US3900349A - Silicon brass resistant to parting corrosion - Google Patents
Silicon brass resistant to parting corrosion Download PDFInfo
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- US3900349A US3900349A US452618A US45261874A US3900349A US 3900349 A US3900349 A US 3900349A US 452618 A US452618 A US 452618A US 45261874 A US45261874 A US 45261874A US 3900349 A US3900349 A US 3900349A
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- parting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/04—Alloys based on copper with zinc as the next major constituent
Definitions
- valve stems The problem of dezincification in valve stems has been recognized for years and it was particularly severe when high zinc alloys, such as manganese bronze with 40 percent zinc, were used.
- high zinc alloys such as manganese bronze with 40 percent zinc
- manufacturers of valves turned to the silicon brasses which can contain from 5 to 22 percent zinc and over 0.5 percent silicon, but usually the range of 12 to percent zinc and 2.5 to 4.5 percent silicon has been used.
- This approach is based on the premise that the lower zinc content would deter dezincification and to some extent it has been successful.
- the parting corrosion problem is again becoming serious because of lower water quality as a consequence of the increasing demand for water due to increased population and industrial needs.
- the present invention comprises a silicon brass alloy whose thermal history is controlled in such a manner that the alloy includes substantial quantities of alpha and zeta phases and consists of about 3 to 20 percent zinc, about 2.5 to 6 percent silicon, from about 0.030 percent up to the percentage of solid solubility in the alloy of one or more elements of the group consisting of arsenic, antimony and phosphorus, and the remainder copper.
- an amount of lead to provide good machinability may be added to the alloy.
- the principal of operation of the present invention is the selection of proportions of copper, zinc, silicon and inhibitors within ranges depicted by areas bordered by dashed lines on the Figures.
- the dashed-lined areas disclose the alloys which under commercial conditions of heat treatment are protectible by inhibition addition.
- These areas of the Figures show the alphazeta phase for alloys held at temperature for short periods of time prior to quenching while the solid-line phase boundaries show the phases, including the alpha-zeta phase as indicated, obtained when the alloys are held for long periods, such as days, at selected temperatures to permit an equilibrium condition to be reached.
- the upper end of the range of inhibitor is the percentage just below that at which the inhibitor will start to precipitate and form compounds that may have deleterious effects. While percentages above about 0.10 percent are not generally required, the addition of amounts of inhibitors above 0.10 percent does not adversely affect the alloy until the percentage of solid solubility is passed.
- FIGS. 1, 2 and 3 of the drawings show parting corrosion behavior for three different alloy conditions plotted on the copper-rich comer of the ternary alloy system of the present invention.
- FIG. 4 shows the phases formed when the alloy is cooled from a temperature below 500C.
- FIGS. 1, 2 and 3 show the copper-rich corner of the ternary system of copper, zinc and silicon and whether an alloy having a particular composition undergoes parting corrosion with, or without, an inhibitor present in a specific water, and under electrochemical conditions that will be described below.
- the areas defined by the dashed lines denote compositions which were tested and found to suffer parting corrosion in the absence of an inhibitor.
- FIG. 1 it is seen that an alloy P, whose composition is 8 percent zinc, 3 percent silicon, and balance copper, and cast using normal commercial procedures, would suffer parting corrosion.
- the alloy P whose composition is 8 percent zinc, 3 percent silicon, and balance copper, and cast using normal commercial procedures
- FIGS. 2, 3 and 4 are the equilibrium phase boundaries as determined by Horace Pops (Trans. Met. Soc, AIME, 230, 813-820, 1964). The significance of these diagrams is that they define the phases that would exist if the alloys were allowed to remain at these temperatures for long periods of time such as days or weeks depending on the temperature. No equilibrium phase boundaries are shown in FIG. 1 since cast alloys are generally produced under nonequilibrium conditions.
- the alloys of this invention are cast, then heated and further processed by extrusion and drawing. Such treatments do involve high temperatures, such as 500 to 750C, but the length of time of treatment is generally only a few hours in duration and equilibrium is never attained. Thus, it is quite common to find, for example, alpha and zeta phases existing in alloys where only alpha would be predicted from the phase diagram. However, the phase diagram provides an excellent base on which to describe metallurgical phonomenon.
- zeta phase is no longer stable and transforms either into mu or chi as shown in FIG. 4. 1n the temperature range of 400-500C, the kinetics of the transformation of zeta are fast enough to produce significant amounts of mu or chi in minutes. These phases cannot be protected from parting corrosion, even with inhibitors present, and so they are highly undesirable from the corrosion resistance standpoint. Alpha, of course, can be protected by inhibitor as has been known for years. The unexpected discovery that zeta phase can also be inhibited is the basis for this invention. Thus, with proper inhibitor addition and temperature control, silicon brass alloys manufactured either in the cast or wrought form can be made resistant to parting corrosion so long as only alpha and zeta phases exist in the final state.
- the parting corrosion test used to develop the data herein employed an electronic potentiostat, an instrument which allows corrosion reactions to occur under carefully defined electrochemical parameters. This test more closely parallels actual service conditions than past procedures using hydrochloric acid or copper chloride solutions which are extremely aggressive and not therefore typical of conditions found in water distribution systems.
- the potentiostatic tests were carried out using a test water having similar composition and characteristics of Colorado River water which is an aggressive potable water used in large quantities in the Southwestern region of the United States.
- the composition of the test water and Colorado River In compiling the corrosion data set forth on F 16.
- alloys having the ranges of zero to 24 percent zinc, l to 6 percent silicon, up to about 0.06 percent of an inhibitor and with the remainder copper were cast into specimens which were then rapidly cooled to room temperature. Each specimen was thereafter tested to determine if the test water would cause any detectable parting corrosion.
- the criterion for determining the occurrence of parting was metallographic examination.
- the following table includes the composition of a number of specimens tested and states whether parting corrosion was detected.
- valve stem brass usually includes this element to improve machinability.
- lead was found to have no effect on the corrosion properties of the alloys of the present invention when added in quantities as required to give good machinability. For example, up to about 1.5 percent lead may be added to the alloys.
- the corrosion data depicted in the ternary phase diagrams of FIGS. 2 and 3 was obtained in the same manner as described in obtaining data for the diagram of FIG. 1, except that the cast specimens were swaged, encapsulated, annealed at 600C for days and 760C for 5 days and then quenched. Compositions of some of the specimens tested and the results of the tests are set forth below in Table 111.
- annealing specimens at 760C were to require the use of more inhibitor at the higher zinc and silicon contents to provide immunity to parting corrosion, as illustrated by the upper dashed area on the Figures.
- Annealing at 600C reduced the requirement of using a larger amount of inhibitor until the zinc content reached over 19 percent.
- Other samples were annealed at various temperatures between 550C and 760C and it was found that the immunity to parting obtained was substantially as illustrated on FIGS. 2 and 3. If, however, alloys are annealed or slowly cooled below about 500C, mu and chi phases will occur which are highly susceptible to parting. These phases, as mentioned earlier, cannot be protected by an inhibitor, thus it has been found essential to quickly cool castings or wrought material from over 500C to prevent these phases from forming.
- a silicon brass alloy resistant to parting corrosion consisting essentially of about 3-21 percent by weight zinc, an amount of silicon in the range of about 2.5 to about 7 percent, said amounts of zinc and silicon being sufficient to produce a structure consisting of alpha plus zeta phases in the brass, from about 0.030 percent up to the percentage by weight of solid solubility of one or more elements of the group consisting of arsenic, antimony and phosphorus remainder essentially copper, said alloy having been rapidly cooled to room temperature from a temperature in the range of 500c to 760C and consisting of alpha plus zeta micro structure.
Abstract
Description
Claims (2)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US452618A US3900349A (en) | 1974-01-18 | 1974-03-19 | Silicon brass resistant to parting corrosion |
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US43461374A | 1974-01-18 | 1974-01-18 | |
US452618A US3900349A (en) | 1974-01-18 | 1974-03-19 | Silicon brass resistant to parting corrosion |
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US3900349A true US3900349A (en) | 1975-08-19 |
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US452618A Expired - Lifetime US3900349A (en) | 1974-01-18 | 1974-03-19 | Silicon brass resistant to parting corrosion |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3977913A (en) * | 1972-12-01 | 1976-08-31 | Essex International | Wrought brass alloy |
US4113474A (en) * | 1974-09-12 | 1978-09-12 | Toyo Valve Company, Ltd. | Copper alloys of excellent corrosion resistance, moldability and workability |
US4259124A (en) * | 1978-06-28 | 1981-03-31 | Olin Corporation | Modified brass alloys with improved stress relaxation resistance |
EP1045041A1 (en) * | 1998-10-12 | 2000-10-18 | Sambo Copper Alloy Co., Ltd | Leadless free-cutting copper alloy |
WO2012032155A3 (en) * | 2010-09-10 | 2013-02-28 | Raufoss Water & Gas As | Improved brass alloy and a method of manufacturing thereof |
US20150368758A1 (en) * | 2014-06-23 | 2015-12-24 | Jiangxi Audy Brasswork Inc. | Low-lead brass alloy |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2061921A (en) * | 1936-03-20 | 1936-11-24 | Chase Companies Inc | Corrosion resistant tubes |
US2075005A (en) * | 1933-11-25 | 1937-03-30 | Sarah H Bassett | Copper-silicon-zinc-lead alloy |
US2118688A (en) * | 1937-06-25 | 1938-05-24 | Bridgeport Brass Co | Yellow brass pipe alloy |
US2369813A (en) * | 1941-06-03 | 1945-02-20 | Revere Copper & Brass Inc | Brass pipe and tube |
US2394673A (en) * | 1943-02-11 | 1946-02-12 | New Jersey Zinc Co | Brass |
US3402043A (en) * | 1966-03-01 | 1968-09-17 | Olin Mathieson | Copper base alloys |
-
1974
- 1974-03-19 US US452618A patent/US3900349A/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2075005A (en) * | 1933-11-25 | 1937-03-30 | Sarah H Bassett | Copper-silicon-zinc-lead alloy |
US2061921A (en) * | 1936-03-20 | 1936-11-24 | Chase Companies Inc | Corrosion resistant tubes |
US2118688A (en) * | 1937-06-25 | 1938-05-24 | Bridgeport Brass Co | Yellow brass pipe alloy |
US2369813A (en) * | 1941-06-03 | 1945-02-20 | Revere Copper & Brass Inc | Brass pipe and tube |
US2394673A (en) * | 1943-02-11 | 1946-02-12 | New Jersey Zinc Co | Brass |
US3402043A (en) * | 1966-03-01 | 1968-09-17 | Olin Mathieson | Copper base alloys |
Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3977913A (en) * | 1972-12-01 | 1976-08-31 | Essex International | Wrought brass alloy |
US4113474A (en) * | 1974-09-12 | 1978-09-12 | Toyo Valve Company, Ltd. | Copper alloys of excellent corrosion resistance, moldability and workability |
US4259124A (en) * | 1978-06-28 | 1981-03-31 | Olin Corporation | Modified brass alloys with improved stress relaxation resistance |
EP1045041A1 (en) * | 1998-10-12 | 2000-10-18 | Sambo Copper Alloy Co., Ltd | Leadless free-cutting copper alloy |
EP1045041A4 (en) * | 1998-10-12 | 2003-05-07 | Sambo Copper Alloy Co Ltd | Leadless free-cutting copper alloy |
EP1559802A1 (en) * | 1998-10-12 | 2005-08-03 | Sambo Copper Alloy Co., Ltd | Lead-free, free-cutting copper alloys |
EP1600516A2 (en) * | 1998-10-12 | 2005-11-30 | Sambo Copper Alloy Co., Ltd | Lead-free, free-cutting copper alloys |
EP1600517A2 (en) * | 1998-10-12 | 2005-11-30 | Sambo Copper Alloy Co., Ltd | Lead-free, free-cutting copper alloys |
EP1600516A3 (en) * | 1998-10-12 | 2005-12-14 | Sambo Copper Alloy Co., Ltd | Lead-free, free-cutting copper alloys |
EP1600517A3 (en) * | 1998-10-12 | 2005-12-14 | Sambo Copper Alloy Co., Ltd | Lead-free, free-cutting copper alloys |
WO2012032155A3 (en) * | 2010-09-10 | 2013-02-28 | Raufoss Water & Gas As | Improved brass alloy and a method of manufacturing thereof |
US9217191B2 (en) | 2010-09-10 | 2015-12-22 | Raufoss Water & Gas As | Brass alloy comprising silicon and arsenic and a method of manufacturing thereof |
US20150368758A1 (en) * | 2014-06-23 | 2015-12-24 | Jiangxi Audy Brasswork Inc. | Low-lead brass alloy |
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