US489102A - Metal-straightening press - Google Patents

Metal-straightening press Download PDF

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US489102A
US489102A US489102DA US489102A US 489102 A US489102 A US 489102A US 489102D A US489102D A US 489102DA US 489102 A US489102 A US 489102A
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bar
plunger
press
disks
straightening
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D3/00Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
    • B21D3/10Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts between rams and anvils or abutments

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  • the entire bar may be straightened by repetitions of the above described operation at the necessary points along the bar.
  • the above described method has its objections, as'in practice but one gag is used and it is manifestly impossible to combine in this one piece of metal all the sizes necessary to produce best results in straightening different bars, even though they be of the same cross-section.
  • a gag may have the proper effect on one bar while on the next one it may produce either too much or too little set to have the best results; the amount of set produced being in part governed by the elasticity of the bar. This will be readily understood by those skilled in the art.
  • the same gag may produce a different set in diiterent parts of the same bar, due in part to the difference in elasticity of different parts of the bar and to the amountot' crookedness.
  • the ordinary straightening press as described above with reciprocating plunger and a gag can be used for straightening bars whose cross-section is symmetrical or regular, but it is found imposssible to straighten with it, bars having a cross-section that is unsymmetrical or irregular, or bars which have thin webs or flanges, as the pressure of the gag causes a local distortion of cross-section; besides which it is almost impossible to hold the bar in a proper position to receive pressure in the directions needed at various points. This will be readily understood by those skilled in the art.
  • the object of my invention is to provide a press capable of straightening bars of any form of crosssection in such a way as to preserve the original form of section and to do this in a speedy, economical and convenient manner.
  • My device may be used in connection with any suitable form of press having a reciproeating plunger.
  • the press may be so placed or constructed that the plunger moves in any convenient direction, vertical, horizontal or inclined, but for convenience in description, I will consider my devices to be attached to a press, the plunger of which moves vertically, and acts upon the bar at the end of its downward stroke.
  • a frame of any suitable form carries a reciprocating plunger the motion of which may be caused by any suitable means.
  • a supporting frame having the form of a rectangular box with ends and top removed.
  • In the inside of this box near its center are two vertical grooves in its sides so formed as to hold a rectangular block while allowing it to slide up and down.
  • Contained in the box are two other rectangular blocks, one near each end. These blocks have their longer axes horizontal and at right angles to the horizontal axis of the box.
  • the center block above referred to has its two bottom corners cut away in such a manner-as to form two rectangular notches, one at each end.
  • notches are two spiral springs, their bottoms resting on the bottom of the box above re ferred to, while their tops rest against the center block and support it.
  • the tension of these springs is such as to keep the top ofthe block which they support in line with the tops of the two end blocks.
  • This centerblock has its bottom cut away to allow it to move downward when pressed upon.
  • All three blocks above referred to have their top sides cut away so as to form semi-cylindrical grooves, the axes of which are perpendicular to the longer axes of the blocks and parallel to the axis of the box containingthe blocks.
  • Resting in the grooves in the three blocks are three cylindrical disks, the construction of which and the bearing blocks is such that the disks may be easily revolved on their axes.
  • These disks are made in sets of three, each of which has near its center an. orifice to receive and support a rolled bar. These orifices in each set of three disks have the same form of cross-section as that of the bar which they are designed to hold,and are made with a small clearance so as to allow the bar to slide backward or forward through them.
  • the holes in these disks may be varied in different sets of three disks to suit any form of cross-section of a rolled bar, as will be readily understood.
  • the box with end blocks, central sliding block, and disks is so placed and held that the center of the central disk is in line with the axis of the reciprocating plunger of a press. If a bar be placed in the holes in the three disks, it will be readily seen that by the use of agag between the end of moving plunger and top of central disk, the bar may be pressed upon and straightened as before described while the disks support it and prevent local distortion of its cross-section.
  • the bottom of the reciprocating plunger of the press is provided with an axial bore, threaded for a large screw.
  • this threaded bore works a bar having a suitable thread at its upper end.
  • the central portion of this bar has firmly attached to it a hand wheel, the rim of which may be graduated. Projecting below this hand wheel is a prolongation of the bar which carries at its lower end a presser-head so attached that the screw may In the space made by thesebe revolved without revolving the presserhead.
  • the bottom of this presser-head has a curved form such as to fit the surface of the central cylindrical disk upon which it acts.
  • This presser-head has an arm attached to it, the other end of the arm resting in a slot or slotted bracket attached to some stationary part of the press frame.
  • This arm serves to prevent the presser-head from revolving as 7 the screw is revolved by the hand-wheel, while it does not interferewith the upward or downward motion of the presser-headt
  • Attached to the bottom of the reciprocating plunger is a pointer, the edge of which is against the graduated edge of the hand-wheel. This pointer serves as a guide to the operator in moving the presser-head up or down by means of the hand-wheel and screw.
  • Figure 1 is a side elevation showing my device for holding a bar, attached to a straightening press of ordinary form.
  • Fig. 2 is front elevation of same.
  • Fig. 3 is a plan showing my device for holding the bar to be straightened.
  • Fig. 4 is side elevation of the same with part of the side of the box broken away to show the bearing blocks in central section.
  • Fig. 5 is cross-section at one side of the center of my device for holding the bar, showing in elevation the central sliding bearing block and its cylindrical disk the latter in this case having a hole to receive a bar of unsymmetrical section called a J bar.
  • Fig. 6 is an elevation showing my substitute for a gag in connection with my devices for'holding a bar to be straightened in a press.
  • A is the frame of the straightening press, carrying the pillow blocks e c with caps 01 (1.
  • These pillow blocks carry the driving shaft f which has the belt pulley a, the fly-wheel b and at its end the driving pinion g, which pinion meshes with and drives the spur-wheel h, which latter in turn, imparts its motion to the eccentric shaft 0.
  • This eccentric shaft has upon it at a point within the frame, an eccentric which imparts a reciprocating motion to the plunger B, which plunger moves in suitable guides in that part of the frame marked 0.
  • G G are the sides of a rectangular box, with the slotted holes '6 '11 to receive the bolts jj, which bolts hold the bearing blocks'I and K in place of the box G G.
  • the sides of the box G G have on their insides at their centers the vertical slots 25 t as shown in Fig. 3.
  • the bearing-block J slides in these slots and is supported by the springs L L. These springs are so adjusted as to allow the block J to move downward when pressed upon, and at other times to hold it with its upper surface in line with the upper surfaces of the stationary blocks I and K.
  • Each of these bearing blocks I and J and K has a semi-cylindrical groove on top. In these grooves rest three cylindrical disks,D, E and F. These disks can revolve on their axes while supported by their bearing blocks.
  • the disks are shown with holes for receiving and supporting the piece to be straightened, which in the illustration is what is called a J bar and marked H, the form of which is best seen in Figs. 5 and 6.
  • Fig. 6 to constitute my adjustable device used in the place of the ordinary plunger and gag, the plunger B is bored and threaded to receive the screw M which has the hand-wheel N firmly attached thereto.
  • This hand-wheel has a graduated rim.
  • Fastened to the plunger B is the pointer q with its edge against the graduated rim of the wheel N.
  • This pointer in connection with the graduated rim of the hand-wheel N serves to indicate to the operator the amount of upward or downward motion communicated to the presser-head O by the revolution of the wheel N.
  • Below the hand-wheel the screw-bar M is bored out to receive the end of the presserhead 0. This end is cylindrical with a collar Z at its top.
  • the collar 7c is screwed to the bottom end of bar M, thus keeping the presserhead 0 in place while allowing screw M to revolve.
  • presser-head O is so formed as to properly bear upon the upper surface of the central cylindrical disk E.
  • the head 0 has a rectangular hole in which the lever 07. is fastened.
  • the other end of this lever is held from moving laterally by the slotted bracket 0 which is fastened to the frameAby the bolts 10 p.
  • This lever thus keeps presser-head 0 from revolving with the screw M, while allowing it to move vertically.
  • H is the bar to be operated upon, shown in elevation in Fig. 2 and in section in Fig. 1.
  • the machine is started causing the plunger B to move up and down, when by a proper movement of the hand-wheel the presser-head 0 may be made to move downward from the plunger in such away that at the completion of a downward stroke of this plunger, the presser-head 0 will come in contact with the top of the disk Epressing it audits contained bar downward in the direction desired for straightening.
  • the presser-head or plunger being retracted and its motion stopped, the bar may now be moved backward or forward, or may be revolved in such a way as tobring any part of it under the plunger when the pressure is applied as before. By a proper repetition of this operation, the various parts of the bar may be straightened without distortion.

Description

(No Model.)
3 SheetsSheet '1.
J. N. SHORT. METAL STRAIGHTENING PRESS.
Patented Jan. 3-, 1893.
(No ModeI.) 3 Sheets-Sheet 2. J. N. SHORT.
METAL STRAIGHTBNING PRESS.
Patented Jan. 3, 1893.
Wit names amoemtoz (N0 Madel.)
J NI METAL STRAIGHTENING PRESS.
Patented Jan. 3, 1893.
3 Sheets-Sheet 3;
--%/M gl Z10.
A TTORNEK UNITED STATES PATENT OFFICE.
JOHN N. SHORT, OF J OHNSTOlVN, PENNSYLVANIA.
METAL-STRAIGHTENING PRESS.
SPECIFICATION forming part of Letters Patent No. 489,102, dated January 3, 1893. Application filed May 7,1890. Serial No. 350,965. (No model.)
To aZZ whom it may concern.-
Be it known that I, JOHN N. SHORT, a citizen of the United States, residing at J ohnstown, in the county of Cambria and State of Pennsylvania, have invented certain new and useful Improvements in Straightening-Presses; and I do hereby declare the following to be a full, clear, and exact description of the invention, such as will enable others skilled in the art to which it appertains to make and use the same.
In the process of straightening rolled bars of iron or steel it has been the practice to use a straightening press. These presses have a reciprocating plunger actuated by a crank, cam or eccentric. These plungers usually have a short and unvarying stroke. In the use of the ordinary form of press, the bar to be straightened is placed under the plunger with a suitable portion of its length between two solid supports upon which it rests. The height of these supports is so adjusted that the plunger itself at the end of its downward stroke, does not touch the bar to be straightened. In order that the crooked bar may receive pressure from the plunger, a gag is used. This gag is a piece of metal of suitable form and thickness with a convenient handle attached. The bar being placed in position, a crooked portion of it. with its convex side upward is brought under the moving plunger. At the proper time a gag is placed on top of bar in such a way that the plunger in its downward motion, presses the gag against the bar and bends that part of it which is between the supports in such a Way as to make it more nearly straight.
The entire bar may be straightened by repetitions of the above described operation at the necessary points along the bar. The above described method has its objections, as'in practice but one gag is used and it is manifestly impossible to combine in this one piece of metal all the sizes necessary to produce best results in straightening different bars, even though they be of the same cross-section. A gag may have the proper effect on one bar while on the next one it may produce either too much or too little set to have the best results; the amount of set produced being in part governed by the elasticity of the bar. This will be readily understood by those skilled in the art. In fact, the same gag may produce a different set in diiterent parts of the same bar, due in part to the difference in elasticity of different parts of the bar and to the amountot' crookedness.
The ordinary straightening press as described above with reciprocating plunger and a gag can be used for straightening bars whose cross-section is symmetrical or regular, but it is found imposssible to straighten with it, bars having a cross-section that is unsymmetrical or irregular, or bars which have thin webs or flanges, as the pressure of the gag causes a local distortion of cross-section; besides which it is almost impossible to hold the bar in a proper position to receive pressure in the directions needed at various points. This will be readily understood by those skilled in the art.
The object of my invention is to provide a press capable of straightening bars of any form of crosssection in such a way as to preserve the original form of section and to do this in a speedy, economical and convenient manner.
My device may be used in connection with any suitable form of press having a reciproeating plunger. The press may be so placed or constructed that the plunger moves in any convenient direction, vertical, horizontal or inclined, but for convenience in description, I will consider my devices to be attached to a press, the plunger of which moves vertically, and acts upon the bar at the end of its downward stroke.
A general description of my improved straightening press is as follows: A frame of any suitable form carries a reciprocating plunger the motion of which may be caused by any suitable means. Below this plunger on the frame of the press is carried a supporting frame having the form of a rectangular box with ends and top removed. In the inside of this box near its center are two vertical grooves in its sides so formed as to hold a rectangular block while allowing it to slide up and down. Contained in the box are two other rectangular blocks, one near each end. These blocks have their longer axes horizontal and at right angles to the horizontal axis of the box. These two end blocks are held in place by bolts passing through them and the sides of the box, the box having horizontal slots near its ends to receive the bolts and to allow the blocks to be adjusted and held at different distances from the sliding block above referred to. These end blocks rest solidly upon the bottom of the box containing them.
The center block above referred to, has its two bottom corners cut away in such a manner-as to form two rectangular notches, one at each end. notches are two spiral springs, their bottoms resting on the bottom of the box above re ferred to, while their tops rest against the center block and support it. The tension of these springs is such as to keep the top ofthe block which they support in line with the tops of the two end blocks. This centerblock has its bottom cut away to allow it to move downward when pressed upon.
All three blocks above referred to have their top sides cut away so as to form semi-cylindrical grooves, the axes of which are perpendicular to the longer axes of the blocks and parallel to the axis of the box containingthe blocks. Resting in the grooves in the three blocks are three cylindrical disks, the construction of which and the bearing blocks is such that the disks may be easily revolved on their axes. These disks are made in sets of three, each of which has near its center an. orifice to receive and support a rolled bar. These orifices in each set of three disks have the same form of cross-section as that of the bar which they are designed to hold,and are made with a small clearance so as to allow the bar to slide backward or forward through them. The holes in these disks may be varied in different sets of three disks to suit any form of cross-section of a rolled bar, as will be readily understood. The box with end blocks, central sliding block, and disks is so placed and held that the center of the central disk is in line with the axis of the reciprocating plunger of a press. If a bar be placed in the holes in the three disks, it will be readily seen that by the use of agag between the end of moving plunger and top of central disk, the bar may be pressed upon and straightened as before described while the disks support it and prevent local distortion of its cross-section.
My devices above described may be used with good results in connection with the ordinary plunger and gag; but in order to overcome the objections, I have stated, to the use of a gag, the press may be fitted With the following device:
The bottom of the reciprocating plunger of the press is provided with an axial bore, threaded for a large screw. In this threaded bore works a bar having a suitable thread at its upper end. The central portion of this bar has firmly attached to it a hand wheel, the rim of which may be graduated. Projecting below this hand wheel is a prolongation of the bar which carries at its lower end a presser-head so attached that the screw may In the space made by thesebe revolved without revolving the presserhead. The bottom of this presser-head has a curved form such as to fit the surface of the central cylindrical disk upon which it acts. This presser-head has an arm attached to it, the other end of the arm resting in a slot or slotted bracket attached to some stationary part of the press frame. This arm serves to prevent the presser-head from revolving as 7 the screw is revolved by the hand-wheel, while it does not interferewith the upward or downward motion of the presser-headt Attached to the bottom of the reciprocating plunger is a pointer, the edge of which is against the graduated edge of the hand-wheel. This pointer serves as a guide to the operator in moving the presser-head up or down by means of the hand-wheel and screw.
It will be seen that by the use of this device the bar to be straightened may be bent more or less at the will of the operator, and without the use of a gag.
Having given this general description of my invention, I will now to make my invention more clear, refer to the annexed three sheets of drawings which form a part of this specification, and in which like letters refer to like parts.
Figure 1 is a side elevation showing my device for holding a bar, attached to a straightening press of ordinary form. Fig. 2 is front elevation of same. Fig. 3 is a plan showing my device for holding the bar to be straightened. Fig. 4 is side elevation of the same with part of the side of the box broken away to show the bearing blocks in central section. Fig. 5 is cross-section at one side of the center of my device for holding the bar, showing in elevation the central sliding bearing block and its cylindrical disk the latter in this case having a hole to receive a bar of unsymmetrical section called a J bar. Fig. 6 is an elevation showing my substitute for a gag in connection with my devices for'holding a bar to be straightened in a press.
In the different figures, A is the frame of the straightening press, carrying the pillow blocks e c with caps 01 (1. These pillow blocks carry the driving shaft f which has the belt pulley a, the fly-wheel b and at its end the driving pinion g, which pinion meshes with and drives the spur-wheel h, which latter in turn, imparts its motion to the eccentric shaft 0. This eccentric shaft has upon it at a point within the frame, an eccentric which imparts a reciprocating motion to the plunger B, which plunger moves in suitable guides in that part of the frame marked 0.
G G are the sides of a rectangular box, with the slotted holes '6 '11 to receive the bolts jj, which bolts hold the bearing blocks'I and K in place of the box G G.
The sides of the box G G have on their insides at their centers the vertical slots 25 t as shown in Fig. 3. The bearing-block J slides in these slots and is supported by the springs L L. These springs are so adjusted as to allow the block J to move downward when pressed upon, and at other times to hold it with its upper surface in line with the upper surfaces of the stationary blocks I and K. Each of these bearing blocks I and J and K has a semi-cylindrical groove on top. In these grooves rest three cylindrical disks,D, E and F. These disks can revolve on their axes while supported by their bearing blocks. As shown in the drawings, the disks are shown with holes for receiving and supporting the piece to be straightened, which in the illustration is what is called a J bar and marked H, the form of which is best seen in Figs. 5 and 6.
Referring now to Fig. 6, to constitute my adjustable device used in the place of the ordinary plunger and gag, the plunger B is bored and threaded to receive the screw M which has the hand-wheel N firmly attached thereto. This hand-wheel has a graduated rim. Fastened to the plunger B is the pointer q with its edge against the graduated rim of the wheel N. This pointer in connection with the graduated rim of the hand-wheel N serves to indicate to the operator the amount of upward or downward motion communicated to the presser-head O by the revolution of the wheel N. Below the hand-wheel the screw-bar M is bored out to receive the end of the presserhead 0. This end is cylindrical with a collar Z at its top. The collar 7c is screwed to the bottom end of bar M, thus keeping the presserhead 0 in place while allowing screw M to revolve.
The bottom of presser-head O is so formed as to properly bear upon the upper surface of the central cylindrical disk E. The head 0 has a rectangular hole in which the lever 07. is fastened. The other end of this lever is held from moving laterally by the slotted bracket 0 which is fastened to the frameAby the bolts 10 p. This lever thus keeps presser-head 0 from revolving with the screw M, while allowing it to move vertically. H is the bar to be operated upon, shown in elevation in Fig. 2 and in section in Fig. 1.
Having now described my invention, I will show how it is operated. A set of disks having orifices of the proper cross-section to receive the bar to be operated upon, are placed in position as shown. The bar, indicated in the drawings as of the form H is slid endwise through the holesin the disks D, E and F, until the part to be operated upon is at the central disk E, and is turned, the disks turning with and supporting it, to present anysideor edge to the gag or presser-head that may be desired. The machine is started causing the plunger B to move up and down, when by a proper movement of the hand-wheel the presser-head 0 may be made to move downward from the plunger in such away that at the completion of a downward stroke of this plunger, the presser-head 0 will come in contact with the top of the disk Epressing it audits contained bar downward in the direction desired for straightening. The presser-head or plunger being retracted and its motion stopped, the bar may now be moved backward or forward, or may be revolved in such a way as tobring any part of it under the plunger when the pressure is applied as before. By a proper repetition of this operation, the various parts of the bar may be straightened without distortion.
Having thus described my invention, what I claim and desire to secure by Letters Patent is:
1. In a straightening press, the combination with a reciprocating plunger of a disk perforated to receive the bar to be operated upon, with springs supporting said disk, and yielding to pressure, and two supports for said bar, one on each side of the said disk, substantially as set forth.
2. In a straightening press, the combination with a reciprocating plunger of two revoluble disks adjusted to resist pressure, placed one on each side of the line of thrust of the plunger, and having orifices to receive and support the bar to be operated upon of a like section to that of the bar, substantially as set forth.
3. In a straightening press, the combination with a reciprocating plunger of a revoluble center disk perforated to hold and support a bar and yielding to pressure, with supporting revoluble disks, arranged on each side, and adjusted to resist pressure, substantially as set forth.
4. In a straightening press, the combination with a reciprocating plunger of a set of disks perforated to receive the bar to be operated upon, and revoluble with the bar,substantially as set forth.
5. In a straightening press, the combination of a reciprocating plunger with a set of three revoluble disks perforated to hold the piece to be operated upon, the two outer disks presenting a firm resistance to downward pressure, and the central disk being adjusted to yield to downward pressure, substantially as set forth.
6. In a straightening press, the combination of a reciprocating plunger having an adjustable plunger-head with a set of revoluble disks perforated to support the bar to be operated upon, substantially as set forth.
7. In a straightening press, the combination of a reciprocating plunger with a set of revoluble disks perforated to support the bar to be operated upon, substantially as set forth.
In testimony whereof I aliix my signature in presence of two witnesses.
JOHN N. SHORT.
Witnesses:
CHAS. I-I. Peron, HENRY FOX.
IIO
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3848450A (en) * 1973-04-12 1974-11-19 E Dehlbom Cable straightener

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3848450A (en) * 1973-04-12 1974-11-19 E Dehlbom Cable straightener

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