US3867085A - Thermoforming apparatus with web support means - Google Patents

Thermoforming apparatus with web support means Download PDF

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Publication number
US3867085A
US3867085A US430408A US43040874A US3867085A US 3867085 A US3867085 A US 3867085A US 430408 A US430408 A US 430408A US 43040874 A US43040874 A US 43040874A US 3867085 A US3867085 A US 3867085A
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US
United States
Prior art keywords
web
oven
sheet
tube
air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US430408A
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English (en)
Inventor
John R Lynch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NRM POLYMER EQUIPMENT Corp
NRM Corp
Original Assignee
NRM Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NRM Corp filed Critical NRM Corp
Priority to US430408A priority Critical patent/US3867085A/en
Priority to CA214,786A priority patent/CA1022713A/en
Priority to GB51826/74A priority patent/GB1482098A/en
Priority to DE19742458548 priority patent/DE2458548A1/de
Priority to FR7441195A priority patent/FR2256813B1/fr
Priority to JP50004194A priority patent/JPS50105761A/ja
Priority to IT67004/75A priority patent/IT1027233B/it
Application granted granted Critical
Publication of US3867085A publication Critical patent/US3867085A/en
Assigned to CONGRESS FINANCIAL CORPORATION (CENTRAL) reassignment CONGRESS FINANCIAL CORPORATION (CENTRAL) SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NRM CORPORATION, A CORP. OF OH
Assigned to GLENFED FINANCIAL CORPORATION, 104 CARNEGIE CENTER, PRINCETON, NEW JERSEY 08540 A CA. CORP. reassignment GLENFED FINANCIAL CORPORATION, 104 CARNEGIE CENTER, PRINCETON, NEW JERSEY 08540 A CA. CORP. SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). SECURITY AGREEMENT Assignors: NRM CORPORATION
Assigned to NRM CORPORATION, reassignment NRM CORPORATION, RELEASED BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: GLENFED FINANCIAL CORPORATION
Assigned to SOCIETY NATIONAL BANK reassignment SOCIETY NATIONAL BANK SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: NRM ACQUISITION COMPANY, A CORP. OF DE, NRM CORPORATION, A CORP. OF OH, STEELASTIC AMERICA COMPANY, THE, A CORP. OF OH, STEELASTIC COMPANY, THE, A CORP. OF OH, STEELASTIC INTERNATIONAL, INC., A CORP. OF OH, STEELASTIC WEST, INC., A CORP. OF DE
Assigned to SOCIETY NATIONAL BANK reassignment SOCIETY NATIONAL BANK SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BANK ONE, CLEVELAND, NA, BARCLAYS BUSINESS CREDIT, INC., HUNGTINGTON NATIONAL BANK, THE, NRM POLYMER EQUIPMENT CORPORATION
Assigned to NRM POLYMER EQUIPMENT CORPORATION reassignment NRM POLYMER EQUIPMENT CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: SOCIETY NATIONAL BANK
Assigned to NRM POLYMER EQUIPMENT CORPORATION reassignment NRM POLYMER EQUIPMENT CORPORATION ASSIGNMENT OF ASSIGNORS INTEREST. Assignors: SOCIETY NATIONAL BANK
Anticipated expiration legal-status Critical
Assigned to NRM POLYMER EQUIPMENT CORPORATION reassignment NRM POLYMER EQUIPMENT CORPORATION RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS). Assignors: BANK ONE, CLEVELAND, N.A., BARCLAYS BUSINESS CREDIT, INC., SOCIETY NATIONAL BANK, HUNTINGTON NATIONAL BANK, THE
Assigned to NRM POLYMER EQUIPMENT CORPORATION, A CORP. OF DE reassignment NRM POLYMER EQUIPMENT CORPORATION, A CORP. OF DE CORRECTION TO RELEASE OF PATENT SECURITY INTEREST AND QUIT CLAIM ASSIGNMENT Assignors: BANK ONE, CLEVELAND, N.A., SOCIETY NATIONAL BANK, BARCLAYS BUSINESS CREDIT, INC., HUNTINGTON NATIONAL BANK, THE
Expired - Lifetime legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B13/00—Conditioning or physical treatment of the material to be shaped
    • B29B13/02—Conditioning or physical treatment of the material to be shaped by heating
    • B29B13/023—Half-products, e.g. films, plates
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S425/00—Plastic article or earthenware shaping or treating: apparatus
    • Y10S425/20—Molding plants

Definitions

  • ABSTRACT Thermoforming apparatus wherein the opposite longitudinal edge portions of a sheet of thermoplastic material are gripped by an indexing conveyor which conveys the sheet through a heating oven wherein it is heated to forming temperature and through a thermoformer wherein the heated sheet is deformed into a mold cavity by pressure and/or vacuum, said apparatus being characterized in that at least the portion of the length of the heating oven adjacent the thermoformer has therein one or more perforated tubes which extend longitudinally between the gripped edges of the sheet with air being discharged upwardly through said tubes against the bottom surface of the sheet to form an air bearing support to inhibit sagging of the heated sheet between its gripped longitudinal edges.
  • the apparatus herein is further characterized in that there is a heat interchange between the air and the sheet supporting tubes so that the latter are cooled to avoid possible overheating of the sheet thereabove while the air flowing through the tubesis heated so as not to have undue chilling effect on the regions of the sheet upon which the air jets impinge.
  • thermoforming apparatus for inhibiting sagging of the heated sheet as it is conveyed to the thermoformer, it is herein proposed to provide stationary longitudinally extending perforated tubes in the oven through which a gaseous medium such as air is discharged upwardly to impinge on the under surface ofthe sheet thus to form a gas bearing for low friction transport ofthe sheet through the oven and to inhibit sagging of the heated sheet.
  • thermoforming apparatus of the character indicated in which the sag inhibiting sheet support means is in heat exchange relation with the gas bearing medium such that the sheet support tubes will be at less than oven temperature and such that the gaseous medium is heated so that the heated sheet supported by the gas bearing is not unduly chilled.
  • FIG. I is a side elevation view of a thermoforming apparatus embodying the present invention.
  • FIG. 2 is a partial top view of the heating oven at the outlet zone thereof adjacent to the thermoformer illustrating the sag inhibiting tubes which provide an air bearing for indexing movement of the sheet as it is heated in the oven and advanced into the thermoformer;
  • FIG. 3 is a cross-section view on enlarged scale taken substantially along the line 33, FIG. 2 illustrating the sheet gripping means which grips a longitudinal edge portion of the sheet and illustrating one of the sag inhibiting tubes which extend longitudinally of the sheet and parallel to the side edges thereof to provide a gas bearing to support the sheet for transport through the oven to the thermoformer with low friction;
  • FIG. 4 is an elevation view as viewed along the line 44, FIG. 2;
  • FIG. 5 is a much enlarged top plan view as viewed along the line 5-5, FIG. 4 illustrating the series perforations through the top of the sag inhibiting tube through which a gaseous medium such as air flows upwardly to impinge on the bottom surface of the heated sheet as it is transported through the oven thus to form a gas bearing of low friction characteristics.
  • a gaseous medium such as air flows upwardly to impinge on the bottom surface of the heated sheet as it is transported through the oven thus to form a gas bearing of low friction characteristics.
  • thermoforming apparatus comprises a base structure 1 on which is supported a thermoformer 2 with a heating oven 3 on one side thereof and having on the other side thereof a drive means 4 for moving the top run of a pair of sheet gripping and conveying chains 5 length-wise through the heating oven 3 and the thermoformer 2 in stepwise manner.
  • Each chain 5 is of the pin chain type having a series of pins 6 thereon which at the righthand end 7 of the apparatus as viewed in FIG. I are operative to puncture the opposite edges ofthe sheet S to be heated and thermoformed and to convey the sheet S thus gripped by the pin chains 5 longitudinally through the heating oven 3 and thermoformer 2.
  • the punctured edge portions of the sheet S are supported by longitudinally extending cooled guide rails 8 which are mounted on channel members 9 on opposite sides of the oven 3.
  • the oven 3 has a series of electric heating elements 10 or the like disposed in spaced relation above and below the sheet 5 which is transported through the oven 3 by said pin chains 5.
  • sag inhibiting means which comprise one or more longitudinally extending tubes 14 having perforations 15 through the top through which air under pressure is introduced through a filter and pressure regulator l6 and air manifold 17 with flexible hose 18 connected to the ends of the tubes 14- which extend laterally from the oven 3.
  • the tubes 14 are supported at spaced intervals by adjustable brackets 19 bolted to the lower heat shields l2 and the ends of the tubes 14 remote from the thermoformer end of the oven 3 are sloped downwardly so as not to be engaged by the sheet S and at that portion of the oven 3 the sheet S is not yet heated to extent such as to require support against sag ging.
  • Such sloping portions of the sheet supporting tubes 14 have a useful function in that they are yet disposed in the oven 3 and hence serve to preheat the air prior to its being discharged from the series of orifices 15 to impinge on the bottom surface ofthe sheet S disposed thereon.
  • the sag inhibiting tubes 14 may be A inch diameter stainless steel tubes with holes of 0.01 3 to 0.015 inch diameter spaced apart A inch and with an air pressure of, say, 15 psi in the manifold 17 the air jets directed upwardly from the tubes 14 impinges on the bottom surface of the sheet S thereabove to form an air bearing for ease of transport of the sheet S through the oven 3 and, moreover, although the tubes 14 otherwise would reach oven temperature, the air flow therethrough is in heat exchange relation with the tubes 14 so that the tubes are cooled to less than oven temperature and by the same token the interchange of heat heats the air so that its impingement on the bottom surface of the sheet S does not re sult in undue chilling of portions of the sheet directly above the tubes 14.
  • the brackets 19 aforesaid include screw means 20 and slots 21 which enable desired spacing of the sag inhibiting tubes 14 with respect to the gripped edge portions of the sheet S and it will be apparent that depending upon the width of the sheet S and its gage one, two, or more sag inhibiting tubes 14 may be employed. It is to be understood that the sag inhibiting tubes 14 may extend throughout the length of the oven 3 or a major portion thereof but it has been found that in an oven of say foot length, the straight horizontal portion of the sag inhibiting tubes 14 may be of say 4 foot length with perforations extending for somewhat less than 5 feet, partly extending into the sloping portion which is out of contact with the sheet S.
  • each sag inhibiting tube 14 the upwardly directed jets of air progressively offer increasing support to the sheet S which is of progressively increasing temperature so that by the time that the sheet S reaches the juncture of the sloping portion and the horizontal portion of each tube 14 the sheet S will be supported by an air film between its bottom surface and the upper surface of each sag inhibiting tube 14 to provide for low friction transport of the sheet S.
  • the tubes 14 are cooled to a temperature less than oven temperature and by the same token the air is heated so as not to impose an undue chilling effect on the lines of the sheet S which are disposed directly above the sag inhibiting tubes 14. Moreover, the slop ing and lateral portions of each tube being disposed in the oven serve to preheat the air.
  • Thermoforming apparatus comprising an elongated heating oven into one end of which a thermoplastic web is introduced for transport therethrough for heating said web to forming temperature; a thermoformer adjacent the other end of said oven into which the heated web is transported for forming therein; a conveyor operative to grip the opposite longitudinal edge portions of said web to convey said web through said oven and thermoformer for respectively heating said web to forming temperature and forming the web; sag inhibiting web support means in said oven extending longitudinally from such other end of said oven toward such one end and disposed underneath said web to support the latter between its longitudinal edge portions, said means comprising at least one elongated tube laterally spaced between said edge portions and having a series of openings through the wall thereof juxtaposed to the bottom surface of the web; and a fluid pressure source to supply gaseous medium into said tube for flow upwardly through said openings to impinge on the web thereabove thus to define a gas bearing to facilitate transport of the web through said oven while inhibiting sagging thereof.
  • brackets are laterally adjustable to predeterminately space said tube from the lateral edges of said web.

Landscapes

  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Containers And Plastic Fillers For Packaging (AREA)
US430408A 1974-01-03 1974-01-03 Thermoforming apparatus with web support means Expired - Lifetime US3867085A (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
US430408A US3867085A (en) 1974-01-03 1974-01-03 Thermoforming apparatus with web support means
CA214,786A CA1022713A (en) 1974-01-03 1974-11-27 Thermoforming apparatus with web support means
GB51826/74A GB1482098A (en) 1974-01-03 1974-11-29 Thermoforming apparatus
DE19742458548 DE2458548A1 (de) 1974-01-03 1974-12-11 Thermoverformungsvorrichtung mit bahnstuetzmitteln
FR7441195A FR2256813B1 (cs) 1974-01-03 1974-12-13
JP50004194A JPS50105761A (cs) 1974-01-03 1974-12-28
IT67004/75A IT1027233B (it) 1974-01-03 1975-01-02 Apparechiatura per termostam paggio con sistema di sostegno per il foglio

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US430408A US3867085A (en) 1974-01-03 1974-01-03 Thermoforming apparatus with web support means

Publications (1)

Publication Number Publication Date
US3867085A true US3867085A (en) 1975-02-18

Family

ID=23707430

Family Applications (1)

Application Number Title Priority Date Filing Date
US430408A Expired - Lifetime US3867085A (en) 1974-01-03 1974-01-03 Thermoforming apparatus with web support means

Country Status (7)

Country Link
US (1) US3867085A (cs)
JP (1) JPS50105761A (cs)
CA (1) CA1022713A (cs)
DE (1) DE2458548A1 (cs)
FR (1) FR2256813B1 (cs)
GB (1) GB1482098A (cs)
IT (1) IT1027233B (cs)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5620715A (en) * 1994-02-10 1997-04-15 Penda Corporation Thermoforming machine with controlled cooling station
US6072158A (en) * 1998-10-22 2000-06-06 Konal Engineering And Equipment Inc. Method and apparatus for heating thin plastic sheet with air diffuser plate preventing sagging of the sheet
US6129538A (en) * 1997-05-01 2000-10-10 Emerging Technologies Trust Pre-cut roll and thermoformer machine
US6490844B1 (en) 2001-06-21 2002-12-10 Emerging Technologies Trust Film wrap packaging apparatus and method
CN104943146A (zh) * 2015-06-05 2015-09-30 苏州华冲精密机械有限公司 一种吸塑成型机送料装置的挡板

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2928124A (en) * 1956-11-01 1960-03-15 Us Rubber Co Embossing method and apparatus
US3287821A (en) * 1963-09-30 1966-11-29 Midland Ross Corp Conveying and treating apparatus
US3422522A (en) * 1966-02-14 1969-01-21 Mojonnier Inc Albert Method and apparatus for making caps
US3516122A (en) * 1963-10-18 1970-06-23 Shell Oil Co Apparatus for making integral containers having parallel vertical walls
US3537138A (en) * 1968-07-02 1970-11-03 Brown Machine Co Of Michigan Apparatus and method for forming articles in a pair of incrementally advanced thermoplastic webs

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2928124A (en) * 1956-11-01 1960-03-15 Us Rubber Co Embossing method and apparatus
US3287821A (en) * 1963-09-30 1966-11-29 Midland Ross Corp Conveying and treating apparatus
US3516122A (en) * 1963-10-18 1970-06-23 Shell Oil Co Apparatus for making integral containers having parallel vertical walls
US3422522A (en) * 1966-02-14 1969-01-21 Mojonnier Inc Albert Method and apparatus for making caps
US3537138A (en) * 1968-07-02 1970-11-03 Brown Machine Co Of Michigan Apparatus and method for forming articles in a pair of incrementally advanced thermoplastic webs

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5620715A (en) * 1994-02-10 1997-04-15 Penda Corporation Thermoforming machine with controlled cooling station
US6129538A (en) * 1997-05-01 2000-10-10 Emerging Technologies Trust Pre-cut roll and thermoformer machine
US6399184B1 (en) 1997-05-01 2002-06-04 Emerging Technologies Trust Precut blister roll for thermoformer machine
US6409496B1 (en) 1997-05-01 2002-06-25 Emerging Technologies Trust Thermoformer machine
US6072158A (en) * 1998-10-22 2000-06-06 Konal Engineering And Equipment Inc. Method and apparatus for heating thin plastic sheet with air diffuser plate preventing sagging of the sheet
US6490844B1 (en) 2001-06-21 2002-12-10 Emerging Technologies Trust Film wrap packaging apparatus and method
CN104943146A (zh) * 2015-06-05 2015-09-30 苏州华冲精密机械有限公司 一种吸塑成型机送料装置的挡板

Also Published As

Publication number Publication date
CA1022713A (en) 1977-12-20
FR2256813B1 (cs) 1979-04-06
DE2458548A1 (de) 1975-07-17
FR2256813A1 (cs) 1975-08-01
IT1027233B (it) 1978-11-20
GB1482098A (en) 1977-08-03
JPS50105761A (cs) 1975-08-20

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AS Assignment

Owner name: CONGRESS FINANCIAL CORPORATION (CENTRAL)

Free format text: SECURITY INTEREST;ASSIGNOR:NRM CORPORATION, A CORP. OF OH;REEL/FRAME:004813/0543

Effective date: 19871015

AS Assignment

Owner name: GLENFED FINANCIAL CORPORATION, 104 CARNEGIE CENTER

Free format text: SECURITY INTEREST;ASSIGNOR:NRM CORPORATION;REEL/FRAME:004813/0939

Effective date: 19871015

AS Assignment

Owner name: NRM CORPORATION,, OHIO

Free format text: RELEASED BY SECURED PARTY;ASSIGNOR:GLENFED FINANCIAL CORPORATION;REEL/FRAME:005270/0476

Effective date: 19900103

AS Assignment

Owner name: SOCIETY NATIONAL BANK

Free format text: SECURITY INTEREST;ASSIGNORS:STEELASTIC COMPANY, THE, A CORP. OF OH;STEELASTIC WEST, INC., A CORP. OF DE;STEELASTIC INTERNATIONAL, INC., A CORP. OF OH;AND OTHERS;REEL/FRAME:005870/0356

Effective date: 19900109

AS Assignment

Owner name: SOCIETY NATIONAL BANK

Free format text: SECURITY INTEREST;ASSIGNORS:NRM POLYMER EQUIPMENT CORPORATION;BANK ONE, CLEVELAND, NA;BARCLAYS BUSINESS CREDIT, INC.;AND OTHERS;REEL/FRAME:005945/0697

Effective date: 19911210

Owner name: NRM POLYMER EQUIPMENT CORPORATION, OHIO

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:SOCIETY NATIONAL BANK;REEL/FRAME:005967/0541

Effective date: 19911210

Owner name: NRM POLYMER EQUIPMENT CORPORATION

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:SOCIETY NATIONAL BANK;REEL/FRAME:005967/0534

Effective date: 19911210

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Owner name: NRM POLYMER EQUIPMENT CORPORATION, OHIO

Free format text: RELEASE BY SECURED PARTY;ASSIGNORS:SOCIETY NATIONAL BANK;BARCLAYS BUSINESS CREDIT, INC.;BANK ONE, CLEVELAND, N.A.;AND OTHERS;REEL/FRAME:006732/0399;SIGNING DATES FROM 19930914 TO 19931004

AS Assignment

Owner name: NRM POLYMER EQUIPMENT CORPORATION, A CORP. OF DE,

Free format text: CORRECTION TO RELEASE OF PATENT SECURITY INTEREST AND QUIT CLAIM ASSIGNMENT;ASSIGNORS:SOCIETY NATIONAL BANK;BARCLAYS BUSINESS CREDIT, INC.;BANK ONE, CLEVELAND, N.A.;AND OTHERS;REEL/FRAME:006932/0810;SIGNING DATES FROM 19940124 TO 19940331