US5329092A - Welding torch alignment monitor - Google Patents
Welding torch alignment monitor Download PDFInfo
- Publication number
- US5329092A US5329092A US07/799,498 US79949891A US5329092A US 5329092 A US5329092 A US 5329092A US 79949891 A US79949891 A US 79949891A US 5329092 A US5329092 A US 5329092A
- Authority
- US
- United States
- Prior art keywords
- welding
- robot
- tip
- shielding gas
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/401—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes
- G05B19/4015—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by control arrangements for measuring, e.g. calibration and initialisation, measuring workpiece for machining purposes going to a reference at the beginning of machine cycle, e.g. for calibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/122—Devices for guiding electrodes, e.g. guide tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
- B25J9/1692—Calibration of manipulator
Definitions
- the invention is directed to devices for calibrating, monitoring and maintaining manufacturing robots, especially welding robots.
- Manufacturing robots are provided with various pivoting joints, so that they can be manipulated into various configurations.
- a second member maybe pivotally coupled to a first member.
- An encoder calculates the rotational position of the second member relative to the first member and provides a position signal to the robot controller.
- the encoder is provided with an absolute zero reference point from which the relative movements of the members can be calculated. Sometimes the encoders become broken or inaccurate.
- the first and second members are moved into a position where the encoder is at its absolute zero reference point and the encoder is removed. During this removal operation, the angular position of the first and second members maybe accidentally changed requiring the robot to be reprogrammed once the new encoder is installed. Such an occurrence results in additional downtime.
- Welding robots are provided with welding torches having a series of shielding gas nozzles. Sufficient flow of the shielding gas during the welding process is essential for quality welds. If shielding gas flow is blocked or insufficient, defective welds are produced. Robotic welding systems typically monitor gas flow upstream from the nozzles and are incapable of detecting diversion of gas from the torch. Therefore the operator must be constantly alert for this problem.
- a welding wire is fed through a welding tube and projects past the shielding gas nozzles. If the wire tip is offset more than a small fraction of an inch from its desired location, the resulting weld will be uneven and weak since weld leg length and/or penetration are adversely affected by the offset.
- torch and wire tip misalignment There are numerous sources of torch and wire tip misalignment. As such it is important that the alignment of the torch tip be checked periodically.
- one of the members is provided with a sliding reference pin and the other member is provided with a reference aperture into which the pin is inserted when the members are at the zero reference point.
- the monitor comprises a tube into which the welding torch is periodically inserted and which is in fluid communication with a gas flow monitor for checking the shielding gas flow from the torch.
- the gas flow monitor can then signal the robot controller if there is sufficient gas flow.
- the gauging block is made of an electrically conductive material and is provided with a V-shape notch into which the welding wire is periodically inserted.
- FIG. 1 is a perspective view of a welding robot.
- FIG. 2 is a side view and simplified electrical schematic of a shielding gas flow monitor.
- FIG. 3 is a perspective view and simplified electrical schematic of the welding tip alignment tool.
- FIG. 4 is a perspective view of the zero point alignment tool.
- FIG. 1 shows a robotic welding system comprises a welding robot 10, a gauging station 12 and a work station 14.
- the robot is any conventional welding robot such as a Cloos MIG welding robot.
- the robot 10 is provided with a first member 16 that is pivotally coupled to a second member 18.
- Second member 18 is pivotally coupled to third member 20.
- a fourth member 22 is axially pivotable in third member 20.
- the base of the robot maybe rotated about a vertical axis.
- the end of fourth member 22 is provided with a welding tube 24 having a welding torch 26.
- the welding tube has conduits for directing shielding gas and welding wire to the welding torch.
- the welding torch is provided with shielding gas nozzles (not shown) and welding wire tip 28. The shielding gas and wire are expelled from the welding torch 26. Only a portion of the welding tube is illustrated.
- the various pivot joints of the robot permit the robot to place the welding torch into different welding configurations.
- Each of the pivot joints is provided with an encoder for informing the robot controller of the position of the member relative to the adjacent member.
- the gauging station 12 is provided with a welding tip alignment gauging block 40 having a V-shaped notch 42. Periodically during a welding operation the robot is programmed to check the alignment of the welding tip by moving it through the gauging notch as illustrated by the dashed line in FIG. 3. More specifically the welding tip is moved from the open end of the V-shaped notch to the apex of the notch.
- a 24-volt low amperage current is applied to the welding wire as it is moved through the notch.
- the gauge block is made of electrically conductive material and is electrically connected to the robot controller. If the welding tip contacts the sidewall of the notch an electric circuit is completed. The completion of this circuit signals the controller that the welding tip is misaligned. If a misalignment condition is detected the robot controller repositions the robot into a maintenance position and alerts the operator of the misalignment. After the operator correctly aligns the welding tip, the robot controller retests the welding tip in the V-shaped notch and returns to the programmed work routine.
- the shielding gas monitor 50 works in much the same way as the alignment gauging block.
- the shielding gas monitor comprises a cylindrical tube 52 formed in block 54.
- the tube has a funnel shaped opening 55 at the top.
- the tube is closed at the bottom by cap 56.
- Cap 56 is removable so that debris can be removed that collects at the bottom of the tube.
- a gas flow gauge 58 is in fluid communication with tube 52 by communication line 60.
- the robot controller Periodically during a work operation the robot controller is programmed to check shielding gas flow. To test shielding gas flow the robot controller moves the welding torch so that it engages the funnel shaped opening of the tube as illustrated by the dashed line in FIG. 4. The shielding gas is then expelled from the shielding gas nozzles into tube 52. The fluid pressure is transferred through communication line 60 to the fluid pressure gauge 58. As illustrated in FIG. 4, the fluid pressure gauge is in electrical communication with the robot controller and signals the robot controller through electrical line 62 if there is insufficient pressure generated by the shielding gas. If there is insufficient pressure generated by the shielding gas, the robot controller places the robot into a maintenance position and signals the operator. The operator then manually cleans the nozzles and returns the robot to its work operation. The robot controller retests the shielding gas flow through the welding torch and then returns to the programmed work routine.
- the shielding gas monitor is set by having the operator inspect the nozzles to check if they are operating correctly and then applying the welding torch to the monitor. Shielding gas is expelled from the torch into the monitor.
- a screw 64 that acts as a throttle to the shielding gas flow through the communication line 60, is inserted into the line until the fluid pressure gauge gives a no flow signal. The throttle screw is then backed off slightly until the gauge gives a sufficient flow signal.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Robotics (AREA)
- Plasma & Fusion (AREA)
- Human Computer Interaction (AREA)
- Manufacturing & Machinery (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Manipulator (AREA)
- Arc Welding In General (AREA)
Abstract
Description
Claims (1)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/799,498 US5329092A (en) | 1991-11-27 | 1991-11-27 | Welding torch alignment monitor |
US08/188,289 US5391852A (en) | 1991-11-27 | 1994-01-27 | Monitor for determining the flow of shielding gas |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/799,498 US5329092A (en) | 1991-11-27 | 1991-11-27 | Welding torch alignment monitor |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/188,289 Division US5391852A (en) | 1991-11-27 | 1994-01-27 | Monitor for determining the flow of shielding gas |
Publications (1)
Publication Number | Publication Date |
---|---|
US5329092A true US5329092A (en) | 1994-07-12 |
Family
ID=25176057
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/799,498 Expired - Fee Related US5329092A (en) | 1991-11-27 | 1991-11-27 | Welding torch alignment monitor |
US08/188,289 Expired - Fee Related US5391852A (en) | 1991-11-27 | 1994-01-27 | Monitor for determining the flow of shielding gas |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US08/188,289 Expired - Fee Related US5391852A (en) | 1991-11-27 | 1994-01-27 | Monitor for determining the flow of shielding gas |
Country Status (1)
Country | Link |
---|---|
US (2) | US5329092A (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5489759A (en) * | 1994-12-23 | 1996-02-06 | Genesis Systems Group | Method and device for aligning a tool held by a robot |
US6084195A (en) * | 1997-10-24 | 2000-07-04 | Csi Technology, Inc. | System and method for monitoring electrodes of a welder |
EP1914044A1 (en) | 2006-10-20 | 2008-04-23 | Abb Research Ltd. | System and method for controlling a movement device |
WO2008101264A1 (en) | 2007-02-22 | 2008-08-28 | Fronius International Gmbh | Device and method for shielding gas measurement |
US20140319110A1 (en) * | 2013-04-30 | 2014-10-30 | I Jeffrey R. Ingraham | Robotic welding equipment station |
CN105364924A (en) * | 2015-12-18 | 2016-03-02 | 珠海格力电器股份有限公司 | robot zero calibration system and robot zero calibration method |
CN105397807A (en) * | 2015-12-21 | 2016-03-16 | 珠海格力电器股份有限公司 | Robot zero calibration device, robot zero calibration system and robot zero calibration method |
DE102017101922A1 (en) | 2016-02-01 | 2017-08-03 | Servo-Robot Inc. | Measuring device for detecting the position of a robot-controlled tool |
US10107913B2 (en) | 2016-02-08 | 2018-10-23 | Servo-Robot, Inc. | Range finder device for monitoring robot processing tool position |
CN111267108A (en) * | 2020-03-23 | 2020-06-12 | 珞石(北京)科技有限公司 | Industrial robot joint zero calibration structure and calibration method |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6130407A (en) * | 1998-07-29 | 2000-10-10 | Tregaskiss, Ltd. | Arc welding torch |
DE29909047U1 (en) * | 1999-05-22 | 2000-10-19 | KUKA Schweissanlagen GmbH, 86165 Augsburg | Positioning device for workpiece carriers or workpieces |
US20090294511A1 (en) * | 2008-05-30 | 2009-12-03 | Vanderbilt University | Lateral position detection for friction stir systems |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4249062A (en) * | 1978-03-09 | 1981-02-03 | Shin Meiwa Industry Co., Ltd. | Apparatus and method for sensing welding point in automatic welding apparatus |
US4935598A (en) * | 1988-11-14 | 1990-06-19 | Abb Power T&D Company Inc. | Automatic arc welding with filler wire |
US4967370A (en) * | 1988-10-21 | 1990-10-30 | Robotic Vision Systems, Inc. | Robot and sensor error determination system |
US5013887A (en) * | 1990-06-29 | 1991-05-07 | Deere & Company | Torch alignment verification method and apparatus |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2630513A (en) * | 1951-04-16 | 1953-03-03 | William T Redmond | Argon gas feed apparatus for electrodes |
US3433925A (en) * | 1967-03-21 | 1969-03-18 | Compak O Matic Inc | Welding apparatus |
US4583257A (en) * | 1985-02-14 | 1986-04-22 | Cincinnati Milacron Inc. | Welding torch cleaner for robotic welding |
-
1991
- 1991-11-27 US US07/799,498 patent/US5329092A/en not_active Expired - Fee Related
-
1994
- 1994-01-27 US US08/188,289 patent/US5391852A/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4249062A (en) * | 1978-03-09 | 1981-02-03 | Shin Meiwa Industry Co., Ltd. | Apparatus and method for sensing welding point in automatic welding apparatus |
US4967370A (en) * | 1988-10-21 | 1990-10-30 | Robotic Vision Systems, Inc. | Robot and sensor error determination system |
US4935598A (en) * | 1988-11-14 | 1990-06-19 | Abb Power T&D Company Inc. | Automatic arc welding with filler wire |
US5013887A (en) * | 1990-06-29 | 1991-05-07 | Deere & Company | Torch alignment verification method and apparatus |
Non-Patent Citations (4)
Title |
---|
"Industrial Robot Testing Concepts and Method, A Technical Overview", by Michael Wodzinski, Manager of Robot Testing, Selspot Systems, Ltd., Troy, Michigan. |
"Robot Repeatability Test Equipment from John Deere", Deere Tech Services, John Deere Road, Moline, Illinois 61265, form E-3592-87-4. |
Industrial Robot Testing Concepts and Method, A Technical Overview , by Michael Wodzinski, Manager of Robot Testing, Selspot Systems, Ltd., Troy, Michigan. * |
Robot Repeatability Test Equipment from John Deere , Deere Tech Services, John Deere Road, Moline, Illinois 61265, form E 3592 87 4. * |
Cited By (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5489759A (en) * | 1994-12-23 | 1996-02-06 | Genesis Systems Group | Method and device for aligning a tool held by a robot |
US6084195A (en) * | 1997-10-24 | 2000-07-04 | Csi Technology, Inc. | System and method for monitoring electrodes of a welder |
US20090271032A1 (en) * | 2006-10-20 | 2009-10-29 | Abb Research Ltd. | System and method for controlling a movement device |
EP1914044A1 (en) | 2006-10-20 | 2008-04-23 | Abb Research Ltd. | System and method for controlling a movement device |
WO2008046640A1 (en) * | 2006-10-20 | 2008-04-24 | Abb Research Ltd. | System and method for controlling a movement device |
US8210025B2 (en) | 2007-02-22 | 2012-07-03 | Fronius International Gmbh | Arrangement and method for protective-gas measurement |
JP2010519045A (en) * | 2007-02-22 | 2010-06-03 | フロニウス・インテルナツィオナール・ゲゼルシャフト・ミット・ベシュレンクテル・ハフツング | Apparatus and method for measuring protective gas |
WO2008101264A1 (en) | 2007-02-22 | 2008-08-28 | Fronius International Gmbh | Device and method for shielding gas measurement |
CN101641177B (en) * | 2007-02-22 | 2013-02-20 | 弗罗纽斯国际有限公司 | Device and method for shielding gas measurement |
US20100011837A1 (en) * | 2007-02-22 | 2010-01-21 | Erich Eglseder | Arrangement and method for protective-gas measurement |
US9808878B2 (en) * | 2013-04-30 | 2017-11-07 | Praxair Technology, Inc. | Robotic welding equipment station |
US20140319110A1 (en) * | 2013-04-30 | 2014-10-30 | I Jeffrey R. Ingraham | Robotic welding equipment station |
CN105364924A (en) * | 2015-12-18 | 2016-03-02 | 珠海格力电器股份有限公司 | robot zero calibration system and robot zero calibration method |
CN105397807A (en) * | 2015-12-21 | 2016-03-16 | 珠海格力电器股份有限公司 | Robot zero calibration device, robot zero calibration system and robot zero calibration method |
CN105397807B (en) * | 2015-12-21 | 2017-12-08 | 珠海格力电器股份有限公司 | Robot zero calibration device, robot zero calibration system and robot zero calibration method |
DE102017101922A1 (en) | 2016-02-01 | 2017-08-03 | Servo-Robot Inc. | Measuring device for detecting the position of a robot-controlled tool |
US10107913B2 (en) | 2016-02-08 | 2018-10-23 | Servo-Robot, Inc. | Range finder device for monitoring robot processing tool position |
CN111267108A (en) * | 2020-03-23 | 2020-06-12 | 珞石(北京)科技有限公司 | Industrial robot joint zero calibration structure and calibration method |
CN111267108B (en) * | 2020-03-23 | 2021-12-17 | 珞石(北京)科技有限公司 | Industrial robot joint zero calibration structure and calibration method |
Also Published As
Publication number | Publication date |
---|---|
US5391852A (en) | 1995-02-21 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: DEERE & COMPANY A CORPORATION OF DELAWARE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:WEAVER, CHARLES D.;HOWELL, LAWRENCE B.;REEL/FRAME:005940/0076 Effective date: 19911125 |
|
FPAY | Fee payment |
Year of fee payment: 4 |
|
REMI | Maintenance fee reminder mailed | ||
LAPS | Lapse for failure to pay maintenance fees | ||
LAPS | Lapse for failure to pay maintenance fees |
Free format text: PATENT EXPIRED FOR FAILURE TO PAY MAINTENANCE FEES (ORIGINAL EVENT CODE: EXP.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
|
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
FP | Lapsed due to failure to pay maintenance fee |
Effective date: 20020712 |