US412474A - Air-compressor - Google Patents

Air-compressor Download PDF

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US412474A
US412474A US412474DA US412474A US 412474 A US412474 A US 412474A US 412474D A US412474D A US 412474DA US 412474 A US412474 A US 412474A
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air
valve
steam
pressure
cylinder
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B25/00Multi-stage pumps

Definitions

  • the objects of my invention are to produce an air-compressor 'which contains compound cylinders for the steam and air, and which can be run at a high rate of speed to increase vthe compressing capacity of the compressor and effect a corresponding saving of fuel; to improve the construction of the air-valves and their actuating mechanism, and to improve the automatic regulator by which the supply of steam to the compressor is controlled.
  • Figure l is a side elevation of my improved air-compressor.
  • Fig. 2 is a longitudinal sectional elevation of the same.
  • Fig. 3 is an end elevation on an Venlarged scale.
  • Fig. 4 is a vertical sectional elevation of one end of the cylinders and connecting parts in line xx, Fig. 3.
  • Fig. 5 is a cross-section in line :x: az, Fig. 4.
  • Fig. 6 is a side elevation of one end of the cylinders and connecting parts, on an enlarged scale, showing the steamvalves of the air-valve mechanism in section.
  • Fig. 7 is a longitudinal section in line y y, Fig. 5.
  • Fig. 8 is a horizontal section in line a; ai, Fig. 6, on an enlarged scale, showing the arrangement' of the'steam-ports.
  • Fig. 9 is a cross-'section in line y y, Fig. 4, looking outwardly.
  • Fig. lO is a cross-section of the regulating mechanism in line y y, Fig. 2, on an enlarged scale.
  • Fig. 1l is a cross-section in line xw, Fig. 10.
  • Fig. 12 is a cross-section in line y y, Fig. lO.
  • Fig. 13 is a top plan view of the compressor with the steam and air pipes removed.
  • Fig. 14 is a vertical crosssection inline x, Fig. 2, on an enlarged scale.
  • Fig. 15 is a sectional elevation of a modiiied construction 0f the automatic regulator.
  • A represents the frame of the compressor, secured at its base to a bed or foundation A', and having longitudinal side walls a and vertical end walls a o2.
  • B B represent the high-pressure cylinders arranged in line and secured at their inner ends on opposite ends of the frame A to -the upper ends of the vertical walls a a2, respectively.
  • C C represent the low-pressure cylinders 'arranged in line and secured at opposite ends of the frame A to the end walls af c2 below the cylinders B B', respectively.
  • the inner ends of the cylinders B B C C are closed by heads l? b c c', preferably formed on the vertical end walls a c2 of the frame A.
  • d d represent heads, which close the outer ends of the cylinders B C, respectively, and which are preferably formed in one piece, as shown in Figs. 3 and 5.
  • d2 d3 represent heads, which close the outer ends of the cylinders B C', respectively, and which are also preferably formed in one piece.
  • the high-pressure cylinder B and 'low pressure cylinder C are arranged at one end i' of the frame A, and the high-pressure cylinder B and low-pressure cylinder C are arranged at the opposite end of this frame.
  • D DV represent the pistons of the highpressure cylinders B B and e e represent the piston-rods, which are respectively connected with the pistons D D', and which pass through stuffing-boxes in the heads l) b of the cylinders B B.
  • E E represent the pistons of the low-pressure cylinders C C'
  • f j represent the pistou-rods, which are respectively connected with the pistons E E', and which pass through stuffing-boxes in the heads c c of the cylinders C C.
  • F represents a yoke arranged between the longitudinal side pieces a of the frame A, and connecting the piston-rods e e of the highpressure cylinders B B; and F represents a similar yoke arranged below the yoke F and connecting the piston-rods ff of the lowpressure cylinders C C.
  • the upper yoke F is provided at one end with a cross-head G, which is connected with the pistou-rod e of ICO the high-pressure cylinderB, and which moves on guides g, secured to the main frame,while the opposite end of the yoke F is provided with an upwardly-projecting head g2, to which the piston-rod e', of the high-pressure cylinder B is attached.
  • This cross-head G moves on guides g3.
  • the opposite end of the lower yoke is provided below the cross-head G with an upwardly-projecting head g4, to which the piston-rod of the low-pressure cylinder C is attached.
  • the bodies of the yokes F F consist cach of two parallel rods f2 f3, respectively, having their ends screw-threaded and attached to the cross-heads G G and heads g2 g" by screwnuts, which permit of a nice adjustment of the pistons in the cylinders.
  • h represents the main driving-shaft of the compressor arranged transversely in the frame A,between the high-pressure cylinders; and l-I represents the fly-wheels secured to opposite'ends of the shaft.
  • 7L represents a crank formed on the shaft h centrally between the side walls of the frame A, and connected with the cross-head G of the upper yoke F by a rod H.
  • VI represents a crank-shaft arranged between the low-pressure cylinders and having its crank I connected with the cross-head G of the lower yoke F by a rod I2.
  • each yoke The two longitudinal rods constituting the main portion or body of each yoke are arranged suiciently apart laterally to enable the crank and connecting-rod to move freely between them, and, as both bars of the yoke are arranged on the same side of the shaft with which they are connected, the parts of the yoke are arranged more closely together than when the two parts of the yoke are arranged on opposite sides of the same shaft, whereby a more compact construction is obtained and lighter bars can be used.
  • I3 represents a gear-wheel secured to the main shaft h between one of the fly-wheels H and the frame A, and meshing with a similar gear-wheel I, secured. to the lower shaft I, kand whereby motion is transmitted from the main shaft to the lower shaft in such manner that the pistons D D of the higlrpressure cylinders move ina direction opposite to that of the pistons E E of the low-pressure cylinders.
  • J represents a vertical wrist plate or disk arranged at one end of the machine on one side of the cylinders B C, and mounted on a stud j, secured to the cylinders B C.
  • J represents a similar disk arranged at the opposite end of the machine on the same side of the cylinders B C', and mounted on a stud j', secured to these cylinders.
  • J2 represents au eccentric secured to the main shaft h
  • J 3 J4 represent eccentricrods connected at their inner ends to opposite sides of the ring J5 on the eccentric J2, and at their outer ends to the disks J J respectively, whereby the latter are actuated.
  • K represents thel main steam-supply pipe connected with the upper end of a regulating device K which will be hereinafter more fully described; and K2 K3 represent branch steam-pipes connected at their upper ends with the lower portion of the regulating device K and at their lower ends with the valve-chambers 7c 7c of the high-pressure cylinders. These valve-chambers are arranged on the upper inner ends of the high-pressure cylinders B B and contain induction-valves k2 7.13.
  • 154705 represent the induction-ports connecting the valve-chambers 71: 7c with the upper inner ends of the high-pressure cylinders B B respectively, and formed partly in the lower portions of the valvechambers and partly in the inner heads of the cylinders.
  • k6 represents a valve-chamber formed on the end wall a of the main frame between the high-pressure cylinder B and the lowpressure cylinder C.
  • k7 is a port leading from the high-pressure cylinder B to this valve-chamber k6, and Zr, is a port leading from this Valve-chamber to the low-pressure cylinder C.
  • valve 7a is a valve arranged in this valve-chamber k6, whereby the iiow of steam from the high-pressure cylinder to the low-pressure cylinder is controlled.
  • lolo represents a similar valve-chamber arranged on the opposite end of the machine between the high-pressure cylinder B and the low-pressure cylinder C', and provided with similar ports Zt k12 and a valve 733.
  • L represents the exhaust-chamber formed on the lower inner end of the low-pressure cylinder C, with which it communicates bya port Z.
  • Z represents the exhaust-valve arranged in the chamber L.
  • L represents the exhaustchambcr formed on the low-pressure cylinder C, and provided with an exhaust-port Z2 and valve Z3.
  • m m m2 represent arms secured to the stems of the valves k2, 7:?, and Z', respectively; and m3 m4 m5 are rods connecting the wristplate J with the valve-arms m m m2, respectively.
  • m7 m8 represent arms secured to the stems of the valves 7c3, 7tlg, and Z3, respectively; and m9 m10 m11 represent rods connecting the wrist-plate J to the valve-arms m6 mi ma, respectively.
  • the intermediate valve k43 is closed and cuts off communication between the cylinders B' and C.
  • the valves 193,763, and l' of the cylinders B C are moved by the eccentric-rod J3, Wrist-plate J, and connectingrods m3 m4 m5 so as to open the inductionvalve k3 of the cylinder B and close the intermediate valve 103 and open the exhaustvalve Z of the low-pressure cylinder C, while the valves 7a3, R43, and Z3 ot' the cylinders B' C' are moved by the eccentric-rod J4, Wristplate J ,and connecting-rods mg'mw m14 so as to close the induction-valve k3 of the cylinder B' and open the intermediate valve 1G13 and close the exhaust-valve Z3 of the low-pressure cylinder C', ready for a return-stroke of the pistons.
  • each of the air-inlet valves N N N2 N3 is composed of a cylindrical portion p5 and an enlarged piston portion 71.6.
  • the cylindrical portion a5 moves in a bore ⁇ 117, formed in the casing of each valve-chamber and connecting at its inner end with its respective cylinder.
  • the enlarged outer or piston portion a5 moves in a cylinder n3, forming part of the valvecham ber.
  • n4 represents radial air-inlet openingsv formed near the inner end of each of the valve-chambers fn n' n3 n3, and through which air isi admitted to the respective cylinders when the valves N N N2 N5 are moved outwardly far enough to uncover these openings, and which are closed so as to out off the supply of air to the cylinders when these valves are moved inwardly to the position shown in Fig. 8.
  • N4 N5 represent steam-actuated intermediate air-valves arranged in chambers 'n10 n, which are formed on the lower portions of the heads d d3 and connect at their inner ends with the high-pressure cylinders B B', respectively.
  • the valves N4 N5 alternately open and close the communication between the high and low pressure cylinders, and are constructed similar to the valves N N N2 N3.
  • Each of these valves is provided with a cylindrical portion p5, moving in a perforated sleeve or bore la7, and an enlarged outer or piston portion no, moving in a cylinder ne, formed in the outer ends of the chambers n10 the low-pressure cylinders C C,respeetively.
  • the bores in which these valves move lare preferably pro vided with bushings, as rep-
  • the upper ends of the passages o communicate with the high-pressure cylinders B B through a series of opening o', formed in t-he sleeves 117 of the valves N4 N5, and at their lower ends with a chamber 03, formed in the upper portion of the heads d d3 of the low.- pressure cylinders C C', respectively.
  • the chambers o2 are connected with the highpressure cylinders C C' by openings o3, arranged in the heads d d3 opposite the central portions of the chambers o3.
  • o4 o3 05 represent valve-chests secured to the chambers of the air valves N N4 N2, respectively, on one side of the machine; and o7 o8 o9 represent similar valve-chests secured to the chambers of the air-valves N' N5 N3, respectively, on the other side of the machine.
  • O represents a steam-pipe connected to one end of the regulating device K', and extending downwardly on the inner side of one of the sidewalls aof the mainframe.
  • This pipe is provided at its lower end with two branch pipes O' YO2,- which pass outwardly through the end walls a' a2, and thence forwardly and upwardly.
  • the valve-chests o4 05 o6 on one end of the machine are connected with the branch pipe O' by branches 010 ou 043, respectively, and the valve-chests o'7 o5 o9 on the opposite end of the machine are connectedwith' the branch pipe O2 by branches o13 o14 o45, respectively, as shown in Figs. 6 and 8.
  • Each of the valve-chests o4 o5 o6 o7 08 o9 is provided with steam-ports p p' ,leading to opposite ends of the cylinders, in which the valves move, and with an exhaust-port p3,as shown in Fig.
  • P represents rock-valves, one of which is arranged in each of the valve-chests o4 o5 o6 o7 oS o9, and whereby steam is admitted alternately to ,opposite sides of the pistons a5 of the valves N N' N2 N3 N4 N5, so as to actuate the latter.
  • 9 p10 p14 represent rods connecting the wrist-plate J with the arms p3 p7 p5, respectively; and p42 p13 p14 represent similar rods connecting the wrist-plate J with the arms p4 p5 193, respectively.
  • p45 represents an exhaust-pipe arranged at one end of the compressor and connected with the exhaust-ports p3 of the valve-chambers 'n nw n2; and p45 represents a similar pipe arranged at the opposite end 0f the compressor and connected with the exhaust-ports p2 of -the valve-chambers n' all n3.
  • Q Q' represent check-valves arranged in the air-chambers o2 of the low-pressure cylinders C C, respectively, and which are adapted to seat themselves in the opening o3 of the low-pressure cylinders C C', and close said openings when the pistons E E' move inwardly, while these 'valves -are moved away from their seats when the pistons E E approach these valves.
  • l1' 1" represent air-chambers arranged near the upper ends of the high-pressure cylinders B B respectively.
  • Each of these chambers is provided with two check or air-discharge valves R R', which are adapted to seat themselves in outlet-openings r3 r4, formed in the heads d d2, and which connect the chambers fr r with the high-pressure cylinders B B.
  • the valve R is arranged near the top of the cylinders B B', and the valve R below the valve R on one side thereof, as clearly shown in Figs. 3 and 5.
  • Each of the check-valves Q Q and R R is provided on its back with a horizontal hollow sleeve s, which moves in a cylinder s', formed on a ⁇ head s2. The latter is arranged opposite the air-outlet opening of the respective cylinder and closes the outer end of the check-valve chamber.
  • the cylinders s of the valves Q Q a-re provided near the inner sides of the heads s2 with openings s, which connect the air-chambers o2 with the interior of these cylders s', so as to cause the back-pressure to act upon the sleeves of the valves and keep the valves closed.
  • the cylinders s of the check-valves R R are provided with similar opening s4 for the same purpose.
  • Each of the check-valves Q Q R R is provided with a rod or stem 15, arranged centrally on the back of the valve.
  • the outer end of this stem enters a small steam chamber or cylinder t', formed in the head s2 of the valvechamber.
  • the outer ends of the steam-chambers t', arranged at one end of the compresser, are connected to a steam-supply pipe T by branches t2.
  • the steam-pipe T is connected at its lower ⁇ end to the branch O of the steam-pipe O.
  • the steam-chambers t of the heads s2, arranged at the opposite end of the compressor are connected to a steampipe T' by branches t3, which latter are also tapped into the outer ends of the steamchambers t.
  • the pipe T is connected at its lower end to the branch O2 of the steam-pipe O.
  • U represents the main air-discharge pipe, having branches U U2, which are connected,
  • the regulator K' by which the steam-supply to the compressor is automatically controlled., is provided with a casing V, closed at its ends by heads c n', and a cylinder o2, arranged within said casing.
  • - es represents the steam inlet chamber, which is mounted on the upper portion of the casing V, and connected with the steamsupply pipe K.
  • v4 represents the steam-outlet chamber arranged on the lower side of the casing V, and connected with the pipes K? K3, leading to the compressor.
  • @5 represents slots or openingsformed in the upper portion of the cylinder V
  • V2 represents a pipe leading from the main air-discharge pipe U to the regulator.
  • This pipe is connected with a casing o7, in which is arranged a valve e8, which closes the pipe V2 and prevents the air from passing to the regulator through the connecting-pipe V3 until the air-pressure in the pipe U has reached a certain predetermined point, to which the valve fus is loaded bya spring v9, or otherwise.
  • the valve e8 is raised and the air passes through the pipe V3 to the regulator.
  • the valve vs allows the air-pressure to be raised higher than the steam-pressure before the air is admitted to the regulator.
  • the connecting-pipe V3 is provided with a pin-hole, through which the air between the valve e8 and the pistonvalve V is allowed to escape very slowly.
  • the pressure in the air-pipe U is thus thrown against one side of the piston V so that the air-pressure tends to move the piston in the direction in which it is required to move in order to close the openings v5 o, while the steam entering the cylinder@2 presses against the opposite side of the piston-valve.
  • w represents a hollow stem formed centrally on the inner end of the piston-valve V and entering a longitudinally adjustable sleeve w.
  • the latter is arranged in a chamber 102, formed on the head 'u' of the casing V.
  • w3 represents perforations which are formed in the stem w near the valve V and through which the steam enters the hollow stern.
  • w4 represents perforations which are formed in the sleeve w near the end of the valvestem w and opposite a steam-chamber 105, surrounding the sleeve w at this point.
  • This steam-chamber is connected at its lower end to the steam-pipe O, which supplies steam to the cylinders of the air-valves and checkvalves, as before described.
  • Steam passes from the cylinder e2 to the pipe O, through the perforations w3 of the stem w, the perforations w4 of the sleeve w', and the steamchamber 105.
  • ws represents a screw-stem connected with the outer closed endv of the sleeve w', and whereby the latter can be adjusted so as to IOO IIO
  • w7 represents an adjustable stop whereby the closing movement of the piston-valve is limited.
  • valve V of the regulating device K is moved inwardly by the air-pressure, so as to partially cut off thesupply of steam from the main pipe K to the branch pipes K2 K3, and whereby the speed of the compressor is correspondingly reduced.
  • valve V- When the valve V- is in its extremeinward position, it does not entirely cut off the supply of steam, but admits only enough steam to the cylinders to produce a very slow movement of the machine, so that the latter will always be ready for duty should the air-press ure be reduced.
  • the openings w4 of the sleeve w are so located with reference to the stem w of the valve V that when the latter is moved inwardly by the steam-pressure sufficiently to again produce an active speedin the machine the openings 1,04 are also again opened to admit steam to the cylinders of the air and check valves,'so as to again render these valves operative.
  • the valves of the several cylinders are in the following position:
  • the steam-valve k3 is open and allows the steam to pass through the port h5 into the high-pressure cylinder B back of the piston D the intermediate steamvalve lo?, between the high-pressure cylinder B and low-pressure cylinder C, is open and allows the steam ⁇ to exhaust from the high-pressure cylinder B into the low-pressure cylinder C back of the piston E, the airinlet valve N of the high-pressure cylinder B is open and the air-inlet valve N of the high-pressure cylinder B is closed, the airinlet valve N2 of the low-pressure cylinder C is closed, and the air-inlet valve N3 of the low-pressure cylinder C is open, and the intermediate air-valves
  • the air-inlet valve N8 of the low-pressure cylinder C remains open until the piston has reached the .end of its inward stroke, so as to allow the cylinder to become filled with air, and the intermediate valve N5 and the air-inlet valve N of the high-pressure cylinder B will remain closed until all the air contained in the high-pressure cylinder B has been expelled therefrom.
  • the air-inlet valve N of the highpressure cylinder B remains open only long enough to allow this cylinder to become filled with external air untilits piston D has made about one-half its backward stroke, when the air-inlet valve N is closed.
  • the intermediate valve N4 is opened, so as to allow the compressed air in the low-pressure cylinder C to be forced into the high-pressure cylinder B through lthe airchamber 0.
  • the intermediate Valve N4 now remains open until the piston D has reached the end of its inward stroke andthe piston E the end of its outward stroke, and allthe air contained in the cylinder C has been forced into the high-pressure cylinder B.
  • the steam behind the piston E of the low-pressure cylinder C escapes through the exhaustport l during the backward stroke of the piston.
  • the steam-valve k3 of the high-pressure cylinder B is closed and the intermediate steam-valve 7G13 is opened and allows the steam in lthe high-pressure cylinder B to pass into the low-pressure cylinder C', behind the piston E', and the exhaustvalve Z3 is closed.
  • the steam-valve k2' of the high-pressure cylinder B is opened and admitsthe steam to the cylinder B behind the piston D thereof and the intermediate Valve ki is closed, so as to .prevent the steam from passing into the low-pressure cylinder C, and the exhaustfvalve of the latter is opened to allow the steam contained therein to escape.
  • the air-inlet valve N of the high-pressure cylinder B remains closed.
  • the air-inlet valve N'l of the high-pressure cylinder B is opened.
  • the air-inlet valve N2 of thelow-pressure cylinder C is opened.
  • the air-inlet valve N3 of the low-pressure cylinder C is closed, and the intermediate air-valves N1L N5, connecting the high and low pressure cylinders B C and B C respectively, are also closed.
  • the steam now acts upon the diagonally-opposite pistons D and E ot' the high-pressure cylinder B and low-pressure cylinder C and moves the same outwardly, whereby the compressed air contained in the high-pressure cylinder B is expelled therefrom through the chamber /r and branch pipe u, 4while the opposite highpressure cylinder B and the low-pressure cylinder C are taking in air through the open air-valves N N2, respectively, and the air contained in the lowpressure cylinder C is compressed therein.
  • the air-inlet valve N2 of the low-pressure cylinder() now remains open until the piston E has reached the end of its inward stroke, so as to allow this cylinder to iill with air, and the intermediate valve N4 and the air-inlet valve N of the high-pressure cylinder B remain closed untilall the compressed air contained in the high-pressure cylinder B has been expelled therefrom, while the air-inlet valve N of the high-pressure cylinder B remains open only long enough to allow this cylinder to fill with external air, or until its piston D has made about one-half its backward or inward stroke, when the air-inlet valve N is closed.
  • the intermediate valve N5 is opened, so as to allow the compressed air contained in the lower cylinder C to be forced into the high-pressure cylinder B through the airchamber o.
  • the intermediate valve N5 now remains open until the piston D has reached the end of its inward stroke and the piston E thefend of its outward stroke, and the air contained in the low-pressure cylinder C has been forced into the high-pressure cylinder B.
  • the variousvalves will now again be shifted back to their former position, ready for the return-stroke, as first above described.
  • each cylinder operates alternately as a steam-cylinder and as an air-cylinder, and each cylinder is supplied with steam at every other stroke, whereby the contact-surfaces of the cylinders and pistons are at short intervals supplied with moisture, whichl insures the smooth ruiming of the machine and prevents the parts from becoming overheated.
  • the low-pressure cylinders are made, preferably, about twice as large in area as the high-pressure cylinders, and the latter take external air during about half of the stroke, so that the aggregate volume of air which is compressed at one stroke of the highpressure cylinder-piston is about two and a half times as large as the capacity of the high-pressure cylinder, whereby the compressing capacity of the machine is largely increased.
  • the external air which is admitted into the high-pressure cylinder, also serves to cool this cylinder.
  • This admission of external air to the high-pressure cylinder is rendered possible by the action of the intermediate-air-valves N4 N5, which prevent the compressed air in the low-pressure cylinders from entering the high-pressure cylinders until the pistons of the latter have made about half of their retu r11-stroke.
  • the air-valves are fiush with the cylinder'- heads when closed, whereby dead-air spaces are avoided.
  • the air-valves which are provided with actuating-pistons, are held fully open while the air passes into the cylinders, and are opened and closed instantly by the pressure of the steam against these pistons. This avoids loss of time in opening, which takes place when such valves are opened against springpressure and prevents the wire-drawing of the air when such valves are actuated by eccentric or other mechanism from the shaft.
  • the pistons of these valves are so much larger in diameter than the valves themselves that the steam-pressure on their pistons overcomes the air-pressure in the cylinders.
  • the air-valves may be actuated by compressed air, instead of steam,by providing the piston-valve V with a port w8, which supplies the compressed air to a chamber w.
  • the pipe O leading to the cylinder of the air-valves N N N2 N3 and the intermediate valves N4 N5, is connected with the chamber w, and the' port w8 is so arranged that it cuts oft the air-pressure when the piston-valve has reached the end of its closing movement.
  • the intermediate valve e8 is omitted.

Description

7 Sheets-Sheet 1.
(NO Model.)
' U. CUMMINGSl AIR COMPRESSOR.
7. Y w w 00 e 00| 1 0J m Z O .3 :QNN NQ d tw o .w n B U u l ...D m M 2Q .3Q a .v o me .mi w QN lf Q m am b M 1 l A ,T .o Q D N DD d (No Model.)
(No Model.) '1- sheets-sneet '3. U. GUMMINGS.
AIR CDMPRESSOR.
7 Shets-Shet 4.
(No Model.)
U; CUMMINGS. AIR GoMPREssQR.
l N0.'412,474. Patented 0013.8, 1.889.
Y rl.
(No Moal.) Y' 7 sheetssheet 5.
U'. CUMMINGS.
AIB. COMPRESSOR.
No. 412,474. Patented 001;. 8, 1889.
Juornej n, mins. ll-hinw- D-C (NoModel.) 7 vSheets-Sheet 6. K U. CUMMINGS.
AIR COMPRESSOR. No. 412g474. Patented 0011.8, 1889;
ish
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U. CUIVIMINGS.
AIR COMPRESSOR (No-Model.)
I/'nesses.'
UNITED STATES l 'PATENT OFFICE.-
URIAIICUMMINGS, OF BUFFALO, NEW YORK.
Ala-cowlPnt-:seca` SPECIFICATION forming part 0f Letters Patent N0. 412,474, dated October 8, 1889.
Application filed May 23, 1888. Serial No. 274,774. (No model.)
ing air to a high pressure by a reciprocating piston moving in a cylinder.
The objects of my invention are to produce an air-compressor 'which contains compound cylinders for the steam and air, and which can be run at a high rate of speed to increase vthe compressing capacity of the compressor and effect a corresponding saving of fuel; to improve the construction of the air-valves and their actuating mechanism, and to improve the automatic regulator by which the supply of steam to the compressor is controlled.
My invention consists to these ends of the improvements which will be hereinafter fully described, and pointed out in the claims.
In the accompanying drawings, consisting of seven sheets, Figure l is a side elevation of my improved air-compressor. Fig. 2 is a longitudinal sectional elevation of the same. Fig. 3 is an end elevation on an Venlarged scale. Fig. 4 is a vertical sectional elevation of one end of the cylinders and connecting parts in line xx, Fig. 3. Fig. 5 is a cross-section in line :x: az, Fig. 4. Fig. 6 is a side elevation of one end of the cylinders and connecting parts, on an enlarged scale, showing the steamvalves of the air-valve mechanism in section. Fig. 7 is a longitudinal section in line y y, Fig. 5. Fig. 8 is a horizontal section in line a; ai, Fig. 6, on an enlarged scale, showing the arrangement' of the'steam-ports. Fig. 9 is a cross-'section in line y y, Fig. 4, looking outwardly. Fig. lO is a cross-section of the regulating mechanism in line y y, Fig. 2, on an enlarged scale. Fig. 1l is a cross-section in line xw, Fig. 10. Fig. 12 is a cross-section in line y y, Fig. lO. Fig. 13 isa top plan view of the compressor with the steam and air pipes removed. Fig. 14 is a vertical crosssection inline x, Fig. 2, on an enlarged scale. Fig. 15 is a sectional elevation of a modiiied construction 0f the automatic regulator.
Like letters of reference refer to like parts in the several gures.
A represents the frame of the compressor, secured at its base to a bed or foundation A', and having longitudinal side walls a and vertical end walls a o2.
B B represent the high-pressure cylinders arranged in line and secured at their inner ends on opposite ends of the frame A to -the upper ends of the vertical walls a a2, respectively.
C C represent the low-pressure cylinders 'arranged in line and secured at opposite ends of the frame A to the end walls af c2 below the cylinders B B', respectively. The inner ends of the cylinders B B C C are closed by heads l? b c c', preferably formed on the vertical end walls a c2 of the frame A.
d d represent heads, which close the outer ends of the cylinders B C, respectively, and which are preferably formed in one piece, as shown in Figs. 3 and 5.
d2 d3 represent heads, which close the outer ends of the cylinders B C', respectively, and which are also preferably formed in one piece.
The high-pressure cylinder B and 'low pressure cylinder C are arranged at one end i' of the frame A, and the high-pressure cylinder B and low-pressure cylinder C are arranged at the opposite end of this frame.
D DV represent the pistons of the highpressure cylinders B B and e e represent the piston-rods, which are respectively connected with the pistons D D', and which pass through stuffing-boxes in the heads l) b of the cylinders B B.
E E represent the pistons of the low-pressure cylinders C C', and f j represent the pistou-rods, which are respectively connected with the pistons E E', and which pass through stuffing-boxes in the heads c c of the cylinders C C.
F represents a yoke arranged between the longitudinal side pieces a of the frame A, and connecting the piston-rods e e of the highpressure cylinders B B; and F represents a similar yoke arranged below the yoke F and connecting the piston-rods ff of the lowpressure cylinders C C. The upper yoke F is provided at one end with a cross-head G, which is connected with the pistou-rod e of ICO the high-pressure cylinderB, and which moves on guides g, secured to the main frame,while the opposite end of the yoke F is provided with an upwardly-projecting head g2, to which the piston-rod e', of the high-pressure cylinder B is attached. The lower yoke Fis provided at one end with a cross-head G,which is arranged below the head g2 of the upper yoke, and to which the piston-rod f of the low-pressure cylinder C is attached. This cross-head G moves on guides g3. The opposite end of the lower yoke is provided below the cross-head G with an upwardly-projecting head g4, to which the piston-rod of the low-pressure cylinder C is attached. The bodies of the yokes F F consist cach of two parallel rods f2 f3, respectively, having their ends screw-threaded and attached to the cross-heads G G and heads g2 g" by screwnuts, which permit of a nice adjustment of the pistons in the cylinders.
h represents the main driving-shaft of the compressor arranged transversely in the frame A,between the high-pressure cylinders; and l-I represents the fly-wheels secured to opposite'ends of the shaft.`
7L represents a crank formed on the shaft h centrally between the side walls of the frame A, and connected with the cross-head G of the upper yoke F by a rod H.
VI represents a crank-shaft arranged between the low-pressure cylinders and having its crank I connected with the cross-head G of the lower yoke F by a rod I2.
The two longitudinal rods constituting the main portion or body of each yoke are arranged suiciently apart laterally to enable the crank and connecting-rod to move freely between them, and, as both bars of the yoke are arranged on the same side of the shaft with which they are connected, the parts of the yoke are arranged more closely together than when the two parts of the yoke are arranged on opposite sides of the same shaft, whereby a more compact construction is obtained and lighter bars can be used.
I3 represents a gear-wheel secured to the main shaft h between one of the fly-wheels H and the frame A, and meshing with a similar gear-wheel I, secured. to the lower shaft I, kand whereby motion is transmitted from the main shaft to the lower shaft in such manner that the pistons D D of the higlrpressure cylinders move ina direction opposite to that of the pistons E E of the low-pressure cylinders.
J represents a vertical wrist plate or disk arranged at one end of the machine on one side of the cylinders B C, and mounted on a stud j, secured to the cylinders B C.
J represents a similar disk arranged at the opposite end of the machine on the same side of the cylinders B C', and mounted on a stud j', secured to these cylinders.
J2 represents au eccentric secured to the main shaft h, and J 3 J4 represent eccentricrods connected at their inner ends to opposite sides of the ring J5 on the eccentric J2, and at their outer ends to the disks J J respectively, whereby the latter are actuated.
K represents thel main steam-supply pipe connected with the upper end of a regulating device K which will be hereinafter more fully described; and K2 K3 represent branch steam-pipes connected at their upper ends with the lower portion of the regulating device K and at their lower ends with the valve-chambers 7c 7c of the high-pressure cylinders. These valve-chambers are arranged on the upper inner ends of the high-pressure cylinders B B and contain induction-valves k2 7.13.
154705 represent the induction-ports connecting the valve-chambers 71: 7c with the upper inner ends of the high-pressure cylinders B B respectively, and formed partly in the lower portions of the valvechambers and partly in the inner heads of the cylinders.
k6 represents a valve-chamber formed on the end wall a of the main frame between the high-pressure cylinder B and the lowpressure cylinder C.
k7 is a port leading from the high-pressure cylinder B to this valve-chamber k6, and Zr, is a port leading from this Valve-chamber to the low-pressure cylinder C.
7a is a valve arranged in this valve-chamber k6, whereby the iiow of steam from the high-pressure cylinder to the low-pressure cylinder is controlled.
lolo represents a similar valve-chamber arranged on the opposite end of the machine between the high-pressure cylinder B and the low-pressure cylinder C', and provided with similar ports Zt k12 and a valve 733.
L represents the exhaust-chamber formed on the lower inner end of the low-pressure cylinder C, with which it communicates bya port Z.
Z represents the exhaust-valve arranged in the chamber L.
L represents the exhaustchambcr formed on the low-pressure cylinder C, and provided with an exhaust-port Z2 and valve Z3.
m m m2 represent arms secured to the stems of the valves k2, 7:?, and Z', respectively; and m3 m4 m5 are rods connecting the wristplate J with the valve-arms m m m2, respectively.
in m7 m8 represent arms secured to the stems of the valves 7c3, 7tlg, and Z3, respectively; and m9 m10 m11 represent rods connecting the wrist-plate J to the valve-arms m6 mi ma, respectively.
Vhen the pistons are moving in the direction of the arrows in Fig. 2, the induction valve k2 of the high-pressure cylinder B and the exhaust-valve Z of the low-pressure cylinder C are closed, and the intermediate valve Zai is open and allows the steam to pass from the upper cylinder B to the lower cylinder C, while the induction-valve 703 of the 11i gli-pressure cylinder B and the exhaust-valve Z3 of the low-pressure cylinder C are open, and
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the intermediate valve k43 is closed and cuts off communication between the cylinders B' and C. When the pistons have reached the Vlimit of their movement, the valves 193,763, and l' of the cylinders B C are moved by the eccentric-rod J3, Wrist-plate J, and connectingrods m3 m4 m5 so as to open the inductionvalve k3 of the cylinder B and close the intermediate valve 103 and open the exhaustvalve Z of the low-pressure cylinder C, while the valves 7a3, R43, and Z3 ot' the cylinders B' C' are moved by the eccentric-rod J4, Wristplate J ,and connecting-rods mg'mw m14 so as to close the induction-valve k3 of the cylinder B' and open the intermediate valve 1G13 and close the exhaust-valve Z3 of the low-pressure cylinder C', ready for a return-stroke of the pistons. l
N N represent steam actuated air-inlet valves arranged in chambers n' n', formed on the outer side of the heads d d3 of the highpressure cylinders B B', respectively; and N2 N3 represent similar air-inlet valves arranged `in chambers n2 n3, formed on the outer heads d Z3 of the low-pressure cylinders C C', respectively.
Asv clearly shown in Figs. 2,4, 7 and 8, each of the air-inlet valves N N N2 N3 is composed of a cylindrical portion p5 and an enlarged piston portion 71.6. The cylindrical portion a5 moves in a bore` 117, formed in the casing of each valve-chamber and connecting at its inner end with its respective cylinder. The enlarged outer or piston portion a5 moves in a cylinder n3, forming part of the valvecham ber.
n4 represents radial air-inlet openingsv formed near the inner end of each of the valve-chambers fn n' n3 n3, and through which air isi admitted to the respective cylinders when the valves N N N2 N5 are moved outwardly far enough to uncover these openings, and which are closed so as to out off the supply of air to the cylinders when these valves are moved inwardly to the position shown in Fig. 8.
N4 N5 represent steam-actuated intermediate air-valves arranged in chambers 'n10 n, which are formed on the lower portions of the heads d d3 and connect at their inner ends with the high-pressure cylinders B B', respectively. The valves N4 N5 alternately open and close the communication between the high and low pressure cylinders, and are constructed similar to the valves N N N2 N3. Each of these valves is provided with a cylindrical portion p5, moving in a perforated sleeve or bore la7, and an enlarged outer or piston portion no, moving in a cylinder ne, formed in the outer ends of the chambers n10 the low-pressure cylinders C C,respeetively.
The bores in which these valves move lare preferably pro vided with bushings, as rep- The upper ends of the passages o communicate with the high-pressure cylinders B B through a series of opening o', formed in t-he sleeves 117 of the valves N4 N5, and at their lower ends with a chamber 03, formed in the upper portion of the heads d d3 of the low.- pressure cylinders C C', respectively. The chambers o2 are connected with the highpressure cylinders C C' by openings o3, arranged in the heads d d3 opposite the central portions of the chambers o3.
o4 o3 05 represent valve-chests secured to the chambers of the air valves N N4 N2, respectively, on one side of the machine; and o7 o8 o9 represent similar valve-chests secured to the chambers of the air-valves N' N5 N3, respectively, on the other side of the machine.
O represents a steam-pipe connected to one end of the regulating device K', and extending downwardly on the inner side of one of the sidewalls aof the mainframe. This pipe is provided at its lower end with two branch pipes O' YO2,- which pass outwardly through the end walls a' a2, and thence forwardly and upwardly. The valve-chests o4 05 o6 on one end of the machine are connected with the branch pipe O' by branches 010 ou 043, respectively, and the valve-chests o'7 o5 o9 on the opposite end of the machine are connectedwith' the branch pipe O2 by branches o13 o14 o45, respectively, as shown in Figs. 6 and 8. Each of the valve-chests o4 o5 o6 o7 08 o9 is provided with steam-ports p p' ,leading to opposite ends of the cylinders, in which the valves move, and with an exhaust-port p3,as shown in Fig.
P represents rock-valves, one of which is arranged in each of the valve-chests o4 o5 o6 o7 oS o9, and whereby steam is admitted alternately to ,opposite sides of the pistons a5 of the valves N N' N2 N3 N4 N5, so as to actuate the latter.
As clearly shown in Fig. l, p3 p4 p5 p3 197193 .are arms secured, respectively, to the stems of the rock-valves P of the air-inlet valves N N' N2 N3 and the intermediate air-valves N4 N5, respectively.
9 p10 p14 represent rods connecting the wrist-plate J with the arms p3 p7 p5, respectively; and p42 p13 p14 represent similar rods connecting the wrist-plate J with the arms p4 p5 193, respectively.
p45 represents an exhaust-pipe arranged at one end of the compressor and connected with the exhaust-ports p3 of the valve-chambers 'n nw n2; and p45 represents a similar pipe arranged at the opposite end 0f the compressor and connected with the exhaust-ports p2 of -the valve-chambers n' all n3.
Q Q'represent check-valves arranged in the air-chambers o2 of the low-pressure cylinders C C, respectively, and which are adapted to seat themselves in the opening o3 of the low-pressure cylinders C C', and close said openings when the pistons E E' move inwardly, while these 'valves -are moved away from their seats when the pistons E E approach these valves.`
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l1' 1" represent air-chambers arranged near the upper ends of the high-pressure cylinders B B respectively. Each of these chambers is provided with two check or air-discharge valves R R', which are adapted to seat themselves in outlet-openings r3 r4, formed in the heads d d2, and which connect the chambers fr r with the high-pressure cylinders B B. The valve R is arranged near the top of the cylinders B B', and the valve R below the valve R on one side thereof, as clearly shown in Figs. 3 and 5. Each of the check-valves Q Q and R R is provided on its back with a horizontal hollow sleeve s, which moves in a cylinder s', formed on a `head s2. The latter is arranged opposite the air-outlet opening of the respective cylinder and closes the outer end of the check-valve chamber. The cylinders s of the valves Q Q a-re provided near the inner sides of the heads s2 with openings s, which connect the air-chambers o2 with the interior of these cylders s', so as to cause the back-pressure to act upon the sleeves of the valves and keep the valves closed. The cylinders s of the check-valves R R are provided with similar opening s4 for the same purpose. Each of the check-valves Q Q R R is provided with a rod or stem 15, arranged centrally on the back of the valve. The outer end of this stem enters a small steam chamber or cylinder t', formed in the head s2 of the valvechamber. The outer ends of the steam-chambers t', arranged at one end of the compresser, are connected to a steam-supply pipe T by branches t2. The steam-pipe T is connected at its lower` end to the branch O of the steam-pipe O. The steam-chambers t of the heads s2, arranged at the opposite end of the compressor, are connected to a steampipe T' by branches t3, which latter are also tapped into the outer ends of the steamchambers t. The pipe T is connected at its lower end to the branch O2 of the steam-pipe O. By lthus connecting steam-pipes to the chambers t of the valves Q Q R R a suiicient pressure is brought to bear upon these valves to insure a rapid inward or closing movement of the valves without the use of springs, and whereby a clean and sharp cutoi is eifected, thereby greatly increasing the duty of the compressor.
U represents the main air-discharge pipe, having branches U U2, which are connected,
respectively, with the upper ends of the air chambers r r of the high-pressure cylinders B B', respectively.
The regulator K', by which the steam-supply to the compressor is automatically controlled., is provided with a casing V, closed at its ends by heads c n', and a cylinder o2, arranged within said casing.
- es represents the steam inlet chamber, which is mounted on the upper portion of the casing V, and connected with the steamsupply pipe K.
v4 represents the steam-outlet chamber arranged on the lower side of the casing V, and connected with the pipes K? K3, leading to the compressor.
@5 represents slots or openingsformed in the upper portion of the cylinder V, and
in one end of the cylinder 'U2 and regulates the supply of steam from the main steam- 'pipe K to the branches K2 Ka by openingand closing the openings c5 e, connecting the inlet-chamber 1:3 with the lower outlet-chambers v4.
V2 represents a pipe leading from the main air-discharge pipe U to the regulator. This pipe is connected with a casing o7, in which is arranged a valve e8, which closes the pipe V2 and prevents the air from passing to the regulator through the connecting-pipe V3 until the air-pressure in the pipe U has reached a certain predetermined point, to which the valve fus is loaded bya spring v9, or otherwise. When the air-pressure exceeds this point, the valve e8 is raised and the air passes through the pipe V3 to the regulator. The valve vs allows the air-pressure to be raised higher than the steam-pressure before the air is admitted to the regulator. The connecting-pipe V3 is provided with a pin-hole, through which the air between the valve e8 and the pistonvalve V is allowed to escape very slowly. The pressure in the air-pipe Uis thus thrown against one side of the piston V so that the air-pressure tends to move the piston in the direction in which it is required to move in order to close the openings v5 o, while the steam entering the cylinder@2 presses against the opposite side of the piston-valve.
w represents a hollow stem formed centrally on the inner end of the piston-valve V and entering a longitudinally adjustable sleeve w. The latter is arranged in a chamber 102, formed on the head 'u' of the casing V.
w3 represents perforations which are formed in the stem w near the valve V and through which the steam enters the hollow stern.
w4 represents perforations which are formed in the sleeve w near the end of the valvestem w and opposite a steam-chamber 105, surrounding the sleeve w at this point. This steam-chamber is connected at its lower end to the steam-pipe O, which supplies steam to the cylinders of the air-valves and checkvalves, as before described. Steam passes from the cylinder e2 to the pipe O, through the perforations w3 of the stem w, the perforations w4 of the sleeve w', and the steamchamber 105.
ws represents a screw-stem connected with the outer closed endv of the sleeve w', and whereby the latter can be adjusted so as to IOO IIO
cause the openings w4 to be closed by a greater or less movement of the sleeve w', as may be necessary.
w7 represents an adjustable stop whereby the closing movement of the piston-valve is limited.
When the air-pressure in the air-discharge pipe U exceeds the normal, the valve V of the regulating device K is moved inwardly by the air-pressure, so as to partially cut off thesupply of steam from the main pipe K to the branch pipes K2 K3, and whereby the speed of the compressor is correspondingly reduced. Should the air-pressure still exceed the normalafter the speed has been reduced, (which maybe the case when the compressed air is not used in sufficient quanties,) the air-pressure continues to move the valve V inwardly until its hollow stem w covers the openings @v4 of the sleeve w,wher.e by the supply of steam to the chamber ws, and consequently to the steam-cylinder of the airinlet Valves N N N2 N3 and the intermediate valves N4 N5, .is cut off. The steam-'pressure being so removed from these Valves, they simply move outward when the actuatingpistons D D E E next approach the valves, and then remain in this outward position, leaving the air-inlet passages open, so that the air enters the cylinders and is expelled therefrom through these passages. Should the air-pressure fall below the normal, the steam-pressure against the back of the valve V forces the latter outwardly, and thereby increases the ilowvof steam from the main to the branch pipes and correspondingly increases the speed of the machine.
When the valve V- is in its extremeinward position, it does not entirely cut off the supply of steam, but admits only enough steam to the cylinders to produce a very slow movement of the machine, so that the latter will always be ready for duty should the air-press ure be reduced. The openings w4 of the sleeve w are so located with reference to the stem w of the valve V that when the latter is moved inwardly by the steam-pressure sufficiently to again produce an active speedin the machine the openings 1,04 are also again opened to admit steam to the cylinders of the air and check valves,'so as to again render these valves operative.
When the piston D of the high-pressure cylinder B and the piston E of the low-pressurecylinder C are in position ready to begin their inward stroke, and the piston D of the high-pressure cylinder B and the piston E of the low-pressure cylinder C are in position ready to begin their outward stroke, the valves of the several cylinders are in the following position: The steam-valve k3 is open and allows the steam to pass through the port h5 into the high-pressure cylinder B back of the piston D the intermediate steamvalve lo?, between the high-pressure cylinder B and low-pressure cylinder C, is open and allows the steam `to exhaust from the high-pressure cylinder B into the low-pressure cylinder C back of the piston E, the airinlet valve N of the high-pressure cylinder B is open and the air-inlet valve N of the high-pressure cylinder B is closed, the airinlet valve N2 of the low-pressure cylinder C is closed, and the air-inlet valve N3 of the low-pressure cylinder C is open, and the intermediate air-valves N4 N5, connecting the high and low pressure cylinders B C and B C', respectively, are closed. The steam acting'upon the diagonally-opposite pistons D and E of the high-pressure cylinder B and lowpressure cylinder C causes these pistons to move in opposite directions, as indicated by the arrows in Fig. 2, whereby the air contained in theA highpressure cylinder B is compressed and expelled through the checkvalve chamber r and branch air-pipe U2, the high-pressure cylinder B and the low-pressure cylinder C are taking in air through the open air-valves N N3, respectively, and the air contained in the low-pressure cylinder C is being compressed therein. The air-inlet valve N8 of the low-pressure cylinder C remains open until the piston has reached the .end of its inward stroke, so as to allow the cylinder to become filled with air, and the intermediate valve N5 and the air-inlet valve N of the high-pressure cylinder B will remain closed until all the air contained in the high-pressure cylinder B has been expelled therefrom. The air-inlet valve N of the highpressure cylinder B remains open only long enough to allow this cylinder to become filled with external air untilits piston D has made about one-half its backward stroke, when the air-inlet valve N is closed. Immediately af- .ter this occurs the intermediate valve N4 is opened, so as to allow the compressed air in the low-pressure cylinder C to be forced into the high-pressure cylinder B through lthe airchamber 0. The intermediate Valve N4 now remains open until the piston D has reached the end of its inward stroke andthe piston E the end of its outward stroke, and allthe air contained in the cylinder C has been forced into the high-pressure cylinder B. The steam behind the piston E of the low-pressure cylinder C escapes through the exhaustport l during the backward stroke of the piston. At the moment that the pistons D D and E E reverse their movement the several valves are shifted as follows The steam-valve k3 of the high-pressure cylinder B is closed and the intermediate steam-valve 7G13 is opened and allows the steam in lthe high-pressure cylinder B to pass into the low-pressure cylinder C', behind the piston E', and the exhaustvalve Z3 is closed. The steam-valve k2' of the high-pressure cylinder B is opened and admitsthe steam to the cylinder B behind the piston D thereof and the intermediate Valve ki is closed, so as to .prevent the steam from passing into the low-pressure cylinder C, and the exhaustfvalve of the latter is opened to allow the steam contained therein to escape.
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The air-inlet valve N of the high-pressure cylinder B remains closed. The air-inlet valve N'l of the high-pressure cylinder B is opened. The air-inlet valve N2 of thelow-pressure cylinder C is opened. The air-inlet valve N3 of the low-pressure cylinder C is closed, and the intermediate air-valves N1L N5, connecting the high and low pressure cylinders B C and B C respectively, are also closed. The steam now acts upon the diagonally-opposite pistons D and E ot' the high-pressure cylinder B and low-pressure cylinder C and moves the same outwardly, whereby the compressed air contained in the high-pressure cylinder B is expelled therefrom through the chamber /r and branch pipe u, 4while the opposite highpressure cylinder B and the low-pressure cylinder C are taking in air through the open air-valves N N2, respectively, and the air contained in the lowpressure cylinder C is compressed therein. The air-inlet valve N2 of the low-pressure cylinder() now remains open until the piston E has reached the end of its inward stroke, so as to allow this cylinder to iill with air, and the intermediate valve N4 and the air-inlet valve N of the high-pressure cylinder B remain closed untilall the compressed air contained in the high-pressure cylinder B has been expelled therefrom, while the air-inlet valve N of the high-pressure cylinder B remains open only long enough to allow this cylinder to fill with external air, or until its piston D has made about one-half its backward or inward stroke, when the air-inlet valve N is closed. Immediately after the valve N is closed the intermediate valve N5 is opened, so as to allow the compressed air contained in the lower cylinder C to be forced into the high-pressure cylinder B through the airchamber o. The intermediate valve N5 now remains open until the piston D has reached the end of its inward stroke and the piston E thefend of its outward stroke, and the air contained in the low-pressure cylinder C has been forced into the high-pressure cylinder B. The variousvalves will now again be shifted back to their former position, ready for the return-stroke, as first above described. In this manner each cylinder operates alternately as a steam-cylinder and as an air-cylinder, and each cylinder is supplied with steam at every other stroke, whereby the contact-surfaces of the cylinders and pistons are at short intervals supplied with moisture, whichl insures the smooth ruiming of the machine and prevents the parts from becoming overheated. The low-pressure cylinders are made, preferably, about twice as large in area as the high-pressure cylinders, and the latter take external air during about half of the stroke, so that the aggregate volume of air which is compressed at one stroke of the highpressure cylinder-piston is about two and a half times as large as the capacity of the high-pressure cylinder, whereby the compressing capacity of the machine is largely increased. The external air, which is admitted into the high-pressure cylinder, also serves to cool this cylinder. This admission of external air to the high-pressure cylinder is rendered possible by the action of the intermediate-air-valves N4 N5, which prevent the compressed air in the low-pressure cylinders from entering the high-pressure cylinders until the pistons of the latter have made about half of their retu r11-stroke.
The air-valves are fiush with the cylinder'- heads when closed, whereby dead-air spaces are avoided. The air-valves, which are provided with actuating-pistons, are held fully open while the air passes into the cylinders, and are opened and closed instantly by the pressure of the steam against these pistons. This avoids loss of time in opening, which takes place when such valves are opened against springpressure and prevents the wire-drawing of the air when such valves are actuated by eccentric or other mechanism from the shaft. The pistons of these valves are so much larger in diameter than the valves themselves that the steam-pressure on their pistons overcomes the air-pressure in the cylinders.
.By arranging the high-pressure and lowpressure cylinders side to side, or one above the other, as shown, instead of end to end, the length of the connecting steam and air sages is reduced to a minimum and a very com pact construction of the valve mechanism is obtained.
The air-valves may be actuated by compressed air, instead of steam,by providing the piston-valve V with a port w8, which supplies the compressed air to a chamber w. In' this case the pipe O, leading to the cylinder of the air-valves N N N2 N3 and the intermediate valves N4 N5, is connected with the chamber w, and the' port w8 is so arranged that it cuts oft the air-pressure when the piston-valve has reached the end of its closing movement. In this construction, which is represented in Fig. l5, the intermediate valve e8 is omitted.
I claim as my inventionl. The combination, with a high-pressure and a low-pressure actuating cylinder and 'the pistons working in the same, of steamvalves whereby steam is admitted into the high-pressure cylinder, exhausted therefrom into the low-pressure cylinder, and discharged from the low-pressure cylinder, air-valves whereby the air is admitted into the lowpressure cylinder and from the latter into the high-pressure cylinder and discharged from the lat-ter, a iy-wheel shaft rotated from said pistons, and valve mechanism, substantially as described, whereby the steam-'valves are actuated from said shaft, substantially as set forth.
2. The combination, with the high-pressure cylinder and the low-pressure cylinder arranged side to side, pistons working in the same, and connecting mechanism, substantially as described, whereby the pistons are caused to move in opposite directions, of a IOC IIO
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pistons of the high-pressure cylinders and,
the other shaft with the pistons of the lowpressure cylinders, steam-induction valves, intermediate steam-valves, and steam-exhau st valves arranged at the inner ends of the cylinders, and air-inlet valves, intermediate airvalves, and air-discharge valves arranged at the outer ends of the cylinders, substantially as set forth. c
4. The combination, with a compressingcylinder provided with a cylindrical air-inlet passage having air-inlet openings in its side, of a cylindrical air-valve arranged in said passage and provided at its outer end with an enlarged piston, a cylinder in whichv said piston moves, a valve-chamber, port-s connecting said valve-chamber with the piston-cylinder on opposite sides of the piston, and a valve arranged in said valve-chamber, whereby a :fluid under pressure can be admitted to the cylinder on either side of the piston, substantially as set forth.
5. The combination, with the low-pressure cylinder provided with an air-inlet valve, a high-pressure cylinder, a positively-controlled intermediate valve whereby the compressed air is excluded from and admitted to the highpressure cylinder, and a check valve arranged in the air-passage between the intermediate valve and the low-pressure cylinder, substantially as set forth.
6. The combination, with the low-pressure cylinder provided with an air-inlet valve, a high-pressure cylinder, a positively-controlled intermediate valve wherebyr the compressed air is excluded from and admitted to the highpressure cylinder, a check-valve arranged in the air-passage between the intermediate valve and the low-pressure cylinder, and an air-inlet valve connected with the high-pressure cylinder and admitting external air thereto, substantially as set forth.
7. The combination, with the compressingcylinder, of an air-inlet valve provided with an actuating-piston, a cylinder in which said piston moves, a valve whereby the flow of the actuating-huid to and froml opposite ends of the valve-cylinder is controlled, valve-gear whereby said valve is actuated, and an automatic regulator whereby the fluid-pressure can be shut oi from said valve, thereby suspending the action of the air-inlet valve and allowing it to be opened and to remain open for the passage of air in both directions until the i'luid-pressure-is again app'lied, substantially as set forth.
8. The combinatiomwith the air-compressor and its steam-supply pipe, of the regulatorcasing connected with the steam-supply pipe and provided with steam-inlet openings v5 and steam-outlet openings t, a piston-valve adapted to open and close said openings and receiving the steam-pressure in the casing on.
its front side, and the air-pipe V3, admitting the compressed air to the valve-casing on the reary side of the valve, substantially as set forth.
9. The combination, with the compressor and its steam-supply pipe, of a regulator-casing receiving steam from said pipe, a pistonvalve arranged in said casing, and whereby the steam-passage is opened and closed, an air-pipe connecting said Vcasing with a conduit containing compressed air, whereby the air-pressure tends to move the valve in the direction in which the steam passage is closed, while the steam-pressure tends to move the valve in an opposite direction, and a stop whereby the closing movement of the valve is limited, substantially as set forth.
, 10. The combination, with the compressor,
its steam-supply pipe and its air-valves and their actuating mechanism, of the regulatorcasing connected with the steam-supply pipe and provided with steam inlet and outlet openings, a piston-valve arranged in saidV casing, an air-pipe admitting compressed air to the casing on one side of said valve, a hollow stem projecting from the opposite side of said valve and receiving steam from the casing, a chamber receiving the steam from the hollow stem, and a pipe conducting this steam to the actuating mechanism of the air-valves, substantially as setforth.
11. The combination, with the compressor, its steam-supply pipe, its air-valves, and their actuating niechanism,0f theregulator-casing provided with steam inlet and outlet openings fu5 o, and an air-pipe V3, a piston-valve arranged in said casing and provided with a hollow stem fw, having steam-inlet openings w3, an adjustable sleeve w', surrounding the open end of the hollow stem and' provided with steam-passages 104, a steam-chamber surrounding said steam-passages, and a pipe O, connecting said chamber with the actuating mechanism of the air-valves, substantially as set forth.,
Witness my hand this 10th day of May, 1888.
URIAH. CUMMINGS.
Witnesses:
CHESTER D. HowE, CARL F. GEYER.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2437341A (en) * 1944-01-29 1948-03-09 Westinghouse Air Brake Co Compressor mechanism

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2437341A (en) * 1944-01-29 1948-03-09 Westinghouse Air Brake Co Compressor mechanism

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