US3889116A - Automatic carriage for radiographing weldings from the inside of pipelines by means of X-rays and relevant devices - Google Patents

Automatic carriage for radiographing weldings from the inside of pipelines by means of X-rays and relevant devices Download PDF

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US3889116A
US3889116A US497064A US49706474A US3889116A US 3889116 A US3889116 A US 3889116A US 497064 A US497064 A US 497064A US 49706474 A US49706474 A US 49706474A US 3889116 A US3889116 A US 3889116A
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Prior art keywords
ray tube
carriage
voltage
pipeline
engine
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US497064A
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Arnaldo Gambini
Giacomo Capitelli
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SnamProgetti SpA
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SnamProgetti SpA
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Priority claimed from IT20661/72A external-priority patent/IT947630B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/005Investigating fluid-tightness of structures using pigs or moles
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B37/00Panoramic or wide-screen photography; Photographing extended surfaces, e.g. for surveying; Photographing internal surfaces, e.g. of pipe
    • G03B37/005Photographing internal surfaces, e.g. of pipe
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03BAPPARATUS OR ARRANGEMENTS FOR TAKING PHOTOGRAPHS OR FOR PROJECTING OR VIEWING THEM; APPARATUS OR ARRANGEMENTS EMPLOYING ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ACCESSORIES THEREFOR
    • G03B42/00Obtaining records using waves other than optical waves; Visualisation of such records by using optical means
    • G03B42/02Obtaining records using waves other than optical waves; Visualisation of such records by using optical means using X-rays
    • G03B42/028Industrial applications
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05FSYSTEMS FOR REGULATING ELECTRIC OR MAGNETIC VARIABLES
    • G05F1/00Automatic systems in which deviations of an electric quantity from one or more predetermined values are detected at the output of the system and fed back to a device within the system to restore the detected quantity to its predetermined value or values, i.e. retroactive systems
    • G05F1/10Regulating voltage or current
    • G05F1/12Regulating voltage or current wherein the variable actually regulated by the final control device is ac
    • G05F1/14Regulating voltage or current wherein the variable actually regulated by the final control device is ac using tap transformers or tap changing inductors as final control devices
    • G05F1/147Regulating voltage or current wherein the variable actually regulated by the final control device is ac using tap transformers or tap changing inductors as final control devices with motor driven tap switch
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05GX-RAY TECHNIQUE
    • H05G1/00X-ray apparatus involving X-ray tubes; Circuits therefor
    • H05G1/08Electrical details
    • H05G1/26Measuring, controlling or protecting
    • H05G1/30Controlling
    • H05G1/32Supply voltage of the X-ray apparatus or tube
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • F02B63/044Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators the engine-generator unit being placed on a frame or in an housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2101/00Uses or applications of pigs or moles
    • F16L2101/30Inspecting, measuring or testing

Definitions

  • the present invention relates to an automatic carriage for radiographing Weldings from the inside of pipelines by means of an X-ray source, said carriage having a low weight and size and a high autonomy, as well as to devices relating to the drive of said carriage.
  • the prior art mentions several types of self-motor carriages for radiographing by means of X-rays the Weldings from the inside of pipelines and all these carriages are fed by batteries. Since said batteries have to supply not only the energy required by all the electric and electronic control circuits as well as by the electric traction motor of the carriage, but also the power for operating the X-ray tube, which is very high, i.e. about l-2 KVA, it will be easily understood said batteries must have relevant size and weight.
  • the X-ray tube has to be fed in AC. and therefore it is necessary to use a big DC-AC converter able to transform the direct electric energy of the batteries into an alternate energy having the exact nominal tension and frequency of the X-ray tube with a conversion yield which is at the utmost 6070 percent.
  • An object of the present invention is to eliminate the above said drawbacks and accordingly to realise a selfpropelled carriage for X rays radiographing the weldings from the inside of the pipelines, said carriage having a low weight and size and high autonomy.
  • a power unit comprising an energy generator (a dynamo-alternator-motor) of the type known in the prior art, said generator having a power of some KVA, and being rigidly connected to an internal combustion engine.
  • Said energy generator has the triple purpose of starting the internal combustion engine, by acting as a DC.
  • said power 'unit is not mounted on the selfpropelled carriage supporting the X-ray tube, the engine, control the battery and the geared motor driving the same carriage, but on a little trailer articulated behind said carriage by means of flexible couplings having two degrees of freedom, what allows to overcome steep road bumps or cats backs and bends.
  • the power unit may be quickly disjoined from the drive unit for maneuvers sake or substituted in the case of a damage and its vibrations are not transmitted to the X-ray tube.
  • the polluting exhaust gases may stop the i.c.
  • Said diaphragm constitutes therefore a baffle separating the equipment from the polluting exhaust gases and from the cooling hot air of the i.c. engine, causing thereby an air stream into the pipeline.
  • the X-ray tube is not fixed on the carriage but is mounted on three elastic supports which allow its positioning on the axis of the pipeline to be radiographed, and fixed by means of a clamping band which allows an easy removal for maneuvers sake or safety during the transport.
  • the feeding tension of the X-ray tube is on the contrary stabilized, according to another distinctive feature of the present invention, by a suitable electronic stabilizer whose circuit diagram will be described thereafter, which besides bringing and keeping the feeding tension within about 10.3 percent of the X-ray tube operating tension for the whole ratiographic exposure time, starts said exposure only when one achieves the nominal operating conditions of the X-ray tube, what assures in such a way a perfect exposure.
  • All the self-propelled carriages known in the prior art of the X-ray radiograph operate in an automatic way by means of an outside control given by a radioactive source of same m. Curie which co-operates with a Geiger Muller detector connected to the electronics.
  • a further feature of the present invention is characterized in that the outside control is now given by a horseshoe permanent magnet or by an electric magnet whose magnetic field, which may be reversed rotating the magnet of acts on a magnetic compass having three positions assembled on the carriage and connected to the electronics.
  • FIG. 1 shows in a longitudinal section the selfpropelled carriage for the radiograph of Weldings from the inside of pipelines by means of X-rays according to the present invention
  • FIG. 3 shows schematically the carriage of FIG. I when applied to a sealine
  • FIGS. 4 and 5 show two forced circulation systems of cooling air of the X-ray tube, which are employed in very hot climates for working without intermittences;
  • FIG. 6 shows the circuital diagram of the electronic stabilizer of the feeding voltage of the X-ray tube, according to the invention
  • FIG. 7 shows in cross perspective the magnetic compass director with three positions, according to the invention.
  • 1 indicates the bearing body of the carriage, on the backside of which are assembled two driving wheels Zoperated by a geared motor 3 fed in D.C., which allows the forward and reverse running of the carriage.
  • the electronic devices 5 for programming and driving the operative cycles of the carriage and a battery 6 of the normal type for cars, connected respectively to the electronic devices and to motor gear 3.
  • a pushbutton 7 allows to feed the motor gear 3 by battery 6 and to let thereby advance in such a way the carriage with all the equipments out.
  • the X-ray tube 8 for longitudinal or panoramic radiograph is mounted on the carriage frontside and is supported by three triangle-arranged shock absorbers. More precisely, a pin 9 foreseen in the backside of the X-ray tube is inserted in the back shock absorber l0 and there locked by means of a lock pin 11 which is inserted in a hold of the said pin, while the body of the pipe is leant on the semicircular metallic support 12 supported by means of other two frontal shock absorbers 13 (one of these is not shown in figure being opposite the one shown).
  • the tube is kept in position and fixed by means of a leather clamping band 14 with a spring-catch quick hooking 15.
  • a leather clamping band 14 with a spring-catch quick hooking 15.
  • the X-ray tube may be easily removed for maneuvers sake or safety during the transport, the tube being provided at this purpose of two side handles 16 and 17 of the steering wheel type covered with rubber, which are used also as a protection for the tube self.
  • the three shock absorbers 10, 13 are supported by telescopic systerns 18 which may vary the position in height, allowing in such a way the positioning of the X-ray tube just on the axis of the pipe to be radiographed.
  • a cardan joint 19 On the back side of body 1 of the carriage there is a cardan joint 19, whose bushes are constituted by shock absorbers, on which joint we articulate, by means of a through pin 20, the fork 21 of a trailer 22 equipped with two wheels 23 of a self-adjusting type like the wheels 2 and 4 and supporting an power unit.
  • Said power unit is constituted, according to the invention, by an internal combustion engine 24 rigidly direct-coupled to an electric energy generator 25 having a power of same I(.V.A. and constituted by a motor-alternator-dynamo of the type known in the prior art, i.e. by a common D.C. motor-dynamo which besides presenting D.C. rotor windings presents tooA.C. rotor windings for its running as an alternator.
  • the D.C. windings are connected to the battery 6 buffer-inserted.
  • the battery 6 supplies the necessary energy for feeding the energy generator 25 which, acting as a D.C. motor starts the internal combustion engine 24.
  • This latter once started, operates the energy generator 25 as an alternator by supplying the alternating operating power to the X-ray tube, and as a dynamo, by charging battery 6 and by supplying the continuous power required by the electronic control circuits and by the carriage drive geared motor 3.
  • the frequency of the feeding voltage of the X-ray tube, supplied by energy generator 25 operating as an alternator moved by the internal combustion engine 24 use is made of a common automatic speed regulator of the internal combustion engine 36 which keeps said engine 24 at the syneronism speed.
  • the feeding voltage of the X-ray tube is on the contrary stabilized at the nominal value of the tube by means of an electronic stabilizer contained in the electronic system 5, which moreover controls the timer for starting the radiographic exposure only when are reached the nominal operation conditions of the X-ray tube, assuring thereby a perfect exposure, and turns off entirely the voltage from the X-ray tube at the end of said radiographic exposure.
  • the outlet alternating voltage from generator-alternator 25 is applied to the connecting terminals of a variac whose wiper is moved by many of a D.C. motor suitably driven by a polarized relay responsive to the voltage difference between the voltage nominal value of the X-ray tube and the voltage on the wiper of the variac which is the one applied to the X-ray tube.
  • FIG. 6 shows the circuital diagram of the electronic stabilizer of the X-ray tube feeding voltage.
  • the wiper 40 of the variac 37 is driven by means of D.C. motor 41 whose excitation may be reversed and therefore may turn in such a way to move the wiper 40 downwards or upwards, closing the contacts 42 or 43 respectively. Said contacts are controlled by relays 44 and 45 which may be excited by polarized relay 46.
  • Winding 53 of the polarized relay 46 is connected to the outlet of rectifier 50 at point H and to index 54 of a switch changing over 0, d, e,f, g terminals for setting the various operational set point voltages for the X-ray' tube, said voltages being present at C, D, E, F and G points respectively.
  • a second index 55 integral with the first ,one but rotating in an opposite direction, changes over c, d, e', f', and g respectively inserting thereby as many Zener diodes 52 but one as many Zener diodes 39 are inserted by first index 54.
  • This is made for limiting the polarization current circulating in the winding 53 and generated by the voltage difference between the point H and one of the points C, D, G selected and for making it to depend only on the difference between the voltage drop at the terminals of the resistance 51 and thevoltage drop caused by the first Zener diode 39 which is connected with point c, since an increase of the set point voltage determined by inserting another Zener diode 39 is compensated by an equal increase of voltage at point H determined by inserting an equal Zener diode 52.
  • the polarized relay 46 is finally present to operate by the electronic programmer 56 of the electronic unit 5 which commutes the switch 57 from position I to position II, connecting in such a way the index 58 of the relay 46 to the negative pole of the feeder of the motor 41.
  • point H- begin to increase.
  • the closing of contact 48 allows in such a way timer 49 to start the radiograph exposure phase, which starts only when the voltage at terminals of X-ray tube reaches the nominal value of the tube.
  • said voltage is stabilized at this value for the whole period of radiograph exposure, since it, e.g., would tend to increase and bring the potential of point H to a level higher than that of point C, in the winding 53.
  • the timer 49 sends a signal to programmer 56 which commutes again the switch 57 to the position I.
  • the relay 44 is thus excited, closes the contacts 42 and excites the motor 41 by letting lower the wiper 4 of variac 37 down to full scale.
  • the switch 47 opens, the motor 41 is de-energized and the equipment assumes again the initial conditions, ready for a new cycle of stabilization and radiograph exposure. Summing up said electronic stabilizer not only changes the voltage of X-ray tube to its nominal value, stabilizes it and controls the starting of the radiograph exposure, but takes off the voltage of the tube at the end of said radiograph exposure.
  • the control for stopping the carriage at the welding to be radiographed, for carrying out the radiograph and for'moving it again is located outside the pipeline in a way already known by the prior art but, instead of making use of a radioactive source cooperating with a Geiger-Muller detector connected to the electronic programmer, use is made of an entirely magnetic system which, besides requiring no energy from the power unit of the carriage for its running and eliminating the use of dangerous radioactive sources, allows also to carry out the backing of the carriage and to switch off the electronic device and the power unit of the carriage for long stays (e.g. during the night).
  • Said control device is substantially a permanent magnet having a horseshoe shape or an electromagnet transversally positioned above the pipeline in such a way its magnetic field, whose polarity can be inverted turning the magnet of 180, may act inside the pipeline on a magnetic compass detector with three positions 61, assembled on the carriage, i.e rotating said magnetic compass, which in absence of magnetic field is always oriented along the pipeline, to right or to left for closing either one or the other of two magnetic relays connected to the logic circuits of the electronic programmer.
  • Said magnetic compass detector with three positions 61 is shown in FIG. 7 and comprises a permanent magnet 62 inserted into a floating cylindric dipped in kerosene as a normal magnetic compass.
  • the whole is contained in a not-magnetic container 64 tightly closed by two not-magnetic covers 65 and 66 clamped by three through bolts, two of which (67 and 68) are notmagnetic and the third one 69 of soft iron.
  • This soft iron bolt 69 has the function of generating a magnetic counteracting torque which obliges the magnet 62, in absence of outside magnetic field, to assume an orientation always along the axis mm through said bolt.
  • a little through shaft 70 of the float is inserted at the ends in bushes 71 supported by covers 65 and 66.
  • a plate 72 integral with little shaft 70 co-operates with two shoulder pins 73 and 74 for limiting the angular movements in the right or left direction respectively of the float 63 and therefore of the little magnet compass 62.
  • a plate 72 integral with little shaft 70 co-operates with two shoulder pins 73 and 74 for limiting the angular movements in the right or left direction respectively of the float 63 and therefore of the little magnet compass 62.
  • the detector 61 is assembled on the carriage 1 (see also FIG. 1) in such a way the above said axis mm coincides with the axis of the pipeline to be radiographed, so that the little magnet 62 results alwais oriented in the direction followed by the carriage in absence of outside magnetic fields.
  • said horseshoe-shaped permanent magnet rotates the polarity of its dispersed magnetic field 77 is inverted and the little magnet 62 will rotate towards the left exciting the magnetic relay 75. Summing up, by means of a control from the outside of the piping, the little magnet 62 excites the magnetic relay 75 or the magnetic relay 76 and gives therefore a sequence of orders to the carriage.
  • the detector trips the magnetic relay 76 which stops the carriage and provides the back motion.
  • the magnetic relay 76 trips stopping the carriage and switching off the electronic devices and the power unit.
  • the carriage according to the invention may be used not only for the panoramic or longitudinal radiography of the inside welding of pipeline by means of a X-ray source, this being its main scope, but suitably equipped for cleaning, grinding, painting, etc. of gas pipelines oil-pipelines,
  • a device for radiographing weldings from the inside of a pipeline said device adapted to be controlled by a permanent horseshoe magnet positioned on the 30 exterior of said pipeline at a preselected distance from a welding to be inspected, comprising:
  • a carriage having self-adjusting wheels; a DC. geared motor operative with said wheels for driving said carriage; an X-ray tube for longitudinal or panoramic radiography; means removably mounting said X-ray tube on said carriage; electronic programer means for operating said X-ray tube; means for stabilizing the voltage supplied to said X-ray tube at preselected levels; a power supply including an internal combustion engine mounted on said carriage and an electric energy generator operatively coupled to said engine and adapted to power said X-ray tube; a battery electrically coupled to said D.C.
  • geared motor to drive said carriage and to said energy generator, such that said battery supplies power for starting said engine and is charged by said energy generator when the engine is running to maintain an operative charge
  • a magnetic compass control sensor mounted on said carriage and adapted to be operated by said horseshoe magnet; said sensor being coupled to said programer means having three positions, a neutral position and two deflection positions, whereby the movement and radiography is controlled.
  • the device according to claim 2 including a circular diaphragm of the same diameter as the pipeline to be radiographed and having rubber packings adapted to seal with the inside surface of the pipeline; means for mounting said diaphragm at the backside of the trailer,
  • said 5 means for removably mounting said X-ray tube includes three shock absorbers located at the front of said carriage, said absorbers being arranged vertically in spaced-apart relationship to define a triangle, two of the absorbers being positioned adjacent opposite sides IQ of the carriage; an upwardly facing semi-circular X-ray tube support member attached at the free ends thereof to the upper ends of said two absorbers and adapted to support said X-ray tube thereon; a flexible quick release clamping band attached at its ends to the upper ends of said two absorbers, said band cooperating with said support member to mount said X-ray tube therebetween; and quick release means coupling the upper end of the remaining absorber to said X-ray tube.
  • said means for stabilizing the voltage supply to said X-ray tube includes a variac electrically coupled to said energy generator to receive an A.C. voltage output therefrom when said generator operates as an alternator, the
  • wiper of said variac being operatively coupled to a DC motor for movement along the variac, said DC. motor receiving excitation from two relays, said relays being controlled by a polarized relay, which receives controlled power input in response to the voltage difference between fixed nominal values of operating voltage for the X-ray tube and a DC. voltage proportional to the A.C. voltage supplied from said wiper, said A.C. voltage being the voltage applied to said X-ray tube.
  • said DC. voltage proportional to the output A.C. voltage from the wiper of the variac being obtained as a voltage drop in a resistive leg conslstmg of a second set of Zener diodes in series, fed by said A.C. output and rectified by a second rectifier; a switch having two integral indexes rotatably in opposite directions for selecting the set point values by inserting n-l Zener diodes in said first set and for simultaneously inserting into said resistive leg on Zener diodes of said second set.
  • said sensor comprises:
  • a cylindrical non-metallic, liquid-tight container having fluid therein; a permanent magnet, said magnet being carried by a float on the surface of said liquid; a magnetic source on said container, said source being adapted to cause said floating magnet to be aligned therewith in the absence of a magnetic fluid from said horseshoe magnet; means for preventing translational movement of said float relative to said container; and means for permitting limited angular movement of said float between said two deflection positions on either side of said aligned position, said aligned position being parallel to the axis of said pipeline; and reed switches located at said deflection positions and coupled to said programer means, whereby movement of the device and radiography are controlled.

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Toxicology (AREA)
  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Electromagnetism (AREA)
  • Radar, Positioning & Navigation (AREA)
  • Automation & Control Theory (AREA)
  • X-Ray Techniques (AREA)

Abstract

A tandem radiography vehicle for use in pipelines includes a carriage assembly, having an internal combustion engine and a dynamo-alternator motor for driving the vehicle, and powering an X-ray tube. Electronic circuitry for controlling the operation and power to the X-ray tube are included. A compass control system on the carriage is activated by a magnet externally positioned on the pipeline for positioning the vehicle at a weld inspection area. Means for segregating exhaust from the engine are also disclosed.

Description

United States Patent [1 1 Gambini et al.
[ June 10, 1975 AUTOMATIC CARRIAGE FOR RADIOGRAPI-IING WELDINGS FROM THE INSIDE OF PIPELINES BY MEANS OF X-RAYS AND RELEVANT DEVICES [75] Inventors: Arnaldo Gambini, San Donato Milanese; Giacomo Capitelli, Milano, both of Italy [73] Assignee: Snam-Progetti S.p.A., Milan, Italy [22] Filed: Aug. 13, 1974 [21] Appl. No.: 497,064
Related U.S. Application Data [63] Continuation of Ser. No. 332,649, Feb. 15, 1973,
abandoned.
[30] Foreign Application Priority Data Feb. 17. 1972 Italy 2066l/72 [52] U.S. Cl. 250/320; 250/321; 250/360 [51] Int. Cl. G03b 41/16 [58] Field of Search 250/320, 321, 322, 323,
[56] References Cited UNITED STATES PATENTS 3,087,058 4/1963 Arvanetakes 250/360 3,492,477 l/l970 Arnesen 250/360 3,691,385 9/1972 Ketchbaw 250/360 Primary Examiner.lames W. Lawrence Assistant ExaminerC. E. Church Attorney, Agent, or Firm-Ralph M. Watson 7 Claims, 7 Drawing Figures .J/ 26 7 A 24 6 30 A z! 22 e j/ Z1 2.6 32 2/ g 2 3 5 7 a 9/6 /4 a l7 //l /3 1 g g i /2 SHEET PATENTEDJUH I 0 I975 FIG.5
ll AUTOMATIC CARRIAGE FOR RADIOGRAPHING WELDINGS FROM THE INSIDE OF PIPELINES BY MEANS OF X-RAYS AND RELEVANT DEVICES This is a continuation, of application Ser. No. 332,649, filed Feb. 15, 1973 now abandoned.
The present invention relates to an automatic carriage for radiographing Weldings from the inside of pipelines by means of an X-ray source, said carriage having a low weight and size and a high autonomy, as well as to devices relating to the drive of said carriage. The prior art mentions several types of self-motor carriages for radiographing by means of X-rays the Weldings from the inside of pipelines and all these carriages are fed by batteries. Since said batteries have to supply not only the energy required by all the electric and electronic control circuits as well as by the electric traction motor of the carriage, but also the power for operating the X-ray tube, which is very high, i.e. about l-2 KVA, it will be easily understood said batteries must have relevant size and weight. Furthermore, the X-ray tube has to be fed in AC. and therefore it is necessary to use a big DC-AC converter able to transform the direct electric energy of the batteries into an alternate energy having the exact nominal tension and frequency of the X-ray tube with a conversion yield which is at the utmost 6070 percent.
lt results therefrom the known carriages present the drawbacks of an excessive weight limiting the handiness and making necessary the use of a power-lift for introducing the carriage into the pipeline, said weight being at least more than 400-500 kg, whose 50 percent is due to the batteries, of a carriage length varying from 4 to 5 meters limiting therefore the carriage manoeuvrability at the curve, and of a limited autonomy requiring the substitution or the recharge of the batteries every 600-700 working meters, this being very far from the normal day's work of a yard, not allowing an economic, rational and continuous utilization of said carriages.
An object of the present invention is to eliminate the above said drawbacks and accordingly to realise a selfpropelled carriage for X rays radiographing the weldings from the inside of the pipelines, said carriage having a low weight and size and high autonomy. This is practically obtained according to the present invention by making use of a power unit comprising an energy generator (a dynamo-alternator-motor) of the type known in the prior art, said generator having a power of some KVA, and being rigidly connected to an internal combustion engine. Said energy generator has the triple purpose of starting the internal combustion engine, by acting as a DC. motor fed by a single battery of normal type, of supplying the power required for the working of the X-ray tube, by acting as an alternator driven by the internal combustion engine, and of keeping the battery charged, said battery being inserted as a buffer battery and having the task of feeding all the electronic control circuits and DC. geared motor for driving the carriage. Such a realization, not only eliminates the cumbersome converter DC-AC necessary for the carriages known in the art, and the need of many batteries making thereby possible carriages having reduced weight (about 180 kg) and length (about 22,5m), but increases remarkably the autonomy of the carriage because the necessary energy is not fed by the batteries but the electrogen group at the expenses of the internal combustion engine, whereby said autonomy results only function of the capacity of the fuel tank of the internal combustion engine. On the other hand it has to be taken into account that, since the single battery in use is always charged being buffer inserted, this gives the carriage a further emergency autonomy of 4-5 km for the recovery of the carriage self in case of damage of the power unit.
According to a preferred embodiment of the present invention, said power 'unit is not mounted on the selfpropelled carriage supporting the X-ray tube, the engine, control the battery and the geared motor driving the same carriage, but on a little trailer articulated behind said carriage by means of flexible couplings having two degrees of freedom, what allows to overcome steep road bumps or cats backs and bends. In such a way the power unit may be quickly disjoined from the drive unit for maneuvers sake or substituted in the case of a damage and its vibrations are not transmitted to the X-ray tube. In order to assure the comburent to the internal combustion engine and to avoid therefore the polluting exhaust gases may stop the i.c. engine or increase the X-ray tube temperature above its thermic working limits (maximum temperature about C), according to another distinctive feature of the present invention on the backside of the trailer there is resiliently mounted a circular diaphragm having the same diameter of the pipeline with rubber seals, through which said exhaust gases and also, when the operative conditions are suitable, the cooling air of the i.c. engine are eliminated.
Said diaphragm constitutes therefore a baffle separating the equipment from the polluting exhaust gases and from the cooling hot air of the i.c. engine, causing thereby an air stream into the pipeline.
According to a preferred realization of the invention, the X-ray tube is not fixed on the carriage but is mounted on three elastic supports which allow its positioning on the axis of the pipeline to be radiographed, and fixed by means of a clamping band which allows an easy removal for maneuvers sake or safety during the transport.
While the frequency stability of the feeding of the X-ray tube, supplied by said energy generator operating as an alternator driven by the i.c. engine, is assured by means of an automatic i.c. engine speed governor of the type known in the prior art, the feeding tension of the X-ray tube is on the contrary stabilized, according to another distinctive feature of the present invention, by a suitable electronic stabilizer whose circuit diagram will be described thereafter, which besides bringing and keeping the feeding tension within about 10.3 percent of the X-ray tube operating tension for the whole ratiographic exposure time, starts said exposure only when one achieves the nominal operating conditions of the X-ray tube, what assures in such a way a perfect exposure. All the self-propelled carriages known in the prior art of the X-ray radiograph operate in an automatic way by means of an outside control given by a radioactive source of same m. Curie which co-operates with a Geiger Muller detector connected to the electronics. A further feature of the present invention is characterized in that the outside control is now given by a horseshoe permanent magnet or by an electric magnet whose magnetic field, which may be reversed rotating the magnet of acts on a magnetic compass having three positions assembled on the carriage and connected to the electronics.
The adoption of such a magnetic system, better explained there after, besides not dissipating electric energy and presenting remarkable advantages of arrangement simplicity, strength, price and easy running, interests mainly the safety of the operator, who is not obliged to make use any longer of a radio-active source which is always dangerous even if suitably screened.
The invention will now be described with reference to the enclosed drawings illustrating a preferred practical embodiment given only as an unrestrictive example since technical and constructive variations can practically be effected without departing from the limits of the present invention. In said drawings:
FIG. 1 shows in a longitudinal section the selfpropelled carriage for the radiograph of Weldings from the inside of pipelines by means of X-rays according to the present invention;
ning inside pipelines;
FIG. 3 shows schematically the carriage of FIG. I when applied to a sealine;
FIGS. 4 and 5 show two forced circulation systems of cooling air of the X-ray tube, which are employed in very hot climates for working without intermittences;
FIG. 6 shows the circuital diagram of the electronic stabilizer of the feeding voltage of the X-ray tube, according to the invention;
FIG. 7 shows in cross perspective the magnetic compass director with three positions, according to the invention.
With reference to the figures, 1 indicates the bearing body of the carriage, on the backside of which are assembled two driving wheels Zoperated by a geared motor 3 fed in D.C., which allows the forward and reverse running of the carriage.
Frontally there are other two wheels 4 mutually rigidly paired, which may be made driving wheels by means of transmission members known in the prior art. The stability of the carriage on the pipeline bottom is assured by means of four wheels 2 and 4 which are of a self-adjusting type according to the teachings of our previous Italian Pat. application No. 24463A/7l which allow to overcome any bending radius in the two directions of running.
In the middle part of the carriage there are the electronic devices 5 for programming and driving the operative cycles of the carriage and a battery 6 of the normal type for cars, connected respectively to the electronic devices and to motor gear 3.
A pushbutton 7 allows to feed the motor gear 3 by battery 6 and to let thereby advance in such a way the carriage with all the equipments out. The X-ray tube 8 for longitudinal or panoramic radiograph is mounted on the carriage frontside and is supported by three triangle-arranged shock absorbers. More precisely, a pin 9 foreseen in the backside of the X-ray tube is inserted in the back shock absorber l0 and there locked by means of a lock pin 11 which is inserted in a hold of the said pin, while the body of the pipe is leant on the semicircular metallic support 12 supported by means of other two frontal shock absorbers 13 (one of these is not shown in figure being opposite the one shown).
The tube is kept in position and fixed by means of a leather clamping band 14 with a spring-catch quick hooking 15. In such a way, by hooking the spring-catch 15 and disconnecting the pin 9 from shock absorber 10, the X-ray tube may be easily removed for maneuvers sake or safety during the transport, the tube being provided at this purpose of two side handles 16 and 17 of the steering wheel type covered with rubber, which are used also as a protection for the tube self. The three shock absorbers 10, 13 are supported by telescopic systerns 18 which may vary the position in height, allowing in such a way the positioning of the X-ray tube just on the axis of the pipe to be radiographed. On the back side of body 1 of the carriage there is a cardan joint 19, whose bushes are constituted by shock absorbers, on which joint we articulate, by means of a through pin 20, the fork 21 of a trailer 22 equipped with two wheels 23 of a self-adjusting type like the wheels 2 and 4 and supporting an power unit.
Such a realization not only makes the power unit rapidly detachable from the carriage for maneuvers sake or replacement in case of damage, but prevents too its vibrations may be harmfully transmitted to the X-ray tube, whereas the two degree of freedom of the articulated cardan joint of the trailer to the carriage allow to the whole equipment to overcome also steep cats backs, bumps and curves. Said power unit is constituted, according to the invention, by an internal combustion engine 24 rigidly direct-coupled to an electric energy generator 25 having a power of same I(.V.A. and constituted by a motor-alternator-dynamo of the type known in the prior art, i.e. by a common D.C. motor-dynamo which besides presenting D.C. rotor windings presents tooA.C. rotor windings for its running as an alternator.
While these last windings are connected to a tension stabilizer contained in electronic devices 5 for AC. feeding the X-ray tube, the D.C. windings are connected to the battery 6 buffer-inserted. The work is evident. Initially the battery 6 supplies the necessary energy for feeding the energy generator 25 which, acting as a D.C. motor starts the internal combustion engine 24. This latter, once started, operates the energy generator 25 as an alternator by supplying the alternating operating power to the X-ray tube, and as a dynamo, by charging battery 6 and by supplying the continuous power required by the electronic control circuits and by the carriage drive geared motor 3. Summing up the whole energy required by the carriage is supplied by the energy generator 25 at expenses of internal combustion engine 24 whereas the battery 6 is always loaded, this meaning that not only autonomy of the carriage is very high depending only on the capacyty of the fuel tank 26 of the internal combustion engine, but the same loaded battery constitutes a stock of energy which gives a further increase of autonomy of 4 or 5 km assuring accordingly the recovery of the carriage in case of damage of the power unit.
In order then to produce an air flow circulation in the pipeline 27 to be radiographed (see also FIG. 3), for assuring the comburent to the internal combustion engine 24 and preventing that the polluting exhaust gases from the exhaust gases 28 of the internal combustion engine, which are discharged beyond said baffle.
In case of laying of pipelines beyond the diaphragm 30 do not discharge only said exhaust gases 28, but also the cooling air of the internal combustion engine 24 which, sucked by ventilator 32 assembled on the crankshaft of the same i.c. engine, is discharged through flexible pipe 33 (see FIG. 2) producing thereby a current of air in the pipeline. Moreover it is evident that when one works in warm climates and it is necessary to cool strongly the X-ray tube in order to be able to operate without intermittence, the air forced circulation can be produced by means of auxiliary ventilator 34 assembled backside (see FIG. 4) or near the X-ray tube, or by means of a ventilator 35 assembled outside on the head of the pipeline 27 (see FIG. 5), this latter solution being preferable since it allows a strong ventilation without requiring further power from the power unit inside the carriage.
For stabilizing at the nominal value of the X-ray tube the frequency of the feeding voltage of the X-ray tube, supplied by energy generator 25 operating as an alternator moved by the internal combustion engine 24 use is made of a common automatic speed regulator of the internal combustion engine 36 which keeps said engine 24 at the syneronism speed.
The feeding voltage of the X-ray tube is on the contrary stabilized at the nominal value of the tube by means of an electronic stabilizer contained in the electronic system 5, which moreover controls the timer for starting the radiographic exposure only when are reached the nominal operation conditions of the X-ray tube, assuring thereby a perfect exposure, and turns off entirely the voltage from the X-ray tube at the end of said radiographic exposure. In said stabilizer the outlet alternating voltage from generator-alternator 25 is applied to the connecting terminals of a variac whose wiper is moved by many of a D.C. motor suitably driven by a polarized relay responsive to the voltage difference between the voltage nominal value of the X-ray tube and the voltage on the wiper of the variac which is the one applied to the X-ray tube.
For a better understanding of what above said, referenee is made to FIG. 6 which shows the circuital diagram of the electronic stabilizer of the X-ray tube feeding voltage.
The AC. furnished by generator-alternator 25, driven by internal combustion engine 24, is applied to the terminals AB of a variac 37 and, after having being rectified by means of rectifier 38, to the terminals of a series of n Zener diodes 39 which subdivide the voltage in such a way that in the points C, D, E, F and G there are the different fixed working voltages of the X-ray tube which will be taken as setpoint values. The wiper 40 of the variac 37 is driven by means of D.C. motor 41 whose excitation may be reversed and therefore may turn in such a way to move the wiper 40 downwards or upwards, closing the contacts 42 or 43 respectively. Said contacts are controlled by relays 44 and 45 which may be excited by polarized relay 46.
On the excitation side of the relay 44 there is a switch 47 which opens when wiper 40 reaches the lower stroke end (variac at zero: as shown by FIG. 6) whereas the relay 45 controls the excitation contact 48 of a timer 49 which gives the radiographic exposure time.
The A.C. coming from variac 37, that is the voltage between the wiper 40 and the point B is applied to X-ray tube 8, is also rectified by rectifier 50 and applied to the terminals of a resistive leg comprising a resistor 51 and a series of (n-l) Zener diodes 52 like Zener diodes 39.
Winding 53 of the polarized relay 46 is connected to the outlet of rectifier 50 at point H and to index 54 of a switch changing over 0, d, e,f, g terminals for setting the various operational set point voltages for the X-ray' tube, said voltages being present at C, D, E, F and G points respectively.
Correspondingly to the above said commutations of index 54, a second index 55, integral with the first ,one but rotating in an opposite direction, changes over c, d, e', f', and g respectively inserting thereby as many Zener diodes 52 but one as many Zener diodes 39 are inserted by first index 54.
This is made for limiting the polarization current circulating in the winding 53 and generated by the voltage difference between the point H and one of the points C, D, G selected and for making it to depend only on the difference between the voltage drop at the terminals of the resistance 51 and thevoltage drop caused by the first Zener diode 39 which is connected with point c, since an increase of the set point voltage determined by inserting another Zener diode 39 is compensated by an equal increase of voltage at point H determined by inserting an equal Zener diode 52.
The polarized relay 46 is finally present to operate by the electronic programmer 56 of the electronic unit 5 which commutes the switch 57 from position I to position II, connecting in such a way the index 58 of the relay 46 to the negative pole of the feeder of the motor 41. e i
The operation is as follows. Supposing that the operational voltage of X-ray tube to be stabilized is that corresponding to point C for which the indexes 54 and-55 must be in the position shown in FIG. 6.
Initially the wiper 40 of variac 37 is at the lower stroke end and therefore switch 47 is open and the voltage at the terminals of the X-ray tube 8 is zero.
When the electronic programmer 56 receives the order of radiograph exposure, this changes over the switch 57 from position I to position II connecting in such a way the index 5 of polarized relay 46 with the negative pole 59. The AC. generated by generatoralternator 25, rectified in 38, produces at point C, D G the set point fixed voltages. At point C we have therefore the reference value of voltage which must be stabilized and applied to the X-ray tube. At the same time at point H there is zero voltage, since, as above said, the wiper 40 is in the lower stroke end.
In the winding 53 of relay 46 fiows therefore a current from C to H, according to the arrow 60, which trips the index 58 of the relay 46 in position III exciting thereby the relay 45 which closes the contacts 43 and opens the contact 48. In such a way the motor 41 is excited and rotates so as to raise the wiper 40 of variac 37.
When the wiper 40 rises, the switch 47 closes, the AC. at the terminals of X-ray tube and the D.C. at
point H- begin to increase. When the D.C. at point H contact 48. The closing of contact 48 allows in such a way timer 49 to start the radiograph exposure phase, which starts only when the voltage at terminals of X-ray tube reaches the nominal value of the tube. On the other hand said voltage is stabilized at this value for the whole period of radiograph exposure, since it, e.g., would tend to increase and bring the potential of point H to a level higher than that of point C, in the winding 53. We should have a current flowing from C to H, in a direction opposed to arrow 60, which would commute the index 58 of relay 46 to the position IV. In such a way the relay 44 would be excited which, closing the contacts 42 would allow the motor 41 to rotate so as to lower the wiper 40 of variac 37 and, in such a way we should have a lowering of the AC. at the terminals of the X-ray tube.
Finally, once the radiograph exposure time is ended the timer 49 sends a signal to programmer 56 which commutes again the switch 57 to the position I.
The relay 44 is thus excited, closes the contacts 42 and excites the motor 41 by letting lower the wiper 4 of variac 37 down to full scale. When the wiper has reached the full scale, the switch 47 opens, the motor 41 is de-energized and the equipment assumes again the initial conditions, ready for a new cycle of stabilization and radiograph exposure. Summing up said electronic stabilizer not only changes the voltage of X-ray tube to its nominal value, stabilizes it and controls the starting of the radiograph exposure, but takes off the voltage of the tube at the end of said radiograph exposure. The control for stopping the carriage at the welding to be radiographed, for carrying out the radiograph and for'moving it again is located outside the pipeline in a way already known by the prior art but, instead of making use of a radioactive source cooperating with a Geiger-Muller detector connected to the electronic programmer, use is made of an entirely magnetic system which, besides requiring no energy from the power unit of the carriage for its running and eliminating the use of dangerous radioactive sources, allows also to carry out the backing of the carriage and to switch off the electronic device and the power unit of the carriage for long stays (e.g. during the night). Said control device is substantially a permanent magnet having a horseshoe shape or an electromagnet transversally positioned above the pipeline in such a way its magnetic field, whose polarity can be inverted turning the magnet of 180, may act inside the pipeline on a magnetic compass detector with three positions 61, assembled on the carriage, i.e rotating said magnetic compass, which in absence of magnetic field is always oriented along the pipeline, to right or to left for closing either one or the other of two magnetic relays connected to the logic circuits of the electronic programmer.
Said magnetic compass detector with three positions 61 is shown in FIG. 7 and comprises a permanent magnet 62 inserted into a floating cylindric dipped in kerosene as a normal magnetic compass. The whole is contained in a not-magnetic container 64 tightly closed by two not- magnetic covers 65 and 66 clamped by three through bolts, two of which (67 and 68) are notmagnetic and the third one 69 of soft iron.
This soft iron bolt 69 has the function of generating a magnetic counteracting torque which obliges the magnet 62, in absence of outside magnetic field, to assume an orientation always along the axis mm through said bolt. In order to present displacements of the float inside the container and allow only its rotation, a little through shaft 70 of the float is inserted at the ends in bushes 71 supported by covers 65 and 66.
A plate 72 integral with little shaft 70 co-operates with two shoulder pins 73 and 74 for limiting the angular movements in the right or left direction respectively of the float 63 and therefore of the little magnet compass 62. In such a way it is possible to individualize three exact positions of the little magnetic compass 62, of which one is the central or 0 position whith the magnet oriented along the axis mm and the other two the positions of the small magnet at right and left.
In connection with these two last positions of the little magnet, between the two covers 65 and 66 there are two magnetic relays 75 and 76 which are excited by little magnet 62 only when this is opposed to the relays and is located in one of the above said extreme positions. The magnetic relays are furthermore connected with the logic circuits of the electronic programmer which, by means of systems known in the prior art, are
able to give the carriage various control signals and therefore to operate the above said different sequential operations. The detector 61 is assembled on the carriage 1 (see also FIG. 1) in such a way the above said axis mm coincides with the axis of the pipeline to be radiographed, so that the little magnet 62 results alwais oriented in the direction followed by the carriage in absence of outside magnetic fields.
The way of operating of this detector is clear. The transversal positioning above the pipeline, in a desired position, of a horseshoe permanent magnet, produces in that position inside the pipeline a dispersed magnetic field 77 directed transversally to the pipeline and therefore perpendicularly to the above said axis m--m.
Due to said field the little magnet 62 will be obliged to rotate from its 0 position to the right side where will excite the magnetic relay 75.
If said horseshoe-shaped permanent magnet rotates the polarity of its dispersed magnetic field 77 is inverted and the little magnet 62 will rotate towards the left exciting the magnetic relay 75. Summing up, by means of a control from the outside of the piping, the little magnet 62 excites the magnetic relay 75 or the magnetic relay 76 and gives therefore a sequence of orders to the carriage.
Practically the above said operative sequence is as follows: Positioning in a prefixed point on the pipeline the horseshoe permanent magnet in such a way its dispersed magnetic field is such to rotate the little magnet 62 to right the detector, once reached that point due to the carriage motion inside the pipeline, trips the magnet relay 75 which stops the carriage and prepares the phase of radiograph exposure.
Taking away the horseshoe-shaped permanent magnet from the pipeline, the little magnet 62 comes back into O-position, the relay 75 trips again and the radiograph exposure occurs.
By positioning again the magnet in the same way as before, the cycle is repeated and the phase of radiograph exposure takes place again.
Positioning on the contrary the horseshoe permanent magnet on the pipeline in an inverted position, ie opposed to the previous one (180 rotation), the detector trips the magnetic relay 76 which stops the carriage and provides the back motion.
Removing the magnet, the little magnet 62 comes back to O-position, the relay 76 trips again and the back motion of the carriage occurs.
Placing again the permanent magnet, always in an inverted position, the magnetic relay 76 trips stopping the carriage and switching off the electronic devices and the power unit.
Removing the magnet the whole is switched off (for long stays, e.g. during the night). Placing again the permanent magnet, in an inverted position, there is a new trip of magnetic relay 76 which provides the carriage forward motion.
It is evident, that the above said operative sequence is not restrictive and use may be made of any sequence, the originality of the invention being given by the simplicity and rational way with which a double control is magnetically realized (right-left) which allows to give the carriage a plurality of operative orders.
It is further to be considered that the carriage according to the invention may be used not only for the panoramic or longitudinal radiography of the inside welding of pipeline by means of a X-ray source, this being its main scope, but suitably equipped for cleaning, grinding, painting, etc. of gas pipelines oil-pipelines,
waterworks both of metal or other materials, during the 25 construction.
We claim:
1. A device for radiographing weldings from the inside of a pipeline, said device adapted to be controlled by a permanent horseshoe magnet positioned on the 30 exterior of said pipeline at a preselected distance from a welding to be inspected, comprising:
a carriage having self-adjusting wheels; a DC. geared motor operative with said wheels for driving said carriage; an X-ray tube for longitudinal or panoramic radiography; means removably mounting said X-ray tube on said carriage; electronic programer means for operating said X-ray tube; means for stabilizing the voltage supplied to said X-ray tube at preselected levels; a power supply including an internal combustion engine mounted on said carriage and an electric energy generator operatively coupled to said engine and adapted to power said X-ray tube; a battery electrically coupled to said D.C. geared motor to drive said carriage and to said energy generator, such that said battery supplies power for starting said engine and is charged by said energy generator when the engine is running to maintain an operative charge; and a magnetic compass control sensor mounted on said carriage and adapted to be operated by said horseshoe magnet; said sensor being coupled to said programer means having three positions, a neutral position and two deflection positions, whereby the movement and radiography is controlled.
2. The device according to claim 1, wherein said engine and energy generator are supported by a trailer having two self-adjusting wheels and a cardan joint whose bushes are constituted by shock absorbers coupling said trailer to the rear of said carriage, whereby said device may accommodate bends in said pipeline and vibrations from said engine are dampened.
3. The device according to claim 2, including a circular diaphragm of the same diameter as the pipeline to be radiographed and having rubber packings adapted to seal with the inside surface of the pipeline; means for mounting said diaphragm at the backside of the trailer,
said diaphragm, and means for discharging the exhaust gases of the internal combustion engine beyond said diaphragm.
4. The device according to claim 1, wherein said 5 means for removably mounting said X-ray tube includes three shock absorbers located at the front of said carriage, said absorbers being arranged vertically in spaced-apart relationship to define a triangle, two of the absorbers being positioned adjacent opposite sides IQ of the carriage; an upwardly facing semi-circular X-ray tube support member attached at the free ends thereof to the upper ends of said two absorbers and adapted to support said X-ray tube thereon; a flexible quick release clamping band attached at its ends to the upper ends of said two absorbers, said band cooperating with said support member to mount said X-ray tube therebetween; and quick release means coupling the upper end of the remaining absorber to said X-ray tube.
5. The device according to claim 1, wherein said means for stabilizing the voltage supply to said X-ray tube includes a variac electrically coupled to said energy generator to receive an A.C. voltage output therefrom when said generator operates as an alternator, the
wiper of said variac being operatively coupled to a DC motor for movement along the variac, said DC. motor receiving excitation from two relays, said relays being controlled by a polarized relay, which receives controlled power input in response to the voltage difference between fixed nominal values of operating voltage for the X-ray tube and a DC. voltage proportional to the A.C. voltage supplied from said wiper, said A.C. voltage being the voltage applied to said X-ray tube.
6. The device according to claim 5, wherein said fixed nominal values are obtained as a voltage drop at the terminals of a first set Zener diodes in series, fed by the output A.C. voltage ofsaid energy generator, operating as an alternator, and rectified by a rectifier;
said DC. voltage proportional to the output A.C. voltage from the wiper of the variac being obtained as a voltage drop in a resistive leg conslstmg of a second set of Zener diodes in series, fed by said A.C. output and rectified by a second rectifier; a switch having two integral indexes rotatably in opposite directions for selecting the set point values by inserting n-l Zener diodes in said first set and for simultaneously inserting into said resistive leg on Zener diodes of said second set.
7. The device according to claim 1, wherein said sensor comprises:
a cylindrical non-metallic, liquid-tight container having fluid therein; a permanent magnet, said magnet being carried by a float on the surface of said liquid; a magnetic source on said container, said source being adapted to cause said floating magnet to be aligned therewith in the absence of a magnetic fluid from said horseshoe magnet; means for preventing translational movement of said float relative to said container; and means for permitting limited angular movement of said float between said two deflection positions on either side of said aligned position, said aligned position being parallel to the axis of said pipeline; and reed switches located at said deflection positions and coupled to said programer means, whereby movement of the device and radiography are controlled.

Claims (7)

1. A device for radiographing weldings from the inside of a pipeline, said device adapted to be controlled by a permanent horseshoe magnet positioned on the exterior of said pipeline at a preselected distance from a welding to be inspected, comprising: a carriage having self-adjusting wheels; a D.C. geared motor operative with said wheels for driving said carriage; an X-ray tube for longitudinal or panoramic radiography; means removably mounting said X-ray tube on said carriage; electronic programer means for operating said X-ray tube; means for stabilizing the voltage supplied to said X-ray tube at preselected levels; a power supply including an internal combustion engine mounted on said carriage and an electric energy generator operatively coupled to said engine and adapted to power said X-ray tube; a battery electrically coupled to said D.C. geared motor to drive said carriage and to said energy generator, such that said battery supplies power for starting said engine and is charged by said energy generator when the engine is running to maintain an operative charge; and a magnetic compass control sensor mounted on said carriage and adapted to be operated by said horseshoe magnet; said sensor being coupled to said programer means having three positions, a neutral position and two deflection positions, whereby the movement and radiography is controlled.
2. The device according to claim 1, wherein said engine and energy generator Are supported by a trailer having two self-adjusting wheels and a cardan joint whose bushes are constituted by shock absorbers coupling said trailer to the rear of said carriage, whereby said device may accommodate bends in said pipeline and vibrations from said engine are dampened.
3. The device according to claim 2, including a circular diaphragm of the same diameter as the pipeline to be radiographed and having rubber packings adapted to seal with the inside surface of the pipeline; means for mounting said diaphragm at the backside of the trailer, said diaphragm, and means for discharging the exhaust gases of the internal combustion engine beyond said diaphragm.
4. The device according to claim 1, wherein said means for removably mounting said X-ray tube includes three shock absorbers located at the front of said carriage, said absorbers being arranged vertically in spaced-apart relationship to define a triangle, two of the absorbers being positioned adjacent opposite sides of the carriage; an upwardly facing semi-circular X-ray tube support member attached at the free ends thereof to the upper ends of said two absorbers and adapted to support said X-ray tube thereon; a flexible quick release clamping band attached at its ends to the upper ends of said two absorbers, said band cooperating with said support member to mount said X-ray tube therebetween; and quick release means coupling the upper end of the remaining absorber to said X-ray tube.
5. The device according to claim 1, wherein said means for stabilizing the voltage supply to said X-ray tube includes a variac electrically coupled to said energy generator to receive an A.C. voltage output therefrom when said generator operates as an alternator, the wiper of said variac being operatively coupled to a D.C. motor for movement along the variac, said D.C. motor receiving excitation from two relays, said relays being controlled by a polarized relay, which receives controlled power input in response to the voltage difference between fixed nominal values of operating voltage for the X-ray tube and a D.C. voltage proportional to the A.C. voltage supplied from said wiper, said A.C. voltage being the voltage applied to said X-ray tube.
6. The device according to claim 5, wherein said fixed nominal values are obtained as a voltage drop at the terminals of a first set Zener diodes in series, fed by the output A.C. voltage of said energy generator, operating as an alternator, and rectified by a rectifier; said D.C. voltage proportional to the output A.C. voltage from the wiper of the variac being obtained as a voltage drop in a resistive leg consisting of a second set of Zener diodes in series, fed by said A.C. output and rectified by a second rectifier; a switch having two integral indexes rotatably in opposite directions for selecting the set point values by inserting n-1 Zener diodes in said first set and for simultaneously inserting into said resistive leg on Zener diodes of said second set.
7. The device according to claim 1, wherein said sensor comprises: a cylindrical non-metallic, liquid-tight container having fluid therein; a permanent magnet, said magnet being carried by a float on the surface of said liquid; a magnetic source on said container, said source being adapted to cause said floating magnet to be aligned therewith in the absence of a magnetic fluid from said horseshoe magnet; means for preventing translational movement of said float relative to said container; and means for permitting limited angular movement of said float between said two deflection positions on either side of said aligned position, said aligned position being parallel to the axis of said pipeline; and reed switches located at said deflection positions and coupled to said programer means, whereby movement of the device and radiography are controlled.
US497064A 1972-02-17 1974-08-13 Automatic carriage for radiographing weldings from the inside of pipelines by means of X-rays and relevant devices Expired - Lifetime US3889116A (en)

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IT20661/72A IT947630B (en) 1972-02-17 1972-02-17 AUTOMATIC TROLLEY FOR THE RADIO GRAPHY OF WELDINGS FROM THE INTERIOR OF PIPES BY MEANS OF X-RAY SOURCE AND DEVICES CONNECTED TO ITS OPERATION
US33264973A 1973-02-15 1973-02-15
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USRE36099E (en) * 1988-02-26 1999-02-16 Analogic Corporation X-ray tomography apparatus
RU2493557C2 (en) * 2009-06-25 2013-09-20 Общество с ограниченной ответственностью "ДИАГНОСТИКА-М" Method for radiation flaw detection of circular weld seams of tubular elements (versions) and apparatus for realising said method
RU2530452C1 (en) * 2013-04-18 2014-10-10 Открытое акционерное общество "Научно-исследовательский институт технической физики и автоматизации" ОАО "НИИТФА" Method and apparatus for radioisotope flaw detection of annular weld joints
RU2683997C1 (en) * 2018-04-25 2019-04-03 Акционерное общество "Научно-исследовательский институт технической физики и автоматизации" (АО "НИИТФА") Radioisotope flaw detection method and arrangement of the welded in tubular elements annular welded joints metal supra-molecular structure dynamic slot radiography device
RU2700364C1 (en) * 2018-12-06 2019-09-16 Акционерное общество "Научно-исследовательский институт технической физики и автоматизации" (АО "НИИТФА") Method and diagram of device for radiographic control of macrostructure of axially symmetric annular welded joints of welded tubular elements
WO2021236722A1 (en) * 2020-05-21 2021-11-25 Shiau Shi En Crawler for conduit line and grade inspection

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US3087058A (en) * 1958-09-15 1963-04-23 Travel Ray Corp Method and apparatus for radiographic inspection
US3492477A (en) * 1966-02-28 1970-01-27 Tore Arnesen Method and apparatus for examining hollow bodies
US3691385A (en) * 1968-06-06 1972-09-12 Houston Gamma Ray Co Control system for welding inspection machine

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
US3087058A (en) * 1958-09-15 1963-04-23 Travel Ray Corp Method and apparatus for radiographic inspection
US3492477A (en) * 1966-02-28 1970-01-27 Tore Arnesen Method and apparatus for examining hollow bodies
US3691385A (en) * 1968-06-06 1972-09-12 Houston Gamma Ray Co Control system for welding inspection machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE36099E (en) * 1988-02-26 1999-02-16 Analogic Corporation X-ray tomography apparatus
RU2493557C2 (en) * 2009-06-25 2013-09-20 Общество с ограниченной ответственностью "ДИАГНОСТИКА-М" Method for radiation flaw detection of circular weld seams of tubular elements (versions) and apparatus for realising said method
RU2530452C1 (en) * 2013-04-18 2014-10-10 Открытое акционерное общество "Научно-исследовательский институт технической физики и автоматизации" ОАО "НИИТФА" Method and apparatus for radioisotope flaw detection of annular weld joints
RU2683997C1 (en) * 2018-04-25 2019-04-03 Акционерное общество "Научно-исследовательский институт технической физики и автоматизации" (АО "НИИТФА") Radioisotope flaw detection method and arrangement of the welded in tubular elements annular welded joints metal supra-molecular structure dynamic slot radiography device
RU2700364C1 (en) * 2018-12-06 2019-09-16 Акционерное общество "Научно-исследовательский институт технической физики и автоматизации" (АО "НИИТФА") Method and diagram of device for radiographic control of macrostructure of axially symmetric annular welded joints of welded tubular elements
WO2021236722A1 (en) * 2020-05-21 2021-11-25 Shiau Shi En Crawler for conduit line and grade inspection
US11781699B2 (en) 2020-05-21 2023-10-10 Shi-En Shiau Crawler for conduit line and grade inspection

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