US672250A - Steam-boiler. - Google Patents

Steam-boiler. Download PDF

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US672250A
US672250A US3714900A US1900037149A US672250A US 672250 A US672250 A US 672250A US 3714900 A US3714900 A US 3714900A US 1900037149 A US1900037149 A US 1900037149A US 672250 A US672250 A US 672250A
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water
headers
box
boiler
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Amasa Worthington
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B17/00Water-tube boilers of horizontally-inclined type, e.g. the water-tube sets being inclined slightly with respect to the horizontal plane
    • F22B17/10Water-tube boilers of horizontally-inclined type, e.g. the water-tube sets being inclined slightly with respect to the horizontal plane built-up from water-tube sets in abutting connection with two sectional headers each for every set, i.e. with headers in a number of sections across the width or height of the boiler

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  • My invention relates to steam-boilers of the water-tube type in which a plurality of series of sections are combined with appropriate steam and water drums with which they co operate, and while the same is primarily intended for marine use it may also be advantageously employed for generating steam for other and general purposes.
  • boilers of this class as heretofore constructed it has been the custom to locate the fire-box wholly below the water-tubes in the boiler-setting, whereby the heat and other products resulting from the combustion of the fuel have passed upwardly directly therefrom to and between the water-tubes.
  • 'Phe object of my invention is therefore to overcome these and other defects and to produce a water-tube boiler which while simple in construction and possessed of the highest degree of efficiency shall at the same time so confine the products of combustion with the in some instances.
  • the invention consists, first, in a water-tube boiler ,having formed within itself an inclosed fire-box and lines leading therefrom, whereby the gases arising from the combustion of the fuel are com mingled with the oxygen at a sufficiently high temperature to effect their complete consumption before being discharged among the watertubes; second, in the peculiarities of construction of theinclosed fire-boX and lines and their location within the boiler; third, in the peculiarities of construction within the boiler of the inclosed [ire-box and ash-pit, with the flues leading from the former to the watertubes; fourth, in the construction of the bridge-wall and in its arrangement with respect to the inclosed fire-box and the fines; fifth, in the peculiarities of construction of the boiler itself, and, sixth, in various other constructions and combinations of parts, all as will hereinafter more fully appear.
  • Figure l is a view of a double-furnace water-tube boiler constructed in accordance lwith my invention, a part of which is shown in front elevatiou and the other in vertical transverse section in the line n; x of Fig. 2 and looking in the direction of the arrow in that figure, with a portion of the bridge-wall broken away; Fig. 2, a longitudinal vertical section of the same, taken in the plane no' of Fig. l; Fig. 3, a transverse vertical section of one of such boilers, taken in the line x2 m2 of Fig. 2 and looking in the direction of the arrow in that iigure, when constructed with a single furnace; Fig.
  • A indicates the water-tubes, B the fire-box, C the ash-pit, and D the heat-conducting lues, of a boiler constructed in accordance with my invention.
  • the water-tubes A are located in the upper portion of the boiler above the fire-box B and extend down along the side walls of the former, in which locations they are disposed in a number of vertical series, witheach ot the series provided with a front header d and a rear header b, which are preferably constructed in rectangular form and provided in their inner faces with suitable orifices, in which the respective ends ot their appropriate tubes are secured.
  • the series of water-tubes of ⁇ the other sections extend downward from near the y top of the boiler to nearthe lower end of their front headers, whereby to locate the principal mass of the tubes above the tire-box, as before explained.
  • the front headers a of all the sections are connected at their upper ends with a transversely-arranged steam-drum F by short tubes or nipples c, which extend between them, while the lower ends of the front headers ofthe sections E to E7 are similarly connected with the transverselyarranged mud-drum G by short tubes or nipples d.
  • these tubes Z are likewise disposed in a horizontal series.
  • these tubes A instead of being disposed in 'horizontal rows are so arranged that the tubes of one section are arranged opposite the spaces between the tubes of the adjoining section, then these tubes Z will be arranged in a flattened inverted-V form, as shown in Figs. 5 and 7.
  • these tubes l When arranged in a horizontal row, the front ends of these tubes l will be similarly secured in suitable orifices formed in their respective front headers ct, and the same in some instances is also true respecting these tubes when they are disposed in the flattened inverted-V forni, and their front ends will in like manner be secured in suitable orifices formed in their front headers, as shown in Fig. 4.
  • the tubes will extend entirely across the top of the fire-box below the water-tubes A in a continuous series, and in order to prevent the passage of the heat or other products of the fuel combustion upwardly through the spaces between them these spaces throughout their entire length are filled with fire-brick Z3 0r other heat-resisting material, as indicated.
  • the tubes m are employed for forming the side walls ot' the fire-box B and ashpit C, for which purpose they are disposed in two vertical series, of which one series leads downward from each edge of the top of the fire-box to the proper distance and extends longitudinally across from the front headers ct to the rear headers b of the appropriate sections, to which the front and rear ends of their respective tubes are secured.
  • these tubes are made of a rectangular form in cross-section, in which case their sides will sometimes be disposed in diagonal relationship, with the upper and under corners of the adjacent tubes in line and in cont-act, as shown iu Fig.
  • the fire-box and ash-pit along with a closed top to the former, are previded with closed side walls, with heat-conducting lines B on opposite sides thereof,anda free circulation of the water through the tubes entering into their construction to their respect-ive headers likewise permitted.
  • the side Walls of the fire-box and ash-pit thus constructed I make use of a bridge-wall L, whereby to provide a descending ilue M, through which the connection of the fire-box B with the tlues D is established.
  • This bridgewall may be constructed either of re or other form of brick or from water-circulating tubes.
  • the tube n which,I extending across from one side of the ash-pit to the other, is connected atits opposite ends to the tubes of the respective walls either by being nippled in or by being otherwise secured at its ends to them, and is likewise connected along its upper side with the appropriate back headers b through the intervention of the curved tubes n, which are secured at 'their opposite ends in suitable oriflces formed in the tubes n and' their cooperating headers, respectively.
  • the several tubes n2 are united at their opposite ends to the tubes m iu their respective sides of the fire-box and ash-pit by suitable nipples n3.
  • a plate which may be constructed of metal or other heat-resisting material and may be composed of a single piece or a plurality of pieces, as may be desired.
  • this plate may extend from one of the side Walls of the ashpit to the other and from the mud-drum G to the under of the tubes n2, com posing the bridge-wall, and be secured in that position by any appropriate means.
  • the tubes are disposed in a horizontal series across the bottom of the ash-pit and may extend either from the front of the boiler to the bridge-wall or from the front of the boiler to the rear thereof, as preferred.
  • the rear ends of these tubes will be secured in suitable ori ⁇ iices formed in either the tube n when the construction of bridge-Wall shown in Fig. 2
  • an inclosed fire-box and ash-pit is formed wholl y within the boiler, and in order to separate the fire-box from the ash-pit I make use of the vgrate-bars N, which, extending across from one of the side walls to the other, are supported at their front ends upon a suitable header of one section, as E6, to the front header of another section, as E7, and is secured to their inner sides by rivets or otherwise.
  • the rear ends of these grate-bars are supported by the bridgewall L, with a suitable support q extending across intermediate their ends and connected at its opposite ends to the side walls of the ash-pit in any convenient way.
  • the door-frame O is located in the upper of these openings, in which it is similarly secured by bolts or rivets, and in order to reduce the Width of the opening to suit it to the width of the frame the lower ends of the respective front headers of the sections on opposite sides of it, as E8 and E9, are extended downward to the cross-tube r, in which they are secured by suitable nipples 1-6.
  • Fig. 1 As thus secured in place the door-frame N is provided with an appropriate door r1", which is hinged thereto and is provided with a suitable latch r11, that en'- gages with a catch T12, secured to the frame, as shown.
  • these closing devices consist of cup-shaped Stoppers s,which are constructed of ductile sheet metal and, provided with outwardly-extending Hanges around their upper edges, are inserted in the hand-holes to be closed and expanded in them until beads are formed in them on the inner sides of the l members in which they are respectively employed, all as shown and described in the application for Letters Patent filed by me in the United States Patent Office June 15, 1900, Serial No. 20,406, to which reference may be had.
  • the boiler being constructed as above described may be inclosed within an ordinary brick or other masonry setting. I prefer, however, to inclose it in a setting composed of plates P', which may be formed from cement, magnesia, or fire-felt properly treated and firmly packed and solidied in panshaped sheet-metal backs that are provided with ribs and flanges on their inner sides, which are formed by securing angle-irons to them by rivets or otherwise, as illustrated and described in United States Letters Patent No. 524,878, which were'granted to me August 21, 1894. As thus formed these plates may be constructed of a size sufficiently great to cover the entire side, back, or top of the boiler, or they may be constructed as constituent sections or panels and afterward secured together, as preferred.
  • the plates In the construction of the fronts of the settings, however, I nd it convenient to form the plates into sections which comprise plates u u, an intermediate plate u', an upper plate u2, and an under plate us.
  • the intermediate plate is formed to receive the respective door-frames of the tire-box and ash-pit and extend both above and on opposite sides of them and, with the side plates u,
  • the boiler is secured by rivets or other fastening devices to the headers or other con venient parts ofthe boiler.
  • the iioor S below the ash-pit and the descending flue may be formed either from cement disposed in the form of a sheet, as shown in Figs. 6 and 7, or by fireproof bricks or other similar material interposed between the tubes 7l,- that extend backward from the mud-drum to the back of the boiler, as shown in Fig. 4.
  • a plate u which, extending across the boiler beneath the steam-drum F, is provided with suitable orifices fu opposite the spaces between the short tubes or nipples c, through which a brush or jet of steam may be inserted or injected, as may be desired, and with a view to closing and opening them when desired I make use of a plate o2, which, fitted to slide back and forth over the same, is provided with similaro1'iicesc3,that register with the orifices o when brought opposite to them and close the same when carried into positions that are intermediate.
  • tubes w will extend directly through the front headers, in which case they will be expanded in them, as is the case with the various nipples employed, and as shown in Figs. 2 and 8. In other instances they will be formed by swaging them in the walls of the header, as shown in Fig. 8, in which cases one-half of the oriiices will be formed in one of the headers and the other in the cooperating wall of the adjacent header, as shown.
  • t-he chimney or uptake Q will preferably extend from its-top immediately in rear of its steam-dru m F.
  • V a single furnace is employed, it will be located midway The plate u?, on the other hand,
  • the steam will be preferably conducted from the boiler through a pipe R, which will extend outward from the interior of the steam-drum, as illustrated in Fig. 6.
  • deflectors w' which extend inward from the outer side walls of the boiler over a number of the water-tubes of the outer sections and are preferably formed from firebrick interposed between those tubes, as shown more fully in Fig. l.
  • a water-tube boiler comprising a plurality of independent sections of water-tubes and headers, an inclosed fire-box, and flues leading downward and then upward from the ⁇ ire-box to the water-tubes, with both the fireboX and flues formed within the boiler and provided in their respective walls with watercirculating tubes, substantially as described.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Gasification And Melting Of Waste (AREA)

Description

No. 672,250. Patented Apr. le, lam. A. wuRTHmeTuN.
STEAM BILER.
(Application led Nov. l20, 1900. J (No Modal.) 5 Sheets-Sheet I.
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No. 672,250. Patented Apr. I6, |904l. A. WORTHINGTON.
STEAM BOILER.
(Application led Nov. 20, 1900.)
5 Sheets-Sheet 2.
(No Model.)
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No. 672,250. Patented Apr. le, lam. A. woRTHmGTnN.
STEAM BDILER.
lApplication filed Nov. 20, 1900.) (N0 M0661.) 5 Sheets-Sheet 3L No. 672,250. Patented Apr., le, |901.
A. ,wonTHmGTnn STEAM BOILER.
(Application led Nom 20, 1 900. ,y
5 Sheets-Sheet 4.
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No. 672,250. Patented Apr. |65 IQOI. A. WORTHINGTON.
STEAM BDILER.
(Application filed Nov. 20, 1900) Y (No Mudl.) 5 Sheets-Sheet 5'.
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l N ITE il Smarts `AMASA VORTHINGTON, OF BROOKLYN, NEW YORK.
STEAVIHBOILER.
SPECIFICATION forming part f Letters Patent No. 672,250, dated April 16, 1901.
` Application filed November 20, 1900. Serial No. 37,149. (No moei.)
To (all whom, t may concern:
a citizen of the United States, and a resident V'of the borough of Brooklyn, in the city of New York, county of Kings, and State of New York, have invented certain new and useful Improvements in Steam-Boilers, of which the following is a specification.
My invention relates to steam-boilers of the water-tube type in which a plurality of series of sections are combined with appropriate steam and water drums with which they co operate, and while the same is primarily intended for marine use it may also be advantageously employed for generating steam for other and general purposes. With boilers of this class as heretofore constructed it has been the custom to locate the fire-box wholly below the water-tubes in the boiler-setting, whereby the heat and other products resulting from the combustion of the fuel have passed upwardly directly therefrom to and between the water-tubes.
y the heat and other products thus passed upwardly between the tubes have been conducted in a more or less direct line from the tire-box to the 'uptake,while in other instances they have been conducted upwardly first between the tubes, thence downwardly between them, over a suitably-arranged bridge-wall, and thence to the uptake. In both of these instances, however, no means have been provided for confining the products of combustion with the heat for any length of time or for the commingling of their gases before their admission between the water-tu bes, and as a result thereof they have cooled rapidly when brought into contact with those tubes, with the consequent effect that the particles of carbon and the gases thrown off by the combustion of the fuel have not been properly consumed, but have been carried away in the form of smoke and unconsuined gases, with a corresponding lack of combustion and loss of heat.
'Phe object of my invention is therefore to overcome these and other defects and to produce a water-tube boiler which while simple in construction and possessed of the highest degree of efficiency shall at the same time so confine the products of combustion with the in some instances.
Vheat and so comminglethe gases thereof that the particles of carbon and gases thrown off in the combustion of the fuel shall be thoroughly consumed before they are passed with the heat among the water-tubes. 5
To these ends the invention consists, first, in a water-tube boiler ,having formed within itself an inclosed fire-box and lines leading therefrom, whereby the gases arising from the combustion of the fuel are com mingled with the oxygen at a sufficiently high temperature to effect their complete consumption before being discharged among the watertubes; second, in the peculiarities of construction of theinclosed fire-boX and lines and their location within the boiler; third, in the peculiarities of construction within the boiler of the inclosed [ire-box and ash-pit, with the flues leading from the former to the watertubes; fourth, in the construction of the bridge-wall and in its arrangement with respect to the inclosed fire-box and the fines; fifth, in the peculiarities of construction of the boiler itself, and, sixth, in various other constructions and combinations of parts, all as will hereinafter more fully appear.
Referring to the accompanying drawings, which form a part of this specification, Figure l is a view of a double-furnace water-tube boiler constructed in accordance lwith my invention, a part of which is shown in front elevatiou and the other in vertical transverse section in the line n; x of Fig. 2 and looking in the direction of the arrow in that figure, with a portion of the bridge-wall broken away; Fig. 2, a longitudinal vertical section of the same, taken in the plane no' of Fig. l; Fig. 3, a transverse vertical section of one of such boilers, taken in the line x2 m2 of Fig. 2 and looking in the direction of the arrow in that iigure, when constructed with a single furnace; Fig. 4, a longitudinal vertical section of a slightly-modified form of the boiler shown in Fig. l, taken in the plane {1/ y of Fig. 5; Fig. 5, a transverse vertical section thereof, taken in the plane y' y of Fig. 4, looking in the direction of the arrow in that iigure; Fig. 6, a longitudinal vertical section of a still further modied form of the boiler illustrated in Fig. l, taken in the plane .Z z' of Fig. 7; Fig. 7, a transverse vertical section IOO of the same, taken in the lplane z a' of Fig. 6; and Fig. 8, a detail front elevation of a number of t'ront headers of a slightly-modifiedV construction.
In all the gures like letters of reference are employed to designate corresponding parts.
A indicates the water-tubes, B the fire-box, C the ash-pit, and D the heat-conducting lues, of a boiler constructed in accordance with my invention. Of these the water-tubes A are located in the upper portion of the boiler above the fire-box B and extend down along the side walls of the former, in which locations they are disposed in a number of vertical series, witheach ot the series provided with a front header d and a rear header b, which are preferably constructed in rectangular form and provided in their inner faces with suitable orifices, in which the respective ends ot their appropriate tubes are secured. As thus constructed and arranged these several series,'with their coperating front and rear headers, constitute separate and independent sections E E' E2, &c., which in the completed boiler are arranged side by side in parallel relationship, with the front headers of the sections E to E7 and the rear headers ot' all the sections extended from near the top ot the boiler to near the bottom thereot, while the front headers of the remaining sections are constructed somewhat shorter, whereby'to permit ofthe location ot" the mouth or doors of the tire-box and ash-pit below them. With the front and rear'headers constructed as thus described the series of water-tubes A of the sections E and E extend from near the top to near the bottom of the boiler and aid in forming the side walls thereof. The series of water-tubes of` the other sections, on the other hand, extend downward from near the y top of the boiler to nearthe lower end of their front headers, whereby to locate the principal mass of the tubes above the tire-box, as before explained. As thus disposed the front headers a, of all the sections are connected at their upper ends with a transversely-arranged steam-drum F by short tubes or nipples c, which extend between them, while the lower ends of the front headers ofthe sections E to E7 are similarly connected with the transverselyarranged mud-drum G by short tubes or nipples d. With the front headers a ot all the sections thus connected with the steam-drum F'the upper ends ot all the rear headers b are likewise connected therewith. In some instances this connection is effected through the intervention of a transverse]y-arranged drum H, as shown in Fig. 2, in which case the headers are connected with the drum H through the medium of short'tubes or nipples d and l the drum H then in turn connected with the drum F through the tubes e. In other instances this connection is accomplished without the intervention of the drum H, as shown in Fig. 6, and in this case the upper end of each of the headers b is connected directly with the drum F through the intermediary of a pluralityof tubes ff. While the front and rear headers are thus Yconnected at their upper ends with the drulm F, the lower ends of the rear headers b are also connected with the mud-drum G. In effecting this connection I sometimes make use of a second drum I, which, arranged transversely of the boiler, as shown in Fig. 2, and serving also as a mnddrum, is connected with the mud -drum G through the tubes g and also with the lower end of each of the headers b through a short tube or nipple h. At other times I tind it convenient to make this connection-without the aid ot' the drum I, and in this case I effect it by a tube t' for each of the headers, which, connected at its front end with the mud-d rum G, extends backward therefrom either in a straight line to its respective header, with which it is connected some distance from itslowerend, as shownin Fig. 6, or else in acurved line and is connected with the lower extremity of its header, as shown in Fig. 4,and any of these various forms of connection between the headers and steam and mud drum may be employed, as preferred, and the boiler-operate with equal efficiency. When the form ot connection intermediate the rear headers'b and the m ud-drum G (shown in Fig. 6) is made use of, I sometimes find it convenient to employ a drum I', which, extending transversely across the rear ot the. boiler, is connected with the lower end of each of the rear headers Z9 through the medium of short tubes or nipples 7o and serves not only to aid in the circulation of the water through the different headers with which it is connected, but also as an auxiliary to the mud-drum G. By thus connecting -both the front and rear headers with the steam-d rum F the flow ot the water from the water-tubes A into the rear headers b, thence to the steamdrum F, thence to the front headers a, and thence to the water-tubes A is permitted, and in order to insure of the water being thus circulated when the boiler is in operation the 'tubes A, with those employed to torni the top, sides, and bottom of the tire-box and ash-pit, instead of being disposed in horizontal relationship are inclined upwardly somewhat from their front to their rear ends, as shown in the drawings. On the other hand, by connecting the front and rear headers with the mud-drum or muddrums the settlement of any mud or other sediment in the water into it or them is permitted, which may be afterward blown off or otherwise removed from it or them through an appropriate cock or cocks, with which it or they is or are or may be provided.
For forming the top ot' the tire-box B, I make use of the tubes l, one of which extends't'rom the front header d ot' each ot the sections intermediate the sections E and E5 to the rear header thereof, in which latter its rear end enters a suitable orifice and is secured therein. In those cases where the water-tubes A in addition to being disposed in vertical series are likewise arranged in horizontal rows,as shown IOO IIO
in Figs. l and 3, these tubes Z are likewise disposed in a horizontal series. On the other hand, when these tubes A instead of being disposed in 'horizontal rows are so arranged that the tubes of one section are arranged opposite the spaces between the tubes of the adjoining section, then these tubes Z will be arranged in a flattened inverted-V form, as shown in Figs. 5 and 7. When arranged in a horizontal row, the front ends of these tubes l will be similarly secured in suitable orifices formed in their respective front headers ct, and the same in some instances is also true respecting these tubes when they are disposed in the flattened inverted-V forni, and their front ends will in like manner be secured in suitable orifices formed in their front headers, as shown in Fig. 4. In other instances, however, where these tubes lare thus disposed in the flattened inverted-V form their front ends instead of being all secured in their respective front headers a will have some secured in them and those immediately above the door of the lire-box secured in suitable orifices formed in a corresponding attened inverted-V-shaped tube Z', which, preferably constructed of a rectangular form in cross-section, is secured to the inner side of the appropriate front headers by suitable nipples Z2 or otherwise, as shown in Fig. 6, whereby the lower ends of the headers immediately above the lire-box door are firmly bound together and the free circulation of the water through these headers and the tubes Z, corresponding to them, insured. As thus disposed Linder any one of the arrangements specified the tubes will extend entirely across the top of the fire-box below the water-tubes A in a continuous series, and in order to prevent the passage of the heat or other products of the fuel combustion upwardly through the spaces between them these spaces throughout their entire length are filled with lire-brick Z3 0r other heat-resisting material, as indicated. In like manner the tubes m are employed for forming the side walls ot' the fire-box B and ashpit C, for which purpose they are disposed in two vertical series, of which one series leads downward from each edge of the top of the fire-box to the proper distance and extends longitudinally across from the front headers ct to the rear headers b of the appropriate sections, to which the front and rear ends of their respective tubes are secured. In some instances these tubes are made of a rectangular form in cross-section, in which case their sides will sometimes be disposed in diagonal relationship, with the upper and under corners of the adjacent tubes in line and in cont-act, as shown iu Fig. l, While in other cases they will'be so disposed as to bring the upper and under sides of adjacent tubes in parallel relationship and in contact, as shown in Fig. 5, in both of which cases a closed wall will be formed on each side of the fire-box and ash-pitV without other assistance, and the connection of the respect-ive front and rear ends of these tubes with their appropriate front and rear headers will be effected through the intervention of nipples m. In other instances, on the other hand, these tubes will be made cylindrical, as shown in Fig. 7,'in which event the spaces between the adjoining tubes will be completely closed by firebrick or other heat-resisting material fm and their respective front and rear ends will be secured in suitable orifices provided for them in their cooperating front and rear headers. As thus arranged the lire-box and ash-pit, along with a closed top to the former, are previded with closed side walls, with heat-conducting lines B on opposite sides thereof,anda free circulation of the water through the tubes entering into their construction to their respect-ive headers likewise permitted. With the side Walls of the fire-box and ash-pit thus constructed I make use of a bridge-wall L, whereby to provide a descending ilue M, through which the connection of the fire-box B with the tlues D is established. This bridgewall may be constructed either of re or other form of brick or from water-circulating tubes. When constructed of fire or other form of brick, I prefer to make use of the tube n, which,I extending across from one side of the ash-pit to the other, is connected atits opposite ends to the tubes of the respective walls either by being nippled in or by being otherwise secured at its ends to them, and is likewise connected along its upper side with the appropriate back headers b through the intervention of the curved tubes n, which are secured at 'their opposite ends in suitable oriflces formed in the tubes n and' their cooperating headers, respectively. As thus supported the fire or other bricks are arranged upon the tube fn and extending upwardly therefrom to the proper distance at a slightly-backward inclination have portions which pass between the tubes rd, whereby to aid in holding them in the proper position. On the other hand, when constructed of water-circulating tubes, as n2, these tubes, which are preferably constructed in rectangular form in cross-section, are disposed the one above the other in a continuous series,
with the upper and under sides of the adjacent tubes in parallel relationship and in contact, as shown in Fig. et, or with their sides disposed in a similar relationship and the lower tubes offset slightly in a forward direction, as shown in Fig. 6. When disposed under the first of these arrangements, the several tubes n2 are united at their opposite ends to the tubes m iu their respective sides of the lire-box and ash-pit by suitable nipples n3. On the other hand, when disposed under the second of these arrangements the ends ofthe tubes will be closed, and the tubes m of the side walls ot the lire-box and ash-pit opposite to them instead of extending wholly across from their front headers a to their rear headers l) will be constructed in two sections, with their inner ends secured in suitable orifices formed in the opposite walls of the tubes n2, respectively, as shown in Fig. 6. With these tubes 'n2 arranged under either of these arrangements aclose wall is formed,and through their connect-ion with the tubes m in the side walls of the tire-box and ash-pit a free circulation of the water through them is insured.
For closing the bottom of the ash-pit C, I sometimes make use of a plate, which may be constructed of metal or other heat-resisting material and may be composed of a single piece or a plurality of pieces, as may be desired. When this plate is employed, it may extend from one of the side Walls of the ashpit to the other and from the mud-drum G to the under of the tubes n2, com posing the bridge-wall, and be secured in that position by any appropriate means. I prefer, however, to effect this closure with the tubes p and to till the spaces between them from the front of the boiler to the bridge-wall with firebricks or other appropriate material p. To
I this end the tubes are disposed in a horizontal series across the bottom of the ash-pit and may extend either from the front of the boiler to the bridge-wall or from the front of the boiler to the rear thereof, as preferred. When extended only to the bridge-wall, the rear ends of these tubes will be secured in suitable ori` iices formed in either the tube n when the construction of bridge-Wall shown in Fig. 2
lis employed or in the under of the tubes n2 when the form of the invention shown in Fig. 4 is adopted. On'the other hand, when oxtended to the rear of the boiler their rear ends will be secured in suitable orifices formed in their respective rear headers b, in which case the fire-bricks or other filling material m2 between the tubes m will be omitted from between a number of the lowest of those tubes in the sides of the descending flue M, whereby to increaseitscapacity and compensate for the reduction therein occasioned by the tubes p extending transversely across it. While the rear ends of these tubesp are thus secured either in the bridge-wall or rear headers,as the case may be, their front ends are likewise secured in similar orifices formed in the lower ends of the front headers of appropriate sections--as, for instance, E6 and E7-and in a rectangular tube p2, that extends between them and is connected at its opposite ends to those headers by nipples p3. As thus disposed these tubes p form, with the fire-brick or other filling materially' between them, a smooth plain surface extending throughout the entire extent of the bottom of the ash-pit, fromv its front end to the bridge-wall L, and from one of its side walls to the other. With the top, bottom, and side walls thus constructed an inclosed lire-box and ash-pit is formed wholl y within the boiler, and in order to separate the fire-box from the ash-pit I make use of the vgrate-bars N, which, extending across from one of the side walls to the other, are supported at their front ends upon a suitable header of one section, as E6, to the front header of another section, as E7, and is secured to their inner sides by rivets or otherwise. The rear ends of these grate-bars, on the other hand, are supported by the bridgewall L, with a suitable support q extending across intermediate their ends and connected at its opposite ends to the side walls of the ash-pit in any convenient way. When the bridge-wall is constructed of re or other form of brick, this support of the rear ends of the grate-bars will be elfected by a bar q2, arranged within the same and projecting from its face, as shown in Fig. 2. On the other hand, when constructed of tubes, as shown in Fig. 4, a suitable curved deiiecting-plate qs may be employed for the purpose, which, resting upon the bottom of the ash-pit and extending across from one of its side walls to the other, is secured at its endsl to the walls by screws or other equivalent fastening devices. On the other hand, when the form of bridge-wall as shown in Fig. 6 is employed their support may be eected by one of the offset tubes n2, upon which the rear ends ot' the grate-bars may rest. While the fire-box is thus separated from the ash-pit, the opening for the door-frame O of the former is separated from the opening for the door-frame P of the latter by a transversely-arranged tube 7', which, preferably constructed of rectangular form in cross-section, extends across from the front header of the section E7 to the front header of the section E8 and is secured at its respective ends to them by suitable nipples fr. As thus divided the door-frame P of the ashpitis secured in the lower of these openings by suitable bolts or rivets and is provided with suitable doors r2 and r3, which, hinged thereto, are respectively provided with an appropriate latch r4 and a catch r5, as shown in Fig. l. The door-frame O, on the other hand, is located in the upper of these openings, in which it is similarly secured by bolts or rivets, and in order to reduce the Width of the opening to suit it to the width of the frame the lower ends of the respective front headers of the sections on opposite sides of it, as E8 and E9, are extended downward to the cross-tube r, in which they are secured by suitable nipples 1-6. With the parts disposed as thus described the lower ends of the front headers immediately above the door of the tire-box are bound together and firmly held, either by the iattened inverted-V-shaped tube Z when the arrangementof the tubes for the top of the fire-box shown in Fig. 5 is employed, as before explained, or by a rectangular-shaped tube r?, which, extending across above the door-frame between the front headers of the sections on opposite sides of it, as E8 and E9, and having its opposite ends respectively secured to them by short tubes or nipples rs, has the lower end of the former headers secured in its upper sides by short tubes or nipi y n.7
in Fig. 1 is adopted. As thus secured in place the door-frame N is provided with an appropriate door r1", which is hinged thereto and is provided with a suitable latch r11, that en'- gages with a catch T12, secured to the frame, as shown.
In edecting the securement of the ends of the various tubes and nipples in the respective orices in which they enter any of the ordinary and well-known expedients usually adopted for that purpose may be employed. I prefer, however, to accomplish this result by expanding the portion of the tube or nipple which enters the orifice until it completely Iills the same and has its own extremity made somewhat larger than the latter, as is now common to boilers of this class, and in order to provide forthe expansion of these ends the various headers, tubes, and other members in which they are expanded are provided in the side opposite to them with suitable hand-holes s, through which access may be had yto them for that purpose and which may be closed by any appropriate means, such as screw plugs or caps. In the form of the invention which I have selected for illustration, however, these closing devices consist of cup-shaped Stoppers s,which are constructed of ductile sheet metal and, provided with outwardly-extending Hanges around their upper edges, are inserted in the hand-holes to be closed and expanded in them until beads are formed in them on the inner sides of the l members in which they are respectively employed, all as shown and described in the application for Letters Patent filed by me in the United States Patent Office June 15, 1900, Serial No. 20,406, to which reference may be had.
The boiler being constructed as above described may be inclosed within an ordinary brick or other masonry setting. I prefer, however, to inclose it in a setting composed of plates P', which may be formed from cement, magnesia, or fire-felt properly treated and firmly packed and solidied in panshaped sheet-metal backs that are provided with ribs and flanges on their inner sides, which are formed by securing angle-irons to them by rivets or otherwise, as illustrated and described in United States Letters Patent No. 524,878, which were'granted to me August 21, 1894. As thus formed these plates may be constructed of a size sufficiently great to cover the entire side, back, or top of the boiler, or they may be constructed as constituent sections or panels and afterward secured together, as preferred. In the construction of the fronts of the settings, however, I nd it convenient to form the plates into sections which comprise plates u u, an intermediate plate u', an upper plate u2, and an under plate us. As thus constructed the intermediate plate is formed to receive the respective door-frames of the tire-box and ash-pit and extend both above and on opposite sides of them and, with the side plates u,
is secured by rivets or other fastening devices to the headers or other con venient parts ofthe boiler. extends across the boiler above the plates u tt and may be either iixedly secured in place by bolts or otherwise or hinged at its upper edge to a suitable support arranged for that purpose above it, in which latter case it may be swung upward to admit of access to the front headers d or be held in a closed position by suitable buttons a4, pivoted to the plates to u', as shown. Vhile the plates au u2 are thus arranged, the removable plate @t3 is disposed beneath the door to. the ash-pit and is removable therefrom to admit access to the lower portion of the boiler beneath the ash-pit for cleaning, &c., being provided with a suitable handle ttf or other convenient means whereby it may be readily handled. With the boiler inclosed as thus described the iioor S below the ash-pit and the descending flue may be formed either from cement disposed in the form of a sheet, as shown in Figs. 6 and 7, or by fireproof bricks or other similar material interposed between the tubes 7l,- that extend backward from the mud-drum to the back of the boiler, as shown in Fig. 4.
In order to provide for removing the ashes .and other accumulation from the water-tubes A, I sometimes find it convenient to employ a plate u, which, extending across the boiler beneath the steam-drum F, is provided with suitable orifices fu opposite the spaces between the short tubes or nipples c, through which a brush or jet of steam may be inserted or injected, as may be desired, and with a view to closing and opening them when desired I make use of a plate o2, which, fitted to slide back and forth over the same, is provided with similaro1'iicesc3,that register with the orifices o when brought opposite to them and close the same when carried into positions that are intermediate. To aid in thus removing the ashes or other accumulation from the water-tubes and top of the fire-box, I sometimes iind it convenientto employ a row of tubes to, which, extending through the headers from their front to their back, permits of steam being introduced therethrough from a suitable nozzle and diffused along the tubes and over the top of the boiler, as will be readily understood. In some cases these tubes w will extend directly through the front headers, in which case they will be expanded in them, as is the case with the various nipples employed, and as shown in Figs. 2 and 8. In other instances they will be formed by swaging them in the walls of the header, as shown in Fig. 8, in which cases one-half of the oriiices will be formed in one of the headers and the other in the cooperating wall of the adjacent header, as shown.
The boiler being constructed as above described, t-he chimney or uptake Q will preferably extend from its-top immediately in rear of its steam-dru m F. WhenV but a single furnace is employed, it will be located midway The plate u?, on the other hand,
IOO
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IIS
Igo
tit
the sides thereof, as shown in Fig. 3. On the other hand, when two furnaces are to be used together, as shown in Fig. l, it will preferably be located directly between them and will be provided atits lower end with a conical cap,
. which will extend outward over both of the furnaces to their opposite sides. lVhile the chimney or uptake Q is thus located, the steam will be preferably conducted from the boiler through a pipe R, which will extend outward from the interior of the steam-drum, as illustrated in Fig. 6.
With the boiler constructed as above described the h'eat and other products of combustion arising from the fuel on the grate-bars N instead of passing directly upward into and among the water-tubes A will impinge against the top of the fire-box and be thereby deflected toward the rear of the boiler, where, contacting with the rear headers b, they will be deflected downward through the descending flue M, where in turn they will contact with the bottom S and, passing outward in opposite directions beneath the walls of the ash-pit and fire-box, will be deflected upwardly through the flues D and discharged among the water-tubes A on their way to the uptake Q. As a result of the tortuous course thus given to these products in passing from the fire-box to the water-tubes and the many abrupt deflections with which they meet in traveling along the same in closed llues with the heat not only are the gases contained in them more thoroughly commingled, but the same, with the particles of carbon arising from the combustion, more thoroughly consumed before being discharged among those tubes than has been possible with boilers of this class as heretofore constructed. Moreover, with the top, side,bottom, and end walls of the fire-box and heat-conducting iiues constructed in whole or in part of water-circulating tubes the loss of heat experienced when these parts are constructed of masonry is obviated and the maximum amount of the heat arising froln the combustion utilized. From the upper ends of the dues D the heat passes to and among the water-tubes A, and in order to more thoroughlyT deflect it inward among them I sometimes find it desirable to employ deflectors w', which extend inward from the outer side walls of the boiler over a number of the water-tubes of the outer sections and are preferably formed from firebrick interposed between those tubes, as shown more fully in Fig. l.
It will thus be seen that I produce a watertube boiler which, while simple and compact in construction and capable of use either on shipboard or elsewhere, insures not only the thorough commingling of the gases arising from the combustion of the fuel, but also of their complete consumption with the particles of carbon before being delivered between the Water-tubes, and at the same time permits of the use of either anthracite or bituminous coal Without objectionably contaminating the atmosphere with smoke or soot.
Vhile in the foregoing I have described the form of my invention which I prefer to adopt in practice, it is to be understood that I do not limit myself thereto, but reserve to myself the right to modify the same in various ways without departing from its spirit and scope.
Having now described my invention and specified certain of the ways in which it is or may be carried into eect, I claim and desire to secure by Letters Patent of the United Statesl. A water-tube boiler,comprising a plurality of independent sections of water-tubes and headers, an inclosed fire-box, and flues leading downward and then upward from the {ire-box to the water-tubes, with both the fireboX and flues formed within the boiler and provided in their respective walls with watercirculating tubes, substantially as described.
2. The combination, with a plurality of series of water-tubes, and the front and rear headers thereof, of a fire-box and flues leading from the fire-box to the water-tubes, the walls of both of which fire-box and flues are provided with water-circulating tubes, substantially as described.
3. The combination, with a plurality of series of water-tubes and the front and rear headers thereof, which form with such series of water-tubes independent sections, of an inclosed fire-box and flues leading therefrom to the water-tubes, the walls of both of which fire-box and flues are provided with watercirculating tubes that connect at their respective front and rear ends with the front and rear headers, substantially as described.
4. The combination, with a plurality of series of water-tubes, and the front and rear headers thereof, which, with such series of Water-tubes, form independent sections, of an inclosed lire-box, an inclosed ash-pit, and flues leading from the tire-box to the watertubes, the walls of the fire-box, the ash-pit and the lues being provided with water-circulating tubes that connect at their respective front and rear ends with the front and rear headers, substantially as described.
5. The combination, with a plurality of series of water-tubes, front and rear headers therefor, and an inclosed lire-box, of a descending flue leading from such fire-box, and upwardly-extending ilues arranged on opposite sides of the fire-box and connecting the descending flue with the spaces between the water-tubes, substantially as described.
6. The combination, with a plurality of water-tubes, and means whereby they are connected to permit of the water circulating through them, of a fire-box the top and side walls of vwhich are formed of water-circulating tubes that are connected with the firstmentioned tubes, with the spaces between them filled with heat-resisting material, a de- IOO IIO
scending tlue, and ascending lues located on opposite sides of the fire-box and connecting the descending flue with the spaces between the water-tubes, with the side walls of these ascending ilues formed of water-circulating tubes which are likewise connected with the first-mentioned tubes, substantially as described.
7. The combination, with a plurality of series of water-tubes, means whereby they are connected to permit of the water circulating through them, and a fire-box the top and side walls of which are provided with water-circulating tubes that are connected with the first-mentioned tubes, of a bridge-Wall arranged transversely of the fire-box and provided with means by which the Water is circulated through it, of a descending flue arranged in rear of such bridge-wall and leading from the fire-box, and ascending flues for connecting the descending ue with the spaces between the inst-mentioned tubes, substantially as described.
8. The combination, with a plurality of series of water-tubes, Ineans whereby they are connected to permit of the water circulating through them, a fire-box and an ash-pit, the top and side walls of which fire-box and the bottom and side walls of which ash-pit are provided with water circulating tubes that are connected with the rst-mentioned tubes, of a bridge-wall arranged transversely of the rear of the fire-box and ash-pit and constructed of Water-circulating tubes through which the Water contained in both of the above-mentioned tubes may circulate, a descending flue arranged in rear of such bridge-wall, and ascending flues leading from the lower end of the descending flue to the spaces between the first-mentioned tubes, with the walls of both of the descending and ascending Ilues provided with water-circulating tubes, substantially as described.
9. The combination, with a plurality of series of water-tubes, front and rear headers therefor and which with such series of watertubes constitute separate and independent sections, a steamdrum, a mud -drum, and means whereby the upper ends of both the front and rear headers are connected with such steam-drum, and the lower ends of such headers connected with the mud-drum, of a tire-box and ash-pit, the top and side Walls of which iire-box and the bottom and side walls of which ash-pit are provided with Water-circulating tubes that are connected with the firstmentioned tubes, substantially as. described.
l0. The combination, with a plurality of series of water tubes, and the front and rear headers thereof,of the water-circulating tubes that extend through the top and side Walls of the fire-box and the bottom and side walls of the ash-pit and are connected with the front and rear headers, substantially as described.
11. The combination, with a plurality of water-tubes, the chimney' or uptake, and the side walls of the boiler, of the fire-box, the downwardly and upwardly extending tlues leading from the fire-box to the water-tubes, and the detlectors arranged vabove and across the upper ends of the npwardlyextending flues to deflect the heat passing upwardly through them inwardly from the outer walls of the boiler, substantially as described..
In witness whereof I have hereunto set my hand this 16th day of November, 1900.
AMASA WORTHINGTON.
` Witnesses:
FRANK S. OBER, R. F. SWEENY.
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