US3925937A - Copying machine tools - Google Patents

Copying machine tools Download PDF

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US3925937A
US3925937A US439730A US43973074A US3925937A US 3925937 A US3925937 A US 3925937A US 439730 A US439730 A US 439730A US 43973074 A US43973074 A US 43973074A US 3925937 A US3925937 A US 3925937A
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workpiece
belt
cam
contact wheel
profiled surface
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US439730A
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Arthur Royden Stevens
Ronald Forrester Cartwright
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Centrax Ltd
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Centrax Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/16Machines or devices using grinding or polishing belts; Accessories therefor for grinding other surfaces of particular shape
    • B24B21/165Machines or devices using grinding or polishing belts; Accessories therefor for grinding other surfaces of particular shape for vanes or blades of turbines, propellers, impellers, compressors and the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B17/00Special adaptations of machines or devices for grinding controlled by patterns, drawings, magnetic tapes or the like; Accessories therefor
    • B24B17/02Special adaptations of machines or devices for grinding controlled by patterns, drawings, magnetic tapes or the like; Accessories therefor involving mechanical transmission means only
    • B24B17/025Special adaptations of machines or devices for grinding controlled by patterns, drawings, magnetic tapes or the like; Accessories therefor involving mechanical transmission means only for grinding rotating workpieces (three dimensional)

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  • ABSTRACT A polishing machine using an abrasive belt and embodying a copying principle for polishing turbine blades.
  • the belt is driven by an assembly which is pivotally mounted and carries a follower which is pressed against a master cam, while the belt is pressed against the blade blank by a contact wheel mounted on an arm pivoted about the same axis as the drive assembly.
  • the contact wheel arm is spring-loaded relative to the drive assembly so that the belt can move to accommodate oversize portions of the blade blank; a stop limits the movement of the contact wheel arm relative to the drive assembly to prevent the blade becoming undersized.
  • This invention relates to copying machine tools.
  • a copying machine tool comprises means for mounting a cam and a workpiece for movement in synchronism, a movable member carrying a follower for engagement with the cam and further mounting means for means for removing material from a workpiece in the mounting means, the further mounting means being connected to the movable member by yieldable means which permits the further mounting means to move relative to the movable member when the materialremoving means encounters resistance from the workpiece.
  • the invention is particularly applicable to machines intended for polishing profiled workpieces such as blades for turbines and rotodynamic compressors.
  • Such blades may be machined to approximately their finished shape by one of a number of methods; for example, they may be machined in a milling machine embodying a copying principle. When a blade has been machined, it is necessary to polish the blade to remove the tool marks left by the machining process.
  • the contact wheel is mounted on a second arm which is pivoted about the same axis as the arm carrying the follower.
  • the follower may be moved into contact with the cam and if the blade or other workpiece is oversize the contact wheel can float and will be pressed against the workpiece by the yielding means such as a spring and will continue to be forced against the workpiece until the contact wheel reaches the final position it would have had if it were fixed to the arm carrying the follower and the pivot axis had been fed in from an out-lying position. Excess removal of metal may be prevented by providing a stop to prevent movement of the contact wheel relative to the arm carrying the follower by the yielding means beyond the said final position.
  • the apparatus may be made at least partially automatic by providing for continuous passes of the contact wheel axially of the workpiece until the contact wheel reaches the pre-determined position relative to the first arm, indicating that the workpiece has been brought to size. For example, this may be achieved by a positionconscious device such as a micro-switch carried by the first arm and engaged by an abutment moving with the contact wheel.
  • a positionconscious device such as a micro-switch carried by the first arm and engaged by an abutment moving with the contact wheel.
  • rotation of the cam and the workpiece are varied around the periphery of the cam and workpiece, the speed being controlled by a three-dimensional cam.
  • the workpiece it is possible for the workpiece to rotate rapidly where the quantity of metal to be removed is small, for example around the trailing and leading edges of the blade, and for it to rotate slowly where the amount of metal to be removed is likely to be high, for example along the faces and particularly the concave face of the blade.
  • FIG. 1 is a much simplified side elevation of the machine
  • FIG. 2 is a side elevation of the belt drive assembly seen from the opposite side from FIG. 1;
  • FIG. 3 is an end elevation of the belt drive assembly on the line IIIIII in FIG. 1.
  • FIG. 4 is a view similar to FIG. 3 on a somewhat larger scale showing the arm carrying the contact wheel;
  • FIG. 5 is a plan view of the arm carrying the contact wheel seen in the direction of the arrows V in FIGS. 3 and 4;
  • FIG. 6 is a circuit diagram of the pneumatic control circuit of the apparatus.
  • the polishing machine comprises a bed 1 on which is mounted a travelling headstock 2 which can be reciprocated on longitudinal guides 3 by an actuator comprising a hydraulic cylinder 4 which is fixed to the bed 1 and a piston rod 5 connected at 6 to the headstock 2.
  • the headstock carries a hydraulic motor 7 which drives a first face plate 8 carrying a cam 9 by clamps which enable the position of the cam 9 on the face plate 8 to be adjusted and a second face plate 11 which carries the blade to be polished.
  • the headstock includes gearing by which the motor 7 drives the two face plates 8 and 11 at the same speed and in the same direction.
  • the spindle on which the face plate 11 is mounted carries at its other end a three-dimensional speed cam 12 which is sensed by a follower 13 which controls a valve 14 which adjusts the flow of hydraulic fluid to the motor 7 so that the cam 12 controls the in stantaneous rate of rotation of the face plates 8 and 11.
  • a belt drive assembly 16 Fixed to the bed 1 is a mounting block on which is pivoted a belt drive assembly 16 which carries a stylus wheel 17 by mounting means 18 which permit the position of the stylus wheel relative to the drive assembly 16 to be adjusted.
  • the assembly 16 also includes a number of pulleys on which is mounted an endless abrasive belt 19.
  • the drive assembly 16 can be moved as an arm about its pivot axis 20 on the block 17 by a pneumatic piston-and-cylinder assembly 21 so as to move the stylus wheel 17 into contact with the cam 9 and to move the abrasive belt into contact with a blade carried in the face plate 1 1.
  • the abrasive belt 19 which is an endless flexible belt having abrasive particles secured to it by adhesive, passes around a drive pulley 23 which is driven by a hydraulic motor via an input shaft coincident with the pivot axis.
  • the belt also passes around idler pulleys 25, 26, 27, a contact wheel 28 and a further idler pulley 29.
  • the idler pulley 27 is mounted for occasional adjustment in a slot 31 and the idler pulley 26 is mounted on an arm 32 which is pivotable about a shaft 33 mounted on a block which is occasionally adjustable in a slot 34.
  • Tension in the belt is maintained by pressure in a piston-and-cylinder assembly 35 extending between the arm 32 and a fixed point 36 on the belt drive assembly 16.
  • a micro-switch 37 is mounted in the slot 34 and has a feeler 38 which engages the arm 32. If the belt 19 should break, the arm 32 moves rapidly in a clockwise direction (as seen in FIG. 3) so as to close the micro-switch 37, and thus stop the machine.
  • a pneumatic valve could be used in place of the micro-switch 37.
  • the contact wheel is mounted on a contact wheel arm 41 which is pivotable about the pivot axis 20 of the belt drive assembly 16.
  • the contact wheel arm 41 is biased in an anti-clockwise direction as seen in FIGS. 3 and 4, i.e. towards the blade to be polished, by a spring 42 which is contained in a block 43 mounted on the belt drive assembly 16, and has a sliding plunger 44 at one end to engage the contact wheel arm 41 and an adjustable screw 45 at the other end by which the pressure applied by the spring to the arm can be adjusted.
  • a spring 42 which is contained in a block 43 mounted on the belt drive assembly 16 and has a sliding plunger 44 at one end to engage the contact wheel arm 41 and an adjustable screw 45 at the other end by which the pressure applied by the spring to the arm can be adjusted.
  • the upper end of the contact wheel 41 abuts against one end of a finger 46 which extends in a direction parallel with the pivot axis 20 and is pivoted about an approximately vertical axis 50.
  • the finger 46 can engage at its other end with an adjustable stop 47 formed by a screw 48 in a tapped hole 49 in the belt drive assembly 16, the position of the screw 48 being locked by a nut 51.
  • the outer end face of the finger 46 is formed with a cam surface 52 which engages a follower 53 on a micro-switch 54.
  • the spring 42 will yield so that the rotational movement of the contact wheel about the pivot axis 20 will slightly lag on the belt drive assembly 16 and the pressure with which the belt is applied to the blade will depend upon the amount by which the spring 42 is compressed and the tension on the belt.
  • the headstock will continue to be reciprocated and metal will continue to be removed from the blade progressively until the finger 46 engages the stop 47.
  • the axes of the stylus wheel 17 and the contact wheel 28 and the pivot axis 20 will be in line and accordingly the blade will be brought to the size determined by the shape of the cam.
  • micro-switch 54 will be actuated by the cam 52 and this, in conjunction with a preset time delay set to the blade length, will cause the machine to cease operation at the end of the next return stroke of the piston and cylinder 4, 5 whereupon the piston-and-cylinder assembly 21 will retract to return the belt drive assembly 16 to its initial position.
  • Operation of the apparatus is controlled by a handoperated start valve 101 which, when it is opened, passes air along a line 102.
  • a handoperated start valve 101 which, when it is opened, passes air along a line 102.
  • These valves remain open the whole time the machine is in operation.
  • Air which is passed through the valve 92 also passes along a line 94 to open a valve 95 so that air is supplied from a source 96 along a line 97 to a fog lubricator which supplies mist lubrication to the bearings of the apparatus.
  • Air from the line 102 also passes through a two-position valve 103 and thence through a flow regulator 104 and a shuttle valve 105 to a line 106 leading to the piston-and-cylinder assembly 21 which causes the belt drive assembly 16 to rise at the speed determined by the flow regulator 104 until the stylus wheel 17 is in contact with the cam 9.
  • the start valve 101 is opened, air also passes through a line 107 to charge a reservoir 108 which is connected through a valve 109 and a non-retum valve 111 to the line 106.
  • air On opening of the start valve 101, air also passes along a line 112 through a flow regulator to a time delay reservoir 113.
  • the pressure in the reservoir After the pressure in the reservoir has reached a pre-determined level, which occurs shortly after the stylus wheel has engaged the cam, the pressure changes over a valve 114 which connects an air source 115 to a line 116.
  • One branch 117 of this line leads to the valve 103 to change over this valve so that the line 102 by-passes the flow regulator 104 and is fed directly into the line 106.
  • the branch 117 also leads to the valve 109 which is changed so that the reservoir 108 is also connected to the line 106, the pressure in which is therefore line pressure, so that the full pressure load is applied to the stylus wheel.
  • the reservoir provides reserve power to enable the cam to follow rapid changes of profile.
  • Air also passes from the line 116 through a branch line 1 18 to a valve 119 which controls hydraulic off and on flow to the motor driving the cam head and the work head and an off and on hydraulic valve 121 controlling the supply of hydraulic fluid to the valve controlling the cylinder and piston actuator 4, 5 reciprocating the headstock.
  • Air also passes from the line 116 through a branch line 122 to a slide valve 123 which controls a hydraulic change-over valve 124 which determines the direction of feed of the headstock.
  • the slide valve 123 is under the control of limit valves 125 and 126 operated by movements of the headstock so that when the machine is in operation the headstock is reciprocated continuously.
  • a valve 137 When pressure in the reservoir has built up to a pre-determined level, a valve 137 is opened and this produces flow from the line 132 to a valve 138 which deprives the slide valve 123 of control by the limit valve 126 and supplies air to a limit valve 139 which is located adjacent the inner end of the headstock travel.
  • the valve 139 When the valve 139 is actuated, air flows from the reservoir 136 through the valve 139 to a line 141 which leads through a shuttle valve 153 to the start valve 101 which is immediately changed over.
  • operation of the micro-switch 37 controlled by the tensioning arm 32 opens a valve 151 which causes air to travel from a source 152 through the shuttle valve 153 to the start valve 101 to stop the machine immediately.
  • the machine can be stopped at any time by manual operation of the valve 101.
  • control system has been described in its automatic mode of operation. However, provision is made for the various procedures to be controlled individually and manually if required.
  • a belt grinding machine for grinding a profiled surface of a workpiece, including a supporting structure, means carried by said supporting structure and mounting a cam having a profiled surface and a workpiece for movement in synchronism, a member also carried by said supporting structure and relatively movable toward and away from said profiled surfaces of said cam and said workpiece, a follower mounted on said movable member for engagement with said profiled surface of said cam, biasing means connected between said movable member and said supporting structure for pressing said follower against said profiled surface of said cam, an abrasive belt, belt supporting means carried by said movable member for supporting and driving said abrasive belt to remove material from said profiled surface of said workpiece under the control of said cam, said belt supporting means including a belt contact wheel around which said abrasive belt passes and by which said abrasive belt is pressed against said profiled surface of said workpiece, the improvement comprising:
  • stop means carried by said movable member and limiting the movement of said further mounting means relative to said movable member in the direction towards said profiled surface of said workpiece;
  • yielding means connected between said further mounting means and said movable member for urging said further mounting means to carry said belt contact wheel and said abrasive belt in the direction towards said profiled surface of said workpiece, said yielding means being incapable of transmitting to said further mounting means the whole of the force applied to said movable member by said biasing means;
  • said yielding means yielding to permit movement of said further mounting means and said belt contact wheel relative to said movable member in the direction away from said profiled surface of said workpiece.
  • a belt polishing machine for polishing a profiled surface of a workpiece comprising:
  • an arm mounted on said supporting structure for pivoting movement about an axis parallel to said axis for movement toward and away from said profiled surface of said workpiece;
  • biasing means connected between said supporting structure and said pivoted arm for moving said pivoted arm to press said follower against said profiled surface of said cam
  • belt supporting means carried by said pivoted arm for supporting and driving said polishing belt
  • said belt supporting means including a contact wheel which is movable relative to said pivoted arm, around which contact wheel said polishing belt passes, and by contact wheel said polishing belt may be pressed against said profiled surface of said workpiece, and a stop member carried by said pivoted arm for limiting the movement of said contact wheel relative to said pivoted arm in the direction towards said profiled surface of said workpiece, and
  • yielding means connected between said contact wheel and said pivoted arm for urging said contact wheel to press said polishing belt against said profiled surface of said workpiece, and being incapable of transmitting to said contact wheel the whole of the force applied to said pivoted arm by said biasing means,
  • said yielding means yielding to permit movement of said contact wheel relative to said pivoted arm in the direction away from said profiled surface of said workpiece.
  • a polishing machine which further includes:
  • sensing means responsive to the position of said contact wheel relative to said pivoted arm and having a first condition and a second condition relating respectively to first and second positions of said contact wheel relative to said arm, movement of said contact wheel from said first position to said second position corresponding to a movement of said contact wheel towards said profiled surface of said workpiece;
  • control means controlling the operation of said machine in response to signals from said sensing means whereby said machine is stopped when said sensing means assumes said second condition for more than a predetermined period.
  • a polishing machine which further includes:
  • a polishing machine which further includes:
  • said lever having first abutment means for engagement with said stop member and second abutment means for engagement with said second arm, said second abutment means being closer to said pivot than is said first abutment means.
  • a polishing machine which further includes:
  • said sensor being responsive to the position relative to said arm carrying said follower, of a portion of said lever adjacent said first abutment means, and having first and second conditions relating respectively to first and second positions of said lever relative to said arm carrying said follower, movement of said contact wheel from said first position to said second position corresponding to a movement of said contact wheel towards said profiled surface of said cam;
  • control means controlling the operation of said machine in response to signals from said sensor, whereby said machine is stoppedwhen said sensor assumes said second condition for more than a predetermined period.
  • said mounting means for said cam and said workpiece are reciprocably mounted on said supporting structure for movement relative to said belt supporting means in a direction parallel to said axes of said mounting means.
  • a polishing machine which further includes:
  • mounting means carried on said supporting structure for mounting said peripheral speed cam for rotation in synchronism with said first-mentioned cam and said workpiece;
  • a follower movably mounted adjacent said peripheral speed can on said supporting structure to move under the control of said peripheral speed cam;
  • speed control means controlling the speed of rotation of the mounting means for said workpiece, said first-mentioned cam, and said peripheral speed cam in response to the position of said follower.
  • a polishing machine according to claim 8 wherein:
  • said mounting means for said workpiece, said firstmentioned cam, and said peripheral speed cam are reciprocably mounted on said supporting structure relative to said belt supporting means and said follower in a direction parallel to said axes of said mounting means for said workpiece and said firstmentioned cam, the axis of rotation of said mounting means for said peripheral speed'cam being parallel to said direction of reciprocation.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

A polishing machine using an abrasive belt and embodying a copying principle for polishing turbine blades. The belt is driven by an assembly which is pivotally mounted and carries a follower which is pressed against a master cam, while the belt is pressed against the blade blank by a contact wheel mounted on an arm pivoted about the same axis as the drive assembly. The contact wheel arm is spring-loaded relative to the drive assembly so that the belt can move to accommodate oversize portions of the blade blank; a stop limits the movement of the contact wheel arm relative to the drive assembly to prevent the blade becoming undersized.

Description

' United States Patent Stevens et a1.
1 Dec. 16, 1975 1 1 COPYING MACHINE TOOLS [75] Inventors: Arthur Royden Stevens, Torquay;
Ronald Forrester Cartwright, Exminster, both of England [73] Assignee: Centrax Limited, Devon, England [22] Filed: Feb. 5, 1974 [21] Appl. No.: 439,730
[30] Foreign Application Priority Data Feb. 8. 1973 United Kingdom 6256/73 [52] U.S.Cl 51/145 R;5l/l0l R;51/l47 [51] Int. CL? B24B 21/02; B24B 21/12; 1324B 17/02 [58] Field of Search 51/101 R. 135-147 [56] References Cited UNITED STATES PATENTS 2.091.456 8/1937 Rybick 51/101 R 2.334.938 11/1943 Lang 51/101 R 2.415.062 1/1947 Green 51/101 B 2.606.406 8/1952 Mueller 51/144 Primary E.\'aminerOthell M. Simpson Attorney, Agent, or FirmOblon, Fisher, Spivak, McClelland & Maier [57] ABSTRACT A polishing machine using an abrasive belt and embodying a copying principle for polishing turbine blades. The belt is driven by an assembly which is pivotally mounted and carries a follower which is pressed against a master cam, while the belt is pressed against the blade blank by a contact wheel mounted on an arm pivoted about the same axis as the drive assembly. The contact wheel arm is spring-loaded relative to the drive assembly so that the belt can move to accommodate oversize portions of the blade blank; a stop limits the movement of the contact wheel arm relative to the drive assembly to prevent the blade becoming undersized.
9 Claims, 6 Drawing Figures Patent Dec. 16, 1975 Sheet 1 of 4 US. Patent Dec. 16, 1975 Sheet 3 of4 3,925,937
US. Patent Dec. 16,1975 Sheet4of4 3,925,937
COPYING MACHINE TOOLS This invention relates to copying machine tools.
According to one aspect of the present invention, a copying machine tool comprises means for mounting a cam and a workpiece for movement in synchronism, a movable member carrying a follower for engagement with the cam and further mounting means for means for removing material from a workpiece in the mounting means, the further mounting means being connected to the movable member by yieldable means which permits the further mounting means to move relative to the movable member when the materialremoving means encounters resistance from the workpiece.
The invention is particularly applicable to machines intended for polishing profiled workpieces such as blades for turbines and rotodynamic compressors. Such blades may be machined to approximately their finished shape by one of a number of methods; for example, they may be machined in a milling machine embodying a copying principle. When a blade has been machined, it is necessary to polish the blade to remove the tool marks left by the machining process.
It has been proposed to polish the blades by means of belt grinding machines in which an abrasive belt passes around a contact wheel carried on a pivoted arm which also carries a stylus wheel which engages a cam which extends parallel with the axis of the blade to be polished, the cam and the blade being rotated in synchronism about their axes. At the commencement of the polishing operation the pivot point of the arm is so located that, with the stylus in contact with the cam, the belt on the contact wheel is out of contact with the blade. The pivot point of the arm is then fed in progressively perpendicularly to and towards the plane containing the axes of the cam and blade. When the pivot point reaches its end position the geometry is such that the belt will polish the blade to the profile determined by the cam. This arrangement requires the feeding in of the pivot point of the arm at a rate which has to be controlled by a skilled operator since if the infeed is too rapid with a blade which is oversize in any portion the belt is unable to remove metal satisfactorily at the speed required and breakage of the belt may occur. On the other hand, if the base of the arm is fed in at a speed which will avoid this for an oversize blade, the operation will take longer than is necessary on a blade which requires the removal of less metal to bring it to the required profile.
According to a second aspect of the present invention, a belt polishing machine for polishing a profiled workpiece such as a blade for a fluid flow machine comprises means for mounting a cam and a workpiece for rotation in synchronism and about parallel axes, a pivoted arm carrying a follower for engagement with the cam, means arranged to support and drive a polishing belt, which means include a contact wheel movable with the arm towards and away from a workpiece in the mounting means, the contact wheel being connected to the arm by yielding means which permits the contact wheel to move on the arm when the contact wheel encounters resistance from the workpiece. Preferably the contact wheel is mounted on a second arm which is pivoted about the same axis as the arm carrying the follower. With these arrangements it is no longer necessary to feed the pivot axis of the arms and these can remain stationary. The follower may be moved into contact with the cam and if the blade or other workpiece is oversize the contact wheel can float and will be pressed against the workpiece by the yielding means such as a spring and will continue to be forced against the workpiece until the contact wheel reaches the final position it would have had if it were fixed to the arm carrying the follower and the pivot axis had been fed in from an out-lying position. Excess removal of metal may be prevented by providing a stop to prevent movement of the contact wheel relative to the arm carrying the follower by the yielding means beyond the said final position.
The apparatus may be made at least partially automatic by providing for continuous passes of the contact wheel axially of the workpiece until the contact wheel reaches the pre-determined position relative to the first arm, indicating that the workpiece has been brought to size. For example, this may be achieved by a positionconscious device such as a micro-switch carried by the first arm and engaged by an abutment moving with the contact wheel.
Preferably, rotation of the cam and the workpiece are varied around the periphery of the cam and workpiece, the speed being controlled by a three-dimensional cam. In this way it is possible for the workpiece to rotate rapidly where the quantity of metal to be removed is small, for example around the trailing and leading edges of the blade, and for it to rotate slowly where the amount of metal to be removed is likely to be high, for example along the faces and particularly the concave face of the blade.
The invention may be carried into practice in various ways but one blade polishing machine will now be described by way of example with reference to the accompanying drawings, in which:
FIG. 1 is a much simplified side elevation of the machine;
FIG. 2 is a side elevation of the belt drive assembly seen from the opposite side from FIG. 1;
FIG. 3 is an end elevation of the belt drive assembly on the line IIIIII in FIG. 1.
FIG. 4 is a view similar to FIG. 3 on a somewhat larger scale showing the arm carrying the contact wheel;
FIG. 5 is a plan view of the arm carrying the contact wheel seen in the direction of the arrows V in FIGS. 3 and 4; and
FIG. 6 is a circuit diagram of the pneumatic control circuit of the apparatus.
As seen in FIG. 1, the polishing machine comprises a bed 1 on which is mounted a travelling headstock 2 which can be reciprocated on longitudinal guides 3 by an actuator comprising a hydraulic cylinder 4 which is fixed to the bed 1 and a piston rod 5 connected at 6 to the headstock 2. The headstock carries a hydraulic motor 7 which drives a first face plate 8 carrying a cam 9 by clamps which enable the position of the cam 9 on the face plate 8 to be adjusted and a second face plate 11 which carries the blade to be polished. The headstock includes gearing by which the motor 7 drives the two face plates 8 and 11 at the same speed and in the same direction. The spindle on which the face plate 11 is mounted carries at its other end a three-dimensional speed cam 12 which is sensed by a follower 13 which controls a valve 14 which adjusts the flow of hydraulic fluid to the motor 7 so that the cam 12 controls the in stantaneous rate of rotation of the face plates 8 and 11.
Fixed to the bed 1 is a mounting block on which is pivoted a belt drive assembly 16 which carries a stylus wheel 17 by mounting means 18 which permit the position of the stylus wheel relative to the drive assembly 16 to be adjusted. The assembly 16 also includes a number of pulleys on which is mounted an endless abrasive belt 19. The drive assembly 16 can be moved as an arm about its pivot axis 20 on the block 17 by a pneumatic piston-and-cylinder assembly 21 so as to move the stylus wheel 17 into contact with the cam 9 and to move the abrasive belt into contact with a blade carried in the face plate 1 1.
As can be seen in FIG. 3, the abrasive belt 19, which is an endless flexible belt having abrasive particles secured to it by adhesive, passes around a drive pulley 23 which is driven by a hydraulic motor via an input shaft coincident with the pivot axis. The belt also passes around idler pulleys 25, 26, 27, a contact wheel 28 and a further idler pulley 29. The idler pulley 27 is mounted for occasional adjustment in a slot 31 and the idler pulley 26 is mounted on an arm 32 which is pivotable about a shaft 33 mounted on a block which is occasionally adjustable in a slot 34. Tension in the belt is maintained by pressure in a piston-and-cylinder assembly 35 extending between the arm 32 and a fixed point 36 on the belt drive assembly 16. A micro-switch 37 is mounted in the slot 34 and has a feeler 38 which engages the arm 32. If the belt 19 should break, the arm 32 moves rapidly in a clockwise direction (as seen in FIG. 3) so as to close the micro-switch 37, and thus stop the machine. A pneumatic valve could be used in place of the micro-switch 37.
As can be seen in FIG. 3, and as can be seen in more detail from FIG. 4, the contact wheel is mounted on a contact wheel arm 41 which is pivotable about the pivot axis 20 of the belt drive assembly 16. The contact wheel arm 41 is biased in an anti-clockwise direction as seen in FIGS. 3 and 4, i.e. towards the blade to be polished, by a spring 42 which is contained in a block 43 mounted on the belt drive assembly 16, and has a sliding plunger 44 at one end to engage the contact wheel arm 41 and an adjustable screw 45 at the other end by which the pressure applied by the spring to the arm can be adjusted. As can be seen in FIG. 5, the upper end of the contact wheel 41 abuts against one end of a finger 46 which extends in a direction parallel with the pivot axis 20 and is pivoted about an approximately vertical axis 50. The finger 46 can engage at its other end with an adjustable stop 47 formed by a screw 48 in a tapped hole 49 in the belt drive assembly 16, the position of the screw 48 being locked by a nut 51. The outer end face of the finger 46 is formed with a cam surface 52 which engages a follower 53 on a micro-switch 54.
Operation of the apparatus so far described is as follows. During polishing, the cam 9 and the blade carried in the face plate 1 1 are rotated about their axes continuously and at a speed determined by the three-dimensional speed cam 12 and the headstock is continuously reciprocated by the hydraulic cylinder 4. When polishing is to commence, the piston-and-cylinder assembly 21 pivots the belt drive assembly 16 at a controlled speed in a direction which is counter-clockwise in FIG. 3 until the stylus wheel 17 engages the cam 9 whereupon full pressure is supplied to the assembly 21. Shortly before this engagement occurs, and assuming that the blade is slightly oversize, the belt passing around the contact wheel 28 will engage the blade. The spring 42 will yield so that the rotational movement of the contact wheel about the pivot axis 20 will slightly lag on the belt drive assembly 16 and the pressure with which the belt is applied to the blade will depend upon the amount by which the spring 42 is compressed and the tension on the belt. The headstock will continue to be reciprocated and metal will continue to be removed from the blade progressively until the finger 46 engages the stop 47. At this stage the axes of the stylus wheel 17 and the contact wheel 28 and the pivot axis 20 will be in line and accordingly the blade will be brought to the size determined by the shape of the cam. At this time the micro-switch 54 will be actuated by the cam 52 and this, in conjunction with a preset time delay set to the blade length, will cause the machine to cease operation at the end of the next return stroke of the piston and cylinder 4, 5 whereupon the piston-and-cylinder assembly 21 will retract to return the belt drive assembly 16 to its initial position.
The operations of the apparatus described are controlled by a pneumatic system, the circuit of which is shown in FIG. 6, only the more important parts of which will be described in any detail.
Operation of the apparatus is controlled by a handoperated start valve 101 which, when it is opened, passes air along a line 102. Immediately the valve 101 is opened, air flows from the line 102 along lines and 91 to operate valves 92 and 93 respectively which start the belt drive motor and the coolant supply pump. These valves remain open the whole time the machine is in operation. Air which is passed through the valve 92 also passes along a line 94 to open a valve 95 so that air is supplied from a source 96 along a line 97 to a fog lubricator which supplies mist lubrication to the bearings of the apparatus. Air from the line 102 also passes through a two-position valve 103 and thence through a flow regulator 104 and a shuttle valve 105 to a line 106 leading to the piston-and-cylinder assembly 21 which causes the belt drive assembly 16 to rise at the speed determined by the flow regulator 104 until the stylus wheel 17 is in contact with the cam 9. Immediately the start valve 101 is opened, air also passes through a line 107 to charge a reservoir 108 which is connected through a valve 109 and a non-retum valve 111 to the line 106. On opening of the start valve 101, air also passes along a line 112 through a flow regulator to a time delay reservoir 113. After the pressure in the reservoir has reached a pre-determined level, which occurs shortly after the stylus wheel has engaged the cam, the pressure changes over a valve 114 which connects an air source 115 to a line 116. One branch 117 of this line leads to the valve 103 to change over this valve so that the line 102 by-passes the flow regulator 104 and is fed directly into the line 106. The branch 117 also leads to the valve 109 which is changed so that the reservoir 108 is also connected to the line 106, the pressure in which is therefore line pressure, so that the full pressure load is applied to the stylus wheel. The reservoir provides reserve power to enable the cam to follow rapid changes of profile.
Air also passes from the line 116 through a branch line 1 18 to a valve 119 which controls hydraulic off and on flow to the motor driving the cam head and the work head and an off and on hydraulic valve 121 controlling the supply of hydraulic fluid to the valve controlling the cylinder and piston actuator 4, 5 reciprocating the headstock.
Air also passes from the line 116 through a branch line 122 to a slide valve 123 which controls a hydraulic change-over valve 124 which determines the direction of feed of the headstock. The slide valve 123 is under the control of limit valves 125 and 126 operated by movements of the headstock so that when the machine is in operation the headstock is reciprocated continuously.
When the slide valve 123 is in position to supply air along the line 131 to the hydraulic change-over valve 124 so as to hold this valve in condition for return travel of the headstock, air also passes along a line 132 through a normally open valve 133 to a normally closed solenoid valve 134 which is controlled by the microswitch 54 controlled by the finger 46 on the arm 41 carrying the contact wheel 28. When the workpiece has been brought to size and the micro-switch is operated, the valve 134 opens to allow flow on the return stroke of the headstock through a flow regulator 135 to a reservoir 136. When pressure in the reservoir has built up to a pre-determined level, a valve 137 is opened and this produces flow from the line 132 to a valve 138 which deprives the slide valve 123 of control by the limit valve 126 and supplies air to a limit valve 139 which is located adjacent the inner end of the headstock travel. When the valve 139 is actuated, air flows from the reservoir 136 through the valve 139 to a line 141 which leads through a shuttle valve 153 to the start valve 101 which is immediately changed over. This causes operation of all the hydraulic pumps to cease and causes air to be supplied through a line 145 to reset the valve 103, and through a line 146 and a shuttle valve 143 to change over a valve 144 which vents the pressure from the lines 116, 117, 118 and 122. Air from line 141 also travels along a line 142 through the shuttle valve 143 to ensure change-over of the valve 144.
On the occurrence of a broken belt, operation of the micro-switch 37 controlled by the tensioning arm 32 opens a valve 151 which causes air to travel from a source 152 through the shuttle valve 153 to the start valve 101 to stop the machine immediately. The machine can be stopped at any time by manual operation of the valve 101.
The control system has been described in its automatic mode of operation. However, provision is made for the various procedures to be controlled individually and manually if required.
We claim:
1. In a belt grinding machine for grinding a profiled surface of a workpiece, including a supporting structure, means carried by said supporting structure and mounting a cam having a profiled surface and a workpiece for movement in synchronism, a member also carried by said supporting structure and relatively movable toward and away from said profiled surfaces of said cam and said workpiece, a follower mounted on said movable member for engagement with said profiled surface of said cam, biasing means connected between said movable member and said supporting structure for pressing said follower against said profiled surface of said cam, an abrasive belt, belt supporting means carried by said movable member for supporting and driving said abrasive belt to remove material from said profiled surface of said workpiece under the control of said cam, said belt supporting means including a belt contact wheel around which said abrasive belt passes and by which said abrasive belt is pressed against said profiled surface of said workpiece, the improvement comprising:
further mounting means carrying said belt contact wheel, said further mounting means being movable relative to said driving means toward and away from said profiled surface of said workpiece;
stop means carried by said movable member and limiting the movement of said further mounting means relative to said movable member in the direction towards said profiled surface of said workpiece; and
yielding means connected between said further mounting means and said movable member for urging said further mounting means to carry said belt contact wheel and said abrasive belt in the direction towards said profiled surface of said workpiece, said yielding means being incapable of transmitting to said further mounting means the whole of the force applied to said movable member by said biasing means;
whereby said follower is held in engagement with said profiled surface of said cam by said biasing means even in the event that said belt contact wheel and said abrasive belt encounter resistance from said profiled surface of said workpiece, said yielding means yielding to permit movement of said further mounting means and said belt contact wheel relative to said movable member in the direction away from said profiled surface of said workpiece.
2. A belt polishing machine for polishing a profiled surface of a workpiece, comprising:
a supporting structure;
means carried by said supporting structure for mounting a workpiece for rotation about an axis;
an arm mounted on said supporting structure for pivoting movement about an axis parallel to said axis for movement toward and away from said profiled surface of said workpiece;
a follower carried by said pivoted arm;
further mounting means carried by said supporting structure for mounting a cam having a profiled surface for rotation about an axis parallel to said pivot axis of said pivoted arm in synchronism with the rotation of said workpiece, said further mounting means being located to support said cam with said profiled surface of said cam positioned to be engaged by said follower as said pivoted arm moves toward said profiled surface of said workpiece;
biasing means connected between said supporting structure and said pivoted arm for moving said pivoted arm to press said follower against said profiled surface of said cam;
a polishing belt;
belt supporting means carried by said pivoted arm for supporting and driving said polishing belt, said belt supporting means including a contact wheel which is movable relative to said pivoted arm, around which contact wheel said polishing belt passes, and by contact wheel said polishing belt may be pressed against said profiled surface of said workpiece, and a stop member carried by said pivoted arm for limiting the movement of said contact wheel relative to said pivoted arm in the direction towards said profiled surface of said workpiece, and
yielding means connected between said contact wheel and said pivoted arm for urging said contact wheel to press said polishing belt against said profiled surface of said workpiece, and being incapable of transmitting to said contact wheel the whole of the force applied to said pivoted arm by said biasing means,
whereby said follower is held in engagement with said profiled surface of said cam by said biasing means even in the event that said contact wheel and said polishing belt encounter resistance from said profiled surface of said workpiece, said yielding means yielding to permit movement of said contact wheel relative to said pivoted arm in the direction away from said profiled surface of said workpiece.
3. A polishing machine according to claim 2 which further includes:
sensing means responsive to the position of said contact wheel relative to said pivoted arm and having a first condition and a second condition relating respectively to first and second positions of said contact wheel relative to said arm, movement of said contact wheel from said first position to said second position corresponding to a movement of said contact wheel towards said profiled surface of said workpiece; and
control means controlling the operation of said machine in response to signals from said sensing means whereby said machine is stopped when said sensing means assumes said second condition for more than a predetermined period.
4. A polishing machine according to claim 2 which further includes:
a second arm pivoted about the same axis as said pivoted arm carrying said follower, said contact wheel being mounted on said second arm.
5. A polishing machine according to claim 2 which further includes:
a pivot on said cam carrying said follower; and
a lever mounted on said pivot,
said lever having first abutment means for engagement with said stop member and second abutment means for engagement with said second arm, said second abutment means being closer to said pivot than is said first abutment means.
6. A polishing machine according to claim 5 which further includes:
a sensor mounted on said arm carrying said follower,
adjacent said stop member, said sensor being responsive to the position relative to said arm carrying said follower, of a portion of said lever adjacent said first abutment means, and having first and second conditions relating respectively to first and second positions of said lever relative to said arm carrying said follower, movement of said contact wheel from said first position to said second position corresponding to a movement of said contact wheel towards said profiled surface of said cam; and
control means controlling the operation of said machine in response to signals from said sensor, whereby said machine is stoppedwhen said sensor assumes said second condition for more than a predetermined period.
7. A polishing machine according to claim 2 wherein:
said mounting means for said cam and said workpiece are reciprocably mounted on said supporting structure for movement relative to said belt supporting means in a direction parallel to said axes of said mounting means.
8. A polishing machine according to claim 2 which further includes:
a peripheral speed cam;
mounting means carried on said supporting structure for mounting said peripheral speed cam for rotation in synchronism with said first-mentioned cam and said workpiece;
a follower movably mounted adjacent said peripheral speed can on said supporting structure to move under the control of said peripheral speed cam; and
speed control means controlling the speed of rotation of the mounting means for said workpiece, said first-mentioned cam, and said peripheral speed cam in response to the position of said follower.
9. A polishing machine according to claim 8 wherein:
said mounting means for said workpiece, said firstmentioned cam, and said peripheral speed cam are reciprocably mounted on said supporting structure relative to said belt supporting means and said follower in a direction parallel to said axes of said mounting means for said workpiece and said firstmentioned cam, the axis of rotation of said mounting means for said peripheral speed'cam being parallel to said direction of reciprocation.

Claims (9)

1. In a belt grinding machine for grinding a profiled surface of a workpiece, including a supporting structure, means carried by said supporting structure and mounting a cam having a profiled surface and a workpiece for movement in synchronism, a member also carried by said supporting structure and relatively movable toward and away from said profiled surfaces of said cam and said workpiece, a follower mounted on said movable member for engagement with said profiled surface of said cam, biasing means connected between said movable member and said supporting structure for pressing said follower against said profiled surface of said cam, an abrasive belt, belt supporting means carried by said movable member for supporting and driving said abrasive belt to remove material from said profiled surface of said workpiece under the control of said cam, said belt supporting means including a belt contact wheel around which said abrasive belt passes and by which said abrasive belt is pressed against said profiled surface of said workpiece, the improvement comprising: further mounting means carrying said belt contact wheel, said further mounting means being movable relative to said driving means toward and away from said profiled surface of said workpiece; stop means carried by said movable member and limiting the movement of said further mounting means relative to said movable member in the direction towards said profiled surface of said workpiece; and yielding means connected between said further mounting means and said movable member for urging said further mounting means to carry said belt contact wheel and said abrasive belt in the direction towards said profiled surface of said workpiece, said yielding means being incapable of transmitting to said further mounting means the whole of the force applied to said movable member by said biasing means; whereby said follower is held in engagement with said profiled surface of said cam by said biasing means even in the event that said belt contact wheel and said abrasive belt encounter resistance from said profiled surface of said workpiece, said yielding means yielding to permit movement of said further mounting means and said belt contact wheel relative to said movable member in the direction away from said profiled surface of said workpiecE.
2. A belt polishing machine for polishing a profiled surface of a workpiece, comprising: a supporting structure; means carried by said supporting structure for mounting a workpiece for rotation about an axis; an arm mounted on said supporting structure for pivoting movement about an axis parallel to said axis for movement toward and away from said profiled surface of said workpiece; a follower carried by said pivoted arm; further mounting means carried by said supporting structure for mounting a cam having a profiled surface for rotation about an axis parallel to said pivot axis of said pivoted arm in synchronism with the rotation of said workpiece, said further mounting means being located to support said cam with said profiled surface of said cam positioned to be engaged by said follower as said pivoted arm moves toward said profiled surface of said workpiece; biasing means connected between said supporting structure and said pivoted arm for moving said pivoted arm to press said follower against said profiled surface of said cam; a polishing belt; belt supporting means carried by said pivoted arm for supporting and driving said polishing belt, said belt supporting means including a contact wheel which is movable relative to said pivoted arm, around which contact wheel said polishing belt passes, and by contact wheel said polishing belt may be pressed against said profiled surface of said workpiece, and a stop member carried by said pivoted arm for limiting the movement of said contact wheel relative to said pivoted arm in the direction towards said profiled surface of said workpiece, and yielding means connected between said contact wheel and said pivoted arm for urging said contact wheel to press said polishing belt against said profiled surface of said workpiece, and being incapable of transmitting to said contact wheel the whole of the force applied to said pivoted arm by said biasing means, whereby said follower is held in engagement with said profiled surface of said cam by said biasing means even in the event that said contact wheel and said polishing belt encounter resistance from said profiled surface of said workpiece, said yielding means yielding to permit movement of said contact wheel relative to said pivoted arm in the direction away from said profiled surface of said workpiece.
3. A polishing machine according to claim 2 which further includes: sensing means responsive to the position of said contact wheel relative to said pivoted arm and having a first condition and a second condition relating respectively to first and second positions of said contact wheel relative to said arm, movement of said contact wheel from said first position to said second position corresponding to a movement of said contact wheel towards said profiled surface of said workpiece; and control means controlling the operation of said machine in response to signals from said sensing means whereby said machine is stopped when said sensing means assumes said second condition for more than a predetermined period.
4. A polishing machine according to claim 2 which further includes: a second arm pivoted about the same axis as said pivoted arm carrying said follower, said contact wheel being mounted on said second arm.
5. A polishing machine according to claim 2 which further includes: a pivot on said cam carrying said follower; and a lever mounted on said pivot, said lever having first abutment means for engagement with said stop member and second abutment means for engagement with said second arm, said second abutment means being closer to said pivot than is said first abutment means.
6. A polishing machine according to claim 5 which further includes: a sensor mounted on said arm carrying said follower, adjacent said stop member, said sensor being responsive to the position relative to said arm carrying said follower, of a portion of said lever adjacent said first abutment means, and having first aNd second conditions relating respectively to first and second positions of said lever relative to said arm carrying said follower, movement of said contact wheel from said first position to said second position corresponding to a movement of said contact wheel towards said profiled surface of said cam; and control means controlling the operation of said machine in response to signals from said sensor, whereby said machine is stopped when said sensor assumes said second condition for more than a predetermined period.
7. A polishing machine according to claim 2 wherein: said mounting means for said cam and said workpiece are reciprocably mounted on said supporting structure for movement relative to said belt supporting means in a direction parallel to said axes of said mounting means.
8. A polishing machine according to claim 2 which further includes: a peripheral speed cam; mounting means carried on said supporting structure for mounting said peripheral speed cam for rotation in synchronism with said first-mentioned cam and said workpiece; a follower movably mounted adjacent said peripheral speed can on said supporting structure to move under the control of said peripheral speed cam; and speed control means controlling the speed of rotation of the mounting means for said workpiece, said first-mentioned cam, and said peripheral speed cam in response to the position of said follower.
9. A polishing machine according to claim 8 wherein: said mounting means for said workpiece, said first-mentioned cam, and said peripheral speed cam are reciprocably mounted on said supporting structure relative to said belt supporting means and said follower in a direction parallel to said axes of said mounting means for said workpiece and said first-mentioned cam, the axis of rotation of said mounting means for said peripheral speed cam being parallel to said direction of reciprocation.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4175358A (en) * 1977-12-15 1979-11-27 Ido Bischeri Plunge-grinder, especially for grinding the cams of engine timing shafts
US4219974A (en) * 1977-05-11 1980-09-02 Maschinenfabrik Zuckermann Komm. Ges. Copy-grinding apparatus
US4686796A (en) * 1986-06-20 1987-08-18 Giebmanns Karl Heinz Method and apparatus for improved polishing of turbine blades
CN102303275A (en) * 2011-08-11 2012-01-04 西北工业大学 Flexible polishing mechanism for blade profile abrasive belt

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Publication number Priority date Publication date Assignee Title
US2091456A (en) * 1936-10-15 1937-08-31 Chester J Rybick Cam grinding machine
US2334938A (en) * 1943-03-29 1943-11-23 Entpr Engine & Foundry Company Cam grinding machine
US2415062A (en) * 1946-01-24 1947-01-28 Norton Co Cam grinding apparatus
US2606406A (en) * 1950-03-21 1952-08-12 Niles Bement Pond Co Blade finishing machine
US2641089A (en) * 1951-07-24 1953-06-09 Fouquet Eugene Method and means for the reproduction by grinding
US2722787A (en) * 1952-07-08 1955-11-08 Hallewell Harold Stuart Apparatus for producing shaped members and/or for checking the shape of members
US2754637A (en) * 1954-07-01 1956-07-17 Curtiss Wright Corp Shrouded turbine blade airfoil grinder

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2091456A (en) * 1936-10-15 1937-08-31 Chester J Rybick Cam grinding machine
US2334938A (en) * 1943-03-29 1943-11-23 Entpr Engine & Foundry Company Cam grinding machine
US2415062A (en) * 1946-01-24 1947-01-28 Norton Co Cam grinding apparatus
US2606406A (en) * 1950-03-21 1952-08-12 Niles Bement Pond Co Blade finishing machine
US2641089A (en) * 1951-07-24 1953-06-09 Fouquet Eugene Method and means for the reproduction by grinding
US2722787A (en) * 1952-07-08 1955-11-08 Hallewell Harold Stuart Apparatus for producing shaped members and/or for checking the shape of members
US2754637A (en) * 1954-07-01 1956-07-17 Curtiss Wright Corp Shrouded turbine blade airfoil grinder

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4219974A (en) * 1977-05-11 1980-09-02 Maschinenfabrik Zuckermann Komm. Ges. Copy-grinding apparatus
US4175358A (en) * 1977-12-15 1979-11-27 Ido Bischeri Plunge-grinder, especially for grinding the cams of engine timing shafts
US4686796A (en) * 1986-06-20 1987-08-18 Giebmanns Karl Heinz Method and apparatus for improved polishing of turbine blades
CN102303275A (en) * 2011-08-11 2012-01-04 西北工业大学 Flexible polishing mechanism for blade profile abrasive belt
CN102303275B (en) * 2011-08-11 2013-12-04 西北工业大学 Flexible polishing mechanism for blade profile abrasive belt

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