US5779845A - Thick veneering process and product - Google Patents
Thick veneering process and product Download PDFInfo
- Publication number
- US5779845A US5779845A US08/731,616 US73161696A US5779845A US 5779845 A US5779845 A US 5779845A US 73161696 A US73161696 A US 73161696A US 5779845 A US5779845 A US 5779845A
- Authority
- US
- United States
- Prior art keywords
- grooves
- veneer
- wood
- faces
- bottom surfaces
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
- A47B96/205—Composite panels, comprising several elements joined together
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F5/00—Slotted or mortised work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/003—Mechanical surface treatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/0093—Manufacture or reconditioning of specific semi-finished or finished articles of raised panels, i.e. panels having a profiled surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B21/042—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of wood
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/043—Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/02—Designs imitating natural patterns wood grain effects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2451/00—Decorative or ornamental articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2607/00—Walls, panels
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1089—Methods of surface bonding and/or assembly therefor of discrete laminae to single face of additional lamina
- Y10T156/1092—All laminae planar and face to face
Definitions
- the present invention relates to a method of making a decorative veneer panel having the appearance of antique, solid, planked, hand-planed wood for use in making furniture and the like and to the resulting laminated product.
- wood veneerlaminates have long been used in making wood panels having a decorative appearance and in making decorative panels used to make furniture.
- the basic techniques for applying thin veneer sheets to an inexpensive wood core layer are well known in the art.
- a thin layer of expensive wood veneer is glued to a thicker core layer of either wood or a wood composition material. Grooves may be cut in the face of the panel for decorative purposes.
- the grooved plywood paneling shown in the Guenther U.S. Pat. No. 3,616,127 issued Oct. 26, 1971 is an example of a three layer laminate having grooves cut through the face layer into the core material to give the panel the appearance of a plurality of separate boards.
- the plywood panel shown in the Guenther Patent would not be useful, however, in making furniture where a flat surface is desired, as for example in making a table top. While it might be desirable to have the appearance of separate boards, it would not be feasible to make a table top having a plurality of grooves unless of course the surface were covered with glass or clear plastic. Further, panels made with known techniques such as those of Guenther do not have a realistic, rustic appearance of the type contemplated by the present invention.
- relatively thick sheets of decorative wood veneer are adhesively applied to opposing sides of a core layer of wood to create a panel having oppositely facing flat surfaces, a plurality of spaced grooves are cut in an outwardly directed face of one veneer sheet to impart the look of planks of solid wood, and the raised face portions of the veneer sheet between the grooves are hand planed in a direction generally parallel to the grooves until all of the surfaces are generally in the same plane, to achieve a wavy, uneven surface effect thus giving the appearance of alternating wood planks.
- a relatively thick veneer is applied to both the top and the bottom of a core.
- a veneer which is approximately 1/8" thick rather than the standard 1/32"-1/45" veneers is used, preferably on both layers to balance the core and to stabilize it, but the thicker veneer is used at least on the decorative face layer to provide a sufficient depth of wood veneer for routing and hand-planing. Both the process and the resulting product are unique and permit the construction of high quality, antique looking furniture.
- FIG. 1 is a fragmentary, exploded view in perspective of a basic panel constructed according to the initial steps of the process, portions thereof being broken away and portions being shown in section;
- FIG. 2 is a view in perspective of the panel constructed as shown in FIG. 1, with parallel spaced grooves having been cut into the upper veneer surface, a portion thereof being cut away and shown in section; and
- FIG. 3 is a view in perspective of the grooved panel showing the additional step of hand-planing the raised surfaces.
- FIG. 1 the multiple layers of the decorative panel including the core 10, a top veneer layer 11, a decorative veneer strip 12 and a bottom veneer layer 13.
- the core layer 10 is preferably 5/8" thick and is preferably cut from a flat panel of medium density fiberboard but could be cut or formed from other inexpensive wood such as particle board, plywood, chipboard or solid lumber.
- both sheets of veneer 11 and 13 are 1/8" thick.
- Veneer layer 11 is preferably 1/8" thick rather than the standard 1/32"-1/45" veneers so that it is thick enough to accept the grooves shown in FIGS. 2 and 3 without exposing the core 10.
- the top veneer layer 11 is cut from a decorative wood such as walnut or cherry and the rectangular strip 12 is cut from a different decorative wood to provide contrast.
- Strip 12, or if desired, multiple strips 12, are of the same thickness as layer 11. Although a 1/8" veneer is preferred, some exotic varieties of wood are available only in lesser thickness. In such cases veneers as thin as about 1/24" can be used in the present invention.
- Bottom veneer layer 13 is constructed from a less expensive variety of wood and is applied to balance the core 10 and thus stabilize it.
- the fiberboard core 10 could range from 1/4" thick up to 3" or so thick, depending upon the final product.
- a layer of adhesive 10a is applied to the top surface of core 10 and a similar layer is applied to the bottom surface, and the layers are then pressed together to form a solid, laminated panel as shownin FIG. 2.
- the panel shown in this preferred embodiment is intended for use as a table top so it would be cut to the correct size before being assembled.
- Strip 12 thus forms a rectangular decorative strip imbedded in the table top and although not shown in the drawings, decorative edge strips would be applied to the completed panel to cover the edges of the layers.
- the next step in constructing the decorative panel is cutting a plurality of spaced grooves in the outwardly directed face of veneer layer 11, 12 to impart the look of alternating planks of solid wood.
- a router having a bit 15 is used to cut a groove 16 and as shown in FIG. 3 additional grooves such as 16a, which may be of a different width if desired.
- Router bit 15 has a flat bottom so that it cuts groove 16 to have a flat bottom surface and opposite sides which extend perpendicular to the flat bottom. The opposite sides of the groove are parallel to each other and are preferably parallel to a pair of opposite ends of the rectangular panel.
- Grooves 16, 16a are preferably cut to the same depth part way through veneer layer 11 and strip 12 so that a decorative wood surface, deep enough to be planed, remains and the core layer 10 is not exposed. As shown in FIG. 3, a plurality of grooves 16, 16a are cut all the way across the table top, either at evenly or randomly spaced intervals with the grooves extending from edge to edge across the top. A router bit is selected so as to provide a smooth bottom surface to each of the grooves. When this step is completed, the decorative panel has a series of parallel grooves extending the full length of the table top, which grooves or cuts alternate with strips of unrouted veneer, imparting the look of planks of solid wood.
- FIG. 3 the same panel is shown, but on a smaller scale to show the location of the next groove 16a.
- the next step in preparing the panel is to use a hand plane like the plane 17 shown in the drawing to plane all of the faces and bottom groove surfaces of the veneer sheet 11, 12. All of the outwardly facing surfaces of sheet 11, 12 16 are hand-planed in a direction generally parallel to grooves 16, 16a to achieve a wavy, antique looking texture on all of the faces and bottom surfaces.
- the face 11a shown in FIG. 3 has been planed down to slightly above the level of the bottom surface 16a of groove 16. In like fashion, the faces 11b, 11c will be planed down to the same level and in the same fashion as face 11a.
- the surfaces 11a, 11b, 11c shown in FIG. 3 will preferably lie in basically the same plane, with faces 16, 16a, lying in a lightly lower plane.
- the two planes are about 1/32" apart and the boundaries are sloped or rounded, as shown in FIG. 3 on planed face 11a, the planed bottom surface of groove 16, and the boundary between them.
- a wavy texture is achieved on the planed faces making the piece look antique, like it is made of solid planks which were hand-planed. A look is achieved which would be much more expensive to produce with solid wood.
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
Abstract
Description
Claims (9)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/731,616 US5779845A (en) | 1996-10-16 | 1996-10-16 | Thick veneering process and product |
IDP973451A ID18536A (en) | 1996-10-16 | 1997-10-16 | THICK WOODEN PROCESSING AND PRODUCING PRODUCTS |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US08/731,616 US5779845A (en) | 1996-10-16 | 1996-10-16 | Thick veneering process and product |
Publications (1)
Publication Number | Publication Date |
---|---|
US5779845A true US5779845A (en) | 1998-07-14 |
Family
ID=24940261
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/731,616 Expired - Lifetime US5779845A (en) | 1996-10-16 | 1996-10-16 | Thick veneering process and product |
Country Status (2)
Country | Link |
---|---|
US (1) | US5779845A (en) |
ID (1) | ID18536A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060035056A1 (en) * | 2004-08-10 | 2006-02-16 | Fuzzell Stewart G | Multi layered wood panel product and process |
US20070071919A1 (en) * | 2005-09-29 | 2007-03-29 | Hong Gene Tech Co., Ltd. | Laminated wooden container and its fabrication method |
US20120177862A1 (en) * | 2010-12-01 | 2012-07-12 | Produits Forestiers Canbo, Inc. | Engineered board, and method of manufacturing same |
EP2743093A3 (en) * | 2012-12-14 | 2014-08-20 | Armstrong World Industries, Inc. | Distressed flooring |
US9701040B2 (en) | 2013-02-11 | 2017-07-11 | Afi Licensing Llc | Apparatus for distressing material |
Citations (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1126292A (en) * | 1914-06-19 | 1915-01-26 | Henry Runne | Veneer jointing and taping machine. |
US1374931A (en) * | 1919-10-20 | 1921-04-19 | Harry S Lewis | Composite sheet |
US1720803A (en) * | 1927-01-20 | 1929-07-16 | Firm J Bruning & Sohn Aktien G | Machine for uniting veneer plates |
US2035761A (en) * | 1934-09-17 | 1936-03-31 | Thomas S Reese | Synthetic veneer and process of making same |
US2601349A (en) * | 1944-08-09 | 1952-06-24 | Arthur R Welch | Method of and apparatus for making covered wood products |
US2617321A (en) * | 1947-06-16 | 1952-11-11 | Roddis Plywood Corp | Machine for forming cores for veneered doors |
US2710276A (en) * | 1951-03-13 | 1955-06-07 | Long Bell Lumber Company | Veneered consolidated products and method of making the same |
US2782468A (en) * | 1954-09-01 | 1957-02-26 | Georgia Pacific Plywood Compan | Grooved plywood panel |
US3234975A (en) * | 1963-07-01 | 1966-02-15 | Weyerheauser Company | In-line veneer jointer |
US3616127A (en) * | 1970-01-14 | 1971-10-26 | Georgia Pacific Corp | Grooved plywood paneling |
US3841945A (en) * | 1972-06-01 | 1974-10-15 | Trus Joist Corp | Apparatus for assembling glue-coated wood veneer sheets into a continuous linearly extending stack |
US3907624A (en) * | 1968-08-28 | 1975-09-23 | Henry County Plywood Corp | Panel with decorative integral shaped edge and method of forming same |
US4142007A (en) * | 1976-11-15 | 1979-02-27 | Armstrong Cork Company | Embossed laminated board |
US4743509A (en) * | 1983-07-10 | 1988-05-10 | Industria & Moda Di A. Pesek | Furniture veneer and method of making same |
US5169699A (en) * | 1990-05-21 | 1992-12-08 | Avista Industries, Inc. | Reinforcing substrate structures with decorative surface layer |
US5277953A (en) * | 1991-11-11 | 1994-01-11 | Sotaro Tsuda | Laminated veneer lumber and decorative laminated sheet utilizing the same |
US5286545A (en) * | 1991-12-18 | 1994-02-15 | Southern Resin, Inc. | Laminated wooden board product |
US5415943A (en) * | 1993-03-02 | 1995-05-16 | American Research Corporation Of Virginia | Wood composite materials and methods for their manufacture |
US5418034A (en) * | 1992-09-30 | 1995-05-23 | Formwood Industries, Inc. | Multiple ply composite veneer laminate with improved dimensional stability |
US5472767A (en) * | 1993-02-25 | 1995-12-05 | Neubauer; Josef | Natural wood panel and natural wood laminated panel |
-
1996
- 1996-10-16 US US08/731,616 patent/US5779845A/en not_active Expired - Lifetime
-
1997
- 1997-10-16 ID IDP973451A patent/ID18536A/en unknown
Patent Citations (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1126292A (en) * | 1914-06-19 | 1915-01-26 | Henry Runne | Veneer jointing and taping machine. |
US1374931A (en) * | 1919-10-20 | 1921-04-19 | Harry S Lewis | Composite sheet |
US1720803A (en) * | 1927-01-20 | 1929-07-16 | Firm J Bruning & Sohn Aktien G | Machine for uniting veneer plates |
US2035761A (en) * | 1934-09-17 | 1936-03-31 | Thomas S Reese | Synthetic veneer and process of making same |
US2601349A (en) * | 1944-08-09 | 1952-06-24 | Arthur R Welch | Method of and apparatus for making covered wood products |
US2617321A (en) * | 1947-06-16 | 1952-11-11 | Roddis Plywood Corp | Machine for forming cores for veneered doors |
US2710276A (en) * | 1951-03-13 | 1955-06-07 | Long Bell Lumber Company | Veneered consolidated products and method of making the same |
US2782468A (en) * | 1954-09-01 | 1957-02-26 | Georgia Pacific Plywood Compan | Grooved plywood panel |
US3234975A (en) * | 1963-07-01 | 1966-02-15 | Weyerheauser Company | In-line veneer jointer |
US3907624A (en) * | 1968-08-28 | 1975-09-23 | Henry County Plywood Corp | Panel with decorative integral shaped edge and method of forming same |
US3616127A (en) * | 1970-01-14 | 1971-10-26 | Georgia Pacific Corp | Grooved plywood paneling |
US3841945A (en) * | 1972-06-01 | 1974-10-15 | Trus Joist Corp | Apparatus for assembling glue-coated wood veneer sheets into a continuous linearly extending stack |
US4142007A (en) * | 1976-11-15 | 1979-02-27 | Armstrong Cork Company | Embossed laminated board |
US4743509A (en) * | 1983-07-10 | 1988-05-10 | Industria & Moda Di A. Pesek | Furniture veneer and method of making same |
US5169699A (en) * | 1990-05-21 | 1992-12-08 | Avista Industries, Inc. | Reinforcing substrate structures with decorative surface layer |
US5277953A (en) * | 1991-11-11 | 1994-01-11 | Sotaro Tsuda | Laminated veneer lumber and decorative laminated sheet utilizing the same |
US5286545A (en) * | 1991-12-18 | 1994-02-15 | Southern Resin, Inc. | Laminated wooden board product |
US5418034A (en) * | 1992-09-30 | 1995-05-23 | Formwood Industries, Inc. | Multiple ply composite veneer laminate with improved dimensional stability |
US5472767A (en) * | 1993-02-25 | 1995-12-05 | Neubauer; Josef | Natural wood panel and natural wood laminated panel |
US5415943A (en) * | 1993-03-02 | 1995-05-16 | American Research Corporation Of Virginia | Wood composite materials and methods for their manufacture |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060035056A1 (en) * | 2004-08-10 | 2006-02-16 | Fuzzell Stewart G | Multi layered wood panel product and process |
US20070071919A1 (en) * | 2005-09-29 | 2007-03-29 | Hong Gene Tech Co., Ltd. | Laminated wooden container and its fabrication method |
US20120177862A1 (en) * | 2010-12-01 | 2012-07-12 | Produits Forestiers Canbo, Inc. | Engineered board, and method of manufacturing same |
EP2743093A3 (en) * | 2012-12-14 | 2014-08-20 | Armstrong World Industries, Inc. | Distressed flooring |
US9701040B2 (en) | 2013-02-11 | 2017-07-11 | Afi Licensing Llc | Apparatus for distressing material |
Also Published As
Publication number | Publication date |
---|---|
ID18536A (en) | 1998-04-16 |
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