US616906A - Electric furnace - Google Patents

Electric furnace Download PDF

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US616906A
US616906A US616906DA US616906A US 616906 A US616906 A US 616906A US 616906D A US616906D A US 616906DA US 616906 A US616906 A US 616906A
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shaft
electrode
electrodes
raw material
furnace
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B7/00Heating by electric discharge
    • H05B7/02Details
    • H05B7/144Power supplies specially adapted for heating by electric discharge; Automatic control of power, e.g. by positioning of electrodes
    • H05B7/148Automatic control of power
    • H05B7/152Automatic control of power by electromechanical means for positioning of electrodes

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  • My invention relates to new and useful improvements in electric furnaces and is in the nature of improvements upon the furnaces described and shown in United States Letters Patent No. 575,826, dated January 26, 1897, issued to me, and No. 575,829, issued to Joyce and myself January 26, 1897.
  • the object of my invention is to render more economical the operations of electric furnaces and by mechanical devices render more certain and uniform electric smelting processes.
  • Figure l is a front elevation of my improved electric furnace with the casing entirely removed in order to clearly show the construction and arrangement of the parts and showing four hoppers, one of which is in section to illustrate the construction thereof.
  • Fig. 2 is a perspective view of the mechanism for agitating and delivering the raw material,consisting of carbon and lime, within the influence of the are.
  • Fig. 3 is a sectional plan view on the line 3 3, Fig. 1, but with the sprocket-chain omitted.
  • Fig. 4 is a longitudinal cross-sectional view through the lower part of Fig. 1.
  • a drivingbelt B On said shaft B there is firmly secured the pulley B, and around said pulley l3" and also around another pulley B there is located a drivingbelt B
  • the pulley B is fast on the shaft 13 journaled in the fixed bearing 13-, and to one side of said pulley B there is a suitable sprocket-wheel B around which passes the sprocket-chain D, which at its opposite end passes-around a suitable sprocket-wheel D fast on the shaft D, (see Figs. 1 and 2,) and to the rear of the bevelgear D also fast on said shaft D.
  • This bevelgear meshes with the bevel-gearE on the shaft E, which is provided with suitable bearings held on the vertical rods F F by suitable 6o set-screws.
  • the sprocket-wheel G On the opposite end of the shaft E is firmly secured the sprocket-wheel G, over which passes a sprocket chain G, which also passes over the sprocket-wheel G fast on the shaft G supported at its opposite ends by suitable bearings Gr on the lower end of the vertical rods F F, (see Figs.
  • said shaft G carries a fan G having four leaves G and said fan G is adapted to be turned in a direction inwardly toward the side of the upper electrode M by the moveinent communicated by the sprocket-chain G, turned by the shaft E.
  • a sprocket-chain H which passes downward and around the sprocket-wheel H, fast on the shaft H which carries the fan G having blades similar to the blades G of the fan G and supported in suitablebearings G on the lower ends of the rods F and F
  • the power communi- IOO cated through the chain D turns the fans G G and G inwardly toward the sides of the upper electrode, as indicated by the arrows,
  • the shaft J 2 is driven by the sprocket-chain J in the direction indicated by the arrow, and there is secured fast thereon the bevelgear J which meshes with the bevel-gear J fast on the shaft J supported at one end in the bearing J on the upper end of the rod F and near its opposite end in the bearing J near the upper end of the rod F and on the extreme end of the shaft J there is secured fast the gear-wheel J which meshes with the gear-wheel J fast on the stud J supported in the bearingJ, secured on the rod F below the bearing J On said stud there is secured fast the sprocket-wheel J around which is located the sprocketchain J which passes downwardly around the sprocket-wheel J fast on the shaft J supported in the bearings G and having blades similar to the blades G of the fan
  • the shaft J revolving
  • the plates T are each supported by arms U, which at their upper ends U are secured to the rods F, F and F and at their lower ends are riveted at U" to suitable flanges T on each plate T, and by means of said supports said plates T of the frame T are supported in their proper positions.
  • the rods F, F, F, and F are supported and suspended from lugs M formed on the plates M, which are located around the center of the upper electrode M, and by means of the bolt and nut M said plates are firmly secured in place around said electrode.
  • suitable set-screws 3f the rods F, F, F and F can be vertically adjusted in their supporting-lugs M.
  • a rack-bar N Secured to the top of the upper electrode by a screw N is a rack-bar N, which passes upwardly through the floor C, and with said rack-bar N there is adapted to mesh the pinion N on the shaft N supported by the bearings N and N on the cross-beam C
  • a wormwheel N Fast on the opposite end of the shaft N is a wormwheel N, which works with the worm N fast on the upper en d of the shaft X which passes down through the supports N", secured to the side beam 0, and at its lower end said shaft N is provided with a handle N by which it may be operated manually when desired.
  • a ratchet N Fast on the shaft N and below the worm l ⁇ - is a ratchet N with which works the pawl N having the usual spring to cause the engagement of the pawl and ratchet, and said pawl is carried by the rod N pivotal] y mounted on the pin N firmly fixed in its position in the slot X on the arm N secured fast to the shaft N".
  • a pin 0 In the upper end of the slot N there is firmly secured a pin 0, to which is pivotally secured the shaft 0, which at its opposite end is pivotally secured to a pin 0 fixed in the slot 0 of the arm 0, fast on the shaft 0", and to the rear side of said arm 0 there is keyed fast the wornrwheel O, with which works the worm D, which is located fast on the shaft A.
  • a gear-segment Q Secured fast to the shaft N is a gear-segment Q, which is a part of the arm N and which is adapted to mesh with the gear-wheel Q on the stud Q which may be supported by any suitable bracket secured on the beam 0.
  • a sprocket-wheel Q On said shaft Q is a sprocket-wheel Q, over which passes the sprocket-chain Q, which at is lower end passes around the sprocket Q7, fast on the shaft Q mounted in a suitable bearing Q secured to the beam C.
  • a gear-wheel Qt fast on the shaft Q and adapted to mesh with the rack-bar Q", which is supported and moves in the bearing Q and at its inner end is connected at Q to the lower plate R of the lower electrode R, carried by suitable wheels R which are adapted to move on the rails R, supported by a truck consisting of the wheels R" on the axle R, and a suitable handle It is connected to said truck, whereby said lower electrode B may be moved out from below the upper electrode M along the rails R
  • the lower electrode R is composed of any suitable material, as carbon, (see Fig.
  • the lower electrode R is reciprocated in the following manner: The worm D on the shaft A meshes with the worm-wheel O and turnssaid wheel slowly toward the right, as indicated by the arrow, and in said movement the arm fast on the shaft 0 moves in the same direction from its normal or starting position, (shown in full lines, Fig.
  • the length of the travel of the lower electrode R can be regulated, because the throw of the arm 0 will be more or less as the pin 0 is more or less removed from the center of the shaft 0
  • the same regulation of movement applies to the adjustment of the pin 0 in the slot N of the arm N
  • Through the top plate V of the upper electrode extend opposite vertical rods W, secured in place by suitable nuts VW, and said rods extend downwardly and are provided on their lower ends with rollers WV, which in the operation of this particular design of furnace are adapted to be placed under the plate S, so that as the upper electrode in the operation of the furnace moves upwardly said rods TV will lift the plate S and cause the telescopic furnace-walls to rise, and thus confine within the telescopic walls and frame T the calcium carbid Z, formed by the electric arc, and the raw material Z being fed to supply the arc.
  • the carbon and lime are admitted in any suitable manner into the hoppers P, and from g each hopper there extends downwardly the IIO tube P, one on each side of the upper electrode M, and through said tubes the carbon and lime pass from each hopper to the fans G G G and G", which, revolving rapidly and turning inwardly toward all four sides of the electrode M, agitate said carbon and lime and throw it inwardly toward the electrodes and mechanically supply or feed to the arc the necessary amount of raw material for the arcs most economical operation, the frame T preventing the dispersion of the raw material to an undue extent.
  • each hopper Through the two front hoppers passes the shaft P having bearings P at its opposite ends, located on the upper floor O and that portion of the shaft within each hopper is 0011- structed with an endless screw P, which in revolving conveys the material toward the end where the tube P enters.
  • the construction of each hopper and its mechanism is the same. Fast on the shaft P there is fixed the pulley P around which passes the driving-belt P, also located around the pulley P fast on the shaft A, and said shaft 1? is driven by said belt P.
  • the two rear hoppers are provided with a shaft similar to the shaft P, which receives its power from the belt P passing around the pulley P, and a similar pulley is located on the shaft of the other two hoppers, whereby the shaft of said hoppers is operated to feed the material down the tubes which lead therefrom.
  • the binding-plates V located on the sides of the electrode, are securely held in place by the cross-bars V and suitable nuts Y and the object thereof is to hold the electrodes firmly together.
  • the power communicated to the gearing is so arranged as to rotate the fans rapidly, sufficiently so to perform the function of keeping the raw material fed into the furnace from the hoppers close against the electrodes and mechanically feed the are, so that the are formed during the process of working is always supplied with raw material to keep on producing the essential product, and the raw material is thus mechanically fed to the arc.
  • the worm-gear is designed to operate the segment-gear at a rate of speed and reciprocates the lower electrode at a speed proportionate to the formation of the essential product. In other words, the reciprocation is very slow, the reduction of the speed takes place through the various gears, and the speed is calculated to keep proportional to the more or less rapid formation of the essential product formed by the arc.
  • the fans are calculated to move at a rate of speed sufficient to keep the are thoroughly fed, and should m ore material be fed in than is required to keep the are supplied, the frame surrounding the fans being only of such dimensions as is requisite to hold sufficient raw material for carrying on the operation, the excess of raw material falls to the floor and is not burned out or otherwise injuriously affected by being in close proximity with the heat incident upon or radiated from the arc.
  • the frame surrounding the upper electrode prevents the undue dispersion of the raw material by the mechanical devices employed to feed the are, so that the arc is at all times insured a most economical operation by supplying only such a quantity of raw material as is sufficient to keep the are at all times thoroughly fed, and so should an excess of material be fed from the hoppers this excess of material falls over the sides of said frame before said excess of raw material can be injuriously affected by the heat incident upon the formation of the are and can again be utilized for the fabrication of the ultimate product.
  • the frame prevents an excessive dispersion of the raw material and helps to keep the are supplied with sufficient raw material and no more than is found to be economical.
  • the reci rocatin movement of the lower electrode is automatically regulated to permit of the raw material being fed onto the ultimate product formed and to cause said raw material to be brought directly within the path of the electric arc.
  • the automatic device for feeding the raw material is preferable to that of any operation by hand for performing the same function, as mechanical devices permit of feeding regularly and steadily and also feeding the proper amount of raw material to insure the most economical operation. hen the furnace is in operation and the product is being formed, the electrodes are maintained in such relative positions as to maintain the desired electrical resistance.
  • the calcium carbid formed by the are on that end of the electrode which is moving from underthe top electrode receives the raw material directly on top and brings said raw material directly within the influence of the are and under the top electrode as it returns to its normal position, and the same operation takes place when the bottom electrode reciprocates in the opposite direction from its normal position under the top electrode, so that in the right and left reciprocations of the electrode R raw material is dropped directly on the right and left hand ends of the bottom electrode and then brought directly within the influence of the are by the return movement of said electrode.
  • this raw material is desirably interposed between the furnace-walls and the electrodes and around the location of the are.
  • the plate S moves with relation to the frame T from the points S to S and at all times thereis interposed at the seat of the are, which is relatively on a plane near to the top plate S, an amount of raw material between the electrode M and the sides of the frame 'I which is greater than that required between the electrodes and the newly-formed carbid and the sides of the telescopic furnace.
  • the lower electrode may be lowered as the calcium carbid is formed on the top thereof, and
  • the upper electrode may be reciprocated over the lower electrode, thereby insuring the same result, as previously described.
  • the power required to carry on the different mechanical movements as described may be derived from the same or independent sources, it being only necessary, as hereinbefore set forth, to have said mechanical movements travel at a designated speed with relation to each other and to the essential product formed.
  • two opposite electrodes mechanism for moving one of said electrodes, a feed mechanism, a rotatable fan carried by said movable electrode intermediate of said feed mechanism and the anode for distributing and regulating the supply of material to the are, and a telescopic wall surrounding said fan.
  • two opposite electrodes mechanism for moving one of said electrodes relative to the other, a feed mechanism, a regulator operating independently of said feed mechanism and located adjacent to the anode for receiving the material to be treated from said feed mechanism and for supplying the same to the arc, and means for moving said regulator simultaneously with said movable electrode.
  • two opposite electrodes mechanism for moving one of said electrodes, a feed mechanism, a rotatable fan movable simultaneously with said movable electrode and located intermediate of said feed mechanism and the anode for distributing and regulating the supply of material to the are.
  • two opposite electrodes In an electric-arc furnace, two opposite electrodes, mechanism for separating said electrodes, and a wall consisting of telescopic sections around the lower electrode and adapted to extend and inclose the lower electrode and newly-formed carbid as the electrodes separate.
  • two opposite electrodes In an electric-arc furnace, two opposite electrodes, mechanism for separating said electrodes, mechanism for feeding the material to be treated to the path of the electric arc, a wall consisting of telescopic sections around the lower electrode and adapted to extend and inclose the lower electrode and newly-formed carbid as the electrodes separate, and a frame located around said feeding mechanism for keeping the raw material in contact with said feeding mechanism to keep the are constantly supplied and adapted with the telescopic f urnace-wall to inclose the lower end of the upper electrode and the newly-formed carbid on the top of the lower electrode as the electrodes separate.
  • two opposite electrodes, mechanism for separating said electrodes, mechanism for feeding the material to be treated to the path of the electric are, a wall consisting of telescopic sections around the lower electrode and adapted to extend and inclose the lower electrode and newly-formed carbid as the electrodes separate, and a frame located around said feeding mechanism for keeping the raw material in contact with said feeding mechanism to keep the are constantly supplied and for removing the excess of raw material from proximity to the are whereby said excess is not injnriously affected by the heat of the are and adapted with the telescopic furnace-wall and for supplying the same to the are, and means for simultaneously operating all said mechanisms.

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  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Discharge Heating (AREA)

Description

Patented Ian. 3, I899.
R F. H T U E D A 6% 0 mm 6 n N ELECTRIC FURNACE.
(Application filed June 2, 1897.) Y
(NO Model.)
mzyonms PETERS coy, PHDTD-LITHOO WASHVNGTON, n, 1;.
No. 6I6,906. Patented Jan 3, I899. J. A. DEUTHER. ELECTRIC FURNACE.
(Application filed June 2, 1897. 3 Sheets-Sheet 2.
V L I Patented Ian. 3, I899.
J. A. DEUTHER.
ELECTRlC FURNACE.
(Application filed. June 2, 1897-1 3 SheetsSheet 3.
(No Model.)
THE Nonms vzrcns co, mom-u'mo, WASHINGYON. o. c,
UNITED STATES PATENT OFFICE.
JAMES A. DEUTIIER, OF BOSTON, MASSACHUSETTS.
ELECTRIC FURNACE.
SFECIFICATION forming part of Letters Patent No. 616,906, dated January 3, 1899.
Application filed June 2, 1897. Serial NO- 639IO9G- (NO B10561) T0 at whom zit may concern:
Be it known that I, J AMES A. DEUTHER, of Boston, in the county of Suffolk and State of Massachusetts, have invented certain new and useful Improvements in Electric Furnaces,of which the following is a specification.
My invention relates to new and useful improvements in electric furnaces and is in the nature of improvements upon the furnaces described and shown in United States Letters Patent No. 575,826, dated January 26, 1897, issued to me, and No. 575,829, issued to Joyce and myself January 26, 1897.
The object of my invention is to render more economical the operations of electric furnaces and by mechanical devices render more certain and uniform electric smelting processes.
In the accompanying drawings, which illustrate a construction embodying my invention, Figure l is a front elevation of my improved electric furnace with the casing entirely removed in order to clearly show the construction and arrangement of the parts and showing four hoppers, one of which is in section to illustrate the construction thereof. Fig. 2 is a perspective view of the mechanism for agitating and delivering the raw material,consisting of carbon and lime, within the influence of the are. Fig. 3 is a sectional plan view on the line 3 3, Fig. 1, but with the sprocket-chain omitted. Fig. 4 is a longitudinal cross-sectional view through the lower part of Fig. 1.
Like letters of reference refer to like parts throughout the several views.
In the operation of my improved automatic furnace power is transmitted from any suitable source by the shaft A, having the bearing A on one of the side beams Oof the furnace, and to said shaft A there is firmly secured the pulley B, over which passes the driving-belt 13, also passing around the pulley B fast on the shaft B which has suitable bearings, one of which, 15, is secured to the side beam C. On said shaft B there is firmly secured the pulley B, and around said pulley l3" and also around another pulley B there is located a drivingbelt B The pulley B is fast on the shaft 13 journaled in the fixed bearing 13-, and to one side of said pulley B there is a suitable sprocket-wheel B around which passes the sprocket-chain D, which at its opposite end passes-around a suitable sprocket-wheel D fast on the shaft D, (see Figs. 1 and 2,) and to the rear of the bevelgear D also fast on said shaft D. This bevelgear meshes with the bevel-gearE on the shaft E, which is provided with suitable bearings held on the vertical rods F F by suitable 6o set-screws. On the opposite end of the shaft E is firmly secured the sprocket-wheel G, over which passes a sprocket chain G, which also passes over the sprocket-wheel G fast on the shaft G supported at its opposite ends by suitable bearings Gr on the lower end of the vertical rods F F, (see Figs. 2 and 4,) and said shaft G carries a fan G having four leaves G and said fan G is adapted to be turned in a direction inwardly toward the side of the upper electrode M by the moveinent communicated by the sprocket-chain G, turned by the shaft E. Around another sprocket-wheel D fast on the shaft D, is a sprocket-chain H, which passes downward and around the sprocket-wheel H, fast on the shaft H which carries the fan G having blades similar to the blades G of the fan G and supported in suitablebearings G on the lower ends of the rods F and F On said shaft D there is another sprocket-wheel D with which the sprocket chain J works and which at its opposite end passes around a suitable sprocket-wheel J fast on the shaft J supported in the bearings J 3 and J secured on the sprocket-chain K which passes downwardly and around another sprocket-wheel K which is secured to a shaft K and carries a fan G having blades similar to the blades G of the fan G and at its opposite ends in the bearings G".
As above described, the power communi- IOO cated through the chain D turns the fans G G and G inwardly toward the sides of the upper electrode, as indicated by the arrows,
and the other fan GS is also turned inwardly toward the other side of the electrode M by the power communicated through the sprocket-chain D, as will appear from the following description. The shaft J 2 is driven by the sprocket-chain J in the direction indicated by the arrow, and there is secured fast thereon the bevelgear J which meshes with the bevel-gear J fast on the shaft J supported at one end in the bearing J on the upper end of the rod F and near its opposite end in the bearing J near the upper end of the rod F and on the extreme end of the shaft J there is secured fast the gear-wheel J which meshes with the gear-wheel J fast on the stud J supported in the bearingJ, secured on the rod F below the bearing J On said stud there is secured fast the sprocket-wheel J around which is located the sprocketchain J which passes downwardly around the sprocket-wheel J fast on the shaft J supported in the bearings G and having blades similar to the blades G of the fan The shaft J revolving, as indicated by the arrow, outwardly, causes the shaft J to revolve outwardly, as indicated by the arrow, and with it the gear-wheel J, and the gearwheel J acting on the wheel J turns the same inwardly, as indicated by the arrow, and this inward movement causes the inner side of the sprocket-chain J to turn the shaft J with the fan G inwardly toward the side of the electrode M.- The rotatable fans form regulating and distributing mechanisms. They are interposed between the feed proper and the anode and serve to regulate and distribute the supply of material to the are.
From the above it is clear that by the m echanism provided the power that is transmitted from the sprocket-chain D turns all the fans G, G G and G inwardly toward the sides of the upper electrode M, The bearings G", provided for the shafts G K, H and J, by which each fan is carried, are secured in any suitable manner on the lower ends of the rods F F F F On the outside of all the fans there is a frame T, consisting of four plates T, with an inwardly-projectiug shelf T and the object of said frame is to cause the carbon and lime when agitated by the revolving fans to be turned inwardly toward the sides of the electrode and not thrown away from the electrodes by the revolving fans. The plates T are each supported by arms U, which at their upper ends U are secured to the rods F, F and F and at their lower ends are riveted at U" to suitable flanges T on each plate T, and by means of said supports said plates T of the frame T are supported in their proper positions. The rods F, F, F, and F are supported and suspended from lugs M formed on the plates M, which are located around the center of the upper electrode M, and by means of the bolt and nut M said plates are firmly secured in place around said electrode. By means of suitable set-screws 3f the rods F, F, F and F can be vertically adjusted in their supporting-lugs M. Inasmuch as the plates M are firmly secured around the electrode M it is obvious that whatever the position of the electrode be the rods F, F, F, and F will move with said electrode and carry the operating mechanism of the fans, the fans, and the frame T. Eyes M secured to the top of the electrode M, on the opposite sides, are connect-ed to chains M", which pass upwardly and over the pulleys M secured to the under side of the crossbeam 0 supported by the side beams C O, and the other ends of said chains are connected to a ring M supporting the weight M. The electrode is counterbalanced by the weights M as it changes its vertical position. Secured to the top of the upper electrode by a screw N is a rack-bar N, which passes upwardly through the floor C, and with said rack-bar N there is adapted to mesh the pinion N on the shaft N supported by the bearings N and N on the cross-beam C Fast on the opposite end of the shaft N is a wormwheel N, which works with the worm N fast on the upper en d of the shaft X which passes down through the supports N", secured to the side beam 0, and at its lower end said shaft N is provided with a handle N by which it may be operated manually when desired. Fast on the shaft N and below the worm l\- is a ratchet N with which works the pawl N having the usual spring to cause the engagement of the pawl and ratchet, and said pawl is carried by the rod N pivotal] y mounted on the pin N firmly fixed in its position in the slot X on the arm N secured fast to the shaft N". In the upper end of the slot N there is firmly secured a pin 0, to which is pivotally secured the shaft 0, which at its opposite end is pivotally secured to a pin 0 fixed in the slot 0 of the arm 0, fast on the shaft 0", and to the rear side of said arm 0 there is keyed fast the wornrwheel O, with which works the worm D, which is located fast on the shaft A. Secured fast to the shaft N is a gear-segment Q, which is a part of the arm N and which is adapted to mesh with the gear-wheel Q on the stud Q which may be supported by any suitable bracket secured on the beam 0. On said shaft Q is a sprocket-wheel Q, over which passes the sprocket-chain Q, which at is lower end passes around the sprocket Q7, fast on the shaft Q mounted in a suitable bearing Q secured to the beam C. To one side of the sprocket-wheel Q is a gear-wheel Qt, fast on the shaft Q and adapted to mesh with the rack-bar Q", which is supported and moves in the bearing Q and at its inner end is connected at Q to the lower plate R of the lower electrode R, carried by suitable wheels R which are adapted to move on the rails R, supported by a truck consisting of the wheels R" on the axle R, and a suitable handle It is connected to said truck, whereby said lower electrode B may be moved out from below the upper electrode M along the rails R The lower electrode R is composed of any suitable material, as carbon, (see Fig. 4,) and is located on the bottom plate R and within a telescope consisting of the telescoping sections S, S, S and S, which are adapted to work and telescope within one another, and the lower section S is secured to the plate R by clips S and to the upper section S there is secured at S a plate S with an opening S", which is somewhat larger than the top and bottom electrodes, sothat the upper electrode and the bottom electrode can be brought into contact to start the are.
Resting on the top plate S is the frame T, the front side of which is shown in dotted lines, Figs. 1 and 2, in order to prevent obscuring the other parts of the apparatus. The lower electrode R is reciprocated in the following manner: The worm D on the shaft A meshes with the worm-wheel O and turnssaid wheel slowly toward the right, as indicated by the arrow, and in said movement the arm fast on the shaft 0 moves in the same direction from its normal or starting position, (shown in full lines, Fig. 1,) and said arm pushes the rod 0 toward the right,which movement causes the upper end of the arm N to move to the right,and this movement of the upper end of the arm N causes the segment-gear Q, of which it is an integral part, to move toward the left, and this left-hand movement of the segmen t-gear Q, meshing with the gearwheel Q, causes the gear-wheel Q to act through the intermediate connections on the rack-bar Q" and moves said rack-bar toward the right, and the rack-bar in said movement pulls said bottom electrode R in the same di rection. Now when the arm O has completed a partial revolution and is in a position at right angles to the position shown in full lines, Fig. 1, it begins its movement toward the left, and in said movement the rod 0 is pulled toward the left, and with it the upper end of the arm N and this left-hand movement of the arm N causes the segment-gear Q to move toward the right, and this righthand movement of said gear, acting on the gear-wheel Q through the intermediate connections, causes the gear-wheel Q to move the rack-bar Q inwardly toward the left, and with it the lower electrode R, and as the arm 0 makes a partial revolution toward the left and pulls with it the rod 0 and arm N the segmentgear Q, through the intermediate connections, causes the gear-wheel Q to move the rack-bar Q and the lower electrode R to its normal position toward the left. Now as the arm O' begins again a partial turn it pushes the rod 0 and arm N toward the right, and this movement of the arm N causes the segment-gear Q to move to the left, and this left-hand movement of the segmen t-gear Q causes the gear-wheel Qfithrough the intermediate connections, to act on the rack-bar Q and move it toward the right, an d with it the bottom electrode R, which by the partial movement of the arm 0" has been brought to its normal position, as shown in full lines, so that from the above it is obvious that each complete revolution of the wheel 0 and arm 0 causes the bottom elec trode R to move, first, toward the left, and then to be returned to its normal position and continued in its movement toward the left beyondits normal position, and, lastly, pulled to the right to its normal position under the top electrode. As the arm N moves toward the right, it causes the pulley N to turn the ratchet N and this movement of the ratchetwheel is communicated to the shaft N, on which is mounted fast the worm N working with the worm-wheel N on the shaft N and as the arm N moves toward the left it brings the pawl into engagement with the next tooth, so that each movement of the arm N toward the right communicates movement to the shaft N through the shaft N and worm N and worn1-wheel N.
By adjusting the rod 0 in the slot 0 of the arm 0 the length of the travel of the lower electrode R can be regulated, because the throw of the arm 0 will be more or less as the pin 0 is more or less removed from the center of the shaft 0 The same regulation of movement applies to the adjustment of the pin 0 in the slot N of the arm N Through the top plate V of the upper electrode extend opposite vertical rods W, secured in place by suitable nuts VW, and said rods extend downwardly and are provided on their lower ends with rollers WV, which in the operation of this particular design of furnace are adapted to be placed under the plate S, so that as the upper electrode in the operation of the furnace moves upwardly said rods TV will lift the plate S and cause the telescopic furnace-walls to rise, and thus confine within the telescopic walls and frame T the calcium carbid Z, formed by the electric arc, and the raw material Z being fed to supply the arc. These rods are not rigid in their upper supports, but are allowed some lateral movement, so that when the operation is complete the lower ends may be knocked away from beneath the plate S when the telescope closes, and the lower electrode R may be removed by means of the truck previously described. hen the furnace is about to start, the top electrode is brought down into contact with the bottom electrode R in order to start the arc, in which position the telescopic sections S, S, S and S are closed and the rollers W" are placed under the edges of the plate S, and as the operation continues and the upper electrode moves upwardly the rods WV move said plate S" and cause the telescope to open, as shown in Fig. 1. By means of this lower telescopic electrode the calcium carbid is confined within the chamber where it is made, as is also the raw material being fed, as previously stated.
The carbon and lime are admitted in any suitable manner into the hoppers P, and from g each hopper there extends downwardly the IIO tube P, one on each side of the upper electrode M, and through said tubes the carbon and lime pass from each hopper to the fans G G G and G", which, revolving rapidly and turning inwardly toward all four sides of the electrode M, agitate said carbon and lime and throw it inwardly toward the electrodes and mechanically supply or feed to the arc the necessary amount of raw material for the arcs most economical operation, the frame T preventing the dispersion of the raw material to an undue extent.
Through the two front hoppers passes the shaft P having bearings P at its opposite ends, located on the upper floor O and that portion of the shaft within each hopper is 0011- structed with an endless screw P, which in revolving conveys the material toward the end where the tube P enters. The construction of each hopper and its mechanism is the same. Fast on the shaft P there is fixed the pulley P around which passes the driving-belt P, also located around the pulley P fast on the shaft A, and said shaft 1? is driven by said belt P. The two rear hoppers are provided with a shaft similar to the shaft P, which receives its power from the belt P passing around the pulley P, and a similar pulley is located on the shaft of the other two hoppers, whereby the shaft of said hoppers is operated to feed the material down the tubes which lead therefrom. The binding-plates V, located on the sides of the electrode, are securely held in place by the cross-bars V and suitable nuts Y and the object thereof is to hold the electrodes firmly together.
The power communicated to the gearing is so arranged as to rotate the fans rapidly, sufficiently so to perform the function of keeping the raw material fed into the furnace from the hoppers close against the electrodes and mechanically feed the are, so that the are formed during the process of working is always supplied with raw material to keep on producing the essential product, and the raw material is thus mechanically fed to the arc. The worm-gear is designed to operate the segment-gear at a rate of speed and reciprocates the lower electrode at a speed proportionate to the formation of the essential product. In other words, the reciprocation is very slow, the reduction of the speed takes place through the various gears, and the speed is calculated to keep proportional to the more or less rapid formation of the essential product formed by the arc. The fans are calculated to move at a rate of speed sufficient to keep the are thoroughly fed, and should m ore material be fed in than is required to keep the are supplied, the frame surrounding the fans being only of such dimensions as is requisite to hold sufficient raw material for carrying on the operation, the excess of raw material falls to the floor and is not burned out or otherwise injuriously affected by being in close proximity with the heat incident upon or radiated from the arc. Thus the frame surrounding the upper electrode prevents the undue dispersion of the raw material by the mechanical devices employed to feed the are, so that the arc is at all times insured a most economical operation by supplying only such a quantity of raw material as is sufficient to keep the are at all times thoroughly fed, and so should an excess of material be fed from the hoppers this excess of material falls over the sides of said frame before said excess of raw material can be injuriously affected by the heat incident upon the formation of the are and can again be utilized for the fabrication of the ultimate product. In other words, the frame prevents an excessive dispersion of the raw material and helps to keep the are supplied with sufficient raw material and no more than is found to be economical.
The reci rocatin movement of the lower electrode is automatically regulated to permit of the raw material being fed onto the ultimate product formed and to cause said raw material to be brought directly within the path of the electric arc.
The automatic device for feeding the raw material is preferable to that of any operation by hand for performing the same function, as mechanical devices permit of feeding regularly and steadily and also feeding the proper amount of raw material to insure the most economical operation. hen the furnace is in operation and the product is being formed, the electrodes are maintained in such relative positions as to maintain the desired electrical resistance. Now taking the fabrication of calcium carbid as an illustration of one of the products produced in my electric furnace we find that the raw material entering into its composition is practically a non-conductor of electricity, and as the electric arc is used for its product-ion it is plain that should an excess of raw material be fed to the are or between the electrodes an excessive electrical resistance will result, and only such an amount should be thus fed to the are as the arc is capable of acting upon in a determined period of time, and thus a regulated quantity of raw material can be fed to the are constantly. The fans by their rotation agitate and feed to the are a constant supply of raw material at regulated quantities supplied from the hoppers. \Vithout mechanical devices for feeding it is found to be practically impossible in practical operation on a commercial scale to keep the are constantly supplied with the raw material, as the are at one moment may cause a space between the electrodes and the raw material now on one side and a moment after on the other side, whereas by the devices shown all sides of the electrode are kept in practically constant contact with the raw material, and thus at all times and on all sides the arc is supplied with the necessary amount of raw material, and the process of thus making carbid is rendered more economical in having the are always at work producing the essential IIC product. The fans are so located with reference to the are as to insure the are being continually supplied with the necessary raw material.
Apart from mechanically feeding the raw material intowhat may be termed the path of the arc it is also desirable to continually surround both electrodes at the point where the arc is located with the raw material, so that from all sides of the electrodes the raw material can be mechanically supplied to the arc. As the lower electrode reciprocates under the top electrode the calcium carbid formed by the are on that end of the electrode which is moving from underthe top electrode receives the raw material directly on top and brings said raw material directly within the influence of the are and under the top electrode as it returns to its normal position, and the same operation takes place when the bottom electrode reciprocates in the opposite direction from its normal position under the top electrode, so that in the right and left reciprocations of the electrode R raw material is dropped directly on the right and left hand ends of the bottom electrode and then brought directly within the influence of the are by the return movement of said electrode.
In the manufacture of calcium carbid by my electric furnace the electric arc is employed. It is known that the very high temperature of the are rapidly disintegrates most substances brought within its influence. Consequently in commercial practice, it is found essential to keep the walls or sides composing the electric furnace out of contact with or removed from the are, so that they may not be injuriously affected by the heat consequent upon the operation. It is found that the raw material entering into the fabrication of calcium carbid is an excellent nonconductor of both heat and electricity and that the interposition of the raw material between the electrodes and the Walls of the furnace effectually protects the latter from the heat incident upon the fabrication of calcium carbid. The heat is naturally greater where the arc is located. Consequently a necessary quantity of this raw material is desirably interposed between the furnace-walls and the electrodes and around the location of the are. As described, the plate S moves with relation to the frame T from the points S to S and at all times thereis interposed at the seat of the are, which is relatively on a plane near to the top plate S, an amount of raw material between the electrode M and the sides of the frame 'I which is greater than that required between the electrodes and the newly-formed carbid and the sides of the telescopic furnace. As the operation is carried on and the newlyformed carbid Z grows higher, with it the telescopic walls of the furnace rise and permit the carbid Z and the original electrode to be surrounded by the raw material Z between the carbid Z and the walls of the telescopic furnace, whereby the walls of the telescopic f u rnace proper are effectually protected with a minimum amount of raw material, which, as above stated, forms an excellent non-conductor of both heat and electricity; but said material becomes a good conductor of electricity when converted into calcium carbid.
Instead of raising the upper electrode the lower electrode may be lowered as the calcium carbid is formed on the top thereof, and
' the upper electrode may be reciprocated over the lower electrode, thereby insuring the same result, as previously described.
The power required to carry on the different mechanical movements as described may be derived from the same or independent sources, it being only necessary, as hereinbefore set forth, to have said mechanical movements travel at a designated speed with relation to each other and to the essential product formed.
1 do not limit myself to the arrangement and construction shown, as the same may be Varied without departing from the spirit of my invention.
Having thus ascertained the nature of my invention and set forth a construction embodying the same, what I claim as new, and desire to secure by Letters Patent of the United States, is-- 1. In an electric-arc furnace, two opposite electrodes, a feed mechanism, a regulator opcrating independently of said feed mechanism and located adjacent to the anode for receiving the material to be treated from said feed mechanism and for supplying the same to the arc, and means for operating said regu lator.
2. In an electric-arc furnace, two opposite electrodes, a mechanism for moving one of said electrodes relatively to the other, a feed mechanism, a regulator operating independently of said feed mechanism and located adj acent to the anode for receiving the material to be treated from said feed mechanism and for supplying the same to the arc, and means for operating said regulator.
3. In an electric-arc furnace, two opposite electrodes, mechanism for moving one of said electrodes relative to the other, a feed mechanism, and a regulator independent of said feed mechanism and carried by said movable electrode intermediate of said feed mechanism and the anode for receiving the material to be treated from said feed mechanism and supplying the same to the arc.
4. In an electric-arc furnace, two opposite electrodes, a feed mechanism, a rotatable fan operating independently of said feed mechanism and located. adjacent to the anode for receiving'the material to be treated from said feed mechanism and to regulate the supply of the same to the arc, and means for rotating said fan.
5. In an electric-arc furnace, two opposite electrodes, mechanism for moving one of said electrodes, a feed mechanism, and a rotatable fan located intermediate of said feed mechanism and the anode for distributing and regulating the supply of material to the arc.
(S. In an electric-arc furnace, two opposite electrodes, mechanism for moving one of said electrodes, a feed mechanism, and a rotatable fan carried by said movable electrode intermediate of said feed mechanism and the anode for distributing and regulating the supply of material to the are.
T. In an electric-arc furnace, two opposite electrodes, mechanism for moving one of said electrodes horizontally, a mechanism for moving the other of said electrodes vertically, a feed mechanism, and a rotatable fan carried by said vertically-movable electrode intermediate of said feed mechanism and the anode for distributing and regulating the supply of material to the are.
S. In an electric-arc furnace, two opposite electrodes, mechanism for moving one of said electrodes, a feed mechanism, a plurality of fans carried by said movable electrode intermediate of said feed mechanism and the anode for regulating and distributing the supply of material to the are, and means for rotating said fans.
9. In an electric-arc furnace, two opposite electrodes, a feed mechanism, a regulating mechanism operating independently of said feed mechanism and located adjacent to the anode for receiving the material to be treated from said feed mechanism and for supplying the same to the are, means for operating said regulating mechanism, and a wall surrounding said regulating mechanism.
10. In an electric-arc furnace, two opposite electrodes, mechanism for moving one of said electrodes, a feed mechanism, a distributing and regulating mechanism located intermediate of said feed mechanism and the anode, and a telescopic wall surrounding said distributing and regulating mechanism.
11. In an electric-arc furnace, two opposite electrodes, a mechanism for moving one of said electrodes, a feed mechanism, a rotatable fan located intermediate of said feed in echanism and the anode for distributing and regulating the supply of material to the are, and a telescopic wall surrounding said fan.
12. In an electric-are furnace, two opposite electrodes, mechanism for moving one of said electrodes, a feed mechanism, a rotatable fan carried by said movable electrode intermediate of said feed mechanism and the anode for distributing and regulating the supply of material to the are, and a telescopic wall surrounding said fan.
13. In an electric furnace, two opposite electrodes, mechanism for moving one of said electrodes relative to the other, a feed mechanism, a regulator operating independently of said feed mechanism and located adjacent to the anode for receiving the material to be treated from said feed mechanism and for supplying the same to the arc, and means for moving said regulator simultaneously with said movable electrode.
ll. In an electric-arc furnace, two opposite electrodes, mechanism for moving one of said electrodes, a feed mechanism, a distributing and regulating mechanism movable simultaneously with said movable electrode and located intermediate of said feed mechanism and the anode, and a telescopic wall surrounding said distributing and regulating mechanism.
15. In an electric-arc furnace, two opposite electrodes, mechanism for moving one of said electrodes, a feed mechanism, a rotatable fan movable simultaneously with said movable electrode and located intermediate of said feed mechanism and the anode for distributing and regulating the supply of material to the are.
16. In an electric-arc furnace, two opposite electrodes, a mechanism for moving one of said electrodes, a feed mechanism, a rotatable fan movable simultaneously with said movable electrode and located intermediate of said feed mechanism and the anode for distributing and regulating the supply of material to the are, and a telescopic wall surrounding said fan.
17. In an electric-arc furnace, two opposite electrodes, mechanism for separating said electrodes, and a wall consisting of telescopic sections around the lower electrode and adapted to extend and inclose the lower electrode and newly-formed carbid as the electrodes separate.
18. In an electric-arc furnace, two opposite electrodes, mechanism for separating said electrodes, mechanism for feeding the material to be treated to the path of the electric arc, a wall consisting of telescopic sections around the lower electrode and adapted to extend and inclose the lower electrode and newly-formed carbid as the electrodes separate, and a frame located around said feeding mechanism for keeping the raw material in contact with said feeding mechanism to keep the are constantly supplied and adapted with the telescopic f urnace-wall to inclose the lower end of the upper electrode and the newly-formed carbid on the top of the lower electrode as the electrodes separate.
19. In an electric-arc furnace, two opposite electrodes, mechanism for separating said electrodes, mechanism for feeding the material to be treated to the path of the electric are, a wall consisting of telescopic sections around the lower electrode and adapted to extend and inclose the lower electrode and newly-formed carbid as the electrodes separate, and a frame located around said feeding mechanism for keeping the raw material in contact with said feeding mechanism to keep the are constantly supplied and for removing the excess of raw material from proximity to the are whereby said excess is not injnriously affected by the heat of the are and adapted with the telescopic furnace-wall and for supplying the same to the are, and means for simultaneously operating all said mechanisms.
In testimony whereof I have signed my name to this specification, in the presence of two subscribing Witnesses, this 1st day of June, A. D. 1897.
JAMES A. DEUTIIER.
Witnesses:
O. A. STEWART, A. L. MESSER.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2426643A (en) * 1944-05-08 1947-09-02 Norton Co Method and apparatus for fusing refractory materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2426643A (en) * 1944-05-08 1947-09-02 Norton Co Method and apparatus for fusing refractory materials

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