US500108A - Wire-rolling mill - Google Patents

Wire-rolling mill Download PDF

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US500108A
US500108A US500108DA US500108A US 500108 A US500108 A US 500108A US 500108D A US500108D A US 500108DA US 500108 A US500108 A US 500108A
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rolls
shaft
roll
wire
housings
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B27/00Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
    • B21B27/06Lubricating, cooling or heating rolls
    • B21B27/10Lubricating, cooling or heating rolls externally

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  • n4 Norms zrzns w, Wanna, wumncfon. h. c.
  • My invention relates to so-called continuous train rolling mills in which the rolls are arranged alternately in oppositely inclined planes for being placed at right angles to each other successively, and is designed more especially for facilitating the reduction of wire rods to small wires in the cold rolling process, but is applicable also in various respects for roughing or breaking down rolls such as are employed for reducing blooms or billets to wire rods as hereinafter fully described, reference being made to the accompanying drawings in which- Figure l is a fronttelevation of my improved wire rolling mill with some parts in section.
  • Fig. 2 is a plan view of a portion of the mill including two pairs of rolls and the gearing for applying the driving power, with some parts in horizontal section.
  • Fig. 3 is a looking in the direction of the axis of the rolls of one pair.
  • Fig. 4 is a plan view of a guide for conducting the rods or wires from one pair to another of the rolls.
  • Fig. 5 is an end elevation of said guide.
  • Fig. dis a plan view of the upper part of the guide inverted.
  • Fig. 7 is an end elevation of said part represented in Fig. 6.
  • Fig. E ⁇ is a plan view of the lower part of the guide with a reducing guide at the delivery end, half of which is shown detached and inverted.
  • Fig. 9 is an end elevation of the part represented in Fig. 8.
  • Fign 10 is a plan view of part of the reducing guide modified so as to extend into the angle between the rolls.
  • Fig. 12 a side elevation of a modified form of the rod-gaging attachment.
  • Fig. 13 is an end elevation, Fig. 14. a side elevation, and
  • Fig. 15 a plan view of a modified form of guide to be used between the respective pairs of rolls.
  • Fig. 16 is a longitudinal section of one of the roll shafts and transverse section of the rollhousingsshowing the means of adjusting the rolls lengthwise for alignment of the passes.
  • Fig. 17 is a front elevation of housings and toothed wheels coupling a pair of rolls showing a modified arrangement of adjusting devices for the rolls.
  • Fig. 18 is a front elevation of an adjusting key employed in the arrangement of Fig. 17.
  • the transverse triangular base supports b for the individual pairs or sets of rolls, the sides of which are at right angles to each other and forty five degrees to the horizontal plane, and one side of each is extended at 0, above the apex of the two. sides a suitable length for supporting the roll housings on the upper side of the incline so as to be geared at the lower side with the driving shaft said base supports being placed with their extending sides 0, in the opposite inclinations alternately.
  • These base supports may be cast together with the bed plate a, if desired, but for convenience of handling it will probably be preferred to make them separately and bolt them to said bed plate.
  • each base support On the upper part c, of each base support is a pair of grooved reducing rolls d, mounted in housings e,]", of which the partf, is preferably made integral with the bench g, the other e, being detachably fastened to said bench for facilitating the application and removal of the rolls.
  • the gear housing 72. is also supported on this bench and is also preferably made integral with it.
  • the bench is used to support the housings at a suitable height above the supporting base a, to afford space between the housings and the said supporting base for the intermediate shaft 2', and its upper bearing j, said shaft being geared with the lower roll shaft 7c, by the spur wheel Z on the latter and the pinion m, on shaft 2', and itself being geared by the bevel wheels 91., with the line-shaft 0, at one side of the base, two such shafts being employed one on each side for gearing with the rolls of the different inclines, and both being geared with the main driving shaft 19, through the pinion g on said driving shaft and the spur wheels 3, on the said line shafts.
  • the roll housings are thus mounted on the intermediate bench, and the intermediate shaft is used to gear the rolls with the line shafts to facilitate the application of the step bearing and the water circulating connection, and also the friction device. all in connection with the lower roll shaft described farther on, which couldnot well, be employed if the said shaftwere geared directly with the line shaft.
  • the lower roll shaft 7c has its lower end bearing in the 'standard t, resting on one of the sides of the triangular base supports 1), and below the apex of the same, said shaft having'the pinion 23 fast on or made integral with it andbeing continuous through the lower roll'and hav-f ing its upper bearing in the removablerollf housing c, with the adjustable end thrust orf step bearing to, for the lower end, in the bored) hole of the standardand confined by the cap *0, screwed on the neck w, of theistan'dard for a means of adjusting the step as the shaft is; shifted lengthwise from time to time foralignment of the pass grooves with. packing rings? at w and y, adapted form'aking water tight joints between the end of the rotating shaft and the stepbearing u,said bearingand die:
  • Pipe 2 is conn'ected with one end'of the elbow 3 the other end of whieh bears against the end of the shaft and is held thereon by aset screw 4 with sufiicient power to make atight joint and to serve for the upper end-thrust bearing of the shaft,said set screw being fitted in the yoke 5, secured to the studs 6 of the upper roll housing by the screws 7.
  • the upper roll'shaft is also continuous and has its pin- "ion23 fast on it, same as the'lower one, and is bored for the circulation of waterwh'ich enters the upper end throughipipe 11, and escapes from the lower end through the thrust bearing elbow 9.
  • Pipe 11 issecur'ed'byscrew 12 in like manner as elbow3 is securedgscrew 12 being supported inthe' same yoke 5'.
  • the rolls d are deta'chalolyfitted to the shafts for removal to renew thelpass groovesandto reverse them'for alignment of each of the two pass grooves with the guide. They are "fitted able collar 16, and the nut 16 whichclutchesj the roll fast and "being removed allows the roll to be changed.
  • the receiving-eudof the gu'ideis bell mouthedasat 35 and the other end has an enlargement of the bore'36'andacollar-groove '37 for receptionof reducing guide 38*rnade intwo partstobe held in position by the closedguide, and so as to beopene'd readily when the guideis opened, said-guide being to reduce the guide way to the'exact size of the wire at the point of issue from the'guideway 'foreffectually directing therodsor wire into the passof the rolls.
  • the receiving end of this reducing guide is flared'to the fullsizeof theguide wayfbefore i't,so therewill be no obstruction of therods or wires enteringit.
  • the delivery end may be tapered as, in Fig 7 ing rolls.
  • the guide ways may have the bore large enough for the largest sizes, and be adapted for all sizes.
  • the arms for fastening the guide to the housings may have the standard 30, as in Figs. 13 and 14 mounted on a shaft 30 that may be extended along the train of rolls in suitable bearings under the benches or formed together with them.
  • this swinging device is to allow of opening the rolls to enter the rods to begin with without changing the adjusting screws, as must be done when the screws are the only means of openingthem, and which is very obj ectionable because of the difficulty of restoring them to the exact gage as before with the screws, while in this arrangement the gage having once been fixed by the screws the roll returns to exactly the same position and the gage remains the same.
  • the rods are inserted through the open gaging rolls into the first pair of reducing rolls so as to be gripped sufficiently to be drawn forward after the gaging rolls are closed.
  • I claim 1 The combination of the bed frame, a plurality of,triangular base supports for the housings having one side extended beyond the other, and set upright on said bed frame with the extended sides in the reverse inclinations alternately, the housing supporting benches on said sides, roll housings and rolls supported on said benches, the intermediate driving shaft located between said sides and benches, and line shafts along the lower sides of each range of rolls and geared therewith through the intermediate shafts respectively and the friction device of the roll shaft, said lower roll shaft having the step bearing and the water circulating connection at the lower end, substantially as described.

Description

(No Model.) 4 Sheets-Sheet 1.
H. A. WILLIAMS.
WIRE ROLLING MILL.
No. 500,108. Patented June 20, 1893.
m: uonms PETERS co. mo'ro-urgsa, wAsnmo'rou, u. z.
' (No Model.) 4 Sheets-Sheet 2.
H. A. WILLIAMS.
WIRE ROLLING MILL.
No. 500,108. Patented June 20, 1893' (No Model.) 4 Sheets-Sheet 3. H. A. WILLIAMS. WIRE ROLLING MILL.
No. 500,108. Patented June 20, 1893.
n4: Norms zrzns w, Wanna, wumncfon. h. c.
4 Sheets-Sheet 4.
(N l) Model.)
H. A. WILLIAMS. WIRE ROLLING MILL.
No. 500,108. Patented June.20, 1893,
$1 aao'amqfl W wyi of Massachusetts, haveinveuted new and side elevation of two pairs of rolls as seen PATENT OFFICE. I
HENRY ALEXIS WVILLIAMS, OF TAUNTON, MASSACHUSETTS.
WIRE-ROLLING MILL.
SPECIFICATION formingpart of Letters Patent No. 560,108, dated June 20, 1893.
Application filed January 17, 1891. Renewed June 14, 1892. Serial No. 436,661. (No model.)
To all whom it may concern:
Be it known that I, HENRY ALEXIS WIL- LIAMS, a citizen of the United States, and a resident of Taunton, in the county of Bristol, State useful Improvement in Wire-Rolling Mills, of which the following is a specification.
My invention relates to so-called continuous train rolling mills in which the rolls are arranged alternately in oppositely inclined planes for being placed at right angles to each other successively, and is designed more especially for facilitating the reduction of wire rods to small wires in the cold rolling process, but is applicable also in various respects for roughing or breaking down rolls such as are employed for reducing blooms or billets to wire rods as hereinafter fully described, reference being made to the accompanying drawings in which- Figure l is a fronttelevation of my improved wire rolling mill with some parts in section. Fig. 2 is a plan view of a portion of the mill including two pairs of rolls and the gearing for applying the driving power, with some parts in horizontal section. Fig. 3 is a looking in the direction of the axis of the rolls of one pair. Fig. 4 is a plan view of a guide for conducting the rods or wires from one pair to another of the rolls. Fig. 5 is an end elevation of said guide. Fig. dis a plan view of the upper part of the guide inverted. Fig. 7 is an end elevation of said part represented in Fig. 6. Fig. E} is a plan view of the lower part of the guide with a reducing guide at the delivery end, half of which is shown detached and inverted. Fig. 9 is an end elevation of the part represented in Fig. 8. Fign 10 is a plan view of part of the reducing guide modified so as to extend into the angle between the rolls. Fig. ll is a front elevation, and Fig. 12 a side elevation of a modified form of the rod-gaging attachment. Fig. 13 is an end elevation, Fig. 14. a side elevation, and Fig. 15 a plan view of a modified form of guide to be used between the respective pairs of rolls. Fig. 16 is a longitudinal section of one of the roll shafts and transverse section of the rollhousingsshowing the means of adjusting the rolls lengthwise for alignment of the passes. Fig. 17 is a front elevation of housings and toothed wheels coupling a pair of rolls showing a modified arrangement of adjusting devices for the rolls. Fig. 18 is a front elevation of an adjusting key employed in the arrangement of Fig. 17.
On the bed plate or fgame a, which is to be of sufficient length for the entire train of rolls of which there may be twelve to fifteen pairs or sets more or less, I place at intervals corresponding to the distance apart which it is desired to have the pairs of rolls, the transverse triangular base supports b, for the individual pairs or sets of rolls, the sides of which are at right angles to each other and forty five degrees to the horizontal plane, and one side of each is extended at 0, above the apex of the two. sides a suitable length for supporting the roll housings on the upper side of the incline so as to be geared at the lower side with the driving shaft said base supports being placed with their extending sides 0, in the opposite inclinations alternately. These base supports may be cast together with the bed plate a, if desired, but for convenience of handling it will probably be preferred to make them separately and bolt them to said bed plate.
On the upper part c, of each base support is a pair of grooved reducing rolls d, mounted in housings e,]", of which the partf, is preferably made integral with the bench g, the other e, being detachably fastened to said bench for facilitating the application and removal of the rolls. The gear housing 72., is also supported on this bench and is also preferably made integral with it. The bench is used to support the housings at a suitable height above the supporting base a, to afford space between the housings and the said supporting base for the intermediate shaft 2', and its upper bearing j, said shaft being geared with the lower roll shaft 7c, by the spur wheel Z on the latter and the pinion m, on shaft 2', and itself being geared by the bevel wheels 91., with the line-shaft 0, at one side of the base, two such shafts being employed one on each side for gearing with the rolls of the different inclines, and both being geared with the main driving shaft 19, through the pinion g on said driving shaft and the spur wheels 3, on the said line shafts. The roll housings are thus mounted on the intermediate bench, and the intermediate shaft is used to gear the rolls with the line shafts to facilitate the application of the step bearing and the water circulating connection, and also the friction device. all in connection with the lower roll shaft described farther on, which couldnot well, be employed if the said shaftwere geared directly with the line shaft. The lower roll shaft 7c, has its lower end bearing in the 'standard t, resting on one of the sides of the triangular base supports 1), and below the apex of the same, said shaft having'the pinion 23 fast on or made integral with it andbeing continuous through the lower roll'and hav-f ing its upper bearing in the removablerollf housing c, with the adjustable end thrust orf step bearing to, for the lower end, in the bored) hole of the standardand confined by the cap *0, screwed on the neck w, of theistan'dard for a means of adjusting the step as the shaft is; shifted lengthwise from time to time foralignment of the pass grooves with. packing rings? at w and y, adapted form'aking water tight joints between the end of the rotating shaft and the stepbearing u,said bearingand die:
I shaft being bored forthe circulation of Water: -'to cool the rolls and the journals, which is tobetween the fixed co1lar16and thedetac-hbesupplied from any source by'apipe 2, and? is to be discharged through the waste pipes, at the lowerend of the shaft. Pipe 2, is conn'ected with one end'of the elbow 3 the other end of whieh bears against the end of the shaft and is held thereon by aset screw 4 with sufiicient power to make atight joint and to serve for the upper end-thrust bearing of the shaft,said set screw being fitted in the yoke 5, secured to the studs 6 of the upper roll housing by the screws 7. The upper roll'shaft is also continuous and has its pin- "ion23 fast on it, same as the'lower one, and is bored for the circulation of waterwh'ich enters the upper end throughipipe 11, and escapes from the lower end through the thrust bearing elbow 9. Pipe 11 issecur'ed'byscrew 12 in like manner as elbow3 is securedgscrew 12 being supported inthe' same yoke 5'. The rolls d, are deta'chalolyfitted to the shafts for removal to renew thelpass groovesandto reverse them'for alignment of each of the two pass grooves with the guide. They are "fitted able collar 16, and the nut 16 whichclutchesj the roll fast and "being removed allows the roll to be changed.
For adjusting the rolls Ipropose to utilizef the upper-"and lower journal boxes 17, in the? housin gs f'and h,whieh I-arrange so that they; can shift lengthwise alongthe shaftto'a liin-i it'ed extentwith means for forcing the outer; endsa'ga'inst the pinions 23;which may consist' of the cone pointed thrust studs 18 placed in suitable chambers in the-:housings with their heads behind the'side flanges wet the", bearings overlapping the housings, with the cone pointed adjusting screws-20, screwing in through the sides of the housings against; said points of thestuds so as to thrust them against the flanges of the boxes and-cause them to shift the clutch collars and the rolls,
or the same can be done by making the box flanges taper as represented in Fig. 17 and using wedge yokcs 21, that, may be'forced in between 'the housings and the flanges by ad-.
with the cone pointed set-screws entering ithrough the outsides of the housings is a dcvice that may be used when it is not feasible to use set screws inthe plane of the thrust studs and extendingthrough the housings,
owing to the-close proximity to the boxes,
where it would be difficult to work the set screws.
- Thespur wheel l,bywhich the lower roll jshaft7c,-is-driven,is madefast to the shaft by a friction device consistingof the friction collar 24andcone 25, the co'nesocket 26 in the hub of the wheelgand the adjusting nuts '27 screwed onthe shaft to adjust the cone, the object "of which is toallow thewheelto shift and avoid stretching the rod or wire too much whenit may happen thatthe elongation of the rod or wire is not equal to the increased speed of the rolls towhieh therod or wire is moving, over' the speed of the rolls from whi'ch itisissuing, With s'u'cha f'ric-' tion clutch to-each pair of rolls except the first it is designed to speed therolls a little faster than the speed of the rods or wires so thatthey will always bet-aut'between the rolls and will run through straight tubular guides from'one pair of rolls to another, but -as-it willsometimeshappen that the rods or wires will getstalled in the guides so that ing the "hingejoint lugs3l, and the other has the forked lugs'32 for hinging themto'gether, and both have forked lugs as33 by'which to fasten-them with the bolts '34=hinged in the IOO S ready access for clearing out the obstruction llO forks of the part 28and'adapte'd to'swin'g into theforks of part 29 ,,"to be clamped" fast with "said bolts 34,whenfclosed in a mannei' adapt ed forreadily fastening and -'unfastening thein. The receiving-eudof the gu'ideis bell mouthedasat 35 and the other end has an enlargement of the bore'36'andacollar-groove '37 for receptionof reducing guide 38*rnade intwo partstobe held in position by the closedguide, and so as to beopene'd readily when the guideis opened, said-guide being to reduce the guide way to the'exact size of the wire at the point of issue from the'guideway 'foreffectually directing therodsor wire into the passof the rolls. The receiving end of this reducing guide is flared'to the fullsizeof theguide wayfbefore i't,so therewill be no obstruction of therods or wires enteringit. The delivery endmay be tapered as, in Fig 7 ing rolls.
passes.
10' to extend into the angle between the rolls close to where the rods or wires enter the With such reducing guides of diflerent sizes the guide ways may have the bore large enough for the largest sizes, and be adapted for all sizes. I
Instead of the arms for fastening the guide to the housings it may have the standard 30, as in Figs. 13 and 14 mounted on a shaft 30 that may be extended along the train of rolls in suitable bearings under the benches or formed together with them.
It vwill be seen that whenever any obstruction occurs in the guide way it may be quickly and easily unfastened for opening by slacking the nuts 24 and swinging down the bolts.
The chief difficulty in the way of uniformity of reduction and elongation of the rods or wires, and the consequent variations in the tension and occasional overrunning and clogging of the wires in the guides is mainly due to the variations in the sizes of the rods as they come from the rod mill, but to some extent also to the different qualities and conditions of the metal which I have found can be greatly relieved by the employment of one or more pairs of gagin or sizing rolls in advance of the drawing rolls, by which I mean rolls that are not geared and through which the rods are pulled by the reducing rolls behind them, and I have therefore represented in this case a pair of such rolls at 39 and 40 immediately in front of the first pair of rolls d, said rolls being in this case mounted in a housing frame 41, seated on the projecting edge 42 of the bench g, the upper roll 40 being fitted in a frame 42 which is suspended by pivots 43 from the boxes 44 fitted in the vertical slide ways 45 in the upper part of the housing with the adjusting screws 46 to set said boxes, and the said upper roll, with springs 47 under the boxes to hold them up to the screws. The purpose of this swinging device is to allow of opening the rolls to enter the rods to begin with without changing the adjusting screws, as must be done when the screws are the only means of openingthem, and which is very obj ectionable because of the difficulty of restoring them to the exact gage as before with the screws, while in this arrangement the gage having once been fixed by the screws the roll returns to exactly the same position and the gage remains the same. In this case the rods are inserted through the open gaging rolls into the first pair of reducing rolls so as to be gripped sufficiently to be drawn forward after the gaging rolls are closed. Ihave in this example only represented one pair of gaging rolls but it is obvious that twoor more pairs may be employed if desired, in which case they will be placed in the same line and also at right angles to each other like the reduc- I have represented the upper sizing or gaging roll as the one adapted for swinging open, but it is obvious that it may be the lower one if preferred. a
It is not necessary to have the roll swing for opening and I do not limit myself to that arrangement because it may slide back and forth as well, as I have represented it in Figs. 11 and 12 where the'eeeentric rolls 48 are interposed between the adjusting screws 46 and boxes 44, suitably for being "shifted by lifting the handle 49 so that the spring 47 may lift the roll to the desired extent for opening them, and the fall of the handle will shift said eccentric rolls and close the sizing rolls. It is ob vious that other means of opening and closing said sizing rolls may be employed.
I claim 1. The combination of the bed frame, a plurality of,triangular base supports for the housings having one side extended beyond the other, and set upright on said bed frame with the extended sides in the reverse inclinations alternately, the housing supporting benches on said sides, roll housings and rolls supported on said benches, the intermediate driving shaft located between said sides and benches, and line shafts along the lower sides of each range of rolls and geared therewith through the intermediate shafts respectively and the friction device of the roll shaft, said lower roll shaft having the step bearing and the water circulating connection at the lower end, substantially as described.
2. The combination in a train of rolls, of a plurality of triangular base supports for the roll housings, having one side extended beyond the other, and set upright on a suitable bed frame, with the extended sides in the reverse inclinations alternately, the roll housings located onthe upper parts of said base supports, the rolls mounted in said housings, the intermediate shafts between the roll housings and said base supports, said rolls and the line shaft geared through the friction clutch on the roll shaft, the line shafts along the lower sides of the base supports geared with the intermediate shafts and rolls and said line shafts geared with the intermediate driving shaft,substantially as described.
3. The combination with the roll housings and rolls, of the lower roll shaft extended through the driving gears and rolls, and having the adjusting step hearing at the lower end, and the adjusting thrust bearing at the upper end, substantially as described.
4. The combination with the lower roll shaft having the water circulating passage through it, of the axially perforated step bearing for the lower end having the pipe connecting nipple, the cap, and the extension of the bearing standard having the cap secured to it for securing said step substantially as described.
5. The combination with thelower roll shaft having the water circulating passage through it, of the axially perforated step bearing for the lower end having the pipe connecting nipple, the packing rings between the shaft and said step bearing, the cap and the extension of the bearing standard having the cap tially as described.
6. The combination with the roll shafts having a water circulating passage through them of the adjusting end thrust hearings consisting of pipe elbows and adjusting screws sub stantially as described.
7. The combiriation with the roll shafts and rolls of the flanged lengthwise adjustable journal bearings, pointed adjustable studs in the recesses of the honsings,-and the pointed adjusting screws acting againstthe points of.
devices to secure the two parts together when closed substantially asdescribe 9. The combination with two pairs of rolls arranged in line, of the rod or wire guide consisting of the funnel mouthed divided tube extending from one to the other of the said pairs of rolls in a direct line, one part of which guide has arms and is fastened thereby in position, and the other part is hinged to the fixed part, and fastening devices to secure the two parts together when @closed substantially as described.
10. The combination with two pairs of rolls arranged in line, of the rod or Wire guide consisting of the funnel mouthed divided tube of which one part has arms and is fastened thereby in position and the other part is hinged to the fixed part, and the detachably fixed reducing guide in the leaving end of said tube consisting of a plurality of parts which are secured in the tube when closed, said guide tube having fastening devieesto secure it when closed substantially as described.
11. The combinationwith the reducing rolls, of the sizing rolls located in advance of the reducing rolls, the swinging frame, adjusting screws, adjusting boxes and the springs under said boxes, one ofsaidrolls being mounted in the swinging frame, and the boxes being subject to the adjusting screws and the springs substantially as described.
In testimony that I claim the foregoing as my invention I have signed my name, in presence of two witnesses; this 26th day of November, 1890. A
HENRY ALEXIS WILLIAMS.
Witnesses:
W. J. MORGAN, W. B. EARLL.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1110115B (en) * 1958-03-24 1961-07-06 Schloemann Ag Detachable attachment of a roll frame to a fixed comb roll frame
DE1241397B (en) * 1961-02-21 1967-06-01 Schloemann Ag Rolled frame with a one-piece stand made from spars and spar connections
US3688542A (en) * 1971-03-03 1972-09-05 United States Steel Corp Device for adjustably supporting a rod guide tube

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1110115B (en) * 1958-03-24 1961-07-06 Schloemann Ag Detachable attachment of a roll frame to a fixed comb roll frame
DE1241397B (en) * 1961-02-21 1967-06-01 Schloemann Ag Rolled frame with a one-piece stand made from spars and spar connections
US3688542A (en) * 1971-03-03 1972-09-05 United States Steel Corp Device for adjustably supporting a rod guide tube

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