US5294495A - Magnetic recording medium - Google Patents
Magnetic recording medium Download PDFInfo
- Publication number
- US5294495A US5294495A US07/816,999 US81699992A US5294495A US 5294495 A US5294495 A US 5294495A US 81699992 A US81699992 A US 81699992A US 5294495 A US5294495 A US 5294495A
- Authority
- US
- United States
- Prior art keywords
- magnetic
- weight
- recording medium
- magnetic recording
- powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/68—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent
- G11B5/70—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer
- G11B5/708—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by addition of non-magnetic particles to the layer
- G11B5/7085—Record carriers characterised by the selection of the material comprising one or more layers of magnetisable material homogeneously mixed with a bonding agent on a base layer characterised by addition of non-magnetic particles to the layer non-magnetic abrasive particles
-
- G—PHYSICS
- G11—INFORMATION STORAGE
- G11B—INFORMATION STORAGE BASED ON RELATIVE MOVEMENT BETWEEN RECORD CARRIER AND TRANSDUCER
- G11B5/00—Recording by magnetisation or demagnetisation of a record carrier; Reproducing by magnetic means; Record carriers therefor
- G11B5/62—Record carriers characterised by the selection of the material
- G11B5/73—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer
- G11B5/735—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer characterised by the back layer
- G11B5/7356—Base layers, i.e. all non-magnetic layers lying under a lowermost magnetic recording layer, e.g. including any non-magnetic layer in between a first magnetic recording layer and either an underlying substrate or a soft magnetic underlayer characterised by the back layer comprising non-magnetic particles in the back layer, e.g. particles of TiO2, ZnO or SiO2
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/25—Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
- Y10T428/256—Heavy metal or aluminum or compound thereof
- Y10T428/257—Iron oxide or aluminum oxide
Definitions
- the present invention relates to a magnetic recording medium and more particularly to a magnetic recording medium having a superior running stability and a superior durability.
- the magnetic layers were conventionally reinforced by adding a small amount of one or more inorganic materials.
- the present inventors have conducted studies on addition of powders of inorganic materials which have been formed beforehand as unitary two-component systems as coating reinforcing agents, aiming at providing a magnetic recording medium with an enhanced coating strength and a reduced head wear.
- the present inventors came to think that the problems which accompanies the effort of manufacturing such a high quality magnetic recording medium could be solved by adequately selecting the types of inorganic materials and the their quantity to be added as the coating reinforcement materials.
- the present inventors found that incompatible demands such as reduction in the head damage and attrition, and reduction in the tape wear and friction are not met.
- a primary object of the invention is to provide a magnetic recording medium which exhibits not only less head smear (adhesion of the rubbed-off materials from the magnetic coating to the head) and the head friction, but also less wear of the magnetic layer.
- These back coatings are formed by applying to the back surfaces of the supports coatings consisting of a binder and an antistatic agent such as carbon black or graphite, a lubricant, or inorganic particles such as silica or alumina dispersed in the binder.
- an antistatic agent such as carbon black or graphite, a lubricant, or inorganic particles such as silica or alumina dispersed in the binder.
- the binder resins including thermoplastic resins, thermosetting resins or electron-curing resins have been used.
- thermoplastic resins thermosetting resins or electron-curing resins
- an OH-excess polyurethane prepolymer and polyisocyanate are used to disperse therein a lubricant, an antistatic agent, an inorganic material such as reinforcing material, etc., then applied on the back surface of the support and cured under heat to obtain a back coating.
- this type of the back coating provides such various superior properties as it has a strong adhesion to the support, exhibits a superior durability, and has a good effect on the magnetic layer, it often has problems of exhibiting a poor running due to sticking, of becoming a cause of drop-outs due to powdering of the back coating by scratching or attrition, or of causing the magnetic head to wear.
- another object of the present invention is to provide a magnetic recording medium with a back layer having an enhanced durability, a reduced friction and a good running property.
- the Ti-containing ⁇ -Al 2 O 3 used in the present invention may be produced by adding Ti to a ⁇ -Al 2 O 3 powder and firing this mixture.
- the preferred range of the Ti content is approximately 2-10 wt % based on the weight of ⁇ -Al 2 O 3 . The amount below this range cannot achieve the aimed effects while the amount above this range will increase the wear of the magnetic head.
- the binder used in the present invention includes thermoplastic resins such as thermoplastic polyurethane resins and a vinyl chloride-vinyl acetate-vinyl alcohol copolymers, thermosetting resins such as thermosetting polyurethane resins, and electron beam-curing resins such as acrylic acid resins having electron-sensitive double bonds. They may be used alone or in combination. Particularly preferred are thermosetting resins and electron beam-curing resins.
- the additives which may be used in the present invention include a lubricant, an antistatic agent such as carbon black and a reinforcing material.
- a lubricant myristic acid, stearic acid, butyl stearate, butyl myristate or their esters may be used.
- the present invention contains as its essential component Ti-containing Al 2 O 3 but inclusion of a small amount of CrO 2 , ⁇ -Al 2 O 3 , TiO 2 , ⁇ -Fe 2 O 3 , ⁇ -Fe 2 O 3 , ⁇ -SiC, ⁇ -SiC or the like is not excluded.
- the Ti-containing Al 2 O 3 is preferably used in the range of 0.5-1.5 wt % based on the weight of the magnetic powder. Head smear and the tape scratches will become larger and the reinforcement will not be sufficient if the amount is less than the lower limit and the head wear will become larger above the upper limit.
- the present invention further provides a magnetic recording medium including a support, a magnetic layer supported on one surface of the support and a back layer supported on the other surface of the support, characterized in that the back layer comprises a powder of Ti-containing Al 2 O 3 dispersed in a binder resin.
- the magnetic recording medium is provided with a magnetic layer as well as a back layer, both formed according to the present invention.
- the binder suitable for the back layer includes thermoplastic resins such as thermoplastic polyurethane resins, vinyl chloride-vinyl acetate-vinyl alcohol copolymers, thermosetting resins such as thermosetting polyurethane resins, and electron beam-curing resins such as acrylic acid resins having electron-sensitive double bonds. They may be used alone or in combination. Particularly preferred are thermosetting resins and electron beam-curing resins.
- the additives which may be used in the back layer of the present invention include a lubricant, an antistatic agent and a reinforcing material which are conventionally used in the art.
- a lubricant myristic acid, stearic acid, butyl stearate, butyl myristate or their esters may be used.
- an antistatic agent carbon black may be used.
- the present invention contains Ti-containing Al 2 O 3 in its back layer as its essential component but inclusion of a small amount of CrO 2 , ⁇ -Al 2 O 3 , TiO 2 , ⁇ -Fe 2 O 3 , ⁇ -Fe 2 O 3 , ⁇ -SiC, ⁇ -SiC or the like is not excluded.
- the Ti-containing ⁇ -Al 2 O 3 used in the back layer of the present invention may be produced by adding Ti to a ⁇ -Al 2 O 3 powder and firing the resulting mixture.
- the preferred range of the Ti content is approximately 2-10 wt % based on the weight of ⁇ -Al 2 O 3 . The amount below this range will increase the wear of guide members and the amount exceeding the upper limit will lower the strength of the back layer.
- the Ti-containing Al 2 O 3 is preferably used in the range of 0.5-2.5 wt % based on the weight of the resin of the back layer. The amount less than this range will not be effective and the wear of guide members will become larger above the upper limit.
- This formulation was thoroughly blended and dispersed by a dispersing mill to form a coating which is then applied on a polyester film in such a way that the dried thickness is about 4 ⁇ m.
- Examples 1-3 were repeated except that the Ti-containing Al 2 O 3 was replaced by the following reinforcement materials.
- Examples 1-3 were repeated except that the Ti-containing Al 2 O 3 was replaced by the following reinforcement material.
- Examples 1-3 were repeated except that the Ti-containing Al 2 O 3 was replaced by the following reinforcement material.
- Specimen is run one hundred passes using a commercial recorder and the head is observed by naked eyes and a heavy smear is marked x, a significant is ⁇ , a slight is ⁇ , and none is ⁇ .
- Specimen is run one hundred passes at a speed of 20 mm/sec past a mirror finish surface of a stainless fixed pole with the magnetic layer being kept in contact with the pole surface.
- the change is defined by the difference between the initial coefficient and that after 100 passes.
- Specimen is passed one hundred times by a commercial recorder and the scars are observed by naked eyes. A large scar is marked x, a small is ⁇ , and none is ⁇ .
- a brass collar is set on the tape running portion of a recorder and specimen of 200 m is passed one hundred passes along it. The amount of wear is weighed. The value is relative.
- the magnetic recording media according to the present invention exhibited a superior properties in all respects, particularly with respect to the stability of the friction and the head wear.
- This formulation was thoroughly blended and dispersed by a dispersing mill to form a coating which is then applied on a polyester film as a back coating in such a way that the dried thickness is about 1.5 ⁇ m.
- Examples 4-6 were repeated except that the Ti-containing Al 2 O 3 was replaced by the following reinforcement materials.
- Examples 4-6 were repeated except that the Ti-containing Al 2 O 3 was replaced by the following reinforcement material.
- Examples 1-3 were repeated except that the Ti-containing Al 2 O 3 was replaced by the following reinforcement material.
- Specimen is run one hundred passes past a fixed guide pole having a stainless mirror finish face with the back coat layer being kept in contact with the pole face and the guide pole smear is observed by naked eyes and a heavy smear is marked X, a significant is ⁇ , a slight is ⁇ , and none is ⁇ .
- Specimen is run one hundred passes at a speed of 20 mm/sec past a mirror finish surface of a stainless fixed pole with the back coat layer being kept in contact with the pole surface.
- the change is defined by the difference between the initial coefficient and that after 100 passes.
- Specimen is passed one hundred times by a commercial recorder and the scars by guide poles and other guide members and the scars are observed by naked eyes. A large scar is marked X, a small is ⁇ , and none is ⁇ .
- a brass collar is set on the tape running portion of a recorder and specimen of 200 m is passed one hundred passes along it with the back coat layer in contact with the collar. The amount of wear is weighed. The value is relative.
- the magnetic recording media having back coat layers according to the present invention exhibited a low head smear, low in friction, few scars, and less wear.
Landscapes
- Paints Or Removers (AREA)
- Magnetic Record Carriers (AREA)
Abstract
Description
______________________________________ Ferromagnetic powder 100 parts by weight Vinyl chloride-vinyl acetate-vinyl 10 parts by weight alcohol copolymer Urethane resin 10 parts by weight Carbon black 10 parts by weight Ti-containing Al.sub.2 O.sub.3 0.5, 1.0, 1.5 parts by weight Lubricant(myristic acid and stearic acid) 5 parts by weight ______________________________________
______________________________________ TiO.sub.2 0.3 parts by weight α-Al.sub.2 O.sub.3 0.7 parts by weight ______________________________________
______________________________________ Fe-containing Al.sub.2 O.sub.3 (0.2 μm) 1.5 parts by weight ______________________________________
______________________________________ α-Al.sub.2 O.sub.3 0.5 parts by weight ______________________________________
TABLE 1 ______________________________________ Ti-cont. Head Change in Al.sub.2 O.sub.3 Smear Coef. Frct. Scars Head wear ______________________________________ #A 0.5 ⊚ 0.38→0.42 ◯ 11 #B 1.0 ⊚ 0.41→0.42 ◯ 13 #C 1.5 ⊚ 0.43→0.41 ◯ 17 #D Comp. Ex. 1 ◯ 0.41→0.53 Δ 23 #E Comp. Ex. 2 ◯ 0.41→0.57 ◯ 38 #F Comp. Ex. 3 Δ 0.43→0.60 x 21 ______________________________________
______________________________________ (Eslec A, tradename) 50 parts by weight Urethane resin 50 parts by weight (N-2304, tradename of Nippon 50 parts by weight Polyurethane K.K) Carbon black(0.1μ) Ti-containing Al.sub.2 O.sub.3 0.5, 1.5, 2.5 parts by weight (Ti content of 35 wt %) Lubricant(myristic acid and stearic 3 parts by weight acid) Polyisocyanate 15 parts by weight (Colonate L, tradename of Nippon Polyurethane) ______________________________________
______________________________________ TiO.sub.2 0.5 parts by weight α-Al.sub.2 O.sub.3 1.5 parts by weight ______________________________________
______________________________________ α-Al.sub.2 O.sub.3 1.5 parts by weight ______________________________________
______________________________________ Fe-containing Al.sub.2 O.sub.3 1.5 parts by weight ______________________________________
TABLE 2 ______________________________________ Ti-cont. Change in Al.sub.2 O.sub.3 Smear Coef. Frct. Scars Head wear ______________________________________ #A' 0.5 ◯ 0.52→0.52 ◯ 3 #B' 1.5 ◯ 0.49→0.49 ◯ 4 #C' 2.5 ◯ 0.49→0.48 ◯ 4 #D' Comp. Ex. 4 Δ 0.55→0.61 Δ 3 #E' Comp. Ex. 5 x 0.53→0.57 Δ 6 #F' Comp. Ex. 6 ◯ 0.52→0.55 ◯ 12 ______________________________________
Claims (4)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP01153391A JP3262342B2 (en) | 1991-01-08 | 1991-01-08 | Magnetic recording media |
JP3-11533 | 1991-01-08 | ||
JP3-11532 | 1991-01-08 | ||
JP1153291A JPH04251425A (en) | 1991-01-08 | 1991-01-08 | Magnetic recording medium |
Publications (1)
Publication Number | Publication Date |
---|---|
US5294495A true US5294495A (en) | 1994-03-15 |
Family
ID=26346968
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/816,999 Expired - Lifetime US5294495A (en) | 1991-01-08 | 1992-01-03 | Magnetic recording medium |
Country Status (3)
Country | Link |
---|---|
US (1) | US5294495A (en) |
DE (1) | DE4200197C2 (en) |
LU (1) | LU88053A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5607747A (en) * | 1994-04-15 | 1997-03-04 | Minnesota Mining And Manufacturing Company | Magnetic recording media having a backside coating which includes multicomponent, nonmagnetic particles |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4741952A (en) * | 1985-03-20 | 1988-05-03 | Hitachi Maxell, Ltd. | Magnetic recording medium |
US4756962A (en) * | 1986-04-23 | 1988-07-12 | Tdk Corporation | Magnetic recording medium |
US4917947A (en) * | 1986-11-28 | 1990-04-17 | Fuji Photo Film Co., Ltd. | Magnetic recording medium |
US5110774A (en) * | 1985-11-29 | 1992-05-05 | Atsushi Ogura | Homogeneous solid solution material and method of manufacturing the same |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4469758A (en) * | 1983-04-04 | 1984-09-04 | Norton Co. | Magnetic recording materials |
-
1992
- 1992-01-03 US US07/816,999 patent/US5294495A/en not_active Expired - Lifetime
- 1992-01-07 DE DE4200197A patent/DE4200197C2/en not_active Expired - Fee Related
- 1992-01-08 LU LU88053A patent/LU88053A1/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4741952A (en) * | 1985-03-20 | 1988-05-03 | Hitachi Maxell, Ltd. | Magnetic recording medium |
US5110774A (en) * | 1985-11-29 | 1992-05-05 | Atsushi Ogura | Homogeneous solid solution material and method of manufacturing the same |
US4756962A (en) * | 1986-04-23 | 1988-07-12 | Tdk Corporation | Magnetic recording medium |
US4917947A (en) * | 1986-11-28 | 1990-04-17 | Fuji Photo Film Co., Ltd. | Magnetic recording medium |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5607747A (en) * | 1994-04-15 | 1997-03-04 | Minnesota Mining And Manufacturing Company | Magnetic recording media having a backside coating which includes multicomponent, nonmagnetic particles |
Also Published As
Publication number | Publication date |
---|---|
LU88053A1 (en) | 1992-08-25 |
DE4200197A1 (en) | 1992-07-09 |
DE4200197C2 (en) | 1999-12-16 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: TDK CORPORATION Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:KURODA, KAZUHIRO;ISHIKAWA, YASUSHI;TANAKA, KAZUSHI;REEL/FRAME:005980/0373 Effective date: 19911223 Owner name: TDK CORPORATION, JAPAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:KURODA, KAZUHIRO;ISHIKAWA, YASUSHI;TANAKA, KAZUSHI;REEL/FRAME:005980/0373 Effective date: 19911223 |
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Free format text: PATENTED CASE |
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Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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Year of fee payment: 4 |
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Free format text: PAYER NUMBER DE-ASSIGNED (ORIGINAL EVENT CODE: RMPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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