US4927543A - Method and installation for treating liquid by sedimentation using fine sand - Google Patents
Method and installation for treating liquid by sedimentation using fine sand Download PDFInfo
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- US4927543A US4927543A US07/310,204 US31020489A US4927543A US 4927543 A US4927543 A US 4927543A US 31020489 A US31020489 A US 31020489A US 4927543 A US4927543 A US 4927543A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/0018—Separation of suspended solid particles from liquids by sedimentation provided with a pump mounted in or on a settling tank
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/0039—Settling tanks provided with contact surfaces, e.g. baffles, particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/0039—Settling tanks provided with contact surfaces, e.g. baffles, particles
- B01D21/0042—Baffles or guide plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/0039—Settling tanks provided with contact surfaces, e.g. baffles, particles
- B01D21/0045—Plurality of essentially parallel plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/0039—Settling tanks provided with contact surfaces, e.g. baffles, particles
- B01D21/0057—Settling tanks provided with contact surfaces, e.g. baffles, particles with counter-current flow direction of liquid and solid particles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/01—Separation of suspended solid particles from liquids by sedimentation using flocculating agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/02—Settling tanks with single outlets for the separated liquid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/2427—The feed or discharge opening located at a distant position from the side walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/245—Discharge mechanisms for the sediments
- B01D21/2472—Means for fluidising the sediments, e.g. by jets or mechanical agitators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D21/00—Separation of suspended solid particles from liquids by sedimentation
- B01D21/24—Feed or discharge mechanisms for settling tanks
- B01D21/2488—Feed or discharge mechanisms for settling tanks bringing about a partial recirculation of the liquid, e.g. for introducing chemical aids
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2305/00—Use of specific compounds during water treatment
- C02F2305/12—Inert solids used as ballast for improving sedimentation
Definitions
- the invention concerns a method and an installation for treating liquid by thickening and sedimentation (especially clarification and purification treatment).
- the principal aim of this treatment is to eliminate materials in suspension from the untreated liquid.
- the liquid clarified in this way then undergoes subsequent treatment operations to render it acceptable for domestic consumption, usable for industrial or agricultural requirements or suitable for return to the natural environment, as required.
- the particles in suspension to be eliminated can be of very different kinds, of very small size (in the order of 1 micron) and in proportions that can be anywhere from very low to very high: they cannot be separated out directly by natural sedimentation at a high rate and it is therefore known to add beforehand to the untreated liquid auxiliary treatment agents which by chemical or physical action favour the formation and growth of particles (usually called flocks) that are relatively easy to separate by sedimentation in a later phase.
- these auxiliary agents include coagulating agents such as mineral salts (iron or alumina sulphate, ferric chloric, etc.) which cause hydrolysis of the materials in suspension and flocculating agents ("polyelectrolyte" type polymers, etc.) which favour the agglomeration and growth of seed particles formed in this way.
- coagulating agents such as mineral salts (iron or alumina sulphate, ferric chloric, etc.) which cause hydrolysis of the materials in suspension and flocculating agents ("polyelectrolyte" type polymers, etc.) which favour the agglomeration and growth of seed particles formed in this way.
- the aggregates of flocks formed in this way are then passed through one or more sedimentation areas in which clarified liquid is recovered from the upper part and sludge is recovered from the base, possibly for commercial exploitation following appropriate treatment.
- the patent FR-No. 1,41,792 filed Aug. 4, 1964 proposes to inject into the liquid containing reagents an auxiliary clarification substance, in particular fine grains of sand (20 to 200 ⁇ m).
- an auxiliary clarification substance in particular fine grains of sand (20 to 200 ⁇ m).
- the untreated liquid is caused to circulate at a rate which continuously decreases: downwards to enable growth of flocks formed on the grains of sand up to a size in the order of 1 to 4 mm as gravity favours stabilization of the dispersion of sand in the liquid, then upwards as gravity tends to cause flocks ballasted by the sand to fall back towards the bottom.
- the sandy sludge formed in this way is recovered and the sand particles separated out.
- sedimentation units operating according to this principle known as "CYCLOFLOC" units, sedimentation rates of 6 to 8 m/h are routinely obtained.
- the sedimentation rate is the quotient of the flowrate (in m 3 /h) divided by the free surface area (in m 2 ) of the sedimentation area.
- the liquid laden with flocks overflows into the upper part of the intermediate chamber: the flocks thicken here and 85 to 95% of them are deposited on the bottom.
- the partially clarified liquid then enters the sedimentation chamber for sedimentation to be completed; the low residual density of the flocks avoids the accumulation of sludge under the sedimentation plates which could slow down the overall sedimentation process. It would seem that in this way it is possible to obtain sedimentation rates as high as 35 m/h if the contraints in respect of the quality of the treated liquid are moderate, as is the case with urban waste water.
- the present invention is directed to further increasing the sedimentation output rate without compromising the quality of the liquid treated in this way.
- an installation for treating liquid by sedimentation comprising, in series, a colloid mixing and destabilisation chamber provided with untreated liquid and reagent inlets and an agitator device, an intermediate aggregation chamber and a sedimentation chamber equipped with separator plates provided in its upper part with a clarified liquid outlet and in its lower part with a sludge recovery area, characterized in that it comprises an inlet for granular material insoluble in the liquid and more dense than the liquid in the mixing chamber, an agitation device in the aggregation chamber and an outlet for sludge recovered in the sedimentation chamber to a sludge/granular material separator station to an outlet from which the granular material inlet is connected.
- the invention is characterized in relation to known solutions by the use of granular material in combination with significant turbulence in the aggregation area. Most of the sedimentation occurs in the sedimentation area containing the separator plates, which is just what the more recent solutions attempt to avoid.
- the invention teaches that the granular material be mixed with the untreated liquid containing its reagents in an agitated, highly turbulent area, which differs significantly from the prior art which at most provided for low turbulence recycling between two areas separated by a partition in which the liquid circulates in opposite directions.
- the granular material may be sand. More generally, it may be selected from either of two major categories of natural or man-made materials. Thus it may be a chemically inert material which does not contribute to the treatment of the liquid under the required conditions: in this category mention may be made in particular, in addition to sand and microsand, of garnet, basalt, metal oxides, especially iron oxides, pumice, etc. In addition to its physical properties the material may also be chemically and/or biologically active so that it can contribute to the treatment of the liquid; in this category mention may be made in particular of activated charcoal, ion exchanger resins, calcium carbonate, zeoliths, etc. On the basis of other criteria a granular material will advantageously be selected having as low as possible a negative surface potential or even a positive surface potential.
- the speed gradient in the mixing area is preferably between 3,000 and 3,500 s -1 and the speed gradient in the aggregation area is preferably between 700 and 900 s -1 .
- the mixing chamber and the intermediate aggregation chamber are approximately square in cross-section and the ratio between the dimension of each chamber and the diameter of the corresponding agitator device is between approximately 0.5 and 0.8;
- the agitator device of the mixing chamber is a paddlewheel rotated about a vertical axis by a motor adapted to impart to the paddle blades peripheral speeds between 1 and 2 m/s and the agitator device of the intermediate aggregation chamber is a paddlewheel rotated about a vertical axis by a motor adapted to impart to the paddle blades peripheral speeds between 0.2 and 2.5 m/s;
- the circulation of the liquid from the mixing chamber is achieved by overflow over a horizontal upper edge of a first separator wall between the mixing chamber and the intermediate aggregation chamber, by underflow beneath a horizontal edge of a second separator wall between the intermediate aggregation chamber and a lateral chamber, by overflow over an upper edge of a separator partition between the lateral chamber and a lateral distribution passage running along the length of the sedimentation chamber, and then by underflow under a lower edge of a separator wall between the lateral distribution passage and the sedimentation chamber, this lower edge being inclined upwardly in the direction away from the lateral chamber; these flow directions may also be reversed provided that an appropriate number of separator walls or partition are provided for the flow of liquid to enter the sedimentation chamber from the bottom;
- the intermediate aggregation chamber is approximately square in cross-section and the vertical distance between the upper edge of the first wall and the lower edge of the second wall is between 1 and 3 and preferably between 1 and 1.5 times the dimension of the intermediate aggregation chamber and the agitator device is situated relative to the upper edge of the wall at a depth between 0.5 and 0.9 times (preferably between 0.6 and 0.7 times) this height; the agitator device of the intermediate aggregation chamber is an axial flow screw preferably driven in the direction tending to oppose the flow of the liquid.
- FIG. 1 is a schematic view in longitudinal cross-section of a sedimentation installation in accordance with the invention using fine sand as the granular material;
- FIG. 2 is a schematic view in longitudinal cross-section on the line II--II in FIG. 3 of another embodiment without the circuit for recycling the fine sand;
- FIG. 3 is a plan view of it
- FIG. 4 is a view of it in transverse cross-section on the line IV--IV in FIG. 3;
- p FIG. 5 is a view of it in transverse cross-section on the line V--V in FIG. 3;
- FIG. 6 is a view of it in transverse cross-section on the line VI--VI in FIG. 3.
- the FIG. 1 installation includes a series of intercommunicating chambers defining an aggregation area A, a sedimentation area B, a sludge recovery tank C and a sludge/sand separator D.
- the reaction-aggregation area A includes a mixing chamber 1 in which colloids contained in the untreated liquid are destabilised and an intermediate aggregation chamber 2 in which the destabilised colloids aggregate around grains of fine sand.
- a pipe 3 supplying untreated liquid, advantageously already thickened, a pipe 4 supplying a flocculation additive and a pipe 5 supplying fine sand from the separator D.
- the chambers 1 and 2 include respective agitator devices 6 and 7.
- the sedimentation area B includes a chamber A provided with separator plate assemblies 9; in the upper part of the chamber 8 there are provided liquid offtake means leading to a pipe 10 for removal of clarified liquid and means 11 for removal of sludge collected under the separator plate assemblies are also provided for taking the sludge to the tank C.
- a pipe 12 provided with pumping means 13 sludge loaded with fine sand from the sedimentation chamber to the separator D; the latter in practice comprises hydrocyclones from the outlet of which sludge without sand is taken off by a pipe 14 and from which the regenerated fine sand is taken off by the pipe 5.
- the chambers 1 and 2 are square in cross-section with a depth (see below) equal to or slightly greater than the dimension of their sides. They may be concrete or steel tanks.
- the mixing chamber 1 is a feed chamber 15 at which the various feed pipes terminate.
- the mixing chamber 1 is separated from the aggregation chamber 2 by a partition 16 which has a horizontal upper edge 16A forming an overflow.
- a lateral chamber 17 Beside the intermediate aggregation chamber 2 is a lateral chamber 17 separated by a wall 18 ending at a lower edge 18A.
- the lateral chamber 17 communicates with a distribution passage 19 from which it is separated by a wall 20 having an upper edge 20A.
- the lateral distribution passage 19 flanks the sedimentation chamber 8 longitudinally, being separated from it by a wall 21 the lower edge 21A of which is inclined starting from the chamber 3, in this instance approximately from the level of the edge 18A.
- the separator plate modules 9 are means 11 for collecting sludge into a trench 22 communicating with a sludge collector 23 situated in an area beneath the intermediate aggregation chamber 3 from which it is separated by a wall 24.
- the trench communicates with the bottom of the chamber 3 to provide for recovering residues that have fallen under their own weight.
- the trench is directly under the chamber 3 with no wall 24.
- the bottom of the sedimentation chamber 8 is inclined towards the trench 22 and the collection means 11 comprise endless screws, for example.
- the height between the edges 16A and 18A is advantageously between 1 and 1.2 (in this instance 1.2) times the side length of the square chamber 3 and the agitator device 7 is situated relative to the edge 16A at a depth between approximately 0.75 and 0.90 times (in this instance 0.8 times) this height.
- the agitator device 7 is of the paddlewheel type and has a diameter between approximately 0.65 and 0.75 times the side length of the chamber 3, in this instance 0.7 times this side length.
- the agitator device 7 is driven by a motor 27 adapted to rotate it at a speed such that the peripheral speed of the ends of the paddles is between approximately 1 and 2 m/s.
- the agitator device 6 in the mixing chamber 1 is driven by a motor 28 adapted to rotate it at a speed such that the ends of the paddles (which also have a diameter of approximately 0.7 times the side length of the chamber 1) move at a speed in the order of 0.7 to 1.5 m/s.
- agitator devices have thin paddles.
- the agitator devices 7 is of the axial flow helical type, for example, and is driven in such a way as to oppose the direction of flow and so generate strong turbulence sufficient to maintain the fine sand in suspension in the liquid flowing towards the lateral chamber under the separator plate modules 9.
- the agitator device 6 is driven at a greater peripheral speed than the agitator device 7 so that the contents of each chamber 1 and 2 are energetically agitated, creating in them turbulence that is more intense in the chamber 1 than in the chamber 2.
- G is the speed gradients (in s -1 ),
- P is the power dissipated in the fluid (in W)
- ⁇ is the viscosity of the fluid (in kg/m.s)
- V is the volume of the fluid (in m 3 ),
- Np is the power number of the agitator (the non-dimensional coefficient of drag of the agitator blade in the fluid),
- ⁇ is the mass per unit volume (in kg/m 3 )
- N is the rotation speed of the agitator blade (rps)
- D is the diameter of the agitator paddle (in m).
- a speed gradient between approximately 1,000 to 1,500 and 4,000 s -1 (or more), for example in the order of 3,000 to 3,500 s -1 .
- a speed gradient between approximately 300 to 400 and 1,500 s -1 (or more), for example in the order of 700 to 900 s -1 .
- the untreated liquid fed into the first rapid agitation chamber or tank 1 at its base receives immediately it enters the chamber or tank the reagents, thickening agent, flocculating agent and fine sand; from the primary turbulence related to the circulation of the conditioned untreated liquid which produced the strong agitation in the tank secondary turbulence with very high shear coefficient is generated by the fine sand conveyed in the liquid; this increases the number of effective contacts (impacts) between colloidal particles to be coagulated (discharged) and hydroxides by direct contact and most importantly through the intermediary of the find sand which therefore has also a supporting role.
- the speeds of the liquid and of the fine sand in suspension like the profile of the path in the lateral channels between the mechanical agitation and sedimentation chambers are designed to prevent fine sand settling out until its action has been completed, that is to say until it has reached the area under the plates 9.
- the impurity particles thickened into granular aggregates that are very heavy as they are laden with the grains of fine sand are slow relative to the liquid conveying them and then settle out onto the plates 9 which are inclined at 60° and from which they slide into the sludge trench 22.
- the treated liquid taken up from above the plates is generally taken off to further downstream processing and the sludge deposited in the trench is extracted sequentially in the example in question here (in other cases the sludge is deposited on a bed and continuously scraped off, pushed into a single hopper and then removed).
- the sludge is then conveyed to the sludge/fine sand separation system which generally comprises batteries of cyclones.
- the regenerated fine sand recovered is returned to the start of the process at the thickening stage.
- the liquid in this instance circulates upward in the mixing chamber 1 and then downward in the aggregation chamber 2, upward in the lateral chamber and then downward in the passage; it flows upward in the separator plate assemblies.
- Test results for a pilot installation rated at 100 to 150 m 3 /h are given in tables 1 and 2 which show the agitation conditions and the performance achieved.
- the fine sand had a grain size between 40 and 100 m and was fed into the liquid to be treated in concentrations between 1 and 4 g/l.
- NTU Nephelometric Turbidity Unit
- MES Materials in Suspension and Organic Materials.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Separation Of Suspended Particles By Flocculating Agents (AREA)
- Separation Of Solids By Using Liquids Or Pneumatic Power (AREA)
- Aeration Devices For Treatment Of Activated Polluted Sludge (AREA)
Abstract
Description
G=(P/μ·V).sup.1/2
TABLE 1 ______________________________________Tank 1Tank 2 ______________________________________Np 4 4 D(m) 1.5 2.5 -N(rps) 1.06 0.25 V(m.sup.3) 3.33 10 P(W) 36 177 6 103 G(s.sup.-1) 3 296 781 ______________________________________
TABLE 2 ______________________________________ Micro- Untreated liquid Sedimen- sand Treated liquid Turbidity MES MO tation content Turbidity MES MO NTU mg/l mg/l rate g/l NTU mg/l mg/l ______________________________________ 16 26 3.5 30 3 0.9 2.0 1.7 12 20 3.8 30 1 1 2.0 1.9 12 18 3.6 30 1.8 0.8 1.4 1.8 40 70 3.4 60 2.5 3 4.0 1.6 42 75 3.5 60 2.8 2.5 5.0 1.7 41 74 3.5 80 3.0 3.0 6.0 1.7 ______________________________________ Test results for untreated surface water (from the River Seine) using a large pilot installation (100 m.sup.3 /h)
Claims (20)
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR8802288A FR2627704B1 (en) | 1988-02-25 | 1988-02-25 | METHOD AND PLANT FOR TREATMENT OF WATER BY DECANTATION USING FINE SAND |
FR8802288 | 1988-02-25 | ||
CA000591008A CA1333108C (en) | 1988-02-25 | 1989-02-14 | Method and installation for treating liquid by sedimentation using fine sand |
Publications (1)
Publication Number | Publication Date |
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US4927543A true US4927543A (en) | 1990-05-22 |
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ID=25672449
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/310,204 Expired - Lifetime US4927543A (en) | 1988-02-25 | 1989-02-14 | Method and installation for treating liquid by sedimentation using fine sand |
Country Status (10)
Country | Link |
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US (1) | US4927543A (en) |
EP (1) | EP0330582B1 (en) |
JP (1) | JP2634230B2 (en) |
CN (1) | CN1017870B (en) |
CA (1) | CA1333108C (en) |
DE (1) | DE68911553T2 (en) |
ES (1) | ES2010982T3 (en) |
FR (1) | FR2627704B1 (en) |
HK (1) | HK114394A (en) |
NO (1) | NO174492C (en) |
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US5380427A (en) * | 1992-08-20 | 1995-01-10 | Foss; Milton K. | Small batch waste material treatment apparatus and system |
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US5601706A (en) * | 1993-02-06 | 1997-02-11 | Horst Brenner | Sewage treatment apparatus including aggregate separator |
US5770091A (en) * | 1995-09-21 | 1998-06-23 | Omnium De Traitement Et De Valorisation | Method of plain sedimentation and physical-chemical sedimentation of domestic or industrial waste water |
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Also Published As
Publication number | Publication date |
---|---|
NO174492B (en) | 1994-02-07 |
DE68911553T2 (en) | 1994-07-28 |
ES2010982T3 (en) | 1994-02-16 |
NO174492C (en) | 1994-05-25 |
CA1333108C (en) | 1994-11-15 |
EP0330582A1 (en) | 1989-08-30 |
JP2634230B2 (en) | 1997-07-23 |
NO890793L (en) | 1989-08-28 |
FR2627704A1 (en) | 1989-09-01 |
EP0330582B1 (en) | 1993-12-22 |
HK114394A (en) | 1994-10-27 |
JPH01270912A (en) | 1989-10-30 |
FR2627704B1 (en) | 1991-12-13 |
CN1036512A (en) | 1989-10-25 |
ES2010982A4 (en) | 1989-12-16 |
CN1017870B (en) | 1992-08-19 |
DE68911553D1 (en) | 1994-02-03 |
NO890793D0 (en) | 1989-02-24 |
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