US3901634A - Compactor for producing cement wall panels - Google Patents
Compactor for producing cement wall panels Download PDFInfo
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- US3901634A US3901634A US305213A US30521372A US3901634A US 3901634 A US3901634 A US 3901634A US 305213 A US305213 A US 305213A US 30521372 A US30521372 A US 30521372A US 3901634 A US3901634 A US 3901634A
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- 239000004568 cement Substances 0.000 title claims abstract description 33
- 239000000203 mixture Substances 0.000 claims abstract description 55
- 241001494479 Pecora Species 0.000 claims abstract description 13
- 238000009499 grossing Methods 0.000 claims description 8
- 238000005056 compaction Methods 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920002261 Corn starch Polymers 0.000 description 1
- XZMCDFZZKTWFGF-UHFFFAOYSA-N Cyanamide Chemical compound NC#N XZMCDFZZKTWFGF-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 239000008120 corn starch Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000010455 vermiculite Substances 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
- 229910052902 vermiculite Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0092—Machines or methods for applying the material to surfaces to form a permanent layer thereon to webs, sheets or the like, e.g. of paper, cardboard
Definitions
- ABSTRACT A compactor for converting a dry, friable cement mix into a concrete panel.
- the dry, friable mix is inserted into one end of the compactor and the panels produced are removed from the opposite end thereof.
- a plurality of rotatable members are tandemly spaced along the axis of the compactor and are used to compact the mix as the mix travels along the axis of the apparatus.
- the compacting means are formed of a series of wheels on each rotatable member which are offset from the compacting means of the adjacent rotatable member in a plane parallel to the axis of the compactor.
- the rotatable members can be formed of a plural series of wheels or rollers having edges which taper to a center edge.
- the rotatable members can be formed of a plurality of sheeps foot tampers.
- the rotatable members can also be formed of an intermix of different types of rollers.
- the field of art to which the invention pertains includes the field of cement mix compactors, particularly with respect to a compactor which can produce cement panels from a dry, friable mix.
- the present invention utilizes a dry, friable cement mix which is compacted to form the desired panel.
- the apparatus enables wall panels of variable thicknesses to be produced. Only low heat to set adhesives for cover sheets is required and the panel which is formed, is movable upon completion of the compaction of the dry mix, so that it can be stored in a desired place and utilized shortly thereafter.
- FIG. I is a perspective view, partly broken away, of a compactor in accordance with the present invention.
- FIG. 2 is a schematic, side view of the compactor of FIG. I;
- FIG. 3 is a top view of the compactor of FIG. 1, partly broken away, illustrating the roller components of the compactor;
- FIG. 4 is a top view of an alternative arrangement of the roller components which can be utilized in the compactor of FIG. 1;
- FIG. 5 is a sectional side view of the roller components of FIG. 4, taken along the line 5-5 thereof;
- FIG. 6 is a view of an alternative arrangement of roller configuration which can be used in the compactor of FIG. 1.
- FIG. I there is shown an exemplary embodiment of a compactor for producing cement panels constructed in accordance with the principles of the invention.
- the compactor produces the cement panels from a dry, friable cement mix which is fed into an input feed tray 14 from a mixer.
- the dry friable mix which can be used in the compactor of FIG. 1 is preferably uncalcined gypsum, i.e. the dihydrite.
- any of the known or commonly used construction materials can be used, provided that the mix has sufficient fines so that the particles will adhere to each other when relatively dry, i.e. containing 15 to 30 percent water by weight. Examples include clay, cement, adobe soil, and the like. Ten weight percent fines, or more, of about mesh or smaller is satisfactory.
- a lightweight aggregate can be added for its strength, insulative and/or fire-resistive properties.
- Such materials include vermiculite, perlite, pumice, diatamaceous earth, shale, or the like.
- the lightweight aggregate can be added up 10 to 15 percent of the total mix, although amounts of from 5 to 25 percent can be added.
- a small amount of water for the aggregate e.g. 15 to 30 percent of its weight may be added, if needed for adhesion.
- An adhesive can also be added, if desired, such as starches, water soluble resin, or the like. Examples include A. E. Staley corn starch, American Cyanamid urea, Philadelphia quartz, sodium silicate, or the like. Such adhesives can be added in amounts of 2 to 10 percent of the total amount of the mix.
- the dry, friable cement mix from the tray 14 is fed into one end of the trough 16.
- the trough 16 contains a pair of side walls 18 and 22 which are interconnected by a base bottom wall 24.
- a conventional drive conveyor belt 26 is driven so that it moves along the top surface of the base bottom wall 24 from the input end of the trough 16, where the dry, friable mix from the tray 14 is fed.
- a bottom cover sheet 28 is fed from a roll 32 and moves along the axis of the trough 16 adjacent the top surface of the conveyor belt 26. The mix is moved on top of the bottom cover sheet 28 and a screed arm 34, adjacent the tray 14, provides an initial desired level of mix.
- a plurality of compactor rollers formed, in the drawing, of first, second, and third sets of rollers 42, 44, and 46.
- first, second, and third sets of rollers 42, 44, and 46 are shown in FIG. 1, but a greater number can be provided. More or less sets of compactor rollers can be utilized, depending upon the desired amount of compaction of the mix which is necessary, and normally is determined by the material being utilized.
- Each set of rollers 42, 44 and 46 are formed in a plane perpendicular to the longitudinal axis of the trough l6 and are inserted by means of pins 48 into the side walls 18 and 22 of the trough, enabling the compactor rollers to be freely rotatable in the direction shown by the arrows.
- each of the compactor roller sets 42, 44 and 46 contain a plurality of wheels 52, with the wheels of adjacent rollers being offset from each other in a plane parallel to the axis of the trough 16.
- the cement mix 62 is fed from a mixer 64 into the trough 16, where it travels progressively down the trough along the axis thereof between the roller sets 42, 44, 46, etc. and the bottom cover sheet 28 positioned adjacent the conveyor belt 26.
- the roller sets 42, 44 and 46 may be spring biased, shown 3 schematically by means of springs 66,68 .and 72, re spectively, so as to adjust the pressure applied by the rollers to the mix. As the mix moves down the conveyor belt, the mix is compacted to nearly the desired thickness by the rollers. It should be noted that eachfsuccessive roller set 42, 44 and 46 is positioned with its outer cement.
- the product passes a first pair of smoothing rollers 74 and 76, and a second pair of smoothing rollers 78 and 82 positioned along the longitudinal axis of the conveyor.
- the first smoothing rollers 74 and 78 abut the top surface of the mix, whereas the second smoothing rollers 76 and 82 are positioned beneath the bottom surface of the cover sheet 28 and adjacent thereto.
- the smoothing rollers 74, 76, 78 and 82 are adjustable by means (not shown) so that the final thickness of the panel can be formed.
- the smoothing rollers 74, 76, 78 and 82 are used to assure that a smooth surface is formed on the upper and lower sides of the panel.
- the mix now in the shape of a panel 84, then travels past a pair of finishing rollers 86 and 88.
- One finishing roller 86 is positioned adjacent the bottom surface of the cover sheet 28 and a top surface cover sheet 92 from a roller 94 is wound around the other finishing roller 88 and positioned adjacent the top surface of the panel 84.
- the final shaped panel 84 is then moved by means of a conveyor system 96 to a final storage area where the wall panel can be stored until used.
- FIG. 4 illustrates an alternative arrangement for compacting the mix.
- a plurality of rollers 102 and 104 each contain a plurality of sheeps feet tampers 106 positioned thereon, so that alternated series of sheeps feet are staggered and offset along the longitudinal axis of each compactorf'lhe sheeps foot tamper arrangement enables side compaction to occur as the mix iscompacted by the bottom surface 108 of the sheeps foot as well as between adjacent sheeps feet.
- FIG. 6 illustrates another arrangement wherein the compactor rollers contain discs 112, each of which taper to an outer edge 114, thus forming angular side surfaces 116 between the outer edge, and thecentral portion of the disc 112.
- an angular force from the side surfaces 116 can be directed to the cement mix to provide desired compaction
- rollers can be made, dependant on the cement mix being utilized. It should be further understood that the rollers could be a combination of the rollers illustrated in FIGS. 1, 3, 4'and 6. Experimentation can determine the optimum combination of rollers for desired compaction of any particular mix. For example, good compaction was found to occur when three roller sets of sheeps feet of the type illustrated in FIG. 4, followed by five roller sets of offsetwheels of the type illustrated in FIG. 3 was utilized with dihydrite .foot tampers,
- rollers can be made interchangable so that as the material of the cement mix is changed, the types of rollers utilized can also be varied. Moreover, adjustment of the rollers can be made, so that their separation will provide the desired thickness of a panel.
- panel wire or steel mesh can be fed into the compactor between the bottom cover sheet 28 and the cement mix, so as to provide a reinforcing member.
- the compactor as shown has been utilized to provide panels of variable thickness from three-eighths inch to 2 /2 inches. However, panels of lesser or greater thickness could also be formed by the compactor.
- Apparatus for converting dry cement mix into concrete panels comprising:
- means for compacting said dry cement mix comprising:
- said rotatable members having relative laterally offset surfaces with respect to the surfaces of an adjacent rotatable member in a plane parallel to said axis for directly contacting said mix so as to compact said mix between said rotatable members and said flexible sheet as said mix travels along the axis of said apparatus.
- each of .said rotatable members are formed of a plural series of wheels.
- Apparatus in accordance with claim 2 wherein said wheels have edges which are tapered to an outer center edge thereof.
- f f 4 Apparatus in accordance with claim 1 wherein said rotatable members are formed of a plurality of sheeps 5.
- Apparatus in accordance with claim 4 wherein said sheeps foot tampers are formed of rows on said surface, with sheepsifoot tampers of adjacent rows being offset from each other.
- each of said rotatable members are formed with plural discrete surface regions constituting said relative laterally offset surfaces.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A compactor for converting a dry, friable cement mix into a concrete panel. The dry, friable mix is inserted into one end of the compactor and the panels produced are removed from the opposite end thereof. A plurality of rotatable members are tandemly spaced along the axis of the compactor and are used to compact the mix as the mix travels along the axis of the apparatus. The compacting means are formed of a series of wheels on each rotatable member which are offset from the compacting means of the adjacent rotatable member in a plane parallel to the axis of the compactor. The rotatable members can be formed of a plural series of wheels or rollers having edges which taper to a center edge. Alternatively, the rotatable members can be formed of a plurality of sheeps foot tampers. The rotatable members can also be formed of an intermix of different types of rollers.
Description
United States Patent [1 1 Webb et al.
[451 Aug. 26, 1975 1 COMPACTOR FOR PRODUCING CEMENT WALL PANELS [76] Inventors: John B. Webb, 1020 W. Bay Ave.,
Newport Beach, Calif. 92661; Harley W. Burr, 1611 N. Freeman, Santa Ana, Calif. 92706 [22] Filed: Nov. 9, 1972 [21] App]. No.: 305,213
[52] US. Cl. 425/115; 156/39; 264/165;
425/335 [51] Int. Cl B28b 19/00; B29d 7/14 [58] Field of Search 425/335, 336, 337, 122,
425/115; 264/165, 280; 100/93 RP, 155 R; 156/39; 404/121, 122, 123
FOREIGN PATENTS OR APPLICATIONS ltaly 425/335 500,350 11/1954 ltaly ..425/335 Primary ExaminerRobert D. Baldwin Attorney, Agent, or FirmNilsson, Robbins, Bissell, Dalgarn & Berliner [57] ABSTRACT A compactor for converting a dry, friable cement mix into a concrete panel. The dry, friable mix is inserted into one end of the compactor and the panels produced are removed from the opposite end thereof. A plurality of rotatable members are tandemly spaced along the axis of the compactor and are used to compact the mix as the mix travels along the axis of the apparatus. The compacting means are formed of a series of wheels on each rotatable member which are offset from the compacting means of the adjacent rotatable member in a plane parallel to the axis of the compactor. The rotatable members can be formed of a plural series of wheels or rollers having edges which taper to a center edge. Alternatively, the rotatable members can be formed of a plurality of sheeps foot tampers. The rotatable members can also be formed of an intermix of different types of rollers.
9 Claims, 6 Drawing Figures PATENTED AUG 2 61975 (mm: cm
H H G@ COMPACTOR FOR PRODUCING CEMENT WALL PANELS THE FIELD OF ART The field of art to which the invention pertains includes the field of cement mix compactors, particularly with respect to a compactor which can produce cement panels from a dry, friable mix.
BACKGROUND AND SUMMARY OF THE INVENTION In the conventional method of manufacture of cement panels, a slurry containingthe cement mix and a liquid is moved onto an assembly line where rollers or platens are used to produce a desired thickness of the cement panel. The panel is then dried by means of a kiln or other heating apparatus. When the mix is finally dried, the desired cement panel is produced. Alternatively, water may be added to the dry mix on the assembly line. In such operations, it is necessary to add the desired minimum amount of water so that the desired panel is produced. However, it is still necessary to dry the material in order to produce the desired wall panel. While wet cement mix can be utilized to form panels without drying by means of a kiln or heat, the time required for the panel to be in a form where it can be moved and handled may take many hours.
Known prior art includes US. Pat. Nos. 1,859,853; 2,051,452; 2,631,381; 2,985,219; and 3,516,882.
In contrast to the state of the art apparatus for manufacturing cement panels, the present invention utilizes a dry, friable cement mix which is compacted to form the desired panel. The apparatus enables wall panels of variable thicknesses to be produced. Only low heat to set adhesives for cover sheets is required and the panel which is formed, is movable upon completion of the compaction of the dry mix, so that it can be stored in a desired place and utilized shortly thereafter.
The advantages of this invention, both as to its construction and mode of operation, will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings in which like reference numerals designate like parts throughout the figures.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. I is a perspective view, partly broken away, of a compactor in accordance with the present invention;
FIG. 2 is a schematic, side view of the compactor of FIG. I;
FIG. 3 is a top view of the compactor of FIG. 1, partly broken away, illustrating the roller components of the compactor;
FIG. 4 is a top view of an alternative arrangement of the roller components which can be utilized in the compactor of FIG. 1;
FIG. 5 is a sectional side view of the roller components of FIG. 4, taken along the line 5-5 thereof; and
FIG. 6 is a view of an alternative arrangement of roller configuration which can be used in the compactor of FIG. 1.
DESCRIPTION OF THE PREFERRED EMBODIMENT Referring now to FIG. I, there is shown an exemplary embodiment of a compactor for producing cement panels constructed in accordance with the principles of the invention. The compactor produces the cement panels from a dry, friable cement mix which is fed into an input feed tray 14 from a mixer.
The dry friable mix which can be used in the compactor of FIG. 1 is preferably uncalcined gypsum, i.e. the dihydrite. However, any of the known or commonly used construction materials can be used, provided that the mix has sufficient fines so that the particles will adhere to each other when relatively dry, i.e. containing 15 to 30 percent water by weight. Examples include clay, cement, adobe soil, and the like. Ten weight percent fines, or more, of about mesh or smaller is satisfactory.
A lightweight aggregate can be added for its strength, insulative and/or fire-resistive properties. Such materials include vermiculite, perlite, pumice, diatamaceous earth, shale, or the like. Preferably, the lightweight aggregate can be added up 10 to 15 percent of the total mix, although amounts of from 5 to 25 percent can be added. A small amount of water for the aggregate, e.g. 15 to 30 percent of its weight may be added, if needed for adhesion. An adhesive can also be added, if desired, such as starches, water soluble resin, or the like. Examples include A. E. Staley corn starch, American Cyanamid urea, Philadelphia quartz, sodium silicate, or the like. Such adhesives can be added in amounts of 2 to 10 percent of the total amount of the mix.
The dry, friable cement mix from the tray 14 is fed into one end of the trough 16. The trough 16 contains a pair of side walls 18 and 22 which are interconnected by a base bottom wall 24. A conventional drive conveyor belt 26 is driven so that it moves along the top surface of the base bottom wall 24 from the input end of the trough 16, where the dry, friable mix from the tray 14 is fed. A bottom cover sheet 28 is fed from a roll 32 and moves along the axis of the trough 16 adjacent the top surface of the conveyor belt 26. The mix is moved on top of the bottom cover sheet 28 and a screed arm 34, adjacent the tray 14, provides an initial desired level of mix.
Spaced along the longitudinal axis of the trough 16 are a plurality of compactor rollers formed, in the drawing, of first, second, and third sets of rollers 42, 44, and 46. For ease of illustration, only three sets of compactor rollers are shown in FIG. 1, but a greater number can be provided. More or less sets of compactor rollers can be utilized, depending upon the desired amount of compaction of the mix which is necessary, and normally is determined by the material being utilized. Each set of rollers 42, 44 and 46 are formed in a plane perpendicular to the longitudinal axis of the trough l6 and are inserted by means of pins 48 into the side walls 18 and 22 of the trough, enabling the compactor rollers to be freely rotatable in the direction shown by the arrows.
As can be seen in FIG. 3, each of the compactor roller sets 42, 44 and 46 contain a plurality of wheels 52, with the wheels of adjacent rollers being offset from each other in a plane parallel to the axis of the trough 16. Referring to FIG. 2, the cement mix 62 is fed from a mixer 64 into the trough 16, where it travels progressively down the trough along the axis thereof between the roller sets 42, 44, 46, etc. and the bottom cover sheet 28 positioned adjacent the conveyor belt 26. The roller sets 42, 44 and 46 may be spring biased, shown 3 schematically by means of springs 66,68 .and 72, re spectively, so as to adjust the pressure applied by the rollers to the mix. As the mix moves down the conveyor belt, the mix is compacted to nearly the desired thickness by the rollers. It should be noted that eachfsuccessive roller set 42, 44 and 46 is positioned with its outer cement.
surface closer to the conveyor belt 26, so that-as the mix travels, the final thickness of the panel is reached.
After the mix is compacted by the roller sets 42, 44 and 46, the product passes a first pair of smoothing rollers 74 and 76, and a second pair of smoothing rollers 78 and 82 positioned along the longitudinal axis of the conveyor. The first smoothing rollers 74 and 78 abut the top surface of the mix, whereas the second smoothing rollers 76 and 82 are positioned beneath the bottom surface of the cover sheet 28 and adjacent thereto. The smoothing rollers 74, 76, 78 and 82 are adjustable by means (not shown) so that the final thickness of the panel can be formed. In addition, the smoothing rollers 74, 76, 78 and 82 are used to assure that a smooth surface is formed on the upper and lower sides of the panel. The mix,now in the shape of a panel 84, then travels past a pair of finishing rollers 86 and 88. One finishing roller 86 is positioned adjacent the bottom surface of the cover sheet 28 and a top surface cover sheet 92 from a roller 94 is wound around the other finishing roller 88 and positioned adjacent the top surface of the panel 84. The final shaped panel 84 is then moved by means of a conveyor system 96 to a final storage area where the wall panel can be stored until used.
In place of the compactor roller sets 42, 44 and 46 formed of wheels 52, the embodiment of FIG. 4 illustrates an alternative arrangement for compacting the mix. In FIG. 4, a plurality of rollers 102 and 104 each contain a plurality of sheeps feet tampers 106 positioned thereon, so that alternated series of sheeps feet are staggered and offset along the longitudinal axis of each compactorf'lhe sheeps foot tamper arrangement enables side compaction to occur as the mix iscompacted by the bottom surface 108 of the sheeps foot as well as between adjacent sheeps feet.
FIG. 6 illustrates another arrangement wherein the compactor rollers contain discs 112, each of which taper to an outer edge 114, thus forming angular side surfaces 116 between the outer edge, and thecentral portion of the disc 112. In such an arrangement, an angular force from the side surfaces 116 can be directed to the cement mix to provide desired compaction,
It should be understood that particular arrangements illustrated are exemplary and that other arrangements of the compactor. rollers can be made, dependant on the cement mix being utilized. It should be further understood that the rollers could be a combination of the rollers illustrated in FIGS. 1, 3, 4'and 6. Experimentation can determine the optimum combination of rollers for desired compaction of any particular mix. For example, good compaction was found to occur when three roller sets of sheeps feet of the type illustrated in FIG. 4, followed by five roller sets of offsetwheels of the type illustrated in FIG. 3 was utilized with dihydrite .foot tampers,
In addition, the rollers can be made interchangable so that as the material of the cement mix is changed, the types of rollers utilized can also be varied. Moreover, adjustment of the rollers can be made, so that their separation will provide the desired thickness of a panel. In addition, panel wire or steel mesh can be fed into the compactor between the bottom cover sheet 28 and the cement mix, so as to provide a reinforcing member. The compactor as shown has been utilized to provide panels of variable thickness from three-eighths inch to 2 /2 inches. However, panels of lesser or greater thickness could also be formed by the compactor.
We claim:
1. Apparatus for converting dry cement mix into concrete panels comprising:
means for inserting said cement mix into one end of said apparatus;
means for compacting said dry cement mix comprising:
a plurality of rotatable members tandemly spaced apart along the axis of said apparatus and a generally planar surface movable along the axis of said apparatus; and
means for continuously feeding a flexible sheet onto said planar surface;
said rotatable members having relative laterally offset surfaces with respect to the surfaces of an adjacent rotatable member in a plane parallel to said axis for directly contacting said mix so as to compact said mix between said rotatable members and said flexible sheet as said mix travels along the axis of said apparatus. I
2.. Apparatus in accordance with claim 1 wherein each of .said rotatable members are formed of a plural series of wheels. Y t
3,. Apparatus in accordance with claim 2 wherein said wheels have edges which are tapered to an outer center edge thereof. f f 4. Apparatus in accordance with claim 1 wherein said rotatable members are formed of a plurality of sheeps 5. Apparatus in accordance with claim 4 wherein said sheeps foot tampers are formed of rows on said surface, with sheepsifoot tampers of adjacent rows being offset from each other.
6. Apparatus in accordance with claim 1 wherein said rotatable members are spring biased so as-to form a panel of desired thickness.
7. Apparatus in accordance with claim 1 wherein said generally planar surface comprises a conveyor belt movable along the axis of said apparatus.
8. Apparatus in accordance with claim 1 and further comprising a pair of rotatable smoothing rollers in upposing aligned relationship sandwiching therebetween said dry cement mix and said flexible sheet. 7
9. Apparatus in accordance with claim 1 wherein each of said rotatable members are formed with plural discrete surface regions constituting said relative laterally offset surfaces. r
Claims (9)
1. Apparatus for converting dry cement mix into concrete panels comprising: means for inserting said cement mix into one end of said apparatus; means for compacting said dry cement mix comprising: a plurality of rotatable members tandemly spaced apart along the axis of said apparatus and a generally planar surface movable along the axis of said apparatus; and means for continuously feeding a flexible sheet onto said planar surface; said rotatable members having relative laterally offset surfaces with respect to the surfaces of an adjacent rotatable member in a plane parallel to said axis for directly contacting said mix so as to compact said mix between said rotatable members and said flexible sheet as said mix travels along the axis of said apparatus.
2. Apparatus in accordance with claim 1 wherein each of said rotatable members are formed of a plural series of wheels.
3. Apparatus in accordance with claim 2 wherein said wheels have edges which are tapered to an outer center edge thereof.
4. Apparatus in accordance with claim 1 wherein said rotatable members are formed of a plurality of sheeps foot tampers.
5. Apparatus in accordance with claim 4 wherein said sheeps foot tampers are formed of rows on said surface, with sheeps foot tampers of adjacent rows being offset from each other.
6. Apparatus in accordance with claim 1 wherein said rotatable members are spring biased so as to form a panel of desired thickness.
7. Apparatus in accordance with claim 1 wherein said generally planar surface comprises a conveyor belt movable along the axis of said apparatus.
8. Apparatus in accordance with claim 1 and further comprising a pair of rotatable smoothing rollers in opposing aligned relationship sandwiching therebetween said dry cement mix and said flexible sheet.
9. Apparatus in accordance with claim 1 wherein each of said rotatable members are formed with plural discrete surface regions constituting said relative laterally offset surfaces.
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US305213A US3901634A (en) | 1972-11-09 | 1972-11-09 | Compactor for producing cement wall panels |
| GB5502173A GB1422229A (en) | 1972-11-09 | 1973-11-27 | Apparatus for producing sandwich type panels having cement mix cores use of on, |
| FR7346278A FR2256642A5 (en) | 1972-11-09 | 1973-12-26 | |
| BE139258A BE809097A (en) | 1972-11-09 | 1973-12-27 | SETTING MACHINE FOR THE PRODUCTION OF CEMENT WALL PANELS |
| NL7317698A NL7317698A (en) | 1972-11-09 | 1973-12-27 | COMPACTOR FOR THE MANUFACTURE OF WALL PANELS EMENT. |
| DE2400006A DE2400006A1 (en) | 1972-11-09 | 1974-01-02 | COMPRESSORS FOR THE PRODUCTION OF CEMENT WALL PANELS |
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US305213A US3901634A (en) | 1972-11-09 | 1972-11-09 | Compactor for producing cement wall panels |
| GB5502173A GB1422229A (en) | 1972-11-09 | 1973-11-27 | Apparatus for producing sandwich type panels having cement mix cores use of on, |
| FR7346278A FR2256642A5 (en) | 1972-11-09 | 1973-12-26 | |
| NL7317698A NL7317698A (en) | 1972-11-09 | 1973-12-27 | COMPACTOR FOR THE MANUFACTURE OF WALL PANELS EMENT. |
| DE2400006A DE2400006A1 (en) | 1972-11-09 | 1974-01-02 | COMPRESSORS FOR THE PRODUCTION OF CEMENT WALL PANELS |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3901634A true US3901634A (en) | 1975-08-26 |
Family
ID=29587861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US305213A Expired - Lifetime US3901634A (en) | 1972-11-09 | 1972-11-09 | Compactor for producing cement wall panels |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US3901634A (en) |
| BE (1) | BE809097A (en) |
| DE (1) | DE2400006A1 (en) |
| FR (1) | FR2256642A5 (en) |
| GB (1) | GB1422229A (en) |
| NL (1) | NL7317698A (en) |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4203788A (en) * | 1978-03-16 | 1980-05-20 | Clear Theodore E | Methods for manufacturing cementitious reinforced panels |
| US4281952A (en) * | 1978-03-16 | 1981-08-04 | Clear Theodore E | Methods and apparatus for stacking cementitious reinforced panels |
| US4298413A (en) * | 1980-03-03 | 1981-11-03 | Teare John W | Method and apparatus for producing concrete panels |
| WO1983001410A1 (en) * | 1981-10-26 | 1983-04-28 | Teare, John, W. | Method and apparatus for producing concrete panels |
| US4420295A (en) * | 1979-09-26 | 1983-12-13 | Clear Theodore E | Apparatus for manufacturing cementitious reinforced panels |
| USRE31921E (en) * | 1978-03-16 | 1985-06-25 | Methods and apparatus for stacking cementitious reinforced panels | |
| USRE32038E (en) * | 1978-03-16 | 1985-11-26 | Methods for manufacturing cementitious reinforced panels | |
| USRE32037E (en) * | 1978-03-16 | 1985-11-26 | Methods for manufacturing cementitious reinforced panels | |
| US20030097813A1 (en) * | 2001-09-19 | 2003-05-29 | Phelan Randal Scott | Rapid protection system for freshly-placed concrete and a method of practicing the system |
| US20040123498A1 (en) * | 2002-09-03 | 2004-07-01 | Frederick Lietzman | Foot orthotic for supporting an arch of a foot, and related methods |
| US20050061237A1 (en) * | 2003-09-18 | 2005-03-24 | United States Gypsum Company | Slurry feed apparatus for fiber-reinforced structural cementitious panel production |
| US20050064055A1 (en) * | 2003-09-18 | 2005-03-24 | United States Gypsum Company | Embedment device for fiber-enhanced slurry |
| US20070110838A1 (en) * | 2003-09-18 | 2007-05-17 | Porter Michael J | Embedment roll device |
| CN104149171A (en) * | 2014-08-22 | 2014-11-19 | 柳州市杰特建材有限责任公司 | Roller press for cement boards |
| CN104647879A (en) * | 2015-02-28 | 2015-05-27 | 安徽广燕新材料科技有限责任公司 | Building decorative plate film plating equipment |
| US12338621B2 (en) | 2021-09-17 | 2025-06-24 | United States Gypsum Company | Structural load-bearing wall |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3840377A1 (en) * | 1988-11-30 | 1990-05-31 | Baehre & Greten | Process and apparatus for producing building boards |
| FR2643404B1 (en) * | 1989-02-22 | 1994-06-03 | Saret | INSTALLATION FOR THE MANUFACTURE OF PRE-STRESSED CONCRETE ELEMENTS, IN PARTICULAR ELONGATE CONSTRUCTION ELEMENTS |
| FR2646629A1 (en) * | 1989-05-03 | 1990-11-09 | Somafim Cmd | Process for shaping a prefabricated product based on concrete and polystyrene granules |
| US5352110A (en) * | 1991-03-12 | 1994-10-04 | Takeda Chemical Industries, Ltd. | Molding apparatus for molding fiber reinforced resin with plurality of roll pairs |
| AT402374B (en) * | 1995-06-08 | 1997-04-25 | Schmaranz Ing Rudolf | DEVICE FOR PRODUCING A NOISE PROTECTION PANEL FROM CURABLE MATERIAL |
| IT1287505B1 (en) * | 1996-11-22 | 1998-08-06 | Algeri Maris | Continuous pressing method and plant for production of tiles - involves controlled discharge of contained layer of powder on conveyor belt that advances through pre-pressing rollers to mould and pressing punch |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US361822A (en) * | 1887-04-26 | Plain oe oenamental articles feom | ||
| US1102443A (en) * | 1913-03-11 | 1914-07-07 | Otto A Schamell | Road-roller. |
| US1342185A (en) * | 1920-06-01 | l ruutt | ||
| US2437524A (en) * | 1944-09-21 | 1948-03-09 | Buffalo Springfield Roller Co | Self-propelled tamping roller |
| US3200181A (en) * | 1961-05-29 | 1965-08-10 | Rudloff Bernard | Method of and means for manufacturing padding and insulating materials comprising fibres |
-
1972
- 1972-11-09 US US305213A patent/US3901634A/en not_active Expired - Lifetime
-
1973
- 1973-11-27 GB GB5502173A patent/GB1422229A/en not_active Expired
- 1973-12-26 FR FR7346278A patent/FR2256642A5/fr not_active Expired
- 1973-12-27 NL NL7317698A patent/NL7317698A/en unknown
- 1973-12-27 BE BE139258A patent/BE809097A/en unknown
-
1974
- 1974-01-02 DE DE2400006A patent/DE2400006A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US361822A (en) * | 1887-04-26 | Plain oe oenamental articles feom | ||
| US1342185A (en) * | 1920-06-01 | l ruutt | ||
| US1102443A (en) * | 1913-03-11 | 1914-07-07 | Otto A Schamell | Road-roller. |
| US2437524A (en) * | 1944-09-21 | 1948-03-09 | Buffalo Springfield Roller Co | Self-propelled tamping roller |
| US3200181A (en) * | 1961-05-29 | 1965-08-10 | Rudloff Bernard | Method of and means for manufacturing padding and insulating materials comprising fibres |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4203788A (en) * | 1978-03-16 | 1980-05-20 | Clear Theodore E | Methods for manufacturing cementitious reinforced panels |
| US4281952A (en) * | 1978-03-16 | 1981-08-04 | Clear Theodore E | Methods and apparatus for stacking cementitious reinforced panels |
| USRE31921E (en) * | 1978-03-16 | 1985-06-25 | Methods and apparatus for stacking cementitious reinforced panels | |
| USRE32038E (en) * | 1978-03-16 | 1985-11-26 | Methods for manufacturing cementitious reinforced panels | |
| USRE32037E (en) * | 1978-03-16 | 1985-11-26 | Methods for manufacturing cementitious reinforced panels | |
| US4420295A (en) * | 1979-09-26 | 1983-12-13 | Clear Theodore E | Apparatus for manufacturing cementitious reinforced panels |
| US4298413A (en) * | 1980-03-03 | 1981-11-03 | Teare John W | Method and apparatus for producing concrete panels |
| WO1983001410A1 (en) * | 1981-10-26 | 1983-04-28 | Teare, John, W. | Method and apparatus for producing concrete panels |
| US20030097813A1 (en) * | 2001-09-19 | 2003-05-29 | Phelan Randal Scott | Rapid protection system for freshly-placed concrete and a method of practicing the system |
| US20040123498A1 (en) * | 2002-09-03 | 2004-07-01 | Frederick Lietzman | Foot orthotic for supporting an arch of a foot, and related methods |
| US20050061237A1 (en) * | 2003-09-18 | 2005-03-24 | United States Gypsum Company | Slurry feed apparatus for fiber-reinforced structural cementitious panel production |
| US20050064055A1 (en) * | 2003-09-18 | 2005-03-24 | United States Gypsum Company | Embedment device for fiber-enhanced slurry |
| US6986812B2 (en) | 2003-09-18 | 2006-01-17 | United States Gypsum Company | Slurry feed apparatus for fiber-reinforced structural cementitious panel production |
| US7182589B2 (en) | 2003-09-18 | 2007-02-27 | United States Gypsum Company | Embedment device for fiber-enhanced slurry |
| US20070110838A1 (en) * | 2003-09-18 | 2007-05-17 | Porter Michael J | Embedment roll device |
| US7513768B2 (en) | 2003-09-18 | 2009-04-07 | United States Gypsum Company | Embedment roll device |
| CN104149171A (en) * | 2014-08-22 | 2014-11-19 | 柳州市杰特建材有限责任公司 | Roller press for cement boards |
| CN104647879A (en) * | 2015-02-28 | 2015-05-27 | 安徽广燕新材料科技有限责任公司 | Building decorative plate film plating equipment |
| US12338621B2 (en) | 2021-09-17 | 2025-06-24 | United States Gypsum Company | Structural load-bearing wall |
Also Published As
| Publication number | Publication date |
|---|---|
| NL7317698A (en) | 1975-07-01 |
| GB1422229A (en) | 1976-01-21 |
| FR2256642A5 (en) | 1975-07-25 |
| BE809097A (en) | 1974-06-27 |
| DE2400006A1 (en) | 1975-07-17 |
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