running
handle
contact
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US13624301A
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Frank Clarence Newell
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Westinghouse Air Brake Co
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Westinghouse Air Brake Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L7/00Electrodynamic brake systems for vehicles in general
    • B60L7/10Dynamic electric regenerative braking
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/18Electric or magnetic
    • F16D2121/24Electric or magnetic using motors

Definitions

  • My invention' relates to electric brakes for [O railway-cars, and has for its object to provide means by which a running-controller of an electrically-propelled car may be converted into a combined running and braking controller, in which the handle is moved in one [5 direction from its neutral position for running and in the opposite direction from that 7 position for braking, but at the same time utilizing the same contact-points on the controller for both running and braking.
  • My invention consists in means whereby the same con tact-points on the controller may be used for braking as for running, while at the same time the controller-handle is adapt- 5 5 ed to be moved in opposite directions from its off or neutral position for regulating the current in the running and braking circuits, respectively.
  • It also consists in a construction adapted to be applied to a running-controller to turn the controller shaft in the same direction when the handle is turned in either direction from its neutral position.
  • My invention further consists in an im proved form of combined brake-switch and reversing-switch adapted in certain positions to connect the line'current with the controller for running either forward or backward and in other positions to cutoff the line connection and connect up the motors to act as generators in'a local brake-circuit with the controller for braking when the car is moving in either direction.
  • Figure 1 is a diagram showing the contact-points of the brake-switch and the controller and the circuits as used in running and braking.
  • Fig. 2 is a front view of the interior of a running-controller, showing my improvements applied thereto, the beveled gearing being shown in section and some of the parts of the controller being broken away to more clearly show the contact-points.
  • Fig. 3 is a top plan view of the controller with the cover or cap plate removed and showing the position of the parts when the con troller-handle is in the neutral position.
  • Fig. 1 is a diagram showing the contact-points of the brake-switch and the controller and the circuits as used in running and braking.
  • Fig. 2 is a front view of the interior of a running-controller, showing my improvements applied thereto, the beveled gearing being shown in section and some of the parts of the controller being broken away to more clearly show the contact-points.
  • Fig. 3 is a top plan view of the controller with the
  • Fig. 4 is a similar view showing the position of the parts when the controllerhandlc has been turned to the right in the direction for running to about the point at whichthe motors would be connected up in parallel if a series-parallel controller is used.
  • Fig. 5 is a similar view showing the position of the parts when the controller-handle has been turned to the left from its neutral position in the direction for braking to the first point where the brake-switch is thrown.
  • Fig. 6 is asimilar view showing the position of the parts when the handle has been moved still farther toward the left, where the brakingcircuit is connected up with the resistance.
  • Fig. 7 is a front view, partly in elevation and partly in section, of the upper part of the controller, showing my improved construction on a larger scale.
  • Fig. 8 is a plan view of the construction shown in Fig. 7, the cover-plate being removed.
  • Fig. 9 is a vertical section taken on the line 00 a: of Fig. 7.
  • Fig. 10 is a horizontal section taken on the liney y of Fig. 7.; and
  • Fig. 11 is an end view of the beveled pinion, showing the clutch-face of the hub.
  • 0 represents the contact-points of the controllercylinder
  • B the combined brake-switch and reversing-switch, which takes the place of the ordinary reversing-switch and is provided with four series of contact-points, the two inside series 1 to at and 5 to 12 serving as the ordinary contact-points of the reversingswitch and the two outside series 24. to 30 and 31 to 34 adapted to connect up the motors in parallel to act as generators by the momentum of the car when running in either direction.
  • the upper part of the brake-switch is also provided with three additional stationary contact-fingers and three contactpoints 21, 22, and 23, which are mounted on. the same shaft with the other contact-points and arranged in line therewith.
  • the additional terminal points or contact-fingers are connected as follows: TL to the trolley at T, TC to its corresponding terminal point on the controller 0, and 1311 to the brake-magnets H and the ground-wire.
  • the course of the current for the difierent circuits may now be traced, supposing the brake-switch to be moved to its running position, in which the contact-points 1, 2, 3, and 4 will be in contact with the motor-terminals F AA", &c., and the controller in its first notch on the running side, in which position the controllerbars 13 and 14 make contact with the terminal points TC and R, respectively.
  • the current then flows through the trolley T to terminal TL and bar 21 on the brake-switch, through lead TO to contact-bars 13 and 14 on the controller,through lead R, resistance R,
  • contact-bar l on the brake and reversing switch B lead A, armature A of No. 1 motor, lead AA, contact-bar 3 on the brake and reversing switch, lead F. through field F of No. 1 motor, lead E to contact-bars 20 and 19 on the controller, lead 15 to contactbar 2 on the brake and reversing switch, lead A to armature A of N0. 2 motor, lead AA to contact-bar l on the brake and reversing switch, lead F through the field of No. 2 motor, and lead IL to the ground. Further movements of the controller in the same direction serve to cut out resistance as the bars 14, 16, 17, 1S, and 19 successively make contacts with the terminals R R R and R respectively.
  • the contactbar 21 on the brake and reversing switch is large enough to be in contact with the terminals TL and TO when this switch is in either one of its intermediate positions, and in this way the terminal TQ on the controller is always connected with the trolley when the brake and reversing switch is in position for running either forward or backward or is in its neutral position.
  • two separate contact-bars may be used; but I prefer the former construction, as it prevents arcing at the brakeswitch in case of leakage.
  • the controller In forward running when it is desired to apply the brakes the controller is brought to its neutral position, and the brake and reversing switch is thrown from its first or forward running position to its forward braking position, in which the outside series of contactpoints 22 and 24: to 30 are in line with and make contact with the lead-terminals or stationary fingers TC F &c.
  • This operates to cut off the motors from line-circuit and to connect them up to act as generators in a local circuit with the controller and the brakemagnets.
  • the controller then being moved to its first position, in which the bars 13 and 14: make contact with the fingers TC and B, respectively, the current in the brake-circuit may be traced as follows: from the armature of No.
  • the controller To apply the brakes when running back ward, the controller is brought to its neutral position and the brake and reversing switch shifted from its second intermediate position to its second outer position, in which the contact-bars 23 and 31 to 34: make contact with the terminal points of the switch.
  • the controller is then moved to its first position, and as the armatures are then revolving in the opposite direction from that of forward running the current flows from the armature of No. 1 motor through lead AA to contact-bar 33 of the brake and reversing switch, lead F through field F of No.
  • the casing or frame of the extension-top is composed of a cast-iron back plate 35, adapted to be securely bolted to the top of the back plate 36 of the ordinary runningcontroller frame, a curved front plate 3'7, hinged to the back plate, and a'cover 38, so that the finished appearance of the improved controller is substantially the same as the ordinary running-controller, except that the height is slightly increased.
  • a lower plate or flange 39 is secured to or cast integral with the back plate 35 and is provided with a circular opening adapted to fit over the upper end of the controller-shaft 40, while the coverplate 38 has a corresponding opening in line therewith for the stub-shaft 41.
  • the beveled gear wheel 42 On the upper end of the controller-shaft is keyed the beveled gear wheel 42, the corresponding beveled gear-wheel 43 being rigidly secured on the lower end of the stub-shaft 41.
  • the beveled pinion 44 Between the beveled gears is located the beveled pinion 44, adapted to mesh. with the bevelgears and having its hub -15 bearing'in the yoke 46, whichin turn has an upper hearing at 47 on the stub-shaft and a lower hearing at 48 on the controller-shaft 40.
  • a collar 83 is placed on the shaft between the beveled gears and serves as an abutment for the pinion 44.
  • the bifurcated clutch-operating lever 49 is pivoted at 50 on the yoke and has one arm on each side thereof, the arms being joined at their lower ends by a cross-piece 52, on which is pivoted the roller 51.
  • the clutch-bar 53 is secured between the arms of the lever 40 and is adapted to be moved in a slotted opening 54 in the yoke, which opening c0mlnuni Gates with the bearing of the pinion 44.
  • a rectangular recess 55 is cut in the inner face of the hub of the pinion and is adapted to register at each revolution ofthe pinion with the slotted opening in the yoke and with the clutch-bar 53, so that when the pinion is in this position the clutch-bar may be moved into the rectangular recess 55 and lock the pinion 44 against rotation.
  • the inner face of the hub of the pinion may be bored out in the center, as indicated at 56, and the opposite edges of the clutch-face of the pinion may be slightly beveled off to facilitate the operation of the clutch, as indicated at in Fig. 11.
  • a spring 57 is interposed betweenthe yoke and the upper ends of the leverarms, which spring tends to move the lever to the position to throw in the clutch; On
  • the lower bracket or plate 39 is secured a casting 58, having upwardly-projecting flanges forming a groove 59, in which the.
  • roller 51 of the clutch operating lever is adapted to move.
  • the shape of the groovelianges is such that the clutch-lever is operated to throw the clutch-bar in and out at the proper time when the yoke 46 is swung around on the axis of the controller-shaft, as more fully described hereinafter.
  • a bracket is secured to the back plate 35 and is provided with a notched end forming a stop 61, which is adapted to be engaged by a projection 62- in a slotted opening or recess in the bracket 60. As shown in Fig.
  • crank-arm 70 On the stub-shaft 41, beneath the coverplate 38, is mounted the crank-arm 70, having at its outer end an upwardly-projecting pin 67, adapted to extend into a recess or groove 68 in the slide bar or plate 69.
  • This plate is provided with a guide-slot 71, through which passes a large headed pin 72, secured to the under side of the cover 38 for sustaining and guiding the slide-plate 69 as it is reciprocated by the movement of the'crank-pin 67 in the cam-shaped slot 68.
  • the other end of the slide-plate has an elongated opening 73 for the shaft 74 of the brake and reversing switch and a transverse slot 75 for the pin 76 of the crank-arm 77, which is secured on the shaft 74 beneath the slide-plate 69.
  • the transverse slot 75 has an arc-shaped portion 78 cut out of one side, the purpose of which will appear hereinafter.
  • the cylinders B and B of the combined brake and reversing switch are mounted on the same continuous shaft 74, which extends from the usual lower bearing 79 up through the cover-plate and is provided with the usual handle 80.
  • the lower cylinder B is the same as the ordinary reversingswitch cylinder with the two additional rows of con-- tact-bars, as shown in Figs. 1 and 2.
  • upper cylinder B is provided with the contact-bars 21, 22, and 23, while the additional stationary terminals or fingers TL, TO, and EH are supported on a triangular block 81, secured to the back plate 35, suitable insulation being provided for the contacts.
  • the usual interlocking mechanism 82 be tween the controller-shaft and the shaft of the reversing-switch is retained, so that the brake and reversing switch can only be moved when the controller is in its neutral position.
  • the cover 38 may be secured to the brackets 86 and 87, and the controller is provided with the usual handle,84.
  • roller 51 In the neutral position the roller 51 holds the clutch-operating lever in its outer position and the clutch-bar 53 out of the recess in the face of the hub of the pinion 44, so that the pinion is free to turn. If now the controller-handle is moved toward the right for running, the stub-shaft 41 turns the beveled gear-wheel 43 and pinion 44; but the gear-wheel 42 remains stationary for the moment, as the resistance of the controller against rotation is greater than that of the yoke 46 about the axis of the shaft.
  • the yoke then swings around in the same direction as the controller-handle, and the roller 51, bearing against the outer side of the groove 59, forces the clutch-bar 53 into the recess 55 of the hub of the pinion 44, looking the same against rotation, so that further movement of the controller-handle produces a corresponding movement of the controllershaft 40, and the two shafts are locked together as one integral shaft.
  • This result is effected during the movement of the controller-handle from its neutral point to its first running position, and the contact-bars 13 and 14 then make contact with the terminal points TO and R.
  • the electrical resistance may then be cut out and in and the current regulated in the. usual way.
  • crank-pin 76 of the brake and reversing switch is at the other end of the are 78 and moves in the opposite end of the slot 77, as indicated in dotted lines, Figs. 3 and 5.
  • the combination with a running-controller having a for moving the same contact-bars of the controller-switch over the same set of contactpoints when the controller-handle is moved in either direction from its neutral position, and switch connections adapted to be operated, when the controller-handle is in its neutral po sition, to cut off the current from the line and to connect up the motors and the controller in a local brake-circuit.
  • the combination with a running-controller of means for moving the same contact-bars of the controller-switch over the same set of contactpoints when the controller-handle is moved in either direction from its neutralposition, and switch connections adapted to be automatically operated by the controller-handle in passing over itsneutral position to cut out the line-circuit and to connect up the motors to act as generators in a local brake-circuit.
  • the combination with a running-controller having a handle adapted to be moved in one direction from its neutral position for running and in the opposite direction for braking, and means for moving the same contact-bars of the controller over the same set'of contact-points for both running and braking, of a brake-switch adapted to be thrown automatically when the controllenhandle passes over its neutral position.
  • the combination with a running-controller having means for utilizing the same set of movable and fixed contact-points for both running and braking, of a combined brake and reversing switch having positionsfor running forward and backward respectively and two other positionsforbraking, the l'unningcontroller being connected into the brake circuit and adapted to control the resistance therein.
  • the combination with a running-controller having a handle adapted to be moved in one direction from its off position for running and in the opposite direction for braking, but utilizing the same set of fixed and movable contactpoints for both running and braking, of a combined brake and reversing switch adapt-.
  • a combined brake and reversing switch including the terminal points of the leads to the-line, to the controller and to the brake-magnets,
  • an attachment for running-controllers comprising a reversing-gear and a clutch device adapted to be applied to the controller-shaft whereby the'shaft may be rotated in the same direction as the handle or in the opposite direction thereto.
  • an attachment for running-controllers comprising a reversing-gear adapted to be inserted between the controller-shaft and the handle, a clutch forlocking the reversing-gear when the handle is moved in one direction from its neutral position, and means for releasing the clutch when the handle is moved in the opposite direction from its neutral position.
  • an attachment for running-controllers comprising a beveled reversing-gear adapted to be inserted between the controller-shaft and the handle, a yoke mounted on the axis of the shaft for carrying the pinion of the reversinggear, a clutch for locking the pinion against rotation in the yoke when the handle is moved in one direction from its neutral position, means for releasing the clutch, and a stop for preventing rotation of the yoke when the handle is moved in the opposite direction.
  • an attachment for running-controllers comprising a beveled reversingear adapted to be inserted between the controller-shaft and the handle, a yoke mounted on the axis of the shaft for carrying the pinion of the reversinggear, a clutch for locking the pinion against rotation in the yoke when the handle is operated on the running side, means for releasing the clutch, a stop and a latch device for holding the yoke stationary when the handle is operated on the braking side.
  • an attachment for running-controllers comprising a beveled reversing-gear adapted to be inserted between the controller-shaft and the handle, a yoke for carrying the pinion of the reversing-gear, a clutch for locking the pinion, means for releasing the clutch, a stop and a latch device for holding the yoke stationary in a certain position, and a cam for operating the latch.
  • a running-controller a brakeswitch,'a slide-bar having a slot and a cam groove or surface, an arm on the shaft of the brake-switch provided with a pin engaging said slot, and a crank arm or cam operated by the handle of the running-controller for engaging said cam-groove to reciprocate said slide-bar.

Description

No. 720,951. PATENTED FEB. 17, 1903.
- P. 0.- NEWELL.
ELECTRIC BRAKE.
APPLIUATION FILED APR, 18, 1901. RENEWED DEG. 22, 1902.
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N0. 720,951. Q PATENTED' FEB. 17', 1903. F. G. NEWELL.
ELECTRIC BRAKE.
APPLIGATION 11.21) APR. 18. 1901; nmmwnn DEC. 22, 1902. 10 MODEL. 7 s SHEETS-SHEET 2.
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PATENTED FEB. 17, 1903.
F. G. NEWELL.
ELEGTRIG BRAKE.
unmumn FILED APR. 18, 1901.
RENEWED DEC. 22, 190
3 SHEETS-SHEET 3.
N0 MODEL,
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UNITED STATE Flt-TENT @FFEQE...
FRANK CLARENCE NEl/VELL, OF WILKINSBURG, PENNSYLVANIA, ASSIGNOR TO THE WESTINGHOUSE AIR BRAKE COMPANY OF PITTSBURG, PENN- SYLVANIA, A CORPORATION OF PENNSYLVANIA.
ELECTRIC BRAKE.
SPECIFICATION forming part of Letters Patent No. 720,951, dated February 17, 1903.
Application filed April 18, 1901. Renewed December 22,1902. SerialNn-136,243. (No model.)
To all whom it may concern:
Be it known that I, FRANK CLARENCE NEW- ELL, a citizen of the United States, residing at \Vilkinsburg, co'unty'of Allegheny, State of Pennsylvania, have invented or discovered a certain new and useful Improvement; in Electric Brakes, of which improvement the following is a specification.
My invention'relates to electric brakes for [O railway-cars, and has for its object to provide means by which a running-controller of an electrically-propelled car may be converted into a combined running and braking controller, in which the handle is moved in one [5 direction from its neutral position for running and in the opposite direction from that 7 position for braking, but at the same time utilizing the same contact-points on the controller for both running and braking.
Heretofore braking-controllers have been constructed with two sets of contact-pointsone set for the running-circuit and the other set for the braking-circuit-with a handle adapted to be moved in opposite directions from its forward or neutral point for controlling the respective circuits; but such a construction is complicated and expensive,owing to the large number of contact-points required on the switch or controller and the limited space available for such alarge number of contacts. It has also been proposed to connect a separate brake-switch in the circuits, whereby after the brake switch is thrown the i'unningcontroller may be used to control the brake-circuit with the same contact-points and the same movement of the handle as in running; but such a construction is open to the objection that it requires an extra handle to be operated by the motor- 0 man and also that the handle of the runningcontroller is moved in'the same direction for both running and braking, so that in case of an emergency or moment of excitement the motorman is liable to seize the wrong handle 4.; or to operate the handle of the running-controller without throwing the brake-switch. In all cases it is desirable that there should be but one handle to be operated to control the power in running and braking, so that the motorman will always have one hand free to apply the hand-brake when necessary.
My invention consists in means whereby the same con tact-points on the controller may be used for braking as for running, while at the same time the controller-handle is adapt- 5 5 ed to be moved in opposite directions from its off or neutral position for regulating the current in the running and braking circuits, respectively.
It also consists in a construction adapted to be applied to a running-controller to turn the controller shaft in the same direction when the handle is turned in either direction from its neutral position.
My invention further consists in an im proved form of combined brake-switch and reversing-switch adapted in certain positions to connect the line'current with the controller for running either forward or backward and in other positions to cutoff the line connection and connect up the motors to act as generators in'a local brake-circuit with the controller for braking when the car is moving in either direction.
' It also consists in means whereby the brake-switch is automatically thrown by the controller-handle when it is moved'over its neutral position; and my invention further consists in certain combinations and arrange ment of parts, all as hereinafter more fully set forth.
In the accompanying" drawings, which illustrate an embodiment of my invention, Figure 1 is a diagram showing the contact-points of the brake-switch and the controller and the circuits as used in running and braking. Fig. 2 is a front view of the interior of a running-controller, showing my improvements applied thereto, the beveled gearing being shown in section and some of the parts of the controller being broken away to more clearly show the contact-points. Fig. 3 is a top plan view of the controller with the cover or cap plate removed and showing the position of the parts when the con troller-handle is in the neutral position. Fig. 4 is a similar view showing the position of the parts when the controllerhandlc has been turned to the right in the direction for running to about the point at whichthe motors would be connected up in parallel if a series-parallel controller is used. Fig. 5 is a similar view showing the position of the parts when the controller-handle has been turned to the left from its neutral position in the direction for braking to the first point where the brake-switch is thrown. Fig. 6 is asimilar view showing the position of the parts when the handle has been moved still farther toward the left, where the brakingcircuit is connected up with the resistance. Fig. 7 is a front view, partly in elevation and partly in section, of the upper part of the controller, showing my improved construction on a larger scale. Fig. 8 is a plan view of the construction shown in Fig. 7, the cover-plate being removed. Fig. 9 is a vertical section taken on the line 00 a: of Fig. 7. Fig. 10 is a horizontal section taken on the liney y of Fig. 7.; and Fig. 11 is an end view of the beveled pinion, showing the clutch-face of the hub.
Referring to Fig. 1 of the drawings, 0 represents the contact-points of the controllercylinder, and B the combined brake-switch and reversing-switch, which takes the place of the ordinary reversing-switch and is provided with four series of contact-points, the two inside series 1 to at and 5 to 12 serving as the ordinary contact-points of the reversingswitch and the two outside series 24. to 30 and 31 to 34 adapted to connect up the motors in parallel to act as generators by the momentum of the car when running in either direction. The upper part of the brake-switch is also provided with three additional stationary contact-fingers and three contactpoints 21, 22, and 23, which are mounted on. the same shaft with the other contact-points and arranged in line therewith. The additional terminal points or contact-fingers are connected as follows: TL to the trolley at T, TC to its corresponding terminal point on the controller 0, and 1311 to the brake-magnets H and the ground-wire. The course of the current for the difierent circuits may now be traced, supposing the brake-switch to be moved to its running position, in which the contact- points 1, 2, 3, and 4 will be in contact with the motor-terminals F AA", &c., and the controller in its first notch on the running side, in which position the controllerbars 13 and 14 make contact with the terminal points TC and R, respectively. The current then flows through the trolley T to terminal TL and bar 21 on the brake-switch, through lead TO to contact- bars 13 and 14 on the controller,through lead R, resistance R,
lead 19, contact-bar l on the brake and reversing switch B, lead A, armature A of No. 1 motor, lead AA, contact-bar 3 on the brake and reversing switch, lead F. through field F of No. 1 motor, lead E to contact- bars 20 and 19 on the controller, lead 15 to contactbar 2 on the brake and reversing switch, lead A to armature A of N0. 2 motor, lead AA to contact-bar l on the brake and reversing switch, lead F through the field of No. 2 motor, and lead IL to the ground. Further movements of the controller in the same direction serve to cut out resistance as the bars 14, 16, 17, 1S, and 19 successively make contacts with the terminals R R R and R respectively. In case a series-parallel controller is used still further movement in this direction would connect up the motors in parallel; but it is not necessary to illustrate this connection, as it is a well-known form of controller and well understood by all skilled in the art. \Vhen it is desired to run backward, the controller being in its neutral position, the brake and reversing switch is thrown to its other intermediate position, in which the contact-points 5 to 12 are in line with and make contact with the motor-terminals F AA', 850. It will be noticed that the contactbar 21 on the brake and reversing switch is large enough to be in contact with the terminals TL and TO when this switch is in either one of its intermediate positions, and in this way the terminal TQ on the controller is always connected with the trolley when the brake and reversing switch is in position for running either forward or backward or is in its neutral position. If desirable, two separate contact-bars, as indicated in dotted lines, may be used; but I prefer the former construction, as it prevents arcing at the brakeswitch in case of leakage.
When running backward, the circuits are the same as in running forward, except that the direction of the current through the armatures is reversed by means of the cross connections between the contact-points 5 and 7, 6 and 8, 9 and 11, and 10 and 12 on the brake and reversing switch, as will be readily understood by all familiar with the art.
In forward running when it is desired to apply the brakes the controller is brought to its neutral position, and the brake and reversing switch is thrown from its first or forward running position to its forward braking position, in which the outside series of contactpoints 22 and 24: to 30 are in line with and make contact with the lead-terminals or stationary fingers TC F &c. This operates to cut off the motors from line-circuit and to connect them up to act as generators in a local circuit with the controller and the brakemagnets. The controller then being moved to its first position, in which the bars 13 and 14: make contact with the fingers TC and B, respectively, the current in the brake-circuit may be traced as follows: from the armature of No. 1 motor through lead A to contactbars 29 and 27 on the brake and reversing switch, lead F through field F of No. 1 motor, lead E to contact- bars 19 and 20 on the controller, lead 15 to contact-bar G on the brake and reversing switch, to the groundwire, through the brake-magmets H, the terminal BH to the contact-bar 22 on the brake and reversing switch, through lead TO to contact-bars l3 and it on the controller, lead B through resistance R, lead 19 to contact-bars 30 and 28 on the brake and reversing switch, and lead AA back to the armature of No. 1 motor. At the same time as the motors are connected up in parallel the current from the armature of No. 2 motor flows through lead A to contact-bars 26 and 24: on the brake and reversing switch, lead F throughfield F of No. 2 motor, lead E to the ground wire, where it joins the current from No. 1 motor and flows through the brake-magnets, controller resistance, and lead 19 to contact-bar 30 and by cross connection to contact-bar 25 on the brake and reversing switch, and through lead AA to the armature of No. '2 motor. The armature of each motor is connected to the fields of both motors by the equalizing connections between the contactbars on the brake and reversing switch. Further movement of the controller in the same direction will operate to cut out resistance and regulate the current in the brake-circuit.
To apply the brakes when running back ward, the controller is brought to its neutral position and the brake and reversing switch shifted from its second intermediate position to its second outer position, in which the contact- bars 23 and 31 to 34: make contact with the terminal points of the switch. The controller is then moved to its first position, and as the armatures are then revolving in the opposite direction from that of forward running the current flows from the armature of No. 1 motor through lead AA to contact-bar 33 of the brake and reversing switch, lead F through field F of No. 1 motor, lead E to contact-bars 20 and l9 on the controller, lead 15 to contact-bar G and to the groundwire, through brake-magnets 'H to contactbar 23 on the brake and reversing switch, lead TO to contact- bars 13 and 14 on the controller, lead B through the resistance R, lead 19 to contact-bar 3i, and lead A to the armature of No. 1 motor. From No. 2 motor the current flows by lead AA to contact-bar 31 on the brake andreversing switch, lead 13 through the field of No. 2 motor, lead E to the ground-wire, where it joins the current from No. 1 motor to lead 19 and contact-bar 34 on the brake and reversing switch, then by cross connection to contact-bar 32 and lead A back to the armature of No. 2 motor. There is also a cross connection between the contact-bars 31 and 33, which serves as the equalizer for the motor'generators. The resistance in the braking-circuit may then be regulated by further movement of the controller, as before described.
I have described the circuit connections between the controller and brake and reversing switch at one end of the car and the motors; but it is to be understood that the circuits are extended to the other end of the car, which is also provided with a duplicate cont-roller and brake and reversing switch.
In order that the brake-switch may be thrown erate the controller-shaft in the opposite direction over the same positions as in running, I have devised the construction shown on Sheets 2 and of the drawings, which will now be described. This construction is adapt- 1 ed to be applied directly to the top of an ordinary running-controller and involves no change therein except the removal of the coverplate and the reversin g-switch cylinder.
The casing or frame of the extension-top is composed of a cast-iron back plate 35, adapted to be securely bolted to the top of the back plate 36 of the ordinary runningcontroller frame, a curved front plate 3'7, hinged to the back plate, and a'cover 38, so that the finished appearance of the improved controller is substantially the same as the ordinary running-controller, except that the height is slightly increased. A lower plate or flange 39 is secured to or cast integral with the back plate 35 and is provided with a circular opening adapted to fit over the upper end of the controller-shaft 40, while the coverplate 38 has a corresponding opening in line therewith for the stub-shaft 41. On the upper end of the controller-shaft is keyed the beveled gear wheel 42, the corresponding beveled gear-wheel 43 being rigidly secured on the lower end of the stub-shaft 41. Between the beveled gears is located the beveled pinion 44, adapted to mesh. with the bevelgears and having its hub -15 bearing'in the yoke 46, whichin turn has an upper hearing at 47 on the stub-shaft and a lower hearing at 48 on the controller-shaft 40. A collar 83 is placed on the shaft between the beveled gears and serves as an abutment for the pinion 44. The bifurcated clutch-operating lever 49 is pivoted at 50 on the yoke and has one arm on each side thereof, the arms being joined at their lower ends by a cross-piece 52, on which is pivoted the roller 51. The clutch-bar 53 is secured between the arms of the lever 40 and is adapted to be moved in a slotted opening 54 in the yoke, which opening c0mlnuni Gates with the bearing of the pinion 44. A rectangular recess 55 is cut in the inner face of the hub of the pinion and is adapted to register at each revolution ofthe pinion with the slotted opening in the yoke and with the clutch-bar 53, so that when the pinion is in this position the clutch-bar may be moved into the rectangular recess 55 and lock the pinion 44 against rotation. The inner face of the hub of the pinion may be bored out in the center, as indicated at 56, and the opposite edges of the clutch-face of the pinion may be slightly beveled off to facilitate the operation of the clutch, as indicated at in Fig. 11. A spring 57 is interposed betweenthe yoke and the upper ends of the leverarms, which spring tends to move the lever to the position to throw in the clutch; On
the lower bracket or plate 39 is secured a casting 58, having upwardly-projecting flanges forming a groove 59, in which the.
roller 51 of the clutch operating lever is adapted to move. The shape of the groovelianges is such that the clutch-lever is operated to throw the clutch-bar in and out at the proper time when the yoke 46 is swung around on the axis of the controller-shaft, as more fully described hereinafter. A bracket is secured to the back plate 35 and is provided with a notched end forming a stop 61, which is adapted to be engaged by a projection 62- in a slotted opening or recess in the bracket 60. As shown in Fig. 8, the projection 62 of the yoke rests against the stop 61, thus preventing further movement of the yoke to the left; but the high point 65 of the cam has moved the bar 63 outward, compressing the spring-latch 94 into its recess and leaving the yoke free to swing toward the right. If now the cam be turned so that its low point 66 bears against the end of the bar 63, the spring-latch will forcevthe bar inward and move out beyond the face of the projection 62, and the yoke will then be securely held against rotation in either direction, as shown in Fig. 6.
On the stub-shaft 41, beneath the coverplate 38, is mounted the crank-arm 70, having at its outer end an upwardly-projecting pin 67, adapted to extend into a recess or groove 68 in the slide bar or plate 69. This plate is provided with a guide-slot 71, through which passes a large headed pin 72, secured to the under side of the cover 38 for sustaining and guiding the slide-plate 69 as it is reciprocated by the movement of the'crank-pin 67 in the cam-shaped slot 68. The other end of the slide-plate has an elongated opening 73 for the shaft 74 of the brake and reversing switch and a transverse slot 75 for the pin 76 of the crank-arm 77, which is secured on the shaft 74 beneath the slide-plate 69. The transverse slot 75 has an arc-shaped portion 78 cut out of one side, the purpose of which will appear hereinafter.
The cylinders B and B of the combined brake and reversing switch are mounted on the same continuous shaft 74, which extends from the usual lower bearing 79 up through the cover-plate and is provided with the usual handle 80. The lower cylinder B is the same as the ordinary reversingswitch cylinder with the two additional rows of con-- tact-bars, as shown in Figs. 1 and 2. The
upper cylinder B is provided with the contact- bars 21, 22, and 23, while the additional stationary terminals or fingers TL, TO, and EH are supported on a triangular block 81, secured to the back plate 35, suitable insulation being provided for the contacts.
The usual interlocking mechanism 82 be tween the controller-shaft and the shaft of the reversing-switch is retained, so that the brake and reversing switch can only be moved when the controller is in its neutral position.
The cover 38 may be secured to the brackets 86 and 87, and the controller is provided with the usual handle,84.
When the handle is turned around to its extreme position on the running side, the yoke strikes against the outer side of the stop 61, in which there is a small recess 87 for the end of the bar 63.
The operation of my improved controller complete is as follows: The controller-handle 84 being in the neutral position, as shown in Fig. 3, the pin 67 of the crank is at the end of the cam-shaped groove 68. The slide-bar 69 is in its left-hand position, so that the pin 76 of crank 77 is just at the end of the arcshaped portion of the slot 75, and the brake and reversing switch is in position for forward running. When in this position, it will be noticed that the reversing switch can be thrown by hand in the usual way without interfering with any of the other parts of the mechanism, as the locking device between the shafts is released and the pin 76 merely travels through the arc-shaped portion 78 of the slot without moving the slide-plate 69. In the neutral position the roller 51 holds the clutch-operating lever in its outer position and the clutch-bar 53 out of the recess in the face of the hub of the pinion 44, so that the pinion is free to turn. If now the controller-handle is moved toward the right for running, the stub-shaft 41 turns the beveled gear-wheel 43 and pinion 44; but the gear-wheel 42 remains stationary for the moment, as the resistance of the controller against rotation is greater than that of the yoke 46 about the axis of the shaft. The yoke then swings around in the same direction as the controller-handle, and the roller 51, bearing against the outer side of the groove 59, forces the clutch-bar 53 into the recess 55 of the hub of the pinion 44, looking the same against rotation, so that further movement of the controller-handle produces a corresponding movement of the controllershaft 40, and the two shafts are locked together as one integral shaft. This result is effected during the movement of the controller-handle from its neutral point to its first running position, and the contact- bars 13 and 14 then make contact with the terminal points TO and R. The electrical resistance may then be cut out and in and the current regulated in the. usual way. During this operation the spring 57 holds the clutch-bar and pinion locked together, and the pin 67 is out of the groove 68, so that the slide-bar 69 is not moved. To stop the car, the controllerhandle is brought back to its neutral position, which movement releases the clutch by means of the roller 51 hearing against the innor side of the groove 59 and throwing out the clutch-lever. Further movementof the controller-handle toward the left for braking operates to swing the yoke around on the axis of the shaft until the projection 62 strikes against the stop 61, the pinion 44 rolling on the gear-wheel 42, which for the time being remains stationary. At the same time the pin 67 passes through the cam-groove 68 and moves the slide-bar 69 to its right-hand position, throwing the brake and reversing switch to one of its outer positions for braking, as indicated in Fig. 5. In this position the high point of the cam 64 forces the bar 63 against the latch-spring 9- and compresses the same into its recess in the bracket 60. It will be noticed that the movementthus far on the braking side has not moved the controllershaft from its neutral position, so that the current is still cut off, and the only eEectof the first movement is to throw the brake-switch and bring the yoke against the stop. Further movement of the controller-handle toward the braking side rotates the beveled gear 42 and the controller-shaft 40 in the opposite direction-that is, in the same direction and over the same points as in running-since the yoke is now held stationary against the stop. At the same time the high point of the cam 64 moves away from the bar 63, releasing the latch-spring 94, which now springs out beyond the face of projection 62 of the yokeand holds the yoke stationary against rotation in either direction, as indicated in Fig. 6, so that the controller-handle may be moved back and forth on the braking side to cut the resistance out or in, as desired. The reverse movement of the handle to the position shown in Fig. 5 brings the controller-shaft 40 to its neutral position, and the cam 64 forces out the bar 63,.compressing the latch-spring, so that the yoke is free to swing around on the axis of the shaft as the handle is moved from the position shown in Fig. 5 to its neutral position. (Shown in Fig. 1.) During the movement at this point the controller-shaft remains in its neutral position, while the brake and reversing switch is thrown in one direction or the other, according to the direction of movement of the controller-handle. For braking when running backward the operation is the same, except that the crank-pin 76 of the brake and reversing switch is at the other end of the are 78 and moves in the opposite end of the slot 77, as indicated in dotted lines, Figs. 3 and 5. By this construction it will be observed that it is only necessary to move the brake-switch one point from one of its intermediatepositions to its corresponding outer position for braking in running either forward or backward.
While I have shown my invention applied to the ordinary form of series-parallel controller, it is to be understood that it is not limited to this construction,- but may be used with other forms of controllers.
Other specific construction may also he used for reversing the movement of the controllerswitch and for automatically throwing the brake-switch without departing from my invention, and the brake-switch may also be operated by hand, if desired.
Having now described my invention, what I claim as new, and desire to secure by Letters Patent, is-
1'. In an electric brake mechanism,the combination with a running-controller having a handle adaptedto be moved in one direction from its ueutralorofi position for running and in the opposite direction for braking, of mechanism operated by said handle for causing the movable contact-bars of the controller to move in the same direction from the off po'- sition when the controller-handle is moved either direction from said position.
In an electric brake mechanism,the combination with a running-controller having a handle adapted to be moved in one direction from its neutral position for running and in the opposite direction for braking, of means for moving the controller in the same direction as the handle on the running side and in the opposite direction from the handle on the braking side.
3. In an electric brake mechanism,thecombination with a running-controller having a handle adapted to be moved in one direction from its neutral position for running and in the opposite direction for braking, of means for clutching the handle to the controllershaft on the running side and means for rotating the shaft in the opposite direction from the handle on the braking side;
4. In an electric brake mechanism, the combination with a running-controller having a for moving the same contact-bars of the controller-switch over the same set of contactpoints when the controller-handle is moved in either direction from its neutral position, and switch connections adapted to be operated, when the controller-handle is in its neutral po sition, to cut off the current from the line and to connect up the motors and the controller in a local brake-circuit.
6. In an electric brake mechanism, the combination with a running-controller, of means for moving the same contact-bars of the controller-switch over the same set of contactpoints when the controller-handle is moved in either direction from its neutralposition, and switch connections adapted to be automatically operated by the controller-handle in passing over itsneutral position to cut out the line-circuit and to connect up the motors to act as generators in a local brake-circuit.
7. In an electric brake mechanism, the combination with a running-controller having a handle adapted to be moved in one direction from its neutral position for running and in the opposite direction for braking, and means for moving the same contact-bars of the controller over the same set'of contact-points for both running and braking, of a brake-switch adapted to be thrown automatically when the controllenhandle passes over its neutral position.
8. In an electric brake mechanism, the combination with a running-controller having means for utilizing the same set of movable and fixed contact-points for both running and braking, of a combined brake and reversing switch having positionsfor running forward and backward respectively and two other positionsforbraking, the l'unningcontroller being connected into the brake circuit and adapted to control the resistance therein.
9. In an electric brake mechanism, the combination with a running-controller having a handle adapted to be moved in one direction from its off position for running and in the opposite direction for braking, but utilizing the same set of fixed and movable contactpoints for both running and braking, of a combined brake and reversing switch adapt-.
ed by a single movement from either its forward or backward running position to cut out the line-circuit and to connect up the controller in a local brake circuit with the motors acting as generators.
10. In an electric brake mechanism, a combined brake and reversing switch including the terminal points of the leads to the-line, to the controller and to the brake-magnets,
and having two intermediate series of contact-bars for forward and backward running respectively, and two outer series of contactbars adapted to cut off the motors from the line and to connect them up in a circuit with the brake-magnets for forward and backward braking respectively.
11. In an electric brake mechanism, an attachment for running-controllers comprising a reversing-gear and a clutch device adapted to be applied to the controller-shaft whereby the'shaft may be rotated in the same direction as the handle or in the opposite direction thereto.
12. In an electric brake mechanism,an attachment for running-controllers, comprising a reversing-gear adapted to be inserted between the controller-shaft and the handle, a clutch forlocking the reversing-gear when the handle is moved in one direction from its neutral position, and means for releasing the clutch when the handle is moved in the opposite direction from its neutral position.
13. In an electric brake mechanism, an attachment for running-controllers comprising a beveled reversing-gear adapted to be inserted between the controller-shaft and the handle, a yoke mounted on the axis of the shaft for carrying the pinion of the reversinggear, a clutch for locking the pinion against rotation in the yoke when the handle is moved in one direction from its neutral position, means for releasing the clutch, and a stop for preventing rotation of the yoke when the handle is moved in the opposite direction.
14. In an electric brake mechanism, an attachment for running-controllers comprising a beveled reversingear adapted to be inserted between the controller-shaft and the handle, a yoke mounted on the axis of the shaft for carrying the pinion of the reversinggear, a clutch for locking the pinion against rotation in the yoke when the handle is operated on the running side, means for releasing the clutch, a stop and a latch device for holding the yoke stationary when the handle is operated on the braking side.
15. In an electric brake mechanism, an attachment for running-controllers, comprising a beveled reversing-gear adapted to be inserted between the controller-shaft and the handle, a yoke for carrying the pinion of the reversing-gear, a clutch for locking the pinion, means for releasing the clutch, a stop and a latch device for holding the yoke stationary in a certain position, and a cam for operating the latch.
16. In an electric brake mechanism, the combination of a running-controller, a brakeswitch, a slide-bar having a slot, a crank-arm on the shaft of the brake-switch for engaging said slot, and means actuated by the handle of the running-controller when passing its 0% position for reciprocating said slide-bar.
17. In an electric brake mechanism, the combination of a running-controller, a brakeswitch,'a slide-bar having a slot and a cam groove or surface, an arm on the shaft of the brake-switch provided with a pin engaging said slot, and a crank arm or cam operated by the handle of the running-controller for engaging said cam-groove to reciprocate said slide-bar.
18. In an electric brake mechanism, the combination of a running-controller, a combined brake and reversing switch, a slide-bar having a slot one side of which is in the form of an are, a crank-arm on the shaft of the brake-switch for engaging said slot,and means operated by the handle of the running-controller for reciprocating said slide-bar.
In testimony whereof I have hereunto set my hand.
FRANK CLARENCE NEWELL.
Witnesses:
R. F. EMERY, Jns. B. MACDONALD.
US13624301A 1901-04-18 1901-04-18 Electric brake. Expired - Lifetime US720951A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110087220A1 (en) * 2009-10-09 2011-04-14 Ethicon Endo-Surgery, Inc. Surgical instrument comprising an energy trigger lockout

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20110087220A1 (en) * 2009-10-09 2011-04-14 Ethicon Endo-Surgery, Inc. Surgical instrument comprising an energy trigger lockout

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