US4432936A - Method for adding insoluble material to a liquid or partially liquid metal - Google Patents
Method for adding insoluble material to a liquid or partially liquid metal Download PDFInfo
- Publication number
- US4432936A US4432936A US06/412,349 US41234982A US4432936A US 4432936 A US4432936 A US 4432936A US 41234982 A US41234982 A US 41234982A US 4432936 A US4432936 A US 4432936A
- Authority
- US
- United States
- Prior art keywords
- metal
- insoluble material
- substantially insoluble
- partially
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1036—Alloys containing non-metals starting from a melt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/12—Making non-ferrous alloys by processing in a semi-solid state, e.g. holding the alloy in the solid-liquid phase
Definitions
- This invention relates to metals having insoluble materials distributed therein, and particularly to a convenient method for adding insoluble materials to a liquid or partially liquid metal.
- Solid insoluble materials are commonly added to at least partially liquid metals to provide desirable characteristics to the solidified product obtained therefrom.
- solid materials which are softer than the metal are added to provide desirable characteristics to the solidified product thereof when it is used as a bearing.
- materials which are harder than the metal are added to extend the life of the solidified product thereof when it is subjected to extreme friction forces.
- it is difficult to add more than about 3 weight percent of an insoluble material to a liquid or partially liquid metal because the insoluble material is generally rejected by the metal and either floats to the surface or sinks to the bottom thereof. Severe and lengthy agitation is generally required to distribute the material into the liquid or partially liquid metal. This distribution method is time consuming and is limited to the addition of relatively small amounts of insoluble material to a metal.
- a method to easily distribute insoluble material into a liquid or partially liquid metal without the need of severe and lengthy agitation would be desirable.
- the invention provides such a method.
- the invention is a method for adding substantially insoluble material to an at least partially liquid metal.
- the method comprises providing a combination of a first metal having discrete degenerate dendrites and a plurality of insoluble particles at least partially suspended in the first metal.
- the suspension is mixed with a second metal at a temperature above the solidus temperature of the first metal and the second metal.
- the second metal is one which is capable of forming a dendritic structure when cooled from a liquid state to a solid state.
- the mixture is then solidified into a dendritic-containing metallic structure having a plurality of substantially insoluble particles at least partially suspended in the structure.
- Metals which are suitable for use as the first metal and for use as the second metal are described in the above patents and are those which, when solidified from a liquid state without agitation, form a dendritic structure.
- Representative metals include magnesium, aluminum, iron, copper, lead, zinc, nickel, cobalt and alloys or mixtures thereof.
- Substantially insoluble particles which are suitable for use in the present invention are also described in the above patents and are materials which, when incorporated in a metal, modify the physical characteristics of the solidified product obtained therefrom, as compared to the solid metal itself. Suitable materials must be substantially chemically inert to, and substantially completely insoluble in, both the first metal and the second metal. Representative materials which are suitable for most applications include metal carbides such as silicon carbide, magnesium aluminate, fummed silica, silica, titanium sponge, graphite, metal carbides, sand, glass, ceramics, pure metals, metal alloys and metal oxides such as thorium oxide and aluminum oxide.
- metal carbides such as silicon carbide, magnesium aluminate, fummed silica, silica, titanium sponge, graphite, metal carbides, sand, glass, ceramics, pure metals, metal alloys and metal oxides such as thorium oxide and aluminum oxide.
- the first metal/insoluble particle combination may be used as a carrier to introduce insoluble material into a second metal.
- the insoluble material in the combination is easily distributed into the second metal.
- the first metal/insoluble particle combination is provided which is produced according to a method in one of the patents incorporated by reference above.
- the combination contains a known amount of insoluble material suspended in a known amount of the first metal.
- the amount of the combination to mix with the second metal may be easily calculated and depends upon (1) the desired concentration of insoluble material in the final product, (2) the amount of second metal to be used, and (3) the concentration of insoluble material in the first metal/insoluble particle combination. Since the combinations contain up to about 30 weight percent of insoluble material, it is possible to produce products having near 30 weight percent insoluble material. However, most desired products contain less than about 10 weight percent insoluble material and most commonly contain less than about 5 weight percent insoluble material.
- the first metal/insoluble material combination may be initially contacted with the second metal while each is solid or while either or both are at least partially liquid. After being initially contacted, they are mixed while at a temperature in excess of the solidus temperature of both the first metal and the second metal to distribute the insoluble material in the mixture.
- Thermal currents in the so-formed mixture and the random motion of the first metal, the second metal and the insoluble material are usually sufficient to provide the amount of agitation needed to at least partially homogenize the mixture. However, it is preferable to provide additional agitation to minimize the mixing time and to enhance the distribution of the insoluble material into the mixture. Additional agitation may be provided by a mixer, physical vibration, ultrasonic vibration or stirring.
- the substantially insoluble material is easily distributed throughout the mixture.
- the insoluble material has a tendency to settle to the bottom of the mixture unless stirring or agitation is continued. Hence, it is desirable to continue stirring or agitation until the mixture is ready for solidification.
- the mixture is then solidified using ordinary metal processing techniques such as high pressure die casting, low pressure die casting or sand casting.
- ordinary metal processing techniques are the type that produce solid metals having a dendritic structure. Such methods are well known in the art and need no further elaboration. It is unnecessary to use special processing techniques to produce solid metals which have a degenerate dendritic structure.
- a protective atmosphere or a covering, such as a salt flux, may be used to minimize oxidation of the metals or metal alloys during heating and mixing.
- Means to prevent metals from oxidizing are well known in the art and need no extensive elaboration.
- AZ-91-B magnesium alloy (as a second metal) having a nominal composition of about 9 weight percent Al, 0.7 weight percent Zn, 0.2 weight percent Mn and the remainder Mg, were melted in a furnace using gas heating.
- a protective atmosphere was provided above the melt to minimize oxidation of the magnesium.
- the protective was about 0.3 percent SF 6 , with the remainder being 50 percent CO 2 and about 50 percent air.
- the method was heated to a temperature of about 650° C. This temperature is in excess of the second metal's liquidus temperature. Throughout most of the run, the temperature of the molten alloy ranged from about 610° C. to about 640° C.
- a solidified first metal/insoluble particle combination produced according to the teachings of U.S. Pat. No. 4,174,214, were added to the molten AZ-91-B alloy.
- the combination contained about 20 weight percent aluminum oxide (as a substantially insoluble material) and about 80 percent AZ-91-B magnesium alloy containing degenerate dendrites (as a first metal).
- the temperature of the second metal was 625° C. when the combination was added, but dropped to about 611° C. within a few minutes. Heat was continually applied to the mixture. Ten minutes after the combination had been added, agitation was initiated using a 1/3 horsepower motor mounted at an 80 degree angle to the surface of the mixture and connected to a shaft having a 3.8 inch diameter mixer blade on one end. The speed of the motor was adjusted to about 370 revolutions per minute (rpm). The heat from the second metal and the externally provided heat caused the first metal (in the combination) to melt releasing the substantially insoluble particles. The particles, the first metal and the second metal were thereby mixed. Samples taken of the final product showed a composition of 3.3 weight percent aluminum oxide.
- One hundred twenty-four pounds of AZ-91-B (a second metal) were melted using an electrical resistance furnace. A protective atmosphere was provided above the melt. The atmosphere was composed of about 0.3 percent SF 6 with the remainder being about 50 percent air and about 50 percent CO 2 .
- 10 pounds of a first metal/insoluble material combination produced according to the process described in U.S. Pat. No. 4,174,214 were added to the metal. This combination had a composition of about 20 weight percent of a 320 U.S. Standard mesh, aluminum oxide (alpha - Al 2 O 3 ) and about 80 percent AZ-91-B magnesium alloy having degenerate dendrites.
- Example 2 Ten minutes after the combination was added, agitation was started using the same agitation source as described in Example 1. The motor speed was adjusted to about 350 rpm. Twenty minutes after agitation was started, and while the mixture was of a temperature of about 650° C., the mixture was die-cast in a test panel die on a 300 ton, cold chamber die-casting machine using standard magnesium die-casting techniques. Casting was continued over about a three hour period. Analysis of the resulting castings showed the Al 2 O 3 to be substantially homogeneously dispersed throughout the casting and to be about 1.4 percent of the total weight of the product.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Resistance Heating (AREA)
- Manufacture Of Metal Powder And Suspensions Thereof (AREA)
- Chemically Coating (AREA)
- Fats And Perfumes (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
- Removal Of Specific Substances (AREA)
- Powder Metallurgy (AREA)
- Cookers (AREA)
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Abstract
Description
Claims (9)
Priority Applications (12)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/412,349 US4432936A (en) | 1982-08-27 | 1982-08-27 | Method for adding insoluble material to a liquid or partially liquid metal |
AT83201233T ATE17750T1 (en) | 1982-08-27 | 1983-08-26 | PROCESS FOR INCORPORATING INSOLUBLES IN LIQUID OR PARTIALLY LIQUID METALS. |
JP58155137A JPS5959848A (en) | 1982-08-27 | 1983-08-26 | Addition of insoluble substance to liquid or partially liqu-id metal |
AU18474/83A AU553898B2 (en) | 1982-08-27 | 1983-08-26 | Incorporating insolubles into metals and alloys |
BR8304732A BR8304732A (en) | 1982-08-27 | 1983-08-26 | METHOD FOR ADDING INSOLUBLE MATERIAL TO A LIQUID OR PARTIALLY LIQUID METAL |
CA000435417A CA1207536A (en) | 1982-08-27 | 1983-08-26 | Method for adding insoluble material to a liquid or partially liquid metal |
KR1019830003993A KR870002188B1 (en) | 1982-08-27 | 1983-08-26 | Method for adding insoluble material to a liquid or partially liquid metal |
DE8383201233T DE3362026D1 (en) | 1982-08-27 | 1983-08-26 | Method for adding insuluble material to a liquid or partially liquid metal |
EP83201233A EP0104682B1 (en) | 1982-08-27 | 1983-08-26 | Method for adding insuluble material to a liquid or partially liquid metal |
ES525182A ES525182A0 (en) | 1982-08-27 | 1983-08-26 | A METHOD FOR ADDING SUBSTANTIALLY INSOLUBLE MATERIAL TO AT LEAST PARTIALLY LIQUID METAL |
ZA836346A ZA836346B (en) | 1982-08-27 | 1983-08-26 | Method for adding insoluble material to a liquid or partially liquid metal |
NO833070A NO161081C (en) | 1982-08-27 | 1983-08-26 | PROCEDURE FOR THE ADDITION OF MAIN INSULATIVE MATERIAL TO AT LEAST A PARTICULAR LIQUID METAL. |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US06/412,349 US4432936A (en) | 1982-08-27 | 1982-08-27 | Method for adding insoluble material to a liquid or partially liquid metal |
Publications (1)
Publication Number | Publication Date |
---|---|
US4432936A true US4432936A (en) | 1984-02-21 |
Family
ID=23632654
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06/412,349 Expired - Fee Related US4432936A (en) | 1982-08-27 | 1982-08-27 | Method for adding insoluble material to a liquid or partially liquid metal |
Country Status (12)
Country | Link |
---|---|
US (1) | US4432936A (en) |
EP (1) | EP0104682B1 (en) |
JP (1) | JPS5959848A (en) |
KR (1) | KR870002188B1 (en) |
AT (1) | ATE17750T1 (en) |
AU (1) | AU553898B2 (en) |
BR (1) | BR8304732A (en) |
CA (1) | CA1207536A (en) |
DE (1) | DE3362026D1 (en) |
ES (1) | ES525182A0 (en) |
NO (1) | NO161081C (en) |
ZA (1) | ZA836346B (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU616275B2 (en) * | 1988-06-17 | 1991-10-24 | Norton Company | Solid composite material particularly metal matrix with ceramic dispersates |
US5173256A (en) * | 1989-08-03 | 1992-12-22 | International Business Machines Corporation | Liquid metal matrix thermal paste |
US5288342A (en) * | 1991-12-31 | 1994-02-22 | Job Robert C | Solid metal-carbon matrix of metallofullerites and method of forming same |
CN113046586A (en) * | 2020-12-23 | 2021-06-29 | 大连理工大学 | Cu-Cr alloy and ultrasonic-assisted smelting method thereof |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3807541C1 (en) * | 1988-03-08 | 1989-07-27 | Daimler-Benz Aktiengesellschaft, 7000 Stuttgart, De | |
IT1219702B (en) * | 1988-06-01 | 1990-05-24 | Nuova Samin Spa | LEAD COMPOSITE MATERIALS OR ITS ALLOYS REINFORCED WITH POWDER AND / OR CERAMIC FIBERS AND USES OF THE SAME |
US5513688A (en) * | 1992-12-07 | 1996-05-07 | Rheo-Technology, Ltd. | Method for the production of dispersion strengthened metal matrix composites |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3902544A (en) * | 1974-07-10 | 1975-09-02 | Massachusetts Inst Technology | Continuous process for forming an alloy containing non-dendritic primary solids |
US3936298A (en) * | 1973-07-17 | 1976-02-03 | Massachusetts Institute Of Technology | Metal composition and methods for preparing liquid-solid alloy metal composition and for casting the metal compositions |
US3948650A (en) * | 1972-05-31 | 1976-04-06 | Massachusetts Institute Of Technology | Composition and methods for preparing liquid-solid alloys for casting and casting methods employing the liquid-solid alloys |
US3951651A (en) * | 1972-08-07 | 1976-04-20 | Massachusetts Institute Of Technology | Metal composition and methods for preparing liquid-solid alloy metal compositions and for casting the metal compositions |
US3954455A (en) * | 1973-07-17 | 1976-05-04 | Massachusetts Institute Of Technology | Liquid-solid alloy composition |
US4174214A (en) * | 1978-05-19 | 1979-11-13 | Rheocast Corporation | Wear resistant magnesium composite |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3468658A (en) * | 1965-12-08 | 1969-09-23 | Bendix Corp | Method of producing dispersion strengthened metals |
JPS5576033A (en) * | 1978-11-30 | 1980-06-07 | Hitachi Metals Ltd | Manufacture of dispersion strengthening type alloy |
JPS56156727A (en) * | 1980-05-07 | 1981-12-03 | Hitachi Chem Co Ltd | Manufacture of metal of alloy containing dispersed boron nitride |
-
1982
- 1982-08-27 US US06/412,349 patent/US4432936A/en not_active Expired - Fee Related
-
1983
- 1983-08-26 JP JP58155137A patent/JPS5959848A/en active Granted
- 1983-08-26 DE DE8383201233T patent/DE3362026D1/en not_active Expired
- 1983-08-26 KR KR1019830003993A patent/KR870002188B1/en not_active IP Right Cessation
- 1983-08-26 BR BR8304732A patent/BR8304732A/en unknown
- 1983-08-26 EP EP83201233A patent/EP0104682B1/en not_active Expired
- 1983-08-26 ES ES525182A patent/ES525182A0/en active Granted
- 1983-08-26 NO NO833070A patent/NO161081C/en unknown
- 1983-08-26 ZA ZA836346A patent/ZA836346B/en unknown
- 1983-08-26 AT AT83201233T patent/ATE17750T1/en not_active IP Right Cessation
- 1983-08-26 AU AU18474/83A patent/AU553898B2/en not_active Ceased
- 1983-08-26 CA CA000435417A patent/CA1207536A/en not_active Expired
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3948650A (en) * | 1972-05-31 | 1976-04-06 | Massachusetts Institute Of Technology | Composition and methods for preparing liquid-solid alloys for casting and casting methods employing the liquid-solid alloys |
US3951651A (en) * | 1972-08-07 | 1976-04-20 | Massachusetts Institute Of Technology | Metal composition and methods for preparing liquid-solid alloy metal compositions and for casting the metal compositions |
US3936298A (en) * | 1973-07-17 | 1976-02-03 | Massachusetts Institute Of Technology | Metal composition and methods for preparing liquid-solid alloy metal composition and for casting the metal compositions |
US3954455A (en) * | 1973-07-17 | 1976-05-04 | Massachusetts Institute Of Technology | Liquid-solid alloy composition |
US3902544A (en) * | 1974-07-10 | 1975-09-02 | Massachusetts Inst Technology | Continuous process for forming an alloy containing non-dendritic primary solids |
US4174214A (en) * | 1978-05-19 | 1979-11-13 | Rheocast Corporation | Wear resistant magnesium composite |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
AU616275B2 (en) * | 1988-06-17 | 1991-10-24 | Norton Company | Solid composite material particularly metal matrix with ceramic dispersates |
US5173256A (en) * | 1989-08-03 | 1992-12-22 | International Business Machines Corporation | Liquid metal matrix thermal paste |
US5288342A (en) * | 1991-12-31 | 1994-02-22 | Job Robert C | Solid metal-carbon matrix of metallofullerites and method of forming same |
CN113046586A (en) * | 2020-12-23 | 2021-06-29 | 大连理工大学 | Cu-Cr alloy and ultrasonic-assisted smelting method thereof |
Also Published As
Publication number | Publication date |
---|---|
BR8304732A (en) | 1984-04-10 |
JPS6411093B2 (en) | 1989-02-23 |
ES8502734A1 (en) | 1985-01-16 |
KR840005748A (en) | 1984-11-15 |
NO161081B (en) | 1989-03-20 |
NO161081C (en) | 1989-06-28 |
NO833070L (en) | 1984-02-28 |
ATE17750T1 (en) | 1986-02-15 |
AU1847483A (en) | 1984-03-01 |
ES525182A0 (en) | 1985-01-16 |
JPS5959848A (en) | 1984-04-05 |
DE3362026D1 (en) | 1986-03-13 |
ZA836346B (en) | 1985-04-24 |
AU553898B2 (en) | 1986-07-31 |
CA1207536A (en) | 1986-07-15 |
KR870002188B1 (en) | 1987-12-28 |
EP0104682A1 (en) | 1984-04-04 |
EP0104682B1 (en) | 1986-01-29 |
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Owner name: DOW CHEMICAL COMPANY THE Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:KEITH, EARL K.;REEL/FRAME:004186/0722 Effective date: 19820826 |
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