US6748576B2 - Active trace rerouting - Google Patents
Active trace rerouting Download PDFInfo
- Publication number
- US6748576B2 US6748576B2 US10/155,260 US15526002A US6748576B2 US 6748576 B2 US6748576 B2 US 6748576B2 US 15526002 A US15526002 A US 15526002A US 6748576 B2 US6748576 B2 US 6748576B2
- Authority
- US
- United States
- Prior art keywords
- substrate
- electrically conductive
- boundary edge
- conductive traces
- mold cover
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/48—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor
- H01L23/488—Arrangements for conducting electric current to or from the solid state body in operation, e.g. leads, terminal arrangements ; Selection of materials therefor consisting of soldered or bonded constructions
- H01L23/498—Leads, i.e. metallisations or lead-frames on insulating substrates, e.g. chip carriers
- H01L23/49838—Geometry or layout
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3121—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L2224/05—Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
- H01L2224/0554—External layer
- H01L2224/05599—Material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
- H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
- H01L2224/45001—Core members of the connector
- H01L2224/45099—Material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
- H01L2224/48227—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/80—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
- H01L2224/85—Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a wire connector
- H01L2224/8538—Bonding interfaces outside the semiconductor or solid-state body
- H01L2224/85399—Material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/42—Wire connectors; Manufacturing methods related thereto
- H01L24/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L24/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/00014—Technical content checked by a classifier the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/14—Integrated circuits
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
Definitions
- This invention relates to the field of integrated circuit fabrication. More particularly, this invention relates to integrated circuit design.
- one of the greatest expenses in fabricating an integrated circuit is the cost of the labor required to manufacture and package the device.
- costs are none-the-less impacted by the loss of an integrated circuit early on in processing, such losses represent more the loss of anticipated revenue alone.
- the loss of a device near or at the end of the processing represents not only the loss of anticipated revenue, but the loss of actual labor costs that were incurred to process the device to the point at which it failed.
- This is particularly compounded by the fact that after the integrated circuits are diced and separated one from another, the labor required to complete a packaged device tends to be more individually devoted to a single device, thereby amplifying the labor costs that were previously divided between all integrated circuits on a single substrate.
- the packaging for a device tends to have a significant material cost associated with it. Therefore, failures of packaged devices tend to be the costliest of all.
- Failure analysis attempts to analyze a failed device, including both the integrated circuit and the package, to determine the cause of failure and then feed back the information to the appropriate source so that procedures can be instituted to prevent future failures of the same type. Unfortunately, accomplishing effective failure analysis is often a difficult thing to do.
- failures may be cause by a great variety of problems, and it often is not clear which factors are contributing to the failures.
- it is often difficult to determine whether a failure is a design flaw, a processing flaw, an execution flaw, or a combination of these flaws.
- a design flaw is one in which the process produces the device as designed, and the process was executed correctly, but the design of the device itself is not reliable.
- a processing flaw is one in which the fundamental design of the device is sound, and the process was executed correctly, but the process is not capable to reliably produce the device.
- an execution flaw is one in which the design and the process are both sound, but the process was not executed properly.
- a substrate of the type for receiving an integrated circuit and a mold cover covers a first portion of the substrate and leaves a second portion of the substrate exposed with a boundary edge between the first portion of the substrate and a second portion of the substrate.
- the substrate has electrically conductive traces and electrically conductive vias on an upper layer adjacent the mold cover. The electrically conductive traces do not cross the boundary edge on the upper layer of the substrate.
- the boundary edge across which no electrically conductive traces extend, extends completely around the peripheral edges of the substrate. According to other aspects of the invention there are provided a packaged device that includes the substrate as described above, a method of fabricating a packaged device, and a method of designing a substrate.
- FIG. 1 is a cross sectional view of a packaged wire bond device according to a preferred embodiment of the present invention
- FIG. 2 is a top plan view of a portion of a packaged flip chip device according to a preferred embodiment of the present invention, showing more detail on the boundary edge and the layout of the electrically conductive traces, and
- FIG. 3 is a top plan view of a corner portion of the substrate according to a preferred embodiment of the present invention, showing even more detail on the boundary edge and the layout of the electrically conductive traces and the vias.
- FIG. 1 there is depicted a cross sectional view of a packaged device 10 according to a preferred embodiment of the present invention.
- An integrated circuit 12 is mounted and electrically connected to a substrate 14 , such as by wire bonds 8 . It is appreciated that other electrical connections besides wire bonds 8 are comprehended by the present invention, such as bump bonding and tab bonding. In addition, it is further comprehended that there may be more than one integrated circuit 12 mounted to the substrate 14 .
- the integrated circuit 12 is encapsulated such as by a mold cover 16 .
- the mold cover 16 does not extend completely to the peripheral edge 24 of the substrate 14 , but extends to a boundary edge 20 .
- a first portion of the substrate 14 is covered by the mold cover 16
- a second portion of the substrate 14 is left exposed by the mold cover 16 .
- the two portions are logically separated by the boundary edge 20 , which is the edge of the mold cover 16 .
- FIG. 2 there is depicted a top plan view of the packaged device 10 according to a preferred embodiment of the present invention, in which the mold cover 16 is not depicted, so as to better see the other parts of the packaged device 10 .
- the integrated circuit 12 which in FIG. 2 is a bump bonded device, is mounted on an upper surface of the substrate 14 , and makes electrical connections through solder bumps to electrically conductive traces 28 , which route the electrical signals out from the integrated circuit 12 to other portions of the substrate 14 . It is appreciated that only a few electrically conductive traces 28 have been depicted in FIG. 2, which electrically conductive traces 28 have been disposed in a representational fashion. In actual implementation there would preferably be a far greater number of electrically conductive traces 28 on the surface of the substrate 14 .
- the boundary edge 20 is depicted in FIG. 2 as a dashed line. In the embodiment depicted in FIG. 2, the boundary edge 20 extends completely around the peripheral edge 24 of the substrate 14 . As depicted in FIG. 2, none of the electrically conductive traces 28 cross over the boundary edge 20 .
- the boundary edge 20 is where the edges of the mold cover 16 are disposed, as described above, which is the boundary between the covered portions of the substrate 14 and the exposed portions of the substrate 14 . It has been discovered by the present inventors that electrically conductive traces 28 which traverse the edges of the mold cover 16 have a tendency to crack at or near the boundary edge 20 , thus resulting in failure of the packaged device 10 .
- FIG. 3 there is depicted a top plan view of a corner portion of the packaged device 10 according to a preferred embodiment of the present invention, showing even more detail of the boundary edge 20 and the layout of the electrically conductive traces 28 .
- electrically conductive vias 26 which make electrical connections between the electrically conductive traces 28 and signal carrying elements on underlying layers of the substrate 14 .
- none of the vias 26 are disposed in the exposed portion of the substrate 14 , between the boundary edge 20 and the peripheral edge 24 , so that none of the electrically conductive traces 28 on the upper surface of the substrate 14 have to run across the boundary edge 20 .
- the distance between the boundary edge 20 and the peripheral edge 24 preferably varies according to other existing constraints of the packaged device 10 , such as the existing design of the equipment that fashions the mold cover 16 on the substrate 14 . Although such equipment could be modified so as to move the boundary edge 20 to the peripheral edge 24 of the substrate 14 , such modifications tend to be cost prohibitive. Thus, changing the design of the substrate 14 as described herein to move the electrically conductive traces 28 within the mold cover 16 also prevents cracking of the electrically conductive traces 28 , and at a lower cost.
- the electrically conductive traces 28 are no closer to the boundary edge 20 than about fifty microns or so, as it has been determined that higher stresses exist even within the mold cover 16 within this distance of the boundary edge 20 .
- the integrated circuit 12 is electrically mounted to the substrate 14 .
- the substrate 14 preferably has no electrically conductive traces 28 or vias 26 which cross the boundary edge 20 .
- a mold cover 16 is attached to the substrate 14 , where the mold cover 16 has an edge at the boundary edge 20 .
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Geometry (AREA)
- Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
Description
Claims (12)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/155,260 US6748576B2 (en) | 2002-05-24 | 2002-05-24 | Active trace rerouting |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/155,260 US6748576B2 (en) | 2002-05-24 | 2002-05-24 | Active trace rerouting |
Publications (2)
Publication Number | Publication Date |
---|---|
US20030221178A1 US20030221178A1 (en) | 2003-11-27 |
US6748576B2 true US6748576B2 (en) | 2004-06-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US10/155,260 Expired - Lifetime US6748576B2 (en) | 2002-05-24 | 2002-05-24 | Active trace rerouting |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5258920A (en) * | 1989-12-26 | 1993-11-02 | General Electric Company | Locally orientation specific routing system |
US5441917A (en) * | 1992-07-17 | 1995-08-15 | Lsi Logic Corporation | Method of laying out bond pads on a semiconductor die |
US5753970A (en) * | 1993-06-18 | 1998-05-19 | Lsi Logic Corporation | System having semiconductor die mounted in die-receiving area having different shape than die |
US5834336A (en) * | 1996-03-12 | 1998-11-10 | Texas Instruments Incorporated | Backside encapsulation of tape automated bonding device |
US6181569B1 (en) * | 1999-06-07 | 2001-01-30 | Kishore K. Chakravorty | Low cost chip size package and method of fabricating the same |
US6388318B1 (en) * | 1999-05-06 | 2002-05-14 | Hitachi, Ltd. | Surface mount-type package of ball grid array with multi-chip mounting |
US6444501B1 (en) * | 2001-06-12 | 2002-09-03 | Micron Technology, Inc. | Two stage transfer molding method to encapsulate MMC module |
US6574780B2 (en) * | 1999-10-29 | 2003-06-03 | International Business Machines Corporation | Method and system for electronically modeling and estimating characteristics of a multi-layer integrated circuit chip carrier |
-
2002
- 2002-05-24 US US10/155,260 patent/US6748576B2/en not_active Expired - Lifetime
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5258920A (en) * | 1989-12-26 | 1993-11-02 | General Electric Company | Locally orientation specific routing system |
US5441917A (en) * | 1992-07-17 | 1995-08-15 | Lsi Logic Corporation | Method of laying out bond pads on a semiconductor die |
US5753970A (en) * | 1993-06-18 | 1998-05-19 | Lsi Logic Corporation | System having semiconductor die mounted in die-receiving area having different shape than die |
US5834336A (en) * | 1996-03-12 | 1998-11-10 | Texas Instruments Incorporated | Backside encapsulation of tape automated bonding device |
US6388318B1 (en) * | 1999-05-06 | 2002-05-14 | Hitachi, Ltd. | Surface mount-type package of ball grid array with multi-chip mounting |
US6181569B1 (en) * | 1999-06-07 | 2001-01-30 | Kishore K. Chakravorty | Low cost chip size package and method of fabricating the same |
US6574780B2 (en) * | 1999-10-29 | 2003-06-03 | International Business Machines Corporation | Method and system for electronically modeling and estimating characteristics of a multi-layer integrated circuit chip carrier |
US6444501B1 (en) * | 2001-06-12 | 2002-09-03 | Micron Technology, Inc. | Two stage transfer molding method to encapsulate MMC module |
Also Published As
Publication number | Publication date |
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US20030221178A1 (en) | 2003-11-27 |
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