US5270506A - Snap action switch - Google Patents
Snap action switch Download PDFInfo
- Publication number
- US5270506A US5270506A US07/737,684 US73768491A US5270506A US 5270506 A US5270506 A US 5270506A US 73768491 A US73768491 A US 73768491A US 5270506 A US5270506 A US 5270506A
- Authority
- US
- United States
- Prior art keywords
- center beam
- anchor
- spring blade
- outer beams
- junction portion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 230000006835 compression Effects 0.000 abstract description 7
- 238000007906 compression Methods 0.000 abstract description 7
- 238000010276 construction Methods 0.000 description 3
- 238000005192 partition Methods 0.000 description 2
- 241000220317 Rosa Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 239000012858 resilient material Substances 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H5/00—Snap-action arrangements, i.e. in which during a single opening operation or a single closing operation energy is first stored and then released to produce or assist the contact movement
- H01H5/04—Energy stored by deformation of elastic members
- H01H5/18—Energy stored by deformation of elastic members by flexing of blade springs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H23/00—Tumbler or rocker switches, i.e. switches characterised by being operated by rocking an operating member in the form of a rocker button
- H01H23/02—Details
- H01H23/12—Movable parts; Contacts mounted thereon
- H01H23/16—Driving mechanisms
- H01H23/20—Driving mechanisms having snap action
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H1/00—Contacts
- H01H1/58—Electric connections to or between contacts; Terminals
Definitions
- This invention relates to snap action electrical switches. It is particularly concerned with a snap action switch capable of carrying currents loads on the order of 20 amps or so. Switches having this current capacity require a minimum contact force of about 100 grams to ensure a low resistance contact interface. They also require a minimum air gap between contacts of about 1 millimeter to prevent arcing. Given these parameters, making a reliable snap action switch having high current capacity, low resistance, small size and long life becomes a difficult undertaking as satisfaction of one criterion conflicts with meeting the next.
- One aspect of prior art snap action switches is the use of a spring blade having two stable or rest positions. These blades are made of flat, resilient material. They have an elongated central compression member and two elongated tension members on either side of the compression member. The three elongated members have their ends joined at unitary contact pads. The tensions members impart a curved or bowed configuration to the compression member.
- a plunger or the like acts on the blade, eventually moving the compression member through the center of its bowed shape, whereupon the blade snaps to a thrown position. Having been moved over center, the blade assumes a second stable or rest position. Thereafter, returning the switch to its initial condition requires application of force to move the spring blade back through center to its first stable position. Provision of a mechanism to effect this returning force complicates the switch design, thereby raising its cost.
- the spring blades in these prior switches still have two stable positions but the switch housings are designed to constrain the blade from ever moving far enough to reach the second stable position.
- the problem with restricting the spring blade travel to prevent over-centering is a marked increase in the number of critical dimensions to assure proper functioning of the switch. That is, the shape and mechanical properties of the blade must be carefully controlled.
- the base in which the blade is mounted must support it precisely, the fulcrum has to be located exactly, the actuator must consistently impinge at the right place, and so on throughout the structure. Holding these tolerances becomes as much trouble as providing a return force for an over-centered blade.
- the switch of the present invention overcomes these problems with a spring blade that has only one stable position.
- the present invention concerns a snap action electrical switch.
- a primary object of the invention is a snap action switch having a spring blade that has only one stable position.
- Another object of the invention is a snap action switch that is fast acting, with the speed of actuation independent of the rate at which the user applies force to the switch.
- Another object of the invention is a switch of the type described having greater contact force and less critical dimensional requirements than previous switches.
- a snap action switch having a housing including a base, a cover attached to the base and an actuator pivotally mounted on the cover. Upper and lower electrical terminals are molded in the cover and base respectively.
- a spring blade has an anchor mounted in the base and including a junction portion.
- a pair of wings extend out of the plane of the junction portion.
- Elongated outer beams connect to the wings and extend to a contact portion.
- An elongated center beam extends between the junction and contact portions, between the outer beams. Crimps in the outer beams place them in tension and the center beam in compression.
- the center beam has a bowed shape that defines a chord between the beam's ends. The connection of the outer beams to the wings places them on the opposite side of the chord from the center beam.
- the spring blade has only one stable position.
- the user presses on the actuator it motivates the center beam to snap from engagement with one terminal to the other but upon release of the actuator the beam snaps back to its original condition. This occurs regardless of the amount of travel of the center beam.
- FIG. 1 is a side elevation view of the snap action switch according to this invention.
- FIG. 2 is an end elevation view of the snap action switch.
- FIG. 3 is a top plan view of the cover, with the actuator removed.
- FIG. 4 is a bottom plan view of the cover.
- FIG. 5 is a top plan view of the base section of the snap action switch, with the cover and spring blades removed.
- FIG. 6 is a bottom plan view of the base section of the snap action switch.
- FIG. 8 is a plan view of the base, with the cover removed to show the spring blades in place.
- FIG. 9 is a top plan view of one of the spring blades.
- FIG. 10 is a side elevation view of the spring blade.
- FIG. 11 is an end elevation view of the spring blade.
- the snap action switch of the present invention is shown generally at 10 in FIGS. 1 and 2.
- a hollow switch housing is defined by a base member 12 and a cover 14.
- An actuator 16 is pivotally mounted on the cover 14 by means of stirrups 18.
- the stirrups define openings which receive stub shafts 20 formed on the upper portion of the cover. Posts or legs of electrical terminals are visible in FIGS. 1 and 2, extending from the cover and base. These posts will be described below.
- the cover 14 has a generally rectangular plate 22 which forms the top surface of the housing.
- a depending wall 24 extends around the periphery of the plate 22.
- U-shaped latches 26 (best seen in FIG. 2) are formed on the ends of the wall 24.
- the plate 22 has a pair of square openings 28 extending therethrough. The openings are surrounded by upstanding enclosures 30 on the upper surface of the plate 22. These enclosures have extensions 32 which support the stub shafts 20.
- the underside of the plate 22 has an upper electrical terminal 34 molded therein. As seen in FIG. 4, the upper terminal 34 covers a substantial portion of the underside of plate 22.
- the terminal has apertures 36 surrounding the holes 28.
- the terminal also has contact pads 38.
- the upper terminal 34 further includes a pair of depending legs or posts 40A, 40B. These are shown in FIGS. 3 and 4 in their flat, as-molded condition. In FIGS. 1 and 2 they are shown folded down 90° so that they extend in a vertical plane.
- the base 12 has a case-like construction similar to the cover in that the base has a rectangular plate or floor 42 surrounded by an upstanding wall 44.
- the ends of the wall 44 carry hooks 46.
- the hooks are engageable with the latches 26 to retain the cover on the base, with upper wall 24 resting on the lower wall 44.
- the interior of the enclosure formed by the floor 42 and walls 44 includes two pedestals 48 in diagonally opposite corners. Ledges 50 extend from the pedestal toward the center of the floor. Fulcrums 52 protrude upwardly from the ledges 50.
- partitions 54 which include enlargements with rounded shoulders 56. Between the partitions 54 and outer wall 44 there is a slot 58 which extends through the base.
- a lower electrical terminal 60 is molded into the base plate 42. Legs or posts 62A, 62B extend from the side walls, similar to the legs 40.
- the lower terminal includes contact pads 64 and 66 which are exposed on top of the pedestals 48. Although it has two contact pads and two posts, the parts of the lower terminal 60 are all electrically connected so as to form a single electrical connecting point. This is also the case with the upper terminal 34. If required by a given switching application the two contact pads and terminals can be electrically isolated.
- the actuator 16 is a cap-like structure having a curved upper surface 65 and a surrounding skirt 67.
- the stirrups are integrally formed in the lower side edges of the skirt.
- a pair of plungers 68A, 68B are molded on the underside of surface 65.
- the plungers 68 extend through the enclosures 30 into contact with a spring blade 70.
- FIG. 8 there are two spring blades mounted in the base 12. The spring blades are identical.
- Each spring blade includes an anchor portion having a vertical mounting tab 72 with a pair of upstanding tangs 74.
- the mounting tab 72 extends through the slots 58 in the base.
- the top of the mounting tab 72 curves over the shoulder 56, as best seen in FIG. 7, and extends to a generally planar junction portion 76.
- the anchor further includes two wings 78 which extend from the junction portion 76.
- An important feature of the spring blade construction is that the wings 78 extend downwardly out of the plane of the junction portion. This is best seen in FIGS. 10 and 11.
- the spring blade 70 further includes an elongated center beam 80 which is connected at one end to the junction portion 76.
- the center beam extends to a contact portion 82 at the free or cantilevered end of the spring blade.
- the contact portion 82 contains or carries a pad 84.
- Outer beams 86 and 88 are connected at one end to one of the wings 78 and at the other end to the contact portion 82.
- the outer beams are crimped at 90 and 92, thereby placing the outer beams in tension and the center beam in compression.
- the tension of the outer beams imparts a bowed configuration to the center beam 80, as best seen in FIGS. 7 and 10.
- the bowed configuration defines a chord between the ends of the center beam, that is, the points where the center beam joins the junction portion 76 and the round contact portion 82.
- chord is offset from the both the center and outer beams.
- the chord is between the outer beams and the center beam.
- the spring blade has only one stable condition. This contrasts with prior art constructions wherein the outer beams coincide with the chord of the bowed center beam, resulting in two stable positions for the blade.
- FIG. 7 illustrates the complete assembly of the snap action switch.
- the mounting tabs 72 of spring blades 70 are pressed into the slots 58 in the base.
- the contact pads 84 of the spring blades rest on the pads 64, 66 of the lower terminal 60.
- This forms an electrical circuit between the mounting tab 72 and the lower terminal 60 and its posts 62.
- the center beams 80 are supported by the fulcrums 52.
- the spring blades are enclosed by the cover 14 which overlies the base 12 and is held thereon by engagement of the hooks 46 and latches 26.
- the actuator plungers 68 engage the bowed center beams 80, as indicated in FIGS. 7 and 8.
- the actuator rotates on stub shafts 20, causing the plunger 68 to press down on the center beam 80 of the associated spring blade 70.
- the force pushes the center beam through center.
- the free end portion of the blade snaps up bringing contact pad 84 into engagement with the upper terminal pad 38.
- This forms an electrical circuit from the spring blade to the upper terminal and its posts 40.
- the center beam 80 is not depressed far enough to push it past the position of the outer beams 86, 88. That is, since the wings 78 are bent downwardly, the restoring force of the outer beams still tends to return the center beam to its normal or rest position, as shown in FIGS. 7 and 8.
Abstract
Description
Claims (9)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/737,684 US5270506A (en) | 1991-07-30 | 1991-07-30 | Snap action switch |
MX9204430A MX9204430A (en) | 1991-07-30 | 1992-07-29 | QUICK ACTION SWITCH |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US07/737,684 US5270506A (en) | 1991-07-30 | 1991-07-30 | Snap action switch |
Publications (1)
Publication Number | Publication Date |
---|---|
US5270506A true US5270506A (en) | 1993-12-14 |
Family
ID=24964878
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/737,684 Expired - Fee Related US5270506A (en) | 1991-07-30 | 1991-07-30 | Snap action switch |
Country Status (2)
Country | Link |
---|---|
US (1) | US5270506A (en) |
MX (1) | MX9204430A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5412166A (en) * | 1993-06-25 | 1995-05-02 | United Technologies Automotive, Inc. | Power window switch control apparatus |
US6130393A (en) * | 1999-06-24 | 2000-10-10 | Defond Manufacturing Ltd. | Electrical rocker switch |
WO2001099135A1 (en) * | 2000-06-19 | 2001-12-27 | Tyco Electronics Amp Gmbh | Bistable electrical switch and relay with a bistable electrical switch |
US20100123533A1 (en) * | 2008-11-15 | 2010-05-20 | Johannes Helmreich | Relay With Snap Action Spring |
Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2286053A (en) * | 1940-09-10 | 1942-06-09 | Westinghouse Electric & Mfg Co | Thermostat |
US2700079A (en) * | 1950-09-16 | 1955-01-18 | Haydon Switch Inc | Snap action switch |
DE937712C (en) * | 1951-10-28 | 1956-01-12 | Kloeckner Moeller Elek Zitaets | Snap switch |
US2966559A (en) * | 1957-06-17 | 1960-12-27 | Gen Motors Corp | Circuit controller |
US3120590A (en) * | 1961-03-22 | 1964-02-04 | Kendale R Franzen | Snap action switch |
US3306998A (en) * | 1965-10-23 | 1967-02-28 | Robertshaw Controls Co | Snap action device |
US3571541A (en) * | 1969-02-17 | 1971-03-23 | Cherry Electrical Prod | Snap action switch |
US3648004A (en) * | 1971-02-25 | 1972-03-07 | Cutler Hammer Inc | Auxiliary support means for electrical switch actuator |
US4336429A (en) * | 1979-10-16 | 1982-06-22 | Itt Industries, Inc. | Switch unit |
US4484042A (en) * | 1982-08-03 | 1984-11-20 | Alps Electric Co., Ltd. | Snap action push button switch |
US4523064A (en) * | 1983-12-28 | 1985-06-11 | Amp Incorporated | Snap action switch |
US4943696A (en) * | 1989-01-30 | 1990-07-24 | E. M. B. Corporation | Diaphragm type switch |
US5053592A (en) * | 1990-02-28 | 1991-10-01 | Eaton Corporation | Low current switching apparatus having detent structure providing tactile feedback |
US5113047A (en) * | 1988-02-08 | 1992-05-12 | Alps Electric Co., Ltd. | Pushbutton switch with wear preventing groove |
-
1991
- 1991-07-30 US US07/737,684 patent/US5270506A/en not_active Expired - Fee Related
-
1992
- 1992-07-29 MX MX9204430A patent/MX9204430A/en not_active IP Right Cessation
Patent Citations (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2286053A (en) * | 1940-09-10 | 1942-06-09 | Westinghouse Electric & Mfg Co | Thermostat |
US2700079A (en) * | 1950-09-16 | 1955-01-18 | Haydon Switch Inc | Snap action switch |
DE937712C (en) * | 1951-10-28 | 1956-01-12 | Kloeckner Moeller Elek Zitaets | Snap switch |
US2966559A (en) * | 1957-06-17 | 1960-12-27 | Gen Motors Corp | Circuit controller |
US3120590A (en) * | 1961-03-22 | 1964-02-04 | Kendale R Franzen | Snap action switch |
US3306998A (en) * | 1965-10-23 | 1967-02-28 | Robertshaw Controls Co | Snap action device |
US3571541A (en) * | 1969-02-17 | 1971-03-23 | Cherry Electrical Prod | Snap action switch |
US3648004A (en) * | 1971-02-25 | 1972-03-07 | Cutler Hammer Inc | Auxiliary support means for electrical switch actuator |
US4336429A (en) * | 1979-10-16 | 1982-06-22 | Itt Industries, Inc. | Switch unit |
US4484042A (en) * | 1982-08-03 | 1984-11-20 | Alps Electric Co., Ltd. | Snap action push button switch |
US4523064A (en) * | 1983-12-28 | 1985-06-11 | Amp Incorporated | Snap action switch |
US5113047A (en) * | 1988-02-08 | 1992-05-12 | Alps Electric Co., Ltd. | Pushbutton switch with wear preventing groove |
US4943696A (en) * | 1989-01-30 | 1990-07-24 | E. M. B. Corporation | Diaphragm type switch |
US5053592A (en) * | 1990-02-28 | 1991-10-01 | Eaton Corporation | Low current switching apparatus having detent structure providing tactile feedback |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5412166A (en) * | 1993-06-25 | 1995-05-02 | United Technologies Automotive, Inc. | Power window switch control apparatus |
US6130393A (en) * | 1999-06-24 | 2000-10-10 | Defond Manufacturing Ltd. | Electrical rocker switch |
WO2001099135A1 (en) * | 2000-06-19 | 2001-12-27 | Tyco Electronics Amp Gmbh | Bistable electrical switch and relay with a bistable electrical switch |
US20030156006A1 (en) * | 2000-06-19 | 2003-08-21 | Martin Hanke | Bistable electric switch and relay with a bistable electrical switch |
US6943653B2 (en) | 2000-06-19 | 2005-09-13 | Tyco Electronics Amp Gmbh | Bistable electric switch and relay with a bi-stable electrical switch |
US20100123533A1 (en) * | 2008-11-15 | 2010-05-20 | Johannes Helmreich | Relay With Snap Action Spring |
CN101740269A (en) * | 2008-11-15 | 2010-06-16 | 泰科电子奥地利有限责任公司 | Relay with trigger spring |
US8237523B2 (en) * | 2008-11-15 | 2012-08-07 | Tyco Electronics Austria Gmbh | Relay with snap action spring |
Also Published As
Publication number | Publication date |
---|---|
MX9204430A (en) | 1993-03-01 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
AS | Assignment |
Owner name: LAKE CENTER INDUSTRIES, A DIVISION OF GUY F. ATKIN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:MASONER, GAROLD W.;REEL/FRAME:005806/0416 Effective date: 19910727 |
|
AS | Assignment |
Owner name: LAKE CENTER INDUSTRIES, INC., MINNESOTA Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GUY F. ATKINSON COMPANY;REEL/FRAME:006559/0828 Effective date: 19930521 |
|
AS | Assignment |
Owner name: LUCAS INDUSTRIES INC., VIRGINIA Free format text: MERGER;ASSIGNOR:LAKE CENTER INDUSTRIES, INC.;REEL/FRAME:007833/0173 Effective date: 19941205 |
|
FPAY | Fee payment |
Year of fee payment: 4 |
|
REMI | Maintenance fee reminder mailed | ||
LAPS | Lapse for failure to pay maintenance fees | ||
STCH | Information on status: patent discontinuation |
Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362 |
|
FP | Lapsed due to failure to pay maintenance fee |
Effective date: 20011214 |