BACKGROUND OF THE INVENTION
This invention relates to a housing in an electrical connector, and more particularly the housing provided with a rear holder which can prevent the rearward withdrawal movement of a terminal in a housing passage by sharing the retention of the terminal with conventional retainers, and which is characterized by its easy and steady operation and by its efficiencies for sensing incomplete insertion of the terminal into the housing passage.
In general, an electrical connector comprises an electrically insulated housing having a plurality of passages, each of which is to accommodate a terminal therein and provided with a resilient retainer, the terminal being engageable with the retainer upon the insertion of terminal into the passage. However, it has been often found that when a lead connected to the terminal is pulled rearwardly, the retainer is subjected to damages and the terminal is withdrawn rearwardly from the passage. In order to prevent this, a device was proposed such as seen in Japanese preliminary patent publication No. 57-52715.
Such a device is illustrated in FIG. 4, an explanatory perspective view, wherein a flap d with a plurality of projections c, each having a face f, is connected to the housing a by a hinge e. Each of the projections c faces a respective hollow b provided in an upper wall of the housing a and by virtue of the hinge e the flap d may be closed over the hollows b, if desired. When the flap is closed, its projections c abut against the terminals, whereby the terminals are prevented from rearward withdrawal movements, in addition to the retention thereof by the retainers.
However, since the closing and opening movement of such device is relied upon resiliency given by the hinge e of a short length, a large bending motion of about 90° of the flap d which extends from the housing a vertically at a right angle, and a locking force given on the flap d in the direction of insertion of the terminals, the hinge e shall noticeably be weakened upon a repetition of closing and opening operations and be shorn off sometimes. Since the vertically standing flap is pressed from its back as mentioned above, it is not so easy to close it whereby operation efficiency becomes low. And, since an excessive force is apt to be applied on the flap inherently to its structure, the terminals would be damaged when they are not completely inserted into passages.
BRIEF SUMMARY OF THE INVENTION
In view of the above, it is the object of this invention to provide a housing for an electrical connector, which is free from the above-mentioned drawbacks of conventional connector housings, rear holders of which are easy to operate, and which can prevent an incomplete insertion of terminals into the passages before such incomplete insertion happens and in which a connection between the rear holder and the housing is strong enough to stand repeated operations thereof.
The housing for electrical connectors made in accordance with this invention is accordingly characterized in that the rear holder is releasably fitted to windows which are provided in an outer circumferential wall of the housing so as to open in the terminal passages, and that the holder is able to engage with the terminals for the prevention of their rearward withdrawal movements by means of projections which are connected to rims of the windows through resilient and elongated hinges.
On account of novel strcutures of the housing of this invention summarized above, and since the length of hinges can be made considerably longer in this invention as the rear holder thereof is not made from such part of the wall which closes entirely the window, but is consisted of projections of a dimension smaller than said window but nearly equal to an inner window or slot through which the projections abut against terminals and of the hinges which extend from rims of the window and are connected to the bottom parts of the projections, stress exerted on the hinges and projections with the closing and opening operation of the rear holder can be dispersed; and the hinges shall not be worn easily and have a longer life as the projections can be fitted and removed from their operative positions by their moderate movements through the windows, which movements are substantially vertical with the corresponding movements of hinges of an angle less than 90° viz., about 45°.
The rear holder made in accordance with this invention can accordingly be operated easily by a comparatively light force towards and from the windows, and such operation under a light force shall not do damage to the terminals even when they are incompletely inserted in the passages, while the incomplete insertion of terminals can be detected easily in this invention housing.
BRIEF DESCRIPTION OF THE DRAWING
In the accompanying drawing in which an embodiment of this invention is illustrated:
FIG. 1 is a perspective view of main portions of an electrical connector housing made in accordance with this invention;
FIG. 2 is a vertical sectional view of the housing which has been completely assembled with retainers and terminals;
FIG. 3 is an explanatory sectional view of the housing to show how a rear holder operates in this invention; and
FIG. 4 is an explanatory perspective view showing an example of conventional housings.
DETAILED DESCRIPTION OF THE EMBODIMENTS
This invention is explained hereinunder further in detail, with reference to the accompanying drawing.
In FIGS. 1 and 2, an electrically insulated housing 1 has a plurality of terminal passages 2 which run in parallel with each other and are arranged in upper and lower rows. Each passage is provided at its front end with wall projections 4 which prevent a terminal 31, 32 from passing through the passage in the forward direction. Resilient retained arms 51, 52 each having at a front end thereby shoulder 5A. The shoulder 5A of the upper retainer 5, projects into the upper passage and is engageable with slot 3c provided frontward on a bottom plate 3b of a mating female contact portion 3a of the terminal 3, while the shoulder of the lower arm 52 projects into the lower passage and is engageable with a rear end of the portion 3a so that they prevent the terminals from rearward withdrawal movement by their respective engagement at the shoulders either with the engagement slot 3c or the rear end of the portion 3a.
The housing 1 is provided at upper and lower outer circumferential wall portions 1a, 1b with windows 61, 62 which opens to the terminal passages, and to which rear holders 7 are insertedly fitted. The window 61 opens more particularly adjacently to and rearward of a location where the rear end of the female mating portion 3a occupies when the terminal is completely inserted into the passage 2, while the window 62 opens toward a location where an engagement slot 3d which is provided on the bottom plate 3b of terminal 3 will occupy when the terminal is inserted in the passage.
Each rear holder 7 has, as best shown in FIG. 1, a lid member 8 which completely covers the window 61, 62, and which is integrally connected at its lower surface to an engagement projection 9 which is in turn engageable with the mating terminal accommodated in the passage 2. Said engagement projection 9 forms, together with the lid member 8 as at its front side, a shoulder 9a which engages the terminal, and is provided at its lateral sides with horizontally extending lugs 9b which are engageable with grooves (not shown) provided on the inner lateral walls of the housing. The rear holder is integrally connected to the housing 1 by hinges 10 which have a sufficiently long extension to bridge over from rear rims of the windows to the lower surfaces of projections and have wider roots so that it shall have a moderate resiliency. In other words, a little above the windows 61, 62 which are wide enough to allow the engagement projection 9 and the hinges 10 free passages therefrom and thereinto, the rear holder 7 is normally kept unless it is pressed into the window.
In the housing 1 having constructions ad described above, the terminals 31, 32 are retained therein and the rear holders operate to that effect as follows.
As shown in FIG. 2, the terminals 31, 32 inserted in the terminal passages 2 are retained therein primarily by the retainer arms 51, 52. When the rear holders 7 which are normally sustained above the windows 61, 62 by means of the resilient hinges 10, are lightly pressed down, their engagement projections 9 are locked with the housing by means of the lugs 9b, whereby even when leads 11 are pulled rearwardly, the terminals can not be withdrawn rearwardly since their conductor portions 3a abut at rear end or engagement slot 3d thereof against the shoulders 9a. It shall be noted in this connection that since the engagement projections share the retention of terminals in the passages with the retainers 51, 52, the deformation or damages of the retainers are avoided and they are retained in the passages by double lockings.
And, as shown in FIG. 3, when the terminal 31 is incompletely inserted in the passage, the engagement projection 9 abuts at its lower surface against the conductor portion 3a of the terminal and can not be engaged correctly with said portion, whereby it shall readily be recognized that the terminal has not completely been inserted and its incomplete insertion can easily be prevented. In addition to this advantageous features this invention has, since the rear holders 7 of this invention can insertedly be fitted into and removed from the windows 61, 62 by simple and lightly pressing or lifting them vertically outisde the windows, immoderate force shall not be exerted on resilient hinges thereof and consequently they can be repeatedly used.
While in the embodiment of this invention on which the description was made above with reference to the drawings, a plurality of projections 9 are provided in series to the lower surface of the single lid 8, the lid can be eliminated or the lid can be splitted to a number correspondent to the number of projections 9b so that each lid covers each window. It shall be noted also that the lugs 9b for removably retaining the projections 9 to the housing can be provided at front or rear sides of the projections instead of lateral sides thereof. And, the lugs may be provided to the lids 8 instead of their projections 81 if the holders 7 have the lids.
As explained above in detail, in the electrical connector housing made in accordance with this invention, its rear holder can readily and steadily operated, while incomplete insertion of terminals can certainly be prevented before such happens. And, since the rear holder is connected to the housing by the hinges connected at one end thereof to each projections and at another end to a rim of each window, the hinges can have longer extension and thereby stand for a long life of operation.