US5368525A - Resin formed pulley - Google Patents
Resin formed pulley Download PDFInfo
- Publication number
- US5368525A US5368525A US08/153,911 US15391193A US5368525A US 5368525 A US5368525 A US 5368525A US 15391193 A US15391193 A US 15391193A US 5368525 A US5368525 A US 5368525A
- Authority
- US
- United States
- Prior art keywords
- main body
- boss
- pulley
- resin material
- holes
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/32—Friction members
- F16H55/36—Pulleys
- F16H55/48—Pulleys manufactured exclusively or in part of non-metallic material, e.g. plastics
Definitions
- the present invention relates to a pulley, and more particularly to a resin formed pulley having improved strength.
- FIGS. 1 and 2 One example of such a crank pulley is illustrated in FIGS. 1 and 2.
- a main body 10 consists of a circular plate made from a synthetic resin material.
- a flange portion 12 is formed in the outer periphery of the main body 10 for retaining a belt(not shown).
- a boss 14 composed of a metallic cylindrical body is embedded in an axially central portion of the main body 10. The boss 14 is adapted to be secured to a crank shaft (not shown).
- a plurality of metallic cylindrical inserts 16 of a smaller diameter are embedded in the main body 10 so as to penetrate its plate portion at regular intervals in the circumferential direction of the main body 10, thereby defining service holes which are used in drawing the pulley out from the crank shaft.
- a plurality of projections 20 are formed in the outer peripheral surface of the boss 14 so as to project to the inside of the plate portion of the main body 10 at regular intervals in the circumferential direction of the boss 14. These projections 20 serve to improve the joining strength of the boss 14 and the main body 10.
- the resin formed pulley in accordance with the present invention includes a main body having a circular plate formed from a synthetic resin material, along the outer periphery of which a belt retaining portion is formed, a boss formed of a metallic cylindrical body, which is embedded in the central portion of the main body and is adapted to be secured to a rotary shaft, and a plate-shaped metallic insert which extends from an outer periphery of the boss to the inside of the main body of the pulley.
- the metallic insert has a plurality of through holes, which penetrate the main body of the pulley, and act as service holes.
- the metallic insert further has at least one engaging hole which is filled with the synthetic resin material composing the main body of the pulley.
- the synthetic resin material fills the engaging holes formed in the metallic insert, the synthetic resin material contacts the wall defining each engaging hole with a sufficient contact area. Accordingly, with the resin formed pulley of the present invention, when torsional vibrations are exerted on the pulley, the stress generated between the main body and the boss can be reduced, whereby the synthetic resin material of the main body can be prevented from breaking.
- the through holes defining the service holes are formed in the metallic insert that is integral with the boss, upon drawing of the pulley from the crank shaft, the load applied to the wall around each through hole is distributed over the entire portion of the metallic insert, whereby stress is prevented from being concentrated into one part of the synthetic resin material composing the main body, which has been encountered with the conventional pulley, and accordingly the synthetic resin material is prevented from breaking.
- the synthetic resin material filling each engaging hole expands radially outwardly, and comes into pressure contact with the outside part of the wall defining each engaging hole.
- the synthetic resin material filling each engaging hole contracts radially inwardly, and comes into pressure contact with the inside part of the wall defining each engaging hole. Accordingly, in both cases, no looseness occurs between the synthetic resin material and the wall defining each engaging hole.
- FIG. 1 is a cross-sectional view of a conventional pulley, which is taken along the line I--I of FIG. 2;
- FIG. 2 is a front view of the conventional pulley
- FIG. 3 is a cross-sectional view of a main portion of the conventional pulley
- FIG. 4 is a cross-sectional view of one embodiment of a resin formed pulley according to the present invention, which is taken along the line IV--IV of FIG. 5,
- FIG. 5 is a front view of the resin formed pulley illustrated in FIG. 4.
- FIG. 6 is a cross-sectional view of a main portion of the resin formed pulley illustrated in FIG. 4.
- a main body 22 of a pulley is made of a resin formed circular plate, and is provided in its outer periphery with a flange portion 24 in which V grooves are formed for retaining a belt (not shown).
- a metallic cylindrical boss 26 having a keyway (not shown) is embedded in the axially central portion of the main body 22.
- the metallic cylindrical boss 26 is secured to a crank shaft (not shown).
- An annular plate-shaped metallic insert 28 is secured to the boss 26 by welding an inner peripheral surface of the insert 28 to the outer peripheral surface of the boss 26.
- the insert 28 extends to the inside of the main body 22.
- a plurality of through holes 30 are formed in the insert 28 so as to be regularly spaced from one another in the circumferential direction thereof.
- the wall defining each through hole 30 is composed of a thick cylindrical wall that is exposed to the outside of the front and rear surface of the main body 22, whereby the through holes 30 act as service holes.
- the insert 28 is further provided with a plurality of engaging holes 32 (two pairs, each pair being located at symmetrical positions with respect to an axial center of the boss 26, in this embodiment) so as to alternate with the through holes 30 at predetermined intervals in the circumferential direction of the insert 28.
- Each engaging hole 32 has an elliptical shape of which the major axis extends nearly in the circumferential direction of the insert 28 over a predetermined angular range of 8.
- Each engaging hole 32 is filled with the resin material 34, as shown in FIG. 6, whereby the resin material 34 contacts the wall defining each engaging hole 32.
- the distance (R2) between the axial center of the boss 26 and the inside part of the wall defining each engaging hole 32 is 24 mm
- the angular distance ⁇ over which the engaging hole 32 is formed is 40°
- the thickness (T2) of the insert 28 is 3 mm.
- the synthetic resin material 34 contacts the wall defining each elliptical engaging hole 32, whereby a large contact area can be obtained therebetween.
- the maximum stress generated in the portion B (FIG. 5) of the wall of the insert 28, which defines each engaging hole 32, is as small as 829 ⁇ 10 6 N/m 2 , which is only about 60% of the stress generated in the portion A of the conventional pulley. Therefore, damage to the wall of the synthetic resin material can be prevented.
- the generated load is distributed over the entire portions of the insert 28 without being concentrated on one portion of the synthetic resin material. Therefore, with the present embodiment, even upon exertion of loads as large as 1.7 tons, the synthetic resin material does not break, although the insert 28 is deformed. In contrast, with the conventional pulley, the synthetic resin material around each service hole 18 breaks only by the exertion of loads as small as 1.2 tons.
- the synthetic resin material 34 expands radially outwardly of the main body 22, and loosens in the portion along the inside part of the wall defining each engaging hole 32, as shown by the inside chain line in FIG. 6.
- the portion of the resin material 34 along the outside part of the wall defining each engaging hole 32 comes into pressure contact therewith. As a result, looseness between the insert 28 and the main body 22 can be prevented.
- the number of the engaging holes is not limited to that disclosed in the above-described embodiment, but it is helpful for the engaging holes to be disposed at symmetrical positions with respect to the axial center of the pulley, as depicted in FIG. 5 and described in relation to the embodiment described above, so as to balance the forces applied to the various points of the pulley. In such a case, at least one pair of symmetrical engaging holes will achieve sufficient operational advantages.
- the engaging holes need not necessarily be formed into an elliptical shape although the elliptical shape is preferable because by extending the engaging hole in the circumferential direction of the pulley, the contact area between the resin material and the wall defining each engaging hole is increased. Thus, when the torsional vibrations are input, the stress generated in the contact surfaces between the synthetic resin material and the engaging holes can be decreased.
- the resin formed pulley of the present invention exhibits strength against torsional vibrations or use of the service holes.
- the strength of the resin formed pulley is prevented from decreasing due to variations in the atmospheric temperature.
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Pulleys (AREA)
Abstract
Description
Claims (4)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP4-354241 | 1992-12-15 | ||
JP4354241A JPH06185596A (en) | 1992-12-15 | 1992-12-15 | Resin pulley |
Publications (1)
Publication Number | Publication Date |
---|---|
US5368525A true US5368525A (en) | 1994-11-29 |
Family
ID=18436226
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/153,911 Expired - Fee Related US5368525A (en) | 1992-12-15 | 1993-11-17 | Resin formed pulley |
Country Status (2)
Country | Link |
---|---|
US (1) | US5368525A (en) |
JP (1) | JPH06185596A (en) |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5507698A (en) * | 1994-10-24 | 1996-04-16 | Mitsubishi Denki Kabushiki Kaisha | Pulley device made of resin |
US5931755A (en) * | 1996-03-06 | 1999-08-03 | Mailey; John | Pulley made from composite material |
US6796919B2 (en) * | 1999-07-08 | 2004-09-28 | Jlv Industries Pty Ltd. | Pulley tire and rim |
US20050282672A1 (en) * | 2004-06-22 | 2005-12-22 | Shimano Inc. | Bicycle sprocket |
EP1637776A1 (en) * | 2004-09-17 | 2006-03-22 | Aerzener Maschinenfabrik GmbH | Pulley |
US20070074623A1 (en) * | 2005-09-30 | 2007-04-05 | Roland Corporation | Foot volume pedal systems and methods |
US20070142149A1 (en) * | 2005-11-23 | 2007-06-21 | Kleber Richard M | Pulley assembly and method |
US20080047392A1 (en) * | 2006-08-24 | 2008-02-28 | General Electric Company | Torsional vibration damper hub assembly for an engine |
DE102006040252A1 (en) * | 2006-08-28 | 2008-03-06 | Robert Bosch Gmbh | Drive body i.e. belt pulley for electrical machine e.g. generator of motor vehicle, has supporting unit formed as inserting component, which is arranged at front side, and base body arranged such that hub unit flushes with front side |
WO2018091712A1 (en) * | 2016-11-21 | 2018-05-24 | Arntz Beteiligungs Gmbh & Co. Kg | Sheave |
US11130639B2 (en) | 2019-12-20 | 2021-09-28 | Abb Schweiz Ag | Modular pulley for continuous belt conveyor system |
US11333235B2 (en) * | 2019-06-14 | 2022-05-17 | NHI Mechanical Motion, LLC | Hybrid drive component |
US20220228656A1 (en) * | 2021-01-15 | 2022-07-21 | Jtekt Corporation | Toothed pulley |
US20220363232A1 (en) * | 2019-04-25 | 2022-11-17 | Robert Bosch Gmbh | Electromechanical brake pressure generator for a hydraulic brake system of a vehicle, and vehicle having an electromechanical brake pressure generator |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH10259864A (en) * | 1997-03-19 | 1998-09-29 | Isuzu Motors Ltd | Belt pulley |
KR100816034B1 (en) * | 2006-12-27 | 2008-03-21 | 한국파워트레인 주식회사 | Pulley |
JP7019610B2 (en) * | 2017-01-24 | 2022-02-15 | ナブテスコ株式会社 | Automatic door device with guide rail and stopper, stopper attached to guide rail and mounting method to attach stopper to guide rail |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4178811A (en) * | 1977-06-15 | 1979-12-18 | Wallace Murray Corporation | Meta reinforced plastic damper hub |
US4652474A (en) * | 1984-12-15 | 1987-03-24 | Ina Walzlager Schaeffler Kg | Tubular article of polymeric material |
US4722722A (en) * | 1986-06-27 | 1988-02-02 | Jepmar Research | Rotatable drive member formed from injection molded plastics material with preform insert |
US5308289A (en) * | 1991-08-09 | 1994-05-03 | Toyoda Gosei Co., Ltd. | Damper pulley |
-
1992
- 1992-12-15 JP JP4354241A patent/JPH06185596A/en active Pending
-
1993
- 1993-11-17 US US08/153,911 patent/US5368525A/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4178811A (en) * | 1977-06-15 | 1979-12-18 | Wallace Murray Corporation | Meta reinforced plastic damper hub |
US4652474A (en) * | 1984-12-15 | 1987-03-24 | Ina Walzlager Schaeffler Kg | Tubular article of polymeric material |
US4722722A (en) * | 1986-06-27 | 1988-02-02 | Jepmar Research | Rotatable drive member formed from injection molded plastics material with preform insert |
US4946427A (en) * | 1986-06-27 | 1990-08-07 | Jepmar Research | Composite rotary drive member and method of its formation |
US5308289A (en) * | 1991-08-09 | 1994-05-03 | Toyoda Gosei Co., Ltd. | Damper pulley |
Cited By (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5507698A (en) * | 1994-10-24 | 1996-04-16 | Mitsubishi Denki Kabushiki Kaisha | Pulley device made of resin |
US5931755A (en) * | 1996-03-06 | 1999-08-03 | Mailey; John | Pulley made from composite material |
US6796919B2 (en) * | 1999-07-08 | 2004-09-28 | Jlv Industries Pty Ltd. | Pulley tire and rim |
US7850564B2 (en) * | 2004-06-22 | 2010-12-14 | Shimano Inc. | Bicycle sprocket |
US20050282672A1 (en) * | 2004-06-22 | 2005-12-22 | Shimano Inc. | Bicycle sprocket |
EP1637776A1 (en) * | 2004-09-17 | 2006-03-22 | Aerzener Maschinenfabrik GmbH | Pulley |
US20070074623A1 (en) * | 2005-09-30 | 2007-04-05 | Roland Corporation | Foot volume pedal systems and methods |
US7498506B2 (en) * | 2005-09-30 | 2009-03-03 | Roland Corporation | Foot volume pedal systems and methods |
US20070142149A1 (en) * | 2005-11-23 | 2007-06-21 | Kleber Richard M | Pulley assembly and method |
US20080047392A1 (en) * | 2006-08-24 | 2008-02-28 | General Electric Company | Torsional vibration damper hub assembly for an engine |
DE102006040252A1 (en) * | 2006-08-28 | 2008-03-06 | Robert Bosch Gmbh | Drive body i.e. belt pulley for electrical machine e.g. generator of motor vehicle, has supporting unit formed as inserting component, which is arranged at front side, and base body arranged such that hub unit flushes with front side |
WO2018091712A1 (en) * | 2016-11-21 | 2018-05-24 | Arntz Beteiligungs Gmbh & Co. Kg | Sheave |
US20220363232A1 (en) * | 2019-04-25 | 2022-11-17 | Robert Bosch Gmbh | Electromechanical brake pressure generator for a hydraulic brake system of a vehicle, and vehicle having an electromechanical brake pressure generator |
US11333235B2 (en) * | 2019-06-14 | 2022-05-17 | NHI Mechanical Motion, LLC | Hybrid drive component |
US11130639B2 (en) | 2019-12-20 | 2021-09-28 | Abb Schweiz Ag | Modular pulley for continuous belt conveyor system |
US20220228656A1 (en) * | 2021-01-15 | 2022-07-21 | Jtekt Corporation | Toothed pulley |
Also Published As
Publication number | Publication date |
---|---|
JPH06185596A (en) | 1994-07-05 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: TOYODA GOSEI CO,. LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:FUNAHASHI, NOBUAKI;REEL/FRAME:006775/0444 Effective date: 19931026 |
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Year of fee payment: 4 |
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FPAY | Fee payment |
Year of fee payment: 8 |
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AS | Assignment |
Owner name: TOYO TIRE & RUBBER CO., LTD., JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:TOYODA GOSEI CO., LTD.;REEL/FRAME:013280/0377 Effective date: 20020703 |
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REMI | Maintenance fee reminder mailed | ||
LAPS | Lapse for failure to pay maintenance fees | ||
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
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FP | Lapsed due to failure to pay maintenance fee |
Effective date: 20061129 |
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Free format text: PAYER NUMBER DE-ASSIGNED (ORIGINAL EVENT CODE: RMPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |