US4376231A - Communication cable sealed with a re-enterable sealing tape - Google Patents

Communication cable sealed with a re-enterable sealing tape Download PDF

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Publication number
US4376231A
US4376231A US06/295,006 US29500681A US4376231A US 4376231 A US4376231 A US 4376231A US 29500681 A US29500681 A US 29500681A US 4376231 A US4376231 A US 4376231A
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United States
Prior art keywords
cable
tape
splice
closure
sealed
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Expired - Lifetime
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US06/295,006
Inventor
Raffaele A. Sabia
James L. Williams
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AT&T Corp
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Bell Telephone Laboratories Inc
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Publication date
Application filed by Bell Telephone Laboratories Inc filed Critical Bell Telephone Laboratories Inc
Priority to US06/295,006 priority Critical patent/US4376231A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G15/00Cable fittings
    • H02G15/08Cable junctions
    • H02G15/10Cable junctions protected by boxes, e.g. by distribution, connection or junction boxes
    • H02G15/113Boxes split longitudinally in main cable direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2927Rod, strand, filament or fiber including structurally defined particulate matter
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/294Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
    • Y10T428/2958Metal or metal compound in coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/29Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
    • Y10T428/2913Rod, strand, filament or fiber
    • Y10T428/2933Coated or with bond, impregnation or core
    • Y10T428/294Coated or with bond, impregnation or core including metal or compound thereof [excluding glass, ceramic and asbestos]
    • Y10T428/296Rubber, cellulosic or silicic material in coating

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  • Compositions Of Macromolecular Compounds (AREA)
  • Sealing Material Composition (AREA)

Abstract

An improved, solvent-resistant sealing compound is described. It is an acrylic rubber composition adapted particularly for sealing splice case closures around telecommunications cable.

Description

This is a continuation of application Ser. No. 111,907, filed Jan. 14, 1980 and now abandoned.
BACKGROUND OF THE INVENTION
Rubber compounds have been used in a variety of applications as sealing materials and are used prominently in the communications industry to provide gas tight seals in waterproof cables. In particular, cable splices enclosed with splice closures need to be sealed where the splice closure halves are joined and where the closure is joined to the ends of the cables being spliced. If the cable is pressurized the joint should be gas tight.
Rubber sealing compounds are available for this and related applications. However, the sealing compound that is conventionally used for sealing telecommunications cable softens on exposure to petrochemicals, with attendant loss of gas pressure. Water intrusion then destroys the electrical performance of the cable. Similarly, this sealing compound is affected by the grease contained in the waterproof cable, and also by the encapsulant used conventionally to fill the splice closure to prevent water entry.
In these cases, when the sealing material dissolves, it not only ceases to function as a seal, but it seeps into the splice closure, interfering with later reentry of the splice for service modifications or repair.
Other qualities of a desirable sealing material for this and related applications are low flame spread and low electrical conductivity.
SUMMARY OF THE INVENTION
We have devised a new sealing compound with the foregoing as design objectives. It is an acrylic rubber composition specifically formulated for sealing splice closures around telecommunications cable.
BRIEF DESCRIPTION OF THE DRAWING
The FIGURE is a perspective representation of a splice between ends of a telecommunications cable, showing a splice closure sealed along the closure halves and to the cable with a sealing tape.
DESCRIPTION OF SPECIFIC EMBODIMENTS
The sealing compound according to the invention is a modified acrylic rubber having the following composition:
              TABLE 1                                                     
______________________________________                                    
            Parts by Weight                                               
Ingredient    Min.       Preferred                                        
                                  Max.                                    
______________________________________                                    
Acrylic rubber                                                            
              22         24.7     27                                      
Polyisobutylene                                                           
              7          8.7      10.5                                    
Carbon black  5          10.0     11                                      
Tricresyl phosphate                                                       
              10         12.0     14                                      
Hydrated alumina                                                          
              40         44.6     50                                      
______________________________________                                    
The acrylic rubber is resistant to petrochemical solvents. Specific materials suitable for this ingredient are T-76, produced by Thiokol Chemical Corp., Hycar 4043, Hycar 4054, and Hycar 4054-x-2 available from B. F. Goodrich Corp. Hycar 4054 and Hycar 4054-x-2 are especially suitable since they exhibit a glass transition temperature below the temperature range to which telecommunications cable is normally exposed in service. As a preferred case therefore, the rubber ingredient advantageously has a glass transition temperature below -20 degrees C. An acrylic rubber without the crosslinking agent conventionally present in the material would be satisfactory.
The polyisobutylene (PIB) is included for tack control, and in our composition is Vistanex LM-MH, available from Exxon Chemical Corp. Vistanex LM-MS and other PIB will be suitable, as well as butyl rubber.
The hydrated alumina is included as a flame retardant filler. The specific material used is Lubral Coated H-710, available from ALCOA Chemicals. In general, any nonconductive, fine particle filler may be used but accompanied by some loss of fire retardancy. Typical substitutes include CaCO3, silica, Dawsonite (a flame retardant filler), titania, zirconia, molybdenum oxide, iron oxide, antimony oxide, talc.
The tricresyl phosphate used is Kronitex TCP, available from FMC Corp. This ingredient is a compatibilizer, essentially insoluble in hydrocarbons, included to control syneresis of the polyisobutylene ingredient. Other aryl phosphates or triaryl phosphates such as kronitex 100 (FMC) are suitable. Aliphatic phosphates such as trioctyl phosphate are soluble and are therefore less acceptable. We have also used chlorinated paraffin oils to control syneresis in these materials, or to replace part of the PIB for tack control and syneresis.
Carbon black is an effective extrusion aid for processing the material into cord or tape. It adds smoothness, uniformity and gloss. It also adds to the uv stability characteristics of acrylic rubbers.
The particular application for which this sealing material was designed is represented in the FIGURE. Two ends of a telephone cable, 10 and 11, are shown spliced together with a splice closure 12. The multipairs of individual wires are joined together inside the closure. The closure typically consists of two halves, 13 and 14, joined together at 15, and fastened with an appropriate fastener 16. The end portion of the closure 17 is fitted to the cable end as shown. This portion, and the seam 15, are sealed with a sealing material 18 to give a water-tight, or gas-tight seal as described earlier. The closure may be filled with a splice closure filling compound to aid in preventing intrusion of water into the closure. The sealing material 18 is typically applied in the form of a cord and tape, along the closure halves and wound around the cable end, as shown, with the halves of the closure and cable ends fitted and fastened together. The sealing cord and tape are made from a compound having the composition described herein.
To demonstrate the effectiveness of this sealing compond, cast iron, aluminum, and plastic splice cases were sealed at room temperature and cycled 100 times from -40 degrees F. to +140 degrees F. without failure of the seal. The splice case was reentered, resealed, and recycled as before, again without failure.
To test the low temperature sealing properties of the material, the compound itself and the plastic closure were cooled to 30 degrees F. The seal was made and tested for 100 cycles as before. The closure remained airtight.
In other experiments the material was used successfully for watertight seals.
Whereas the specific demonstrations of the effectiveness of the sealing material are related to cable technology, other applications exist which require sealing materials with these desirable characteristics. All those which take advantage of the teachings through which this invention has advanced the art are within the scope of this invention. Although, in a broad sense, the invention is directed to a sealing composition, per se, it should be pointed out that the composition can be formed advantageously into a cord or tape. The cord or tape has desirable handling characteristics and shelf life. The composition also has an extended life in service, and is designed to maintain a sealing function for a period in excess of ten years under outdoor conditions.
It should also be understood that, while the particular embodiment described in connection with the FIGURE makes reference to telephone cable, the invention is applicable to communications cable of various kinds, including light-guide cable. However, as just mentioned, in a broader aspect the invention is directed to a sealing material, per se, used wherever the particular properties described prove advantageous.
With the use of a filler such as aluminia trihydrate, while at the same time minimizing the amount of carbon black, two other objectives are attained. The formulation will exhibit low conductivity (minimizing the carbon black) and flame retardancy (maximizing the alumina hydrate content). The material properties attained meet the criteria presently set for the outside telephone plant (volume resistivity>108 ohm cm) and new equipment building standards (OI>28).
Various additional modifications and extensions of this invention will become apparent to those skilled in the art. All such variations and deviations which basically rely on the teachings through which this invention has advanced the art are properly considered to be within the spirit and scope of this invention.

Claims (3)

I claim:
1. A communications cable comprising two cable ends joined together to form a splice, and an airtight cable splice closure covering the splice and sealed to the two ends of the cable with a sealing cord or tape, with said closure comprising mating portions joined together at a re-enterable and re-sealable seam sealed with said sealing cord or tape, said cord or tape comprising the following ingredients in the approximate amounts indicated:
______________________________________                                    
                  Range                                                   
                  Parts by Weight                                         
                  Min. Max.                                               
______________________________________                                    
Acrylic rubber      22     27                                             
Polyisobutylene     7      10.5                                           
Carbon black        5      11                                             
Tricresyl phosphate or                                                    
                    10     14                                             
chlorinated paraffin                                                      
Nonconductive, fine 40     50                                             
particle filler                                                           
______________________________________                                    
2. The cable of claim 1 wherein the seam sealed by said sealing cord or tape remains airtight when said cable splice closure is sealed at room temperature or at 30 degrees F. and cycled 100 times from -40 degrees F. to +140 degrees F.
3. The cable of claim 1 wherein said ingredients are:
______________________________________                                    
              Parts by Weight                                             
______________________________________                                    
Acrylic rubber  24.7                                                      
Polyisobutylene 8.7                                                       
Hydrated alumina                                                          
                44.6                                                      
Tricresyl phosphate                                                       
                12.0                                                      
Carbon black    10.0                                                      
______________________________________                                    
US06/295,006 1980-01-14 1981-08-21 Communication cable sealed with a re-enterable sealing tape Expired - Lifetime US4376231A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US06/295,006 US4376231A (en) 1980-01-14 1981-08-21 Communication cable sealed with a re-enterable sealing tape

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Application Number Priority Date Filing Date Title
US11190780A 1980-01-14 1980-01-14
US06/295,006 US4376231A (en) 1980-01-14 1981-08-21 Communication cable sealed with a re-enterable sealing tape

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US11190780A Continuation 1980-01-14 1980-01-14

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4538021A (en) * 1984-04-06 1985-08-27 At&T Bell Laboratories, Inc. Cable closure having asymmetrical end plate assembly
US4558174A (en) * 1984-04-06 1985-12-10 At&T Bell Laboratories Cable closure
US4647719A (en) * 1985-06-21 1987-03-03 At&T Technologies, Inc. Termination closure for buried service cables and methods of installing
US5869197A (en) * 1992-12-16 1999-02-09 Nok Corporation Acrylic rubber composition
EP0959537A1 (en) * 1998-05-18 1999-11-24 Andrew A.G. Weather-proofing method and apparatus for components such as cable connectors
US5997836A (en) * 1995-09-01 1999-12-07 Mizusawa Industrial Chemicals, Ltd. Alkali aluminum complex hydroxide carbonate salt, and a process for producing said salt and its uses
US20140329035A1 (en) * 2011-11-22 2014-11-06 Bridgestone Corporation Rubber composition for hoses, and hose
GB2564546A (en) * 2017-05-22 2019-01-16 Hughes Electronics Ltd Cover for RF connections

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2462977A (en) * 1945-03-28 1949-03-01 Western Union Telegraph Co Cable joint
US2827098A (en) * 1954-10-22 1958-03-18 Goodrich Co B F Article of manufacture and method for making the same
US2864882A (en) * 1953-07-06 1958-12-16 Minnesota Mining & Mfg Plastic filler in strip form and electrical connections coated therewith
US3271505A (en) * 1963-09-09 1966-09-06 A T I Ind Inc Cable splice case
US3337681A (en) * 1964-10-19 1967-08-22 Donald J Smith Splice case
US3514417A (en) * 1964-10-26 1970-05-26 Mc Donnell Douglas Corp Ethylene - propylene interpolymer rubber composition comprising a tackifier mixture containing polybutene as one compound and the preparation of tires from said rubber composition
US3614298A (en) * 1970-02-19 1971-10-19 John T Thompson Cable splice casing with conductive anchorage to cable sheath and shield
US3767608A (en) * 1971-09-09 1973-10-23 Parr Inc Pressure sensitive cold sealing material
US3796823A (en) * 1972-06-06 1974-03-12 Dexter Corp Splice case with gas tight seal
US4216351A (en) * 1977-08-26 1980-08-05 Akzona Incorporated Plastic collar integral with a cable jacket

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2462977A (en) * 1945-03-28 1949-03-01 Western Union Telegraph Co Cable joint
US2864882A (en) * 1953-07-06 1958-12-16 Minnesota Mining & Mfg Plastic filler in strip form and electrical connections coated therewith
US2827098A (en) * 1954-10-22 1958-03-18 Goodrich Co B F Article of manufacture and method for making the same
US3271505A (en) * 1963-09-09 1966-09-06 A T I Ind Inc Cable splice case
US3337681A (en) * 1964-10-19 1967-08-22 Donald J Smith Splice case
US3514417A (en) * 1964-10-26 1970-05-26 Mc Donnell Douglas Corp Ethylene - propylene interpolymer rubber composition comprising a tackifier mixture containing polybutene as one compound and the preparation of tires from said rubber composition
US3614298A (en) * 1970-02-19 1971-10-19 John T Thompson Cable splice casing with conductive anchorage to cable sheath and shield
US3767608A (en) * 1971-09-09 1973-10-23 Parr Inc Pressure sensitive cold sealing material
US3796823A (en) * 1972-06-06 1974-03-12 Dexter Corp Splice case with gas tight seal
US4216351A (en) * 1977-08-26 1980-08-05 Akzona Incorporated Plastic collar integral with a cable jacket

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4538021A (en) * 1984-04-06 1985-08-27 At&T Bell Laboratories, Inc. Cable closure having asymmetrical end plate assembly
US4558174A (en) * 1984-04-06 1985-12-10 At&T Bell Laboratories Cable closure
US4647719A (en) * 1985-06-21 1987-03-03 At&T Technologies, Inc. Termination closure for buried service cables and methods of installing
US5869197A (en) * 1992-12-16 1999-02-09 Nok Corporation Acrylic rubber composition
US5997836A (en) * 1995-09-01 1999-12-07 Mizusawa Industrial Chemicals, Ltd. Alkali aluminum complex hydroxide carbonate salt, and a process for producing said salt and its uses
EP0959537A1 (en) * 1998-05-18 1999-11-24 Andrew A.G. Weather-proofing method and apparatus for components such as cable connectors
US20140329035A1 (en) * 2011-11-22 2014-11-06 Bridgestone Corporation Rubber composition for hoses, and hose
GB2564546A (en) * 2017-05-22 2019-01-16 Hughes Electronics Ltd Cover for RF connections
GB2564546B (en) * 2017-05-22 2022-03-09 Hughes Electronics Ltd Cover for RF connections

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