US5246904A - Catalyst for the wash-and-wear finishing of textiles - Google Patents

Catalyst for the wash-and-wear finishing of textiles Download PDF

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Publication number
US5246904A
US5246904A US07/890,173 US89017392A US5246904A US 5246904 A US5246904 A US 5246904A US 89017392 A US89017392 A US 89017392A US 5246904 A US5246904 A US 5246904A
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US
United States
Prior art keywords
catalyst
sub
wash
textiles
parts
Prior art date
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Expired - Fee Related
Application number
US07/890,173
Inventor
Pia Hois
Toni Simenc
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BASF SE
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BASF SE
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Filing date
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Assigned to BASF AKTIENGESELLSCHAFT reassignment BASF AKTIENGESELLSCHAFT ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: HOIS, PIA, SIMENC, TONI
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Publication of US5246904A publication Critical patent/US5246904A/en
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/322Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing nitrogen
    • D06M13/402Amides imides, sulfamic acids
    • D06M13/432Urea, thiourea or derivatives thereof, e.g. biurets; Urea-inclusion compounds; Dicyanamides; Carbodiimides; Guanidines, e.g. dicyandiamides
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/423Amino-aldehyde resins
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/39Aldehyde resins; Ketone resins; Polyacetals
    • D06M15/423Amino-aldehyde resins
    • D06M15/45Use of special catalysts

Definitions

  • the catalyst is used in the form of an aqueous solution which contains from 15 to 40% by weight, preferably from 20 to 35%, of salt.
  • the magnesium and fluoroborate ions may be introduced into such a solution in salt form, for example as magnesium sulfate, phosphate, nitrate, acetate, glycolate, citrate or adipate or as sodium, lithium, potassium or zinc fluoroborate. Particular preference is given to the use of magnesium sulfate, magnesium nitrate and sodium fluoroborate.
  • the catalyst is used in wash-and-wear finishing in the manner which is usual for example for magnesium chloride; the amounts used range from approximately 30 to 50 parts of a, for example, 20% solution, based on 100 parts of the crosslinking agent (45% solution).
  • the novel catalyst requires no departure from existing methods.
  • a cotton fabric (100 g/m 2 ) is impregnated with a pad-mangle, wet pickup about 80%, with the following solutions:
  • the finished material was packed airtightly in polyethylene sheeting, stored for 24 hours and then subjected to an odor test.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

A chloride-free catalyst for wash-and-wear finishing textiles with formaldehyde-free crosslinking agents contains magnesium and fluoroborate ions in a ratio of from 1:0.1 to 1:4 and guarantees odorless results.

Description

Owing to the persistent controversy about the use of formaldehyde-containing auxiliaries in the textile industry, there is an increasing trend, for example in the wash-and-wear finishing of textiles, toward using formaldehyde-free crosslinking agents, for example those of the formula I ##STR1## where R1 and R2 are each hydrogen or C1 -C3 -alkyl, with the proviso that at least one of the radicals R1 and R2 is C1 -C3 -alkyl, and R3 and R4 are each hydrogen or C1 -C4 -alkyl.
However, it is occasionally observed, in connection with large-scale production in textile processing operations, that the finished material is prone to give off an extremely unpleasant odor, which was not noticed when these crosslinking agents first came on the market. This odor is apparently the result of a catalytic decomposition of the crosslinking agent at elevated (condensation) temperatures, forming highly volatile compounds. The odor nuisance is particularly pronounced in the case of already made-up and airtightly packaged material.
It is an object of the present invention to find a way of avoiding this odor nuisance.
We have found that this object is achieved by a chloride-free catalyst whose use does not give rise to odor nuisance and which contains magnesium and fluoroborate ions in an Mg2 ⊕ :BF4.sup.⊖ molar weight ratio of from 1:0.1 to 1:4, preferably from 1:0.2 to 1:2.
Preferably, the catalyst is used in the form of an aqueous solution which contains from 15 to 40% by weight, preferably from 20 to 35%, of salt. The magnesium and fluoroborate ions may be introduced into such a solution in salt form, for example as magnesium sulfate, phosphate, nitrate, acetate, glycolate, citrate or adipate or as sodium, lithium, potassium or zinc fluoroborate. Particular preference is given to the use of magnesium sulfate, magnesium nitrate and sodium fluoroborate.
The catalyst is used in wash-and-wear finishing in the manner which is usual for example for magnesium chloride; the amounts used range from approximately 30 to 50 parts of a, for example, 20% solution, based on 100 parts of the crosslinking agent (45% solution). The novel catalyst requires no departure from existing methods. Experimental:
A cotton fabric (100 g/m2) is impregnated with a pad-mangle, wet pickup about 80%, with the following solutions:
______________________________________                                    
Catalyst solution 1:                                                      
                  8.7 parts of MgSO.sub.4 calcined                        
                  2.0 parts of NaBf.sub.4                                 
                 29.3 H.sub.2 O                                           
Catalyst solution 2:                                                      
                  8.7 parts of MgSO.sub.4 calcined                        
                  2.5 parts of Zn(BF.sub.4).sub.2                         
                 29.5 H.sub.2 O                                           
Catalyst solution 3:                                                      
                  4.0 parts of MgSO.sub.4 calcined                        
                  5.0 parts of Mg(NO.sub.3).sub.2.6H.sub.2 O              
                  0.5 parts of NaBF.sub.4                                 
                 20.5 H.sub.2 O.                                          
______________________________________                                    
__________________________________________________________________________
               Operative Examples                                         
                           Comparative Examples                           
                                    8                                     
               1  2  3  4  5  6  7  untreated                             
__________________________________________________________________________
Compound of formula I as 45%                                              
               100                                                        
                  100                                                     
                     100                                                  
                        100                                               
                           100                                            
                              100                                         
                                 100                                      
aqueous solution (parts)                                                  
Catalyst solution 1                                                       
                40                                                        
Catalyst solution 2                                                       
                   40                                                     
Catalyst solution 3   30                                                  
MgCl.sub.2 × 6 H.sub.2 O                                            
                         12                                               
                           10                                             
NaBF.sub.4                 0.2                                            
Mg(BF.sub.4).sub.2             12                                         
(30% solution in H.sub.2 O)                                               
Zn(BF.sub.4).sub.2                10                                      
(50% solution in H.sub.2 O)                                               
__________________________________________________________________________
The finished material was packed airtightly in polyethylene sheeting, stored for 24 hours and then subjected to an odor test.
The samples treated according to Examples 1 to 3 were odorless, those according to Examples 6 and 7 were slightly odorous, and those according to Examples 4 and 5 had an extremely unpleasant odor.
__________________________________________________________________________
Result of measurements:                                                   
                Operative Examples                                        
                            Comparative Examples                          
                1  2  3  4  5  6  7  8                                    
__________________________________________________________________________
Dry crease angle (W + F)                                                  
                215°                                               
                   213°                                            
                      220°                                         
                         210°                                      
                            215°                                   
                               215°                                
                                  220°                             
                                     95°                           
Monsanto image after                                                      
                3.0                                                       
                   3.0                                                    
                      3.5                                                 
                         3.0                                              
                            3.0                                           
                               3.2                                        
                                  3.5                                     
                                     1.0                                  
machine wash 20 min                                                       
at 60° C.                                                          
Breaking strength                                                         
                290                                                       
                   285                                                    
                      280                                                 
                         285                                              
                            275                                           
                               290                                        
                                  295                                     
                                     390                                  
(filling)                                                                 
Shrinkage after                                                           
              W:                                                          
                0.8                                                       
                   0.8                                                    
                      0.4                                                 
                         0.8                                              
                            0.8                                           
                               0.6                                        
                                  0.4                                     
                                     6.5                                  
machine wash 20 min                                                       
              F:                                                          
                0.4                                                       
                   0.4                                                    
                      0.2                                                 
                         0.4                                              
                            0.4                                           
                               0.4                                        
                                  0.2                                     
                                     4.5                                  
at 60° C.                                                          
__________________________________________________________________________
 W = warp                                                                 
 F = filling                                                              

Claims (3)

We claim:
1. A chloride-free catalyst for the wash-and-wear finishing of textiles with formaldehyde-free crosslinking agents, containing magnesium and fluoroborate ions in a molar weight ratio of from 1:0.1 to 1:4.
2. A catalyst as claimed in 1, containing Mg2⊕ and BF4.sup.⊖ ions in a ratio of from 1:0.2 to 1:2.
3. A catalyst as claimed in claim 1, in the form of a 20-35% by weight aqueous solution of magnesium and fluoroborate salts.
US07/890,173 1991-05-31 1992-05-29 Catalyst for the wash-and-wear finishing of textiles Expired - Fee Related US5246904A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE4117902A DE4117902A1 (en) 1991-05-31 1991-05-31 CATALYST FOR THE HIGH-TREATMENT OF TEXTILES
DE4117902.1 1991-05-31

Publications (1)

Publication Number Publication Date
US5246904A true US5246904A (en) 1993-09-21

Family

ID=6432917

Family Applications (1)

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US07/890,173 Expired - Fee Related US5246904A (en) 1991-05-31 1992-05-29 Catalyst for the wash-and-wear finishing of textiles

Country Status (5)

Country Link
US (1) US5246904A (en)
EP (1) EP0515900B1 (en)
JP (1) JPH05179571A (en)
AT (1) ATE125889T1 (en)
DE (2) DE4117902A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5741753A (en) * 1993-12-10 1998-04-21 Basf Aktiengesellschaft Nitrate-free catalyst for the wash-and-wear finishing of textiles
US6309565B1 (en) * 1999-09-27 2001-10-30 Akzo Nobel Nv Formaldehyde-free flame retardant treatment for cellulose-containing materials
US20050092151A1 (en) * 2002-07-26 2005-05-05 Rooney Thomas H.Jr. Stripper-plate alignment system and die set

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3807952A (en) * 1971-10-08 1974-04-30 Raduner & Co Ag Method of crosslinking cellulosic fibres
JPS4993700A (en) * 1973-01-16 1974-09-05
JPS5323893A (en) * 1976-08-18 1978-03-04 Dainippon Ink & Chem Inc Catalyst composition
DE3831093A1 (en) * 1988-09-13 1990-03-15 Basf Ag METHOD FOR EQUIPMENT CARE OF TEXTILE MATERIALS

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3807952A (en) * 1971-10-08 1974-04-30 Raduner & Co Ag Method of crosslinking cellulosic fibres
JPS4993700A (en) * 1973-01-16 1974-09-05
JPS5323893A (en) * 1976-08-18 1978-03-04 Dainippon Ink & Chem Inc Catalyst composition
DE3831093A1 (en) * 1988-09-13 1990-03-15 Basf Ag METHOD FOR EQUIPMENT CARE OF TEXTILE MATERIALS
EP0359039A2 (en) * 1988-09-13 1990-03-21 BASF Aktiengesellschaft Process for the wash-and-wear finishing of textiles

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
World patents Index, File Supplier, Derwent Publications, Ltd., AN 75 38193W, & JP A 49 093 700, Sep. 5, 1974. *
World patents Index, File Supplier, Derwent Publications, Ltd., AN 75-38193W, & JP-A-49 093 700, Sep. 5, 1974.

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5741753A (en) * 1993-12-10 1998-04-21 Basf Aktiengesellschaft Nitrate-free catalyst for the wash-and-wear finishing of textiles
US6309565B1 (en) * 1999-09-27 2001-10-30 Akzo Nobel Nv Formaldehyde-free flame retardant treatment for cellulose-containing materials
US20050092151A1 (en) * 2002-07-26 2005-05-05 Rooney Thomas H.Jr. Stripper-plate alignment system and die set

Also Published As

Publication number Publication date
EP0515900A2 (en) 1992-12-02
JPH05179571A (en) 1993-07-20
ATE125889T1 (en) 1995-08-15
EP0515900B1 (en) 1995-08-02
DE4117902A1 (en) 1992-12-03
DE59203081D1 (en) 1995-09-07
EP0515900A3 (en) 1993-04-14

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