US5030328A - Method of separating γ-butyrolactone from mixtures containing diethyl succinate - Google Patents

Method of separating γ-butyrolactone from mixtures containing diethyl succinate Download PDF

Info

Publication number
US5030328A
US5030328A US07/609,435 US60943590A US5030328A US 5030328 A US5030328 A US 5030328A US 60943590 A US60943590 A US 60943590A US 5030328 A US5030328 A US 5030328A
Authority
US
United States
Prior art keywords
column
ethanol
overheads
gbl
butanol
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
US07/609,435
Inventor
Rolf Fischer
Peter Stops
Erwin Brunner
Rudolf Weigand
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BASF SE
Original Assignee
BASF SE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BASF SE filed Critical BASF SE
Assigned to BASF AKTIENGESELLSCHAFT, reassignment BASF AKTIENGESELLSCHAFT, ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: BRUNNER, ERWIN, FISCHER, ROLF, STOPS, PETER, WEIGAND, RUDOLF
Application granted granted Critical
Publication of US5030328A publication Critical patent/US5030328A/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D315/00Heterocyclic compounds containing rings having one oxygen atom as the only ring hetero atom according to more than one of groups C07D303/00 - C07D313/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S203/00Distillation: processes, separatory
    • Y10S203/20Power plant

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Furan Compounds (AREA)

Abstract

A method of separating γ-butyrolactone from a mixture containing ethanol, tetrahydrofuran, water, n-butanol, 1,4-butanediol, diethyl succinate and γ-butyrolactone, by distillation in vacuum columns.

Description

The present invention relates to a method of separating γ-butyrolactone from a mixture containing ethanol, tetrahydrofuran, water, n-butanol, 1,4-butanediol, diethyl succinate and γ-butyrolactone, by distillation.
1,4-Butanediol, an important intermediate in the synthesis of polyesters, is prepared, for example, by hydrogenation of the diethyl ester of maleic, fumaric or succinic acid. This process produces a mixture which contains, besides 1,4-butanediol (BD), γ-butyrolactone (GBL), tetrahydrofuran (THF), diethyl succinate (DES), ethanol, n-butanol, water and minor quantities of high-boiling by-products.
When such a mixture is worked up, it is desirable to obtain not only the main product BD but also the other useful products THF and GBL in a pure form.
The isolation of pure GBL from said mixtures is not possible by normal distillation, since GBL forms an azeotrope with DES. EP-A 256,813 proposes, therefore, that the DES be separated from such mixtures containing GBL by extraction with an organic solvent. According to a preferred embodiment, the extract consisting of DES and organic solvent is subsequently extracted with a polar solvent such as water. This separating process is costly, since two additional substances are required and the subsequent separation of the water by distillation involves high energy costs.
EP-A 255,400 describes a method of producing pure GBL whereby the problem of the azeotrope formed by GBL and DES is avoided by adding diethyl maleate. The mixture of BD, THF, GBL, DES, ethanol, n-butanol and water produced by catalytic hydrogenation of diethyl maleate, fumarate or succinate is distilled in a first column such that ethanol, water, THF and n-butanol are removed at the top, whilst all other components remain at the bottom of the column. The bottoms from the first column are then distilled in a second column such that the GBL/DES azeotrope is removed at the top and the BD remains at the bottom. Purification of the GBL is effected by passing the overheads from the second column to a third column together with a suitable amount of diethyl maleate as used as starting material for the catalytic hydrogenation. Pure GBL is removed at the top of the column.
The bottoms, consisting of diethyl maleate and DES, can be recycled to the hydrogenation stage.
The overheads from the first column must be separated by passage through a number of further columns so as to recover on-specification THF, and to make it possible to recycle ethanol suitable for the esterification of monobutyl maleate and to remove water and n-butanol. Furthermore, the bottoms from the second column must be distilled to give on-specification BD. Thus this process involves high separating costs and demands a large number of distilling columns.
We have now found that GBL can be isolated, by distillation, from a mixture containing ethanol, THF, water, n-butanol, BD, DES and GBL in a far more advantageous manner by
(a) separating the THF, water and up to 99% of the ethanol as overheads in a first column having from 5 to 25 theoretical trays and operated at a pressure of from 50 to 500 mbar and a temperature of from 35° to 50° C., both as measured at the top of the column,
(b) feeding the bottoms from the first column to a second column having from 10 to 30 theoretical trays and operated under a pressure of from 20 to 200 mbar and a temperature of from 45° to 60° C., both as measured at the top of the column, to give overheads consisting of ethanol, n-butanol, GBL, DES and BD,
(c) feeding the overheads from the second column to a third column having from 40 to 100 theoretical trays and operated under a pressure of from 20 to 200 mbar and a temperature of from 50° to 65° C., both as measured at the top of the column, to give overheads consisting of ethanol, n-butanol and GBL and
(d) feeding the overheads from the third column to a fourth column having from 10 to 30 theoretical trays and operated under a pressure of from 50 to 500 mbar and a temperature of from 45° to 55° C., both as measured at the top of the column, to give overheads consisting of ethanol and n-butanol, whilst the GBL is removed from the column through a side outlet.
The GBL-containing mixtures used for treatment by our novel process come, for example, from the well known catalytic hydrogenation of ethyl esters of maleic, fumaric and/or succinic acids. Their composition may be as follows, for example: from 40 to 55% w/w of ethanol, from 0.5 to 10% w/w of THF, from 0.05 to 2% w/w of n-butanol, from 0.005 to 4% w/w of water, from 2 to 10% w/w of GBL, from 20 to 50% w/w of BD, from 2 to 10% w/w of DES and from 0.1 to 1% w/w of high-boiling fractions.
The novel process involves the use of four vacuum columns and is carried out, for example, as described below.
In the first column, which has from 5 to 25 theoretical trays, the THF, water and up to 99%, preferably from 97 to 99% w/w of the ethanol present in the mixture are distilled off from the latter and removed as overheads. The temperature and pressure at the top of the column are, for example, 35°-50° C. and 50-500 mbar respectively. The reflux ratio is, for example, 0.2 to 1. The bottoms from the first column, which contain n-butanol, GBL, BD, DES, the remainder of the ethanol and high-boiling fractions, are fed to the second column having from 10 to 30 theoretical trays, in which the ethanol, n-butanol, GBL, DES and part of the BD, which forms an azeotrope with the DES, are removed at the top, where the temperature and pressure are from 45° to 60° C. and from 20 to 200 mbar respectively. The reflux ratio is from 1 to 10. The bottoms in the second column contain the major portion of the BD and the high-boiling fractions.
The overheads from the second column consisting, for example, of from 40 to 90% and in particular from 55 to 60% molar of GBL, from 10 to 40% and in particular from 25 to 31% molar of DES, from 0.1 to 10% and in particular from 1 to 4% molar of BD, from 1 to 20% and in particular from 5 to 10% molar of ethanol and from 0.1 to 10% and in particular from 1 to 3% molar of n-butanol are passed to the third column having from 40 to 100 theoretical trays. The overheads obtained from this column, which is operated under a pressure of from 20 to 200 mbar and a temperature of from 50° to 65° C., both as measured at the top of the column, and at a reflux ratio of from 0.5 to 8, consist of n-butanol, GBL and the remainder of the ethanol and are fed to the fourth column. The bottoms from the third column comprise a mixture of BD and DES, which is advantageously recycled to the hydrogenation of the diethyl maleate.
In the fourth column, the overheads from the third column are distilled to remove the alcohols ethanol and n-butanol as overheads and the pure GBL through a side outlet. The fourth column has from 10 to 30 theoretical trays. The temperature and pressure at the top of the fourth column range from 45° to 55° C. and from 50 to 500 mbar respectively. The reflux ratio is, for example, from 0.5 to 3. The bottoms obtained in the fourth column comprise a mixture of GBL and high-boiling fractions which have formed during distillation. This mixture may be discharged or, alternatively, recycled to the second column.
The method of the invention makes it possible to isolate GBL from the starting mixture using considerably less apparatus. It is also possible, if necessary, to separate from the GBL, in the fourth column, any low-boiling fractions or high-boiling fractions which may have formed during the various distilling stages. The overheads from the first and fourth columns and the bottoms from the second column may be further purified in conventional manner in order to obtain on-specification THF and BD and an ethanol which can be recycled to the esterification stage.
Since it would have been expected that the presence of ethanol and n-butanol in mixtures containing GBL and DES would have barred all possibility of isolating GBL or DES by distillation, the superior results achieved by the method of the invention must be regarded as being of a surprising nature.
EXAMPLE
A reaction mixture obtained from the catalytic hydrogenation of diethyl maleate was distilled. Its composition was as follows: 48.6% of ethanol, 40.8% of BD, 4.3% of GBL, 4.3% of DES, 1.6% of THF, 0.1% of n-butanol, 0.1% of water and 0.2% of high-boiling fractions.
The distilling plant used is shown diagramatically in the accompanying drawing. 100 parts of the mixture are passed to the first column (1) through the feed line (5). the column has 15 theoretical trays. A temperature of 41° C. and a pressure of 200 mbar, both measured at the top of the column, and a reflux ratio of 0.3 give 500 parts of overheads (6) comprising 96.5% of ethanol, 3.3% of THF and 0.2% of water. The bottoms consist of 500 parts of a mixture comprising 81.6% of BD, 8.6% of DES, 0.6% of ethanol, 0.2% of n-butanol and 0.4% of high-boiling fractions.
100 Parts of bottoms (7) from the first column (1) are passed to the second column (2) having 15 theoretical trays. A temperature of 54° C. and a pressure of 50 mbar, both measured at the top of the column, and a reflux ratio of 1.7 give 18.4 parts of overheads comprising 46.9% of GBL, 46.9% of DES, 0.9% of n-butanol and 2% of BD and 81.6 parts of bottoms comprising 99.6% of BD and 0.4% of high-boiling fractions.
100 Parts of overheads (8) from the second column (2) are passed to the third column (3) having 60 theoretical trays. A temperature of 57° C. and a pressure of 50 mbar, both measured at the top of the column, and a reflux ratio of 1.9 give 51.3 parts of overheads comprising 91.9% of GBL, 1.7% of n-butanol and 6.4% of ethanol and 48.7 parts of bottoms comprising 95.5% of BD and 4.1% of DES.
100 Parts of overheads (9) from the third column (3) are passed to the fourth column (4) having 15 theoretical trays. A temperature of 51° C. and a pressure of 280 mbar, both measured at the top of the column, and a reflux ratio of 0.8 give 8.1 parts of overheads (10) comprising 79.2% of ethanol and 20.8% of n-butanol. 90.6 Parts of GBL having a purity of at least 99.9% are removed through the side outlet (11). The bottoms (12) consisting of 1.3 parts of GBL (99.9% pure) and traces of high-boiling fractions are recycled to the second column (2).

Claims (1)

We claim:
1. A method of separating γ-butyrolactone from a mixture containing ethanol, tetrahydrofuran, water, n-butanol, 1,4-butanediol, diethyl succinate and γ-butyrolactone, by distillation, comprising
(a) separating the THF, water and at least 90% of the ethanol as overheads in a first column having from 5 to 25 theoretical trays and operated at a pressure of from 50 to 500 mbar and a temperature of from 35° to 50° C., both as measured at the top of the column,
(b) feeding the bottoms from the first column to a second column having from 10 to 30 theoretical trays and operated under a pressure of from 20 to 200 mbar and a temperature of from 45° to 60° C., both as measured at the top of the column, to give overheads consisting of ethanol, n-butanol, γ-butyrolactone, diethyl succinate and 1,4-butanediol,
(c) feeding the overheads from the second column to a third column having from 40 to 100 theoretical trays and operated under a pressure of from 20 to 200 mbar and a temperature of from 50° to 65° C, both as measured at the top of the column, to give overheads consisting of ethanol, n-butanol and γ-butyrolactone,
(d) feeding the overheads from the third column to a fourth column having from 10 to 30 theoretical trays and operated under a pressure of from 50 to 500 mbar and a temperature of from 45° to 55° C., both as measured at the top of the column, to give overheads consisting of ethanol and n-butanol, whilst the γ-butyrolactone is removed from the column through a side outlet.
US07/609,435 1989-11-16 1990-11-05 Method of separating γ-butyrolactone from mixtures containing diethyl succinate Expired - Fee Related US5030328A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE3938121A DE3938121A1 (en) 1989-11-16 1989-11-16 METHOD FOR SEPARATING (ALPHA) -BUTYROLACTONE FROM MIXTURES CONTAINING AMBER OF ACID ETHYL ETHER
DE3938121 1989-11-16

Publications (1)

Publication Number Publication Date
US5030328A true US5030328A (en) 1991-07-09

Family

ID=6393659

Family Applications (1)

Application Number Title Priority Date Filing Date
US07/609,435 Expired - Fee Related US5030328A (en) 1989-11-16 1990-11-05 Method of separating γ-butyrolactone from mixtures containing diethyl succinate

Country Status (4)

Country Link
US (1) US5030328A (en)
EP (1) EP0428030B1 (en)
JP (1) JP2871841B2 (en)
DE (2) DE3938121A1 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5342488A (en) * 1992-02-22 1994-08-30 Basf Aktiengesellschaft Separation of 1,4-butanediol from hydrogenation mixtures
US20030106786A1 (en) * 2000-05-04 2003-06-12 Gerd Kaibel Method for distillative separation of mixtures containing tetrahydrofuran,$g(g)-butyrolactone and/or 1,4-butanediol
US20050258025A1 (en) * 2002-03-02 2005-11-24 Gunther Windecker Method for purifying tetrahydrofuran by distillation
US20060224242A1 (en) * 2003-04-16 2006-10-05 Porex Surgical, Inc. Craniofacial implant
CN104784959A (en) * 2015-04-24 2015-07-22 上海化工研究院 System for purifying peach aldehyde through decompressed intermittent side withdrawal and rectification
US10322988B2 (en) * 2011-09-09 2019-06-18 Johnson Matthey Davy Technologies Limited Process for purifying a stream comprising 1,4-butanediol

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2113550A1 (en) * 1992-05-22 1993-12-09 Mitchell E. Levinson Apparatus for culturing and detecting bacteria in human tissue
DE19941569A1 (en) * 1999-09-01 2001-03-08 Basf Ag Process for the production of gamma-butyrolactone
JP4348890B2 (en) * 2002-01-30 2009-10-21 三菱化学株式会社 Method for purifying gamma-butyrolactone

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB787927A (en) * 1954-09-10 1957-12-18 Celanese Corp Recovery of gamma-butyrolactone
JPS5927881A (en) * 1982-08-09 1984-02-14 Mitsubishi Petrochem Co Ltd Purification of gamma-butyrolactone
GB2175894A (en) * 1985-06-04 1986-12-10 Davy Mckee Process for the recovery of gamma-butyrolactone
JPS62111976A (en) * 1985-11-12 1987-05-22 Mitsubishi Chem Ind Ltd Purification of gamma-butyrolactone
US4767869A (en) * 1986-08-01 1988-08-30 Davy Mckee Limited Process for the production of gamma-butyrolactone
US4919765A (en) * 1987-07-29 1990-04-24 Davy Mckee (London) Limited Process for the purification of tetrahydrofuran
US4945173A (en) * 1987-07-29 1990-07-31 Davy Mckee (London) Limited Process for the production of gamma-butyrolactone

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0256813A1 (en) * 1986-08-11 1988-02-24 DAVY McKEE (LONDON) LIMITED Purification of gamma-butyrolactone

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB787927A (en) * 1954-09-10 1957-12-18 Celanese Corp Recovery of gamma-butyrolactone
JPS5927881A (en) * 1982-08-09 1984-02-14 Mitsubishi Petrochem Co Ltd Purification of gamma-butyrolactone
GB2175894A (en) * 1985-06-04 1986-12-10 Davy Mckee Process for the recovery of gamma-butyrolactone
JPS62111976A (en) * 1985-11-12 1987-05-22 Mitsubishi Chem Ind Ltd Purification of gamma-butyrolactone
US4767869A (en) * 1986-08-01 1988-08-30 Davy Mckee Limited Process for the production of gamma-butyrolactone
US4919765A (en) * 1987-07-29 1990-04-24 Davy Mckee (London) Limited Process for the purification of tetrahydrofuran
US4945173A (en) * 1987-07-29 1990-07-31 Davy Mckee (London) Limited Process for the production of gamma-butyrolactone

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5342488A (en) * 1992-02-22 1994-08-30 Basf Aktiengesellschaft Separation of 1,4-butanediol from hydrogenation mixtures
US20030106786A1 (en) * 2000-05-04 2003-06-12 Gerd Kaibel Method for distillative separation of mixtures containing tetrahydrofuran,$g(g)-butyrolactone and/or 1,4-butanediol
US6846389B2 (en) 2000-05-04 2005-01-25 Basf Aktiengesellschaft Method for distillative separation of mixtures containing tetrahydrofuran, γ-butyrolactone and/or 1,4-butanediol
US20050258025A1 (en) * 2002-03-02 2005-11-24 Gunther Windecker Method for purifying tetrahydrofuran by distillation
US7351311B2 (en) * 2002-03-02 2008-04-01 Basf Aktiengesellschaft Method for purifying tetrahydrofuran by distillation
US20060224242A1 (en) * 2003-04-16 2006-10-05 Porex Surgical, Inc. Craniofacial implant
US10322988B2 (en) * 2011-09-09 2019-06-18 Johnson Matthey Davy Technologies Limited Process for purifying a stream comprising 1,4-butanediol
CN104784959A (en) * 2015-04-24 2015-07-22 上海化工研究院 System for purifying peach aldehyde through decompressed intermittent side withdrawal and rectification

Also Published As

Publication number Publication date
EP0428030B1 (en) 1994-10-12
JP2871841B2 (en) 1999-03-17
EP0428030A3 (en) 1991-11-21
DE59007447D1 (en) 1994-11-17
JPH03170468A (en) 1991-07-24
DE3938121A1 (en) 1991-05-23
EP0428030A2 (en) 1991-05-22

Similar Documents

Publication Publication Date Title
US5512691A (en) Process for the production of tocopherol concentrates
CA2300083C (en) Propylene oxide purification
EP0334154B1 (en) Method for the continuous esterification of fatty acids
US5310954A (en) Process for preparing tetrahydrofuran
US5342488A (en) Separation of 1,4-butanediol from hydrogenation mixtures
EP0664785B1 (en) Method for refining acetic anhydride
US4767869A (en) Process for the production of gamma-butyrolactone
US4971661A (en) Purification of propylene oxide using an aqueous acetone extractive distillatin agent
US5030328A (en) Method of separating γ-butyrolactone from mixtures containing diethyl succinate
EP0301852B1 (en) Process for the production of gamma-butyrolactone
US5985100A (en) Process for separating butanol and dibutyl ether by means of dual-pressure distillation
US5209825A (en) Preparation of purified concentrated BDO
JPH0753538A (en) Production of tetrahydrofuran or both tetrahydrofuran and gamma-butyrolactone
JP2934173B2 (en) Method for producing high-purity 1,4-butanediol
US4594462A (en) Preparation of butane-1,4-diol
US4192807A (en) Manufacture of γ-butyrolactone from maleic anhydride
GB2175894A (en) Process for the recovery of gamma-butyrolactone
US5296630A (en) Process for continuously producing an anhydrous methyl acetate/methanol mixture
EP0256813A1 (en) Purification of gamma-butyrolactone
US5626724A (en) Recovery of N-ethylpiperazine by distillation
RU2083545C1 (en) Process for recovery of 2-ethylhexanol from by-product
JPS6034932B2 (en) Method for producing ω-alken-1-ol
SU529761A1 (en) Aniline producing method
SU1121262A1 (en) Process for purifying raw furfural containing terpene derivatives
US5136058A (en) Process for the recovery of purified gamma-butyrolactone in high yield from its crude reactor effluent

Legal Events

Date Code Title Description
AS Assignment

Owner name: BASF AKTIENGESELLSCHAFT, 6700 LUDWIGSHAFEN, RHEINL

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNORS:FISCHER, ROLF;STOPS, PETER;BRUNNER, ERWIN;AND OTHERS;REEL/FRAME:005527/0869

Effective date: 19901024

FEPP Fee payment procedure

Free format text: PAYOR NUMBER ASSIGNED (ORIGINAL EVENT CODE: ASPN); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

FPAY Fee payment

Year of fee payment: 4

FPAY Fee payment

Year of fee payment: 8

REMI Maintenance fee reminder mailed
LAPS Lapse for failure to pay maintenance fees
STCH Information on status: patent discontinuation

Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362

FP Lapsed due to failure to pay maintenance fee

Effective date: 20030709