US5392857A - Apparatus and method for determining an optimum phase angle for phased charges in a perforating gun to maximize distances between perforations in a formation - Google Patents

Apparatus and method for determining an optimum phase angle for phased charges in a perforating gun to maximize distances between perforations in a formation Download PDF

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US5392857A
US5392857A US08/103,507 US10350793A US5392857A US 5392857 A US5392857 A US 5392857A US 10350793 A US10350793 A US 10350793A US 5392857 A US5392857 A US 5392857A
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perforation
theta
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phase angle
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Lawrence A. Behrmann
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Schlumberger Technology Corp
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/11Perforators; Permeators
    • E21B43/119Details, e.g. for locating perforating place or direction
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B43/00Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
    • E21B43/11Perforators; Permeators
    • E21B43/116Gun or shaped-charge perforators
    • E21B43/117Shaped-charge perforators

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  • the subject matter of the present invention relates to a perforating apparatus adapted to be disposed in a wellbore including phased shaped charges, the charges being phased in particular manner such that the distances between the perforations in a formation traversed by the wellbore produced by the phased charges are maximized, the maximized distance between two adjacent perforations preventing sand from one perforation from spilling over into the other perforation.
  • a perforating gun having phased shaped charges When a perforating gun having phased shaped charges is disposed in a wellbore and detonated, a plurality of perforations are produced in a formation traversed by the wellbore. A bridge is formed between adjacent perforations in the formation. If the bridge fails, disaggregated sand will be produced through the perforations resulting in reduced hydrocarbon production and, potentially, a complete failure of the well. Therefore, the charges in the perforating gun should be carefully phased for the purpose of preventing, to the maximum extent possible, any such bridge from failing between the adjacent perforations in the formation. In order to prevent the bridge between adjacent perforations from failing, the charges in the perforating gun should be correctly phased. In order to correctly phase the charges in the perforating gun, an optimum phase angle must first be determined; and, when the perforating gun is designed, the charges in the perforating gun must be phased by an angle equal to the optimum phase angle.
  • a perforating gun adapted to be disposed in a wellbore including a plurality of phased shaped charges adapted for producing a corresponding plurality of perforations in a formation traversed by the wellbore, the phasing of the shaped charges being carefully selected for the purpose of maximizing the distances between adjacent perforations in the formation thereby preventing a bridge from failing between the adjacent perforations.
  • a perforating gun adapted to be disposed in a wellbore includes shaped charges, the charges being phased. An optimum phase angle is first determined, and the charges are phased in accordance with the optimum phase angle. Therefore, when the charges detonate, a plurality of perforations are produced in a formation traversed by the wellbore. Because the optimum phase angle is used to phase the charges in the perforating gun, the distances between adjacent perforations in the formation are maximized. Since such distances are maximized, the liklihood that a bridge, between adjacent perforations in the formation, will fail is substantially reduced.
  • the optimum phase angle is determined as follows. Select three perforations in the formation and join the three perforations at their apex by drawing imaginary lines interconnecting the three perforations (see FIG. 5) to form a triangle having three sides, side "1 1 " also known as 'side-1', side “1 2 " also known as 'side-2', and side “1 3 " also known as 'side-3'. Use a mathematical formulation to establish a table having several columns: shots per foot (shot density), phase angle, side 1 1 , side 1 2 , and side 1 3 .
  • the 'particular phase angle' is the optimum phase angle which should be used for phasing the charges in the perforation gun.
  • the mathematical formulation used to establish the table is set forth below, for a given shot density in shots/foot and wellbore radius (r):
  • FIGS. 1a-1b illustrate a prior art perforating gun having phased shaped charges
  • FIGS. 2a-2b, 3a-3b, and 4 illustrate different prior art patterns of perforations capable of being produced in a cased formation traversed by a wellbore by the phased shaped charges of FIGS. 1a-1b;
  • FIG. 4a illustrates how a bridge can be formed between adjacent perforations in a formation produced by the detonation of shaped charges in a perforating gun
  • FIG. 5 illustrates a eased wellbore having three perforations disposed therein produced by the perforating gun of FIGS. 1a-1b, the three perforations being connected by dotted lines having three sides 1 1 , 1 2 , 1 3 , separated by phase angles theta 1 , theta 2 , and theta 3 , and disposed vertically from one another by a height h 1 and h 2 , the above referenced sides, phase angles, and height parameters being used to implement a method, in accordance with the present invention, for determining a plurality of optimum phasing angles given different lengths of the sides 1 1 , 1 2 , 1 3 , the optimum phasing angles being used by the phased shaped charges for maximizing the distances between adjacent perforations in the formation traversed by the wellbore.
  • a perforating gun adapted to be disposed in a wellbore is illustrated as including a plurality of phased shaped charges.
  • a first shaped charge 10a is disposed at a phase angle of 135 degrees from a second shaped charge 10b
  • the second shaped charge 10b is disposed at a phase angle of 135 degrees from a third shaped charge 10c.
  • FIG. 1b illustrates these shaped charges 10a, 10b, and 10c in a frontal elevation.
  • the shaped charges 10a-10c detonate, they perforate a formation traversed by the wellbore.
  • a hole is produced in the formation, and this hole is known as a 'perforation'.
  • the shaped charges 10a-10c may have different phase angles (other than 135 degrees), different patterns of perforations are produced in the formation, each pattern depending upon the shot density in shots per foot along the formation and the phasing of the shaped charges in the perforating gun. Since each formation is usually lined with a cement 'casing', the casing itself will reflect the pattern of perforations produced by the phased shaped charges in the perforating gun.
  • FIGS. 2a, 2b, 3a, 3b, and 4 different patterns of perforations, produced in the casing, are illustrated.
  • FIGS. 2a-2b illustrate one such pattern of perforations.
  • a casing 14 lays fiat on a surface, and a plurality of perforations 12 are disposed through the casing 14.
  • FIG. 2b illustrates one pattern of perforations, this pattern being produced by a phase angle of 45 degrees between adjacent shaped charges.
  • FIG. 2a illustrates a top view of the casing 14 of FIG. 2b when disposed in a wellbore.
  • the plurality of perforations 12 are produced by the plurality of shaped charges 10a-10c in the perforating gun of FIGS. 1a-1b.
  • FIGS. 3a-3b illustrate another pattern of perforations disposed through the casing 14 and into a formation traversed by the wellbore. This pattern is produced by a 120 degree phase angle between adjacent shaped charges in the perforating gun of FIGS. 1a-1b.
  • FIG. 4 illustrates still another pattern of perforations 12 disposed through the casing 14 and projecting into the formation traversed by the wellbore, this pattern being produced by a 60 degree phase angle between adjacent charges in the perforating gun of FIGS. 1a-1b.
  • FIGS. 1a through 4 are shown in U.S. Pat. No. 4,960,171 to Parrott et al, entitled “Charge Phasing Arrangements in a Perforating Gun", the disclosure of which is incorporated by reference into this specification.
  • a pair of perforations 12 are shown disposed in a formation traversed by a cased wellbore 14.
  • a bridge 16 is defined between the two adjacent perforations 12a, 12b in the formation. If this bridge 16 fails, a flow channel is formed between a first perforation 12a and a second adjacent perforation 12b, and this flow channel could allow disaggregated sand or other particulates in a first perforation 12a to flow into the second perforation 12b via the bridge 16. This could result in reduced hydrocarbon production and, potentially, a complete failure of the well. This is not desirable.
  • the distance between perforation 12a and perforation 12b can be maximized.
  • a larger or maximum distance between perforations 12a and 12b could prevent the bridge 16 from failing the first place.
  • the sand from one perforation would not be permitted to flow into another, adjacent perforation.
  • the maximized distance between two adjacent perforations results in a structurally stronger bridge between the perforations, and a stronger bridge will thus be able to support large in situ stresses. This will allow greater depletion of the reservoir with lower reservoir pressure before failure of the bridge.
  • FIG. 5 assists in an understanding of a new method and apparatus, in accordance with the present invention, for determining how to select an optimum phase angle between the adjacent charges 10a-10c of FIGS. 1a-1b; and this optimum phase angle between charges will, when the charges detonate, produce perforations in the formation which have a maximum possible distance between the adjacent perforations.
  • the maximum possible distance between adjacent perforations is achieved, the liklihood that a bridge 16, between adjacent perforations 12a and 12b, will fail is substantially reduced.
  • a wall 14 of a wellbore or a casing 14 lining the wellbore wall has been perforated by a perforating gun having phased shaped charges.
  • Perforation 1 is made by a first shaped charge and is disposed in a selected plane 18.
  • Perforation 2 is made by a second shaped charge which is angularly disposed, by a phase angle 'theta 1 ' in the counterclockwise direction relative to perforation 1.
  • Perforation 2 is the next logical perforation from perforation 1 (elevation-wise) when moving along the wellbore's longitudinal axis relative to perforation 1.
  • Perforation 3 is a nearest neighbor relative to perforation 1.
  • Perforation 3 is the perforation having a minimum angle (theta 2 ) between it and perforation 1.
  • a dotted line connects perforation 1 to perforation 2; a similar line connects perforation 2 to perforation 3; and a similar line connects perforation 3 to perforation 1.
  • Label the dotted line between perforation 1 and perforation 2 "1 1 " also known as "side-1”
  • Label the dotted line between perforation 2 and perforation 3 "1 2 " also known as "side-2”
  • Label the dotted line between perforation 3 and perforation 1 "1 3 " also known as "side-3”
  • Perforation 1 is made in the selected plane of cross section 18.
  • Perforation 2 being the next logical perforation elevation-wise relative to perforation 1, is disposed vertically from cross section 18 by a height h 1 and is phased from perforation 1 in the counterclockwise direction by a phase angle "theta 1 ".
  • the primary objective of the present invention is to determine the optimum phasing for the shaped charges 10a-10c, for a given wellbore radius, shot density in shots per foot, and perhaps perforating gun size, which would maximize the distances between adjacent perforations.
  • the distance between adjacent perforations is denoted by the dotted lines connecting the adjacent perforations labelled "1 1 ", "1 2 ", and "1 3 ".
  • the method, in accordance with the present invention, for determining the optimum phasing or phase angle between adjacent shaped charges 10a-10c in a perforating gun is as follows:
  • the shot density relates to the number of perforations desired for each foot of depth in the wellbore (in units of shots/foot).
  • phase angle "theta 1 " From the wellbore radius (r) and shot density parameters, select various values of the phase angle "theta 1 ".
  • the phase angle "theta 1 " is determined, consult FIG. 5, select a phase angle "theta 2 ", and determine a phase angle "theta 3 ".
  • FIG. 5 determine the height data "h 1 " and "h 2 ".
  • the length data (1 1 , 1 2 , and 1 3 ) are a function of the previously determined phase angles (theta 1 , theta 2 , and theta 3 ), wellbore radius (r), and height data (h 1 and h 2 ). Accordingly, use the following mathematical formulation equations to calculate the length data (1 1 , 1 2 , and 1 3 ) from the previously determined phase angles (theta 1 , theta 2 , and theta 3 ), wellbore radius (r), and height data (h 1 and h 2 ):
  • phase angle "142.75” is defined to be the "optimum phase angle" for a wellbore radius of 4.25 inches and a shot density of 12 shots per foot. If all of the shaped charges 10a-10c of the perforating gun of FIGS. 1a-1b are phased at the optimum phase angle of 142.75, the distances between the perforations in the formation produced by such shaped charges will be maximized, and the liklihood that the bridge (such as bridge 16 of FIG. 4a) between adjacent perforations will fail (as a result of the rock between the perforations failing) is substantially reduced.
  • the apparatus in accordance with the present invention, is defined to be any perforating apparatus which includes phased shaped charges where such phased shaped charges are phased by a phase angle equal to the 'optimum phase angle', the optimum phase angle being determined by the above referenced method in accordance with the present invention.

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Abstract

A novel method utilizing a new mathematical formulation for determining an optimum phase angle for phasing shaped charges in a perforating gun allows a novel perforating apparatus to be designed which phases the shaped charges by an angle equal to the optimum phase angle. Therefore, when the shaped charges detonate and a plurality of perforations are produced in a formation traversed by the wellbore, since the optimum phase angle is used to phase the charges in the perforating gun, the distances between adjacent perforations in the formation are maximized. Since such distances are maximized, the liklihood that a bridge between adjacent perforations will fail is substantially reduced.

Description

BACKGROUND OF THE INVENTION
The subject matter of the present invention relates to a perforating apparatus adapted to be disposed in a wellbore including phased shaped charges, the charges being phased in particular manner such that the distances between the perforations in a formation traversed by the wellbore produced by the phased charges are maximized, the maximized distance between two adjacent perforations preventing sand from one perforation from spilling over into the other perforation.
When a perforating gun having phased shaped charges is disposed in a wellbore and detonated, a plurality of perforations are produced in a formation traversed by the wellbore. A bridge is formed between adjacent perforations in the formation. If the bridge fails, disaggregated sand will be produced through the perforations resulting in reduced hydrocarbon production and, potentially, a complete failure of the well. Therefore, the charges in the perforating gun should be carefully phased for the purpose of preventing, to the maximum extent possible, any such bridge from failing between the adjacent perforations in the formation. In order to prevent the bridge between adjacent perforations from failing, the charges in the perforating gun should be correctly phased. In order to correctly phase the charges in the perforating gun, an optimum phase angle must first be determined; and, when the perforating gun is designed, the charges in the perforating gun must be phased by an angle equal to the optimum phase angle.
SUMMARY OF THE INVENTION
Accordingly, it is a primary object of the present invention to provide a perforating gun adapted to be disposed in a wellbore including a plurality of phased shaped charges adapted for producing a corresponding plurality of perforations in a formation traversed by the wellbore, the phasing of the shaped charges being carefully selected for the purpose of maximizing the distances between adjacent perforations in the formation thereby preventing a bridge from failing between the adjacent perforations.
It is a further object of the present invention to provide a perforating gun adapted to be disposed in a wellbore including a plurality of phased shaped charges having a given shot density adapted for producing a corresponding plurality of perforations in a formation traversed by the wellbore, the phasing of the shaped charges being carefully selected for the purpose of maximizing the distances between adjacent perforations in the formation thereby preventing a bridge from failing between the adjacent perforations while simultaneously maintaining constant the shot density associated with the phased shaped charges for a given radius of the wellbore.
It is a further object of the present invention to provide a perforating gun adapted to be disposed in a wellbore including a plurality of phased shaped charges having a given shot density adapted for producing a corresponding plurality of perforations in a formation traversed by the wellbore, the phasing of the shaped charges being carefully selected for the purpose of maximizing the distances between adjacent perforations in the formation thereby preventing a bridge from failing between the adjacent perforations while simultaneously maintaining constant the shot density associated with the phased shaped charges for a given radius of the wellbore, the distances being maximized when a first distance between one set of adjacent perforations is approximately equal to a second distance between another set of adjacent perforations and a third distance between a third set of adjacent perforations is greater than the first distance or the second distance.
It is a further object of the present invention to provide a method for determining an optimum phase angle associated with the phasing of shaped charges in a perforating gun adapted to be disposed in a wellbore without also changing the shot density of such charges, the shaped charges adapted for producing perforations in a formation traversed by the wellbore, the phase angle being optimum when the distances between adjacent ones of the perforations in the formation are maximized.
It is a further object of the present invention to provide a method for determining an optimum phase angle associated with the phasing of shaped charges in a perforating gun adapted to be disposed in a wellbore without also changing the shot density of such charges, the shaped charges adapted for producing perforations in a formation traversed by the wellbore, the phase angle being optimum when the distances between adjacent ones of the perforations in the formation are maximized, the distances being maximized when a first distance between one set of adjacent perforations is approximately equal to a second distance between another set of adjacent perforations and a third distance between a third set of adjacent perforations is greater than the first distance or the second distance.
In accordance with these and other objects of the present invention, a perforating gun adapted to be disposed in a wellbore includes shaped charges, the charges being phased. An optimum phase angle is first determined, and the charges are phased in accordance with the optimum phase angle. Therefore, when the charges detonate, a plurality of perforations are produced in a formation traversed by the wellbore. Because the optimum phase angle is used to phase the charges in the perforating gun, the distances between adjacent perforations in the formation are maximized. Since such distances are maximized, the liklihood that a bridge, between adjacent perforations in the formation, will fail is substantially reduced. Failure of this bridge would produce disaggregated sand; and the disaggregated sand would be produced through the perforations resulting in reduced hydrocarbon production and potentially complete failure of the well. However, if the distance between adjacent perforations is maximized, a structurally stronger bridge between the perforations is formed. This stronger bridge will thus be able to support larger in situ stresses which will allow greater depletion of the reservoir with lower reservoir pressure before failure of the bridge.
The optimum phase angle is determined as follows. Select three perforations in the formation and join the three perforations at their apex by drawing imaginary lines interconnecting the three perforations (see FIG. 5) to form a triangle having three sides, side "11 " also known as 'side-1', side "12 " also known as 'side-2', and side "13 " also known as 'side-3'. Use a mathematical formulation to establish a table having several columns: shots per foot (shot density), phase angle, side 11, side 12, and side 13. In the table, locate a 'particular phase angle' having a side-1, side-2, and side-3 which satifies the following relationship: two sides of the triangle are equal to each other and the third side is greater than either of the other two sides (e.g.-11 =12, but 13 >12 and 13 >11). The 'particular phase angle' is the optimum phase angle which should be used for phasing the charges in the perforation gun. The mathematical formulation used to establish the table is set forth below, for a given shot density in shots/foot and wellbore radius (r):
1.sub.1 =[(theta.sub.1 r).sup.2 +h.sub.1.sup.2 ].sup.1/2
1.sub.2 =[(theta.sub.3 r).sup.2 +h.sub.2.sup.2 ].sup.1/2,
where theta3 =theta1 -theta2 ; and
1.sub.3 =[(theta.sub.2 r).sup.2 +(h.sub.1 +h.sub.2).sup.2 ].sup.1/2
where h1, h2, theta1, theta2, and theta3 are shown in FIG. 5.
Further scope of applicability of the present invention will become apparent from the detailed description presented hereinafter. It should be understood, however, that the detailed description and the specific examples, while representing a preferred embodiment of the present invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become obvious to one skilled in the art from a reading of the following detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
A full understanding of the present invention will be obtained from the detailed description of the preferred embodiment presented hereinbelow, and the accompanying drawings, which are given by way of illustration only and are not intended to be limitative of the present invention, and wherein:
FIGS. 1a-1b illustrate a prior art perforating gun having phased shaped charges;
FIGS. 2a-2b, 3a-3b, and 4 illustrate different prior art patterns of perforations capable of being produced in a cased formation traversed by a wellbore by the phased shaped charges of FIGS. 1a-1b;
FIG. 4a illustrates how a bridge can be formed between adjacent perforations in a formation produced by the detonation of shaped charges in a perforating gun; and
FIG. 5 illustrates a eased wellbore having three perforations disposed therein produced by the perforating gun of FIGS. 1a-1b, the three perforations being connected by dotted lines having three sides 11, 12, 13, separated by phase angles theta1, theta2, and theta3, and disposed vertically from one another by a height h1 and h2, the above referenced sides, phase angles, and height parameters being used to implement a method, in accordance with the present invention, for determining a plurality of optimum phasing angles given different lengths of the sides 11, 12, 13, the optimum phasing angles being used by the phased shaped charges for maximizing the distances between adjacent perforations in the formation traversed by the wellbore.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring to FIGS. 1a-1b, a perforating gun adapted to be disposed in a wellbore is illustrated as including a plurality of phased shaped charges. In FIG. 1a, a first shaped charge 10a is disposed at a phase angle of 135 degrees from a second shaped charge 10b, and the second shaped charge 10b is disposed at a phase angle of 135 degrees from a third shaped charge 10c. FIG. 1b illustrates these shaped charges 10a, 10b, and 10c in a frontal elevation. When the shaped charges 10a-10c detonate, they perforate a formation traversed by the wellbore. When a shaped charge perforates the formation, a hole is produced in the formation, and this hole is known as a 'perforation'. Since the shaped charges 10a-10c may have different phase angles (other than 135 degrees), different patterns of perforations are produced in the formation, each pattern depending upon the shot density in shots per foot along the formation and the phasing of the shaped charges in the perforating gun. Since each formation is usually lined with a cement 'casing', the casing itself will reflect the pattern of perforations produced by the phased shaped charges in the perforating gun.
Referring to FIGS. 2a, 2b, 3a, 3b, and 4, different patterns of perforations, produced in the casing, are illustrated.
For example, FIGS. 2a-2b illustrate one such pattern of perforations. In FIG. 2b, a casing 14 lays fiat on a surface, and a plurality of perforations 12 are disposed through the casing 14. FIG. 2b illustrates one pattern of perforations, this pattern being produced by a phase angle of 45 degrees between adjacent shaped charges. FIG. 2a illustrates a top view of the casing 14 of FIG. 2b when disposed in a wellbore. In FIG. 2a, the plurality of perforations 12 are produced by the plurality of shaped charges 10a-10c in the perforating gun of FIGS. 1a-1b.
FIGS. 3a-3b illustrate another pattern of perforations disposed through the casing 14 and into a formation traversed by the wellbore. This pattern is produced by a 120 degree phase angle between adjacent shaped charges in the perforating gun of FIGS. 1a-1b.
FIG. 4 illustrates still another pattern of perforations 12 disposed through the casing 14 and projecting into the formation traversed by the wellbore, this pattern being produced by a 60 degree phase angle between adjacent charges in the perforating gun of FIGS. 1a-1b.
FIGS. 1a through 4 are shown in U.S. Pat. No. 4,960,171 to Parrott et al, entitled "Charge Phasing Arrangements in a Perforating Gun", the disclosure of which is incorporated by reference into this specification.
Referring to FIG. 4a, a pair of perforations 12 are shown disposed in a formation traversed by a cased wellbore 14. A bridge 16 is defined between the two adjacent perforations 12a, 12b in the formation. If this bridge 16 fails, a flow channel is formed between a first perforation 12a and a second adjacent perforation 12b, and this flow channel could allow disaggregated sand or other particulates in a first perforation 12a to flow into the second perforation 12b via the bridge 16. This could result in reduced hydrocarbon production and, potentially, a complete failure of the well. This is not desirable.
Consequently, if the phasing of the shaped charges 10a-10c of FIGS. 1a-1b is carefully selected, the distance between perforation 12a and perforation 12b can be maximized. A larger or maximum distance between perforations 12a and 12b could prevent the bridge 16 from failing the first place. As a result, the sand from one perforation would not be permitted to flow into another, adjacent perforation. The maximized distance between two adjacent perforations results in a structurally stronger bridge between the perforations, and a stronger bridge will thus be able to support large in situ stresses. This will allow greater depletion of the reservoir with lower reservoir pressure before failure of the bridge.
Referring to FIG. 5, a wellbore having three perforations is illustrated. FIG. 5 assists in an understanding of a new method and apparatus, in accordance with the present invention, for determining how to select an optimum phase angle between the adjacent charges 10a-10c of FIGS. 1a-1b; and this optimum phase angle between charges will, when the charges detonate, produce perforations in the formation which have a maximum possible distance between the adjacent perforations. When the maximum possible distance between adjacent perforations is achieved, the liklihood that a bridge 16, between adjacent perforations 12a and 12b, will fail is substantially reduced.
In FIG. 5, a wall 14 of a wellbore or a casing 14 lining the wellbore wall has been perforated by a perforating gun having phased shaped charges. Three perforations in the formation traversed by the wellbore, produced by the shaped charges, are shown in the casing 14: perforation 1, perforation 2, and perforation 3. Perforation 1 is made by a first shaped charge and is disposed in a selected plane 18. Perforation 2 is made by a second shaped charge which is angularly disposed, by a phase angle 'theta1 ' in the counterclockwise direction relative to perforation 1. Perforation 2 is the next logical perforation from perforation 1 (elevation-wise) when moving along the wellbore's longitudinal axis relative to perforation 1. Perforation 3 is a nearest neighbor relative to perforation 1. Perforation 3 is the perforation having a minimum angle (theta2) between it and perforation 1.
If a horizontal cross section of the cased wellbore 14 is made, a cross section 18 will be formed. A dotted line connects perforation 1 to perforation 2; a similar line connects perforation 2 to perforation 3; and a similar line connects perforation 3 to perforation 1. Label the dotted line between perforation 1 and perforation 2 "11 " (also known as "side-1"). Label the dotted line between perforation 2 and perforation 3 "12 " (also known as "side-2"). Label the dotted line between perforation 3 and perforation 1 "13 " (also known as "side-3"). Perforation 1 is made in the selected plane of cross section 18. Perforation 2, being the next logical perforation elevation-wise relative to perforation 1, is disposed vertically from cross section 18 by a height h1 and is phased from perforation 1 in the counterclockwise direction by a phase angle "theta1 ". Perforation 3 is disposed vertically from perforation 2 by a height "h2 ", is disposed vertically from cross section 18 by a height "h1 +h2 " , and is phased from perforation 1 by a phase angle "theta2 ", the phase angle "theta2 " being the smallest angle between perforation 3 and perforation 1. Therefore, the included phase angle between perforation 2 and perforation 3 in cross section 18 is "theta3 ", where theta3 =theta1 -theta2.
Recall that the primary objective of the present invention is to determine the optimum phasing for the shaped charges 10a-10c, for a given wellbore radius, shot density in shots per foot, and perhaps perforating gun size, which would maximize the distances between adjacent perforations. In FIG. 5, the distance between adjacent perforations is denoted by the dotted lines connecting the adjacent perforations labelled "11 ", "12 ", and "13 ".
Accordingly, the method, in accordance with the present invention, for determining the optimum phasing or phase angle between adjacent shaped charges 10a-10c in a perforating gun is as follows:
1. First, select two parameters: the wellbore radius (r) and the shot density in shots/foot. The shot density relates to the number of perforations desired for each foot of depth in the wellbore (in units of shots/foot).
2. From the wellbore radius (r) and shot density parameters, select various values of the phase angle "theta1 ". When the phase angle "theta1 " is determined, consult FIG. 5, select a phase angle "theta2 ", and determine a phase angle "theta3 ". The phase angle "theta3 " is determined from the following equation: theta3 =theta1 -theta2. When consulting FIG. 5, determine the height data "h1 " and "h2 ".
3. Mathematical formulation equations are set forth below. In the following mathematical formulations, the length data (11, 12, and 13) are a function of the previously determined phase angles (theta1, theta2, and theta3), wellbore radius (r), and height data (h1 and h2). Accordingly, use the following mathematical formulation equations to calculate the length data (11, 12, and 13) from the previously determined phase angles (theta1, theta2, and theta3), wellbore radius (r), and height data (h1 and h2):
1.sub.1 =[(theta.sub.1 r).sup.2 +h.sub.1.sup.2 ].sup.1/2
1.sub.2 =[(theta.sub.3 r).sup.2 +h.sub.2.sup.2 ].sup.1/2,
where theta3 =theta1 -theta2 ; and
1.sub.3 =[(theta.sub.2 r).sup.2 +(h.sub.1 +h.sub.2).sup.2 ].sup.1/2
The length data "11 ", "12 ", and "13 ", for each value of the phase angle "theta1 ", is now determined.
Accordingly, TABLE I, set forth below, lists the length data "11 ", "12 ", and "13 " for each of the previously determined values of the phase angle "theta1 ", shot density, and wellbore radius:
              TABLE I                                                     
______________________________________                                    
wellbore radius 4.25"                                                     
         Phase Angle                                                      
shot density                                                              
         (theta.sub.1)                                                    
                    length l.sub.1                                        
                              length l.sub.2                              
                                     length l.sub.3                       
______________________________________                                    
12 spf   138        10.28     6.54   5.0                                  
12 spf   140        10.43     6.26   5.37                                 
12 spf     142.75   10.63     5.87   5.88                                 
12 spt   144        10.72     5.7    6.12                                 
12 spf   146        10.87     5.42   6.51                                 
______________________________________                                    
4. Determine the "optimum phase angle". To determine the optimum phase angle, analyze the length data 11, 12, and 13 in each line of TABLE II. For each line of TABLE II, determine which lines satisfy the following "distance maximization algorithm": two of the lengths (e.g.-12 and 13) are approximately equal to each other and the third length (e.g.-11) is greater than either of the other two lengths (e.g.-12 and 13). The phase angle associated with the line of TABLE I which satisfies the "distance maximization algorithm" is defined to be the "optimum phase angle". In TABLE I, the third line satisfies the 'distance maximization algorithm', the third line being duplicated as follows:
______________________________________                                    
         Phase Angle                                                      
shot density                                                              
         (theta.sub.1)                                                    
                    length l.sub.1                                        
                              length l.sub.2                              
                                     length l.sub.3                       
______________________________________                                    
12 spf   142.75     10.63     5.87   5.88                                 
______________________________________                                    
 Note that l.sub.2 = 5.87, l.sub.3 = 5.88, and l.sub.1 = 10.63. Therefore,
 l.sub.2 is approximately equal to l.sub.3 ; l.sub.1 is greater than      
 l.sub.2, and l.sub.1 is greater than l.sub.3. The phase angle for this   
 line is 142.75 degrees.                                                  
Therefore, phase angle "142.75" is defined to be the "optimum phase angle" for a wellbore radius of 4.25 inches and a shot density of 12 shots per foot. If all of the shaped charges 10a-10c of the perforating gun of FIGS. 1a-1b are phased at the optimum phase angle of 142.75, the distances between the perforations in the formation produced by such shaped charges will be maximized, and the liklihood that the bridge (such as bridge 16 of FIG. 4a) between adjacent perforations will fail (as a result of the rock between the perforations failing) is substantially reduced.
In TABLE I, although the third line set forth above clearly satisfies the distance maximuzation algorithm, the second line of TABLE I also satisfies the distance maximization algorithm, as follows:
______________________________________                                    
         Phase Angle                                                      
shot density                                                              
         (theta.sub.1)                                                    
                    length l.sub.1                                        
                              length l.sub.2                              
                                     length l.sub.3                       
______________________________________                                    
12 spf   140        10.43     6.26   5.37                                 
______________________________________                                    
 Note that l.sub.2 = 6.26, l.sub.3 = 5.37, and l.sub.1 = 10.43. The length
 l.sub.2 is close enough to the length l.sub.3 to say that l.sub.2 is     
 approximately equal to l.sub.3 ; and since l.sub.1 is greater than       
 l.sub.2, and l.sub.1 is greater than l.sub.3, the phase angle of 140     
 degrees can also be defined to be an "optimum phase angle" for a wellbore
 radius of 4.25 inches and a shot density of 12 shots per foot.           
The apparatus, in accordance with the present invention, is defined to be any perforating apparatus which includes phased shaped charges where such phased shaped charges are phased by a phase angle equal to the 'optimum phase angle', the optimum phase angle being determined by the above referenced method in accordance with the present invention.
Using the above referenced method for determining the optimum phase angle for phasing charges in a perforating gun, the following TABLE II gives the optimum phasing for typical gun/wellbore configurations:
                                  TABLE II                                
__________________________________________________________________________
                                  minimum                                 
gun size                                                                  
     SPF                                                                  
        wellbore radius                                                   
                optimum phasing                                           
                         l.sub.1                                          
                            l.sub.2                                       
                               l.sub.3                                    
                                  % improvement                           
__________________________________________________________________________
3 3/8"                                                                    
     6  3.00"   133.00    7.24                                            
                            6.34                                          
                               6.34                                       
                                  70                                      
33/8"                                                                     
     6  4.25"   138.75   10.48                                            
                            7.31                                          
                               7.31                                       
                                  50                                      
41/2"                                                                     
     6  4.25"   138.75   10.48                                            
                            7.3                                           
                               7.31                                       
                                   6                                      
41/2"                                                                     
     12 4.25"   142.75   10.63                                            
                            5.87                                          
                               5.88                                       
                                  31                                      
7"   12 5.75"   143.25   14.40                                            
                            7.64                                          
                               7.61                                       
                                  40                                      
__________________________________________________________________________
The phasing does not need to be exactly as shown above. A plus or minus one degree error gives about a 3% reduction in perforation to perforation spacing.
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.

Claims (16)

I claim:
1. A method of phasing charges in an apparatus adapted to be disposed in a wellbore, comprising the steps of:
(a) selecting three charges, a first charge, a second charge, and a third charge;
(b) determining a perforation in a formation traversed by the wellbore for each of said three charges thereby producing a first perforation, a second perforation, and a third perforation;
(c) determining three phase angles theta1, theta2, and theta3, where theta1 is an angle between the first perforation and the second perforation, theta2 is an angle between the first perforation and the third perforation, and theta3 is an angle between the second perforation and the third perforation;
(d) incorporating said three phase angles into a mathematical formulation thereby determining a line length 11, a line length of 12, and a line length of 13 ;
(e) when a first one and a second one of the line lengths are approximately equal to each other and a third one of the line lengths are greater than the first and second one of the line lengths, noting an included phase angle disposed between the first perforation and the second perforation, said included phase angle being an optimum phase angle; and
(f) phasing said charges in said apparatus at a particular phase angle where said particular phase angle is equal to said optimum phase angle.
2. The method of claim 1, wherein said mathematical formulation comprises three mathematical equations, said equations including,
1.sub.1 =[(theta.sub.1 r).sup.2 +h.sub.1.sup.2 ].sup.1/2,
1.sub.2 =[(theta.sub.3 r).sup.2 +h.sub.2.sup.2 ].sup.1/2,
where theta3 =theta1 -theta2, and
1.sub.3 =[(theta.sub.2 r).sup.2 +(h.sub.1 +h.sub.2).sup.2 ].sup.1/2
where theta1 is said angle between said first perforation and said second perforation, theta2 is said angle between said first perforation and said third perforation, and theta3 is said angle between said second perforation and said third perforation,
r is a radius of said wellbore,
h1 is a height along a longitudinal direction in said wellbore between the first perforation and the second perforation, and
h2 is the height between the second perforation and the third perforation.
3. The method of claim 1, wherein the noting step (e) further comprises:
(g) forming a table of values having at least four columns, a first column being said line length 11, a second column being said line length 12, a third column being said line length 13, and a fourth column being said angle theta1 ; and
(h) analyzing each line in said table of values.
4. The method of claim 3, wherein the analyzing step (h) comprises the step of:
in a particular line of said table, when a first one and a second one of the line lengths are approximately equal to each other and a third one of the line lengths are greater than the first and second one of the line lengths, noting said angle theta1 in said particular line,
said angle theta1 in said particular line of said table being said included angle between the first perforation and the second perforation, said included angle being said optimum phase angle.
5. A perforating apparatus adapted to be disposed in a wellbore, comprising:
a plurality of phased charges, adjacent ones of said charges being phased by an angle equal to an optimum phase angle,
said charges adapted for producing a plurality of perforations in a formation traversed by the wellbore, said plurality of perforations including a first perforation, a second perforation, and a third perforation,
the first, second, and third perforations adapted to be interconnected at a wall of said wellbore by a first imaginary straight line, a second imaginary straight line, and a third imaginary straight line,
the first, second and third imaginary straight lines having line lengths of 11, 12, and 13 respectively,
said optimum phase angle being a phase angle between the first perforation and the second perforation when a first one and a second one of said line lengths are approximately equal to each other and a third one of said line lengths is greater than said first one and said second one of said line lengths.
6. The perforating apparatus of claim 5, wherein said line lengths 11, 12, and 13 are determined from the following equations:
1.sub.1 =[(theta.sub.1 r).sup.2 +h.sub.1.sup.2 ].sup.1/2,
1.sub.2 =[(theta.sub.3 r).sup.2 +h.sub.2.sup.2 ].sup.1/2,
where theta3 =theta1 -theta2, and
1.sub.3 =[(theta.sub.2 r).sup.2 (h.sub.1 +h.sub.2).sup.2 ].sup.1/2
where thetaI is a phase angle between said first perforation and said second perforation, theta2 is a phase angle between said first perforation and said third perforation, and theta3 is a phase angle between said second perforation and said third perforation,
r is a radius of said wellbore,
h1 is a height along a longitudinal direction in said wellbore between the first perforation and the second perforation, and
h2 is the height between the second perforation and the third perforation.
7. A method of manufacturing a perforating gun adapted to be disposed in a wellbore, said perforating gun including a plurality of shaped charges, comprising the steps of:
selecting three of said shaped charges, a first charge, a second charge disposed directly adjacent the first charge, and a third charge which is a nearest neighbor relative to the first and second charges;
determining a perforation in a formation traversed by the wellbore for each of said three shaped charges thereby producing a first perforation, a second perforation, and a third perforation;
interconnecting an imaginary straight line at a wall of said wellbore between the first and second perforation, the second and third perforation, and the third and first perforation thereby producing a first imaginary straight line, a second imaginary straight line, and a third imaginary straight line;
assigning a line length of 11 to the first line, a line length of 12 to the second line, and a line length of 13 to the third line;
when a first one and a second one of the line lengths are approximately equal to each other and a third one of the line lengths are greater than the first and second one of the line lengths, noting an included phase angle disposed between the first perforation and the second perforation, an optimum phase angle being equal to said included phase angle; and
phasing at least two of said plurality of shaped charges in said perforating gun using a phase angle equal to said optimum phase angle.
8. The method of claim 7, wherein the line length 11, the line length 12, and the line length 13 are determined from the following equations:
1.sub.1 =[(theta.sub.1 r).sup.2 +h.sub.1.sup.2 ].sup.1/2,
1.sub.2 =[(theta.sub.3 r).sup.2 +h.sub.2.sup.2 ].sup.1/2,
where theta3 =theta1 -theta2, and
1.sub.3 =[(theta.sub.2 r).sup.2 (h.sub.1 +h.sub.2).sup.2 ].sup.1/2
where theta1 is a phase angle between said first perforation and said second perforation, theta2 is a phase angle between said first perforation and said third perforation, and theta3 is a phase angle between said second perforation and said third perforation,
r is a radius of said wellbore,
h1 is a height along a longitudinal direction in said wellbore between the first perforation and the second perforation, and
h2 is the height between the second perforation and the third perforation.
9. A method of phasing charges in a perforating gun adapted to be disposed in a wellbore, said charges adapted for producing perforations in a formation traversed by said wellbore, comprising:
determining an optimum phase angle between adjacent ones of said charges in said perforating gun, said optimum phase angle being an angle associated with a maximum distance between the perforations produced by said adjacent ones of said charges; and
phasing said adjacent ones of said charges in said perforating gun by an angle equal to said optimum phase angle.
10. The method of claim 9, wherein the determining step comprises the steps of:
selecting three charges in said perforating gun, a first charge, a second charge disposed directly adjacent the first charge, and a third charge which is a nearest neighbor relative to the first and second charges;
detemining a perforation in a formation traversed by the wellbore for each of said three shaped charges thereby producing a first perforation, a second perforation, and a third perforation;
interconnecting an imaginary straight line at a wall of said wellbore between the first and second perforation, the second and third perforation, and the third and first perforation thereby producing a first imaginary straight line, a second imaginary straight line, and a third imaginary straight line;
assigning a line length of 11 to the first line, a line length of 12 to the second line, and a line length of 13 to the third line;
when a first one and a second one of the line lengths are approximately equal to each other and a third one of the line lengths are greater than the first and second one of the line lengths, noting an included phase angle disposed between the first perforation and the second perforation,
said included phase angle being said optimum phase angle.
11. The method of claim 10, wherein the line length 11, the line length 12, and the line length 13 are determined from the following equations:
1.sub.1 =[(theta.sub.1 r).sup.2 +h.sub.1.sup.2 ].sup.1/2,
1.sub.2 =[(theta.sub.3 r).sup.2 +h.sub.2.sup.2 ].sup.1/2,
where theta3 =theta1 -theta2, and
1.sub.3 =[(theta.sub.2 r).sup.2 (h.sub.1 +h.sub.2).sup.2 ].sup.1/2
where theta1 is a phase angle between said first perforation and said second perforation, theta2 is a phase angle between said first perforation and said third perforation, and theta3 is a phase angle between said second perforation and said third perforation,
r is a radius of said wellbore,
h1 is a height along a longitudinal direction in said wellbore between the first perforation and the second perforation, and
h2 is the height between the second perforation and the third perforation.
12. An apparatus adapted to be disposed in a wellbore, comprising:
a plurality of phased charges,
adjacent ones of said charges being phased by an angle equal to an optimum phase angle,
said charges adapted for producing a plurality of perforations in a formation traversed by the wellbore, said plurality of perforations including a first perforation, a second perforation, and a third perforation,
the first, second, and third perforations adapted to be interconnected at a wall of said wellbore by a first imaginary straight line, a second imaginary straight line, and a third imaginary straight line,
the first, second and third imaginary straight lines having line lengths of l1, 12, and 13 respectively,
said optimum phase angle being a phase angle between the first perforation and the second perforation when a first one and a second one of said line lengths are approximately equal to each other and a third one of said line lengths is greater than said first one and said second one of said line lengths.
13. The apparatus of claim 12, wherein said line lengths 11, 12, and 13 are determined from the following equations:
1.sub.1 =[(theta.sub.1 r).sup.2 +h.sub.1.sup.2 ].sup.1/2,
1.sub.2 =[(theta.sub.3 r).sup.2 +h.sub.2.sup.2 ].sup.1/2,
where theta3 =theta1 -theta2, and
1.sub.3 =[(theta.sub.2 r).sup.2 (h.sub.1 +h.sub.2).sup.2 ].sup.1/2
where theta1 is a phase angle between said first perforation and said second perforation, theta2 is a phase angle between said first perforation and said third perforation, and theta3 is a phase angle between said second perforation and said third perforation,
r is a radius of said wellbore,
h1 is a height along a longitudinal direction in said wellbore between the first perforation and the second perforation, and
h2 is the height between the second perforation and the third perforation.
14. A method of phasing objects in a wellbore apparatus adapted to be disposed in a wellbore, said objects adapted for producing perforations in a formation traversed by said wellbore, comprising:
determining an optimum phase angle between adjacent ones of said objects in said wellbore apparatus, said optimum phase angle being an angle associated with a maximum distance between the perforations produced by said adjacent ones of said objects; and
phasing said adjacent ones of said objects in said wellbore apparatus by an angle equal to said optimum phase angle.
15. The method of claim 14, wherein the determining step comprises the steps of:
selecting three objects in said wellbore apparatus, a first object, a second object disposed directly adjacent the first object, and a third object which is a nearest neighbor relative to the first and second objects;
determining a perforation in a formation traversed by the wellbore for each of said three objects thereby producing a first perforation, a second perforation, and a third perforation;
interconnecting an imaginary straight line at a wall of said wellbore between the first and second perforation, the second and third perforation, and the third and first perforation thereby producing a first imaginary straight line, a second imaginary straight line, and a third imaginary straight line;
assigning a line length of 11 to the first line, a line length of 12 to the second line, and a line length of 13 to the third line;
when a first one and a second one of the line lengths are approximately equal to each other and a third one of the line lengths are greater than the first and second one of the line lengths, noting an included phase angle disposed between the first perforation and the second perforation,
said included phase angle being said optimum phase angle.
16. The method of claim 15, wherein the line length 11, the line length 12, and the line length 13 are determined from the following equations:
1.sub.1 =[(theta.sub.1 r).sup.2 +h.sub.1.sup.2 ].sup.1/2,
1.sub.2 =[(theta.sub.3 r).sup.2 +h.sub.2.sup.2 ].sup.1/2,
where theta3 =theta1 -theta2, and
1.sub.3 =[(theta.sub.2 r).sup.2 (h.sub.1 +h.sub.2).sup.2 ].sup.1/2
where theta1 is a phase angle between said first perforation and said second perforation, theta2 is a phase angle between said first perforation and said third perforation, and theta3 is a phase angle between said second perforation and said third perforation,
r is a radius of said wellbore,
h1 is a height along a longitudinal direction in said wellbore between the first perforation and the second perforation, and
h2 is the height between the second perforation and the third perforation.
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WO1998014689A1 (en) * 1996-10-01 1998-04-09 Owen Oil Tools, Inc. High density perforating gun system
WO2000066881A1 (en) * 1999-05-04 2000-11-09 Schlumberger Technology Corporation Optimizing charge phasing of a perforating gun
US6523449B2 (en) * 2001-01-11 2003-02-25 Schlumberger Technology Corporation Perforating gun
US20030183422A1 (en) * 2001-01-18 2003-10-02 Hashem Mohamed Naguib Retrieving a sample of formation fluid in as cased hole
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US20050194146A1 (en) * 2004-03-04 2005-09-08 Barker James M. Perforating gun assembly and method for creating perforation cavities
WO2010123795A1 (en) * 2009-04-22 2010-10-28 Schlumberger Canada Limited Wellbore perforating devices
CN102996104A (en) * 2012-11-30 2013-03-27 中国石油天然气股份有限公司 Horizontal well fixed face perforating method and device
US20140076557A1 (en) * 2012-09-18 2014-03-20 Halliburton Energy Services, Inc. Transverse Well Perforating
RU2603792C1 (en) * 2015-07-15 2016-11-27 Игорь Михайлович Глазков Cumulative perforator (versions)
CN110359887A (en) * 2018-04-11 2019-10-22 中国石油天然气股份有限公司 Oil reservoir perforation method and device
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US5785130A (en) * 1995-10-02 1998-07-28 Owen Oil Tools, Inc. High density perforating gun system
WO1998014689A1 (en) * 1996-10-01 1998-04-09 Owen Oil Tools, Inc. High density perforating gun system
WO2000066881A1 (en) * 1999-05-04 2000-11-09 Schlumberger Technology Corporation Optimizing charge phasing of a perforating gun
GB2367350A (en) * 1999-05-04 2002-04-03 Schlumberger Technology Corp Optimizing charge phasing of a perforating gun
US6397947B1 (en) 1999-05-04 2002-06-04 Schlumberger Technology Corporation Optimizing charge phasing of a perforating gun
GB2367350B (en) * 1999-05-04 2004-08-04 Schlumberger Technology Corp Optimizing charge phasing of a perforating gun
US6523449B2 (en) * 2001-01-11 2003-02-25 Schlumberger Technology Corporation Perforating gun
US20030183422A1 (en) * 2001-01-18 2003-10-02 Hashem Mohamed Naguib Retrieving a sample of formation fluid in as cased hole
US6877559B2 (en) * 2001-01-18 2005-04-12 Shell Oil Company Retrieving a sample of formation fluid in as cased hole
US20050194146A1 (en) * 2004-03-04 2005-09-08 Barker James M. Perforating gun assembly and method for creating perforation cavities
US7172023B2 (en) 2004-03-04 2007-02-06 Delphian Technologies, Ltd. Perforating gun assembly and method for enhancing perforation depth
US7303017B2 (en) 2004-03-04 2007-12-04 Delphian Technologies, Ltd. Perforating gun assembly and method for creating perforation cavities
US20050194181A1 (en) * 2004-03-04 2005-09-08 Barker James M. Perforating gun assembly and method for enhancing perforation depth
WO2010123795A1 (en) * 2009-04-22 2010-10-28 Schlumberger Canada Limited Wellbore perforating devices
US20100269676A1 (en) * 2009-04-22 2010-10-28 Schlumberger Technology Corporation Wellbore perforating devices
US8327746B2 (en) 2009-04-22 2012-12-11 Schlumberger Technology Corporation Wellbore perforating devices
US9068449B2 (en) * 2012-09-18 2015-06-30 Halliburton Energy Services, Inc. Transverse well perforating
US20140076557A1 (en) * 2012-09-18 2014-03-20 Halliburton Energy Services, Inc. Transverse Well Perforating
CN102996104A (en) * 2012-11-30 2013-03-27 中国石油天然气股份有限公司 Horizontal well fixed face perforating method and device
RU2603792C1 (en) * 2015-07-15 2016-11-27 Игорь Михайлович Глазков Cumulative perforator (versions)
CN110359887A (en) * 2018-04-11 2019-10-22 中国石油天然气股份有限公司 Oil reservoir perforation method and device
WO2020256741A1 (en) * 2019-06-20 2020-12-24 Halliburton Energy Services, Inc. Downhole tool for creating evenly-spaced perforation tunnels
US11306564B2 (en) 2019-06-20 2022-04-19 Halliburton Energy Services, Inc. Downhole tool for creating evenly-spaced perforation tunnels

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