US3865547A - Preventing corrosion during the pipeline transportation of coal slurries - Google Patents
Preventing corrosion during the pipeline transportation of coal slurries Download PDFInfo
- Publication number
- US3865547A US3865547A US166851A US16685171A US3865547A US 3865547 A US3865547 A US 3865547A US 166851 A US166851 A US 166851A US 16685171 A US16685171 A US 16685171A US 3865547 A US3865547 A US 3865547A
- Authority
- US
- United States
- Prior art keywords
- coal
- slurry
- pipeline
- water slurry
- inhibitor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005260 corrosion Methods 0.000 title claims abstract description 33
- 230000007797 corrosion Effects 0.000 title claims abstract description 33
- 239000003250 coal slurry Substances 0.000 title description 17
- 239000002002 slurry Substances 0.000 claims abstract description 52
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 32
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000003112 inhibitor Substances 0.000 claims abstract description 21
- 230000009972 noncorrosive effect Effects 0.000 claims abstract description 16
- -1 alkyl phenol Chemical compound 0.000 claims abstract description 15
- 108010010803 Gelatin Proteins 0.000 claims abstract description 13
- 229920000159 gelatin Polymers 0.000 claims abstract description 13
- 239000008273 gelatin Substances 0.000 claims abstract description 13
- 235000019322 gelatine Nutrition 0.000 claims abstract description 13
- 235000011852 gelatine desserts Nutrition 0.000 claims abstract description 13
- 239000000654 additive Substances 0.000 claims abstract description 11
- 230000000996 additive effect Effects 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims abstract description 9
- 238000009877 rendering Methods 0.000 claims abstract description 9
- 239000007795 chemical reaction product Substances 0.000 claims abstract description 8
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims 1
- 239000003245 coal Substances 0.000 description 41
- 239000002245 particle Substances 0.000 description 13
- 150000001875 compounds Chemical class 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 239000012153 distilled water Substances 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- CPLXHLVBOLITMK-UHFFFAOYSA-N Magnesium oxide Chemical compound [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229920004890 Triton X-100 Polymers 0.000 description 2
- 239000013504 Triton X-100 Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 230000000274 adsorptive effect Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920002401 polyacrylamide Polymers 0.000 description 2
- 238000012216 screening Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 239000004129 EU approved improving agent Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical class CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 1
- 229920004897 Triton X-45 Polymers 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- JOPOVCBBYLSVDA-UHFFFAOYSA-N chromium(6+) Chemical compound [Cr+6] JOPOVCBBYLSVDA-UHFFFAOYSA-N 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 150000002169 ethanolamines Chemical class 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 150000002443 hydroxylamines Chemical class 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 150000004780 naphthols Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920000193 polymethacrylate Polymers 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000002829 reductive effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/30—Conveying materials in bulk through pipes or tubes by liquid pressure
Definitions
- ABSTRACT A method for rendering a coal-water slurry noncorrosive to a pipeline during pipeline transportation of the slurry by admixing therewith, and maintaining therein, a hexavalent chromate corrosion inhibitor in combination with a minor amount of less than 1000 ppm of an inhibitor saving additive selected from the group consisting of gelatin and a reaction product of an alkyl phenol and an alkylene oxide.
- An object of the present invention is to prepare a corrosion resistant coal slurry.
- Still another object of the present invention is to prepare a non-clogging or non-plugging, corrosion resistant coal slurry in a liquid carrier.
- Still another object of the present invention is to prepare a non-clogging or non-plugging, corrosion resistant coal-water slurry for pipeline transportation.
- Still another object of the present invention is to pipeline transport a coal slurry which is non-clogging and non-plugging and does not cause corrosion of the interior of the pipeline or equipment handling said slurry.
- Still another object of the present invention is to pipeline transport a coal-water slurry which is resistant toward corrosion and plugging and can be readily restarted after pipeline shutdown if and when required.
- Still another object of the present invention is to transport non-corrosive non-clogging coal slurries over great distances under conditions of reduced pumping and handling costs.
- the polar-containing compound e.g., gelatin as well as other improving agents such as friction reducers, viscosity controlling agents can be incorporated into coal slurry compositions containing the chromate during the preparation of the slurry or after the slurry has been prepared and injected into the pipeline and these additives can be injected simultaneously or sequentially; and if this is done, the improving agent should be added first.
- coal particles of from l4+30 to 325 mesh in an amount of from about 10 percent to about 60 percent or higher are slurried into a liquid carrier such as a liquid aqueous medium and during or after, simultaneously or sequentially, from about 10 to 1000 ppm each of a chromate compound and a water-soluble polar-containing compound as defined is addedto the slurry and admixed to form a homogeneous mass.
- a liquid carrier such as a liquid aqueous medium
- the coal slurry can then be injected into a pipeline for transportation over great distances without causing corrosion, plugging and on shutdown, the slurry can be re-started without any difficulties.
- An option is to prepare the coal slurry, inject it into a pipeline, and while the slurry is being pumped to a terminal station injecting, simultaneously, sequentially and/or in increments, the chromate and polarcontaining compound having high affinity for coal adsorption.
- Coal slurries made from coal particles in the size range of the present invention resist attrition while being pipeline transported.
- the coal particles from different fields useful in making slurries of the present invention are illustrated in Tables 1 and II, at varying velocities of transportation over large distances.
- the chromates useful as corrosion inhibitors in coal slurry compositions of the present invention include hexavalent chromates, preferably the water-soluble chromates such as alkali metal chromates, e.g., Na and- /or K chromates (Na CrO and/or K CrO).
- the water-soluble polar-containing compound having high affinity for adsorption on coal particles used in conjunction with the chromate and which prevents the chromate from being adsorbed on the coal but rather onto the pipeline wall thereby rendering the pipeline resistant to erosion and corrosion, include: watersoluble oxygen-containing materials such as reaction products of alkylene oxide, e.g., ethylene and/or propylene oxide
- the pH of the Crowsnest coal/water slurry did not vary with time, but remained at about 5.5 to 6.0 with distilled water as the carrier, indicating that no additional acidic components were extracted from the coal.
- Gelatin consists of large organic molecules that cover up active adsorption sites on the coal surface. As shown by the upper curve in FIG. 1, the addition of 10 ppm of gelatin to the coal/water slurry retarded the oxygen depletion previously observed.
- Test duration 7 days.
- Coal sample had particle size distribution as shown in Table 111 Sample 1. Basis total slurry.
- An added feature of coal slurry compositions of the present invention containing chromates and polarcontaining adsorbents is that attrition of the coal particles in the slurry is essentially inhibited, thereby reducing the problem of plugging of the pipeline and facilitating restart whenever necessary.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Preventing Corrosion Or Incrustation Of Metals (AREA)
- Liquid Carbonaceous Fuels (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
- Solid-Sorbent Or Filter-Aiding Compositions (AREA)
Priority Applications (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US166851A US3865547A (en) | 1971-07-28 | 1971-07-28 | Preventing corrosion during the pipeline transportation of coal slurries |
| ZA724617A ZA724617B (en) | 1971-07-28 | 1972-07-05 | Non-corrosive coal slurries |
| AU44632/72A AU458309B2 (en) | 1971-07-28 | 1972-07-17 | Noncorrosive coal slurries |
| CA147,506A CA975150A (en) | 1971-07-28 | 1972-07-19 | Non-corrosive coal slurries |
| GB3474972A GB1356722A (en) | 1971-07-28 | 1972-07-25 | Methods of pipeline transporting and compositions of non-corrosive coal slurries |
| FR7227055A FR2147249B1 (Direct) | 1971-07-28 | 1972-07-27 | |
| JP7470372A JPS5545600B1 (Direct) | 1971-07-28 | 1972-07-27 | |
| DE2237184A DE2237184C3 (de) | 1971-07-28 | 1972-07-28 | Verfahren zum Transport von aufgeschlämmter Kohle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US166851A US3865547A (en) | 1971-07-28 | 1971-07-28 | Preventing corrosion during the pipeline transportation of coal slurries |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3865547A true US3865547A (en) | 1975-02-11 |
Family
ID=22604926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US166851A Expired - Lifetime US3865547A (en) | 1971-07-28 | 1971-07-28 | Preventing corrosion during the pipeline transportation of coal slurries |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US3865547A (Direct) |
| JP (1) | JPS5545600B1 (Direct) |
| AU (1) | AU458309B2 (Direct) |
| CA (1) | CA975150A (Direct) |
| DE (1) | DE2237184C3 (Direct) |
| FR (1) | FR2147249B1 (Direct) |
| GB (1) | GB1356722A (Direct) |
| ZA (1) | ZA724617B (Direct) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3996058A (en) * | 1974-07-12 | 1976-12-07 | Bechtel International Corporation | Inhibition of corrosion in a pipeline carrying a slurry |
| US4223691A (en) * | 1978-12-26 | 1980-09-23 | Shell Oil Company | Additives to improve the pipeline transportation of cold water slurries |
| US4316505A (en) * | 1979-01-12 | 1982-02-23 | Lammiman Steven A | Pumping of aqueous slurries |
| US20080090071A1 (en) * | 2004-10-21 | 2008-04-17 | Commissariat A L'energie Atomique | Nanosturctured Coating and Coating Method |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2128913A (en) * | 1936-02-03 | 1938-09-06 | Standard Oil Co | Coal handling |
| US2346151A (en) * | 1940-05-18 | 1944-04-11 | Standard Oil Co | Process of treating coal |
| US2791472A (en) * | 1954-05-04 | 1957-05-07 | Consolidation Coal Co | Method of reducing metal losses in coal slurry transportation pipelines |
| US2920923A (en) * | 1959-02-11 | 1960-01-12 | Consolidation Coal Co | Slurry pipeline transportation |
| US3012826A (en) * | 1960-04-28 | 1961-12-12 | Ruhrgas Ag | Hydraulic conveying method |
| US3304267A (en) * | 1964-04-13 | 1967-02-14 | Leo D Miller | Method of inhibiting rust and corrosion in a fuel oil tank |
| US3445400A (en) * | 1965-12-27 | 1969-05-20 | Midwest Chem & Processing Co I | Chromate corrosion inhibiting composition containing surface-active agents |
| US3487018A (en) * | 1968-04-12 | 1969-12-30 | Nalco Chemical Co | Scale and corrosion control in cooling waters |
| US3524682A (en) * | 1962-03-07 | 1970-08-18 | American Cyanamid Co | Coal suspension pumping using polyelectrolytes |
| US3666404A (en) * | 1969-11-05 | 1972-05-30 | Chemed Corp | Method of inhibiting corrosion in aqueous systems with high molecular weight alkylene oxide polymers |
-
1971
- 1971-07-28 US US166851A patent/US3865547A/en not_active Expired - Lifetime
-
1972
- 1972-07-05 ZA ZA724617A patent/ZA724617B/xx unknown
- 1972-07-17 AU AU44632/72A patent/AU458309B2/en not_active Expired
- 1972-07-19 CA CA147,506A patent/CA975150A/en not_active Expired
- 1972-07-25 GB GB3474972A patent/GB1356722A/en not_active Expired
- 1972-07-27 FR FR7227055A patent/FR2147249B1/fr not_active Expired
- 1972-07-27 JP JP7470372A patent/JPS5545600B1/ja active Pending
- 1972-07-28 DE DE2237184A patent/DE2237184C3/de not_active Expired
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2128913A (en) * | 1936-02-03 | 1938-09-06 | Standard Oil Co | Coal handling |
| US2346151A (en) * | 1940-05-18 | 1944-04-11 | Standard Oil Co | Process of treating coal |
| US2791472A (en) * | 1954-05-04 | 1957-05-07 | Consolidation Coal Co | Method of reducing metal losses in coal slurry transportation pipelines |
| US2920923A (en) * | 1959-02-11 | 1960-01-12 | Consolidation Coal Co | Slurry pipeline transportation |
| US3012826A (en) * | 1960-04-28 | 1961-12-12 | Ruhrgas Ag | Hydraulic conveying method |
| US3524682A (en) * | 1962-03-07 | 1970-08-18 | American Cyanamid Co | Coal suspension pumping using polyelectrolytes |
| US3304267A (en) * | 1964-04-13 | 1967-02-14 | Leo D Miller | Method of inhibiting rust and corrosion in a fuel oil tank |
| US3445400A (en) * | 1965-12-27 | 1969-05-20 | Midwest Chem & Processing Co I | Chromate corrosion inhibiting composition containing surface-active agents |
| US3487018A (en) * | 1968-04-12 | 1969-12-30 | Nalco Chemical Co | Scale and corrosion control in cooling waters |
| US3666404A (en) * | 1969-11-05 | 1972-05-30 | Chemed Corp | Method of inhibiting corrosion in aqueous systems with high molecular weight alkylene oxide polymers |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3996058A (en) * | 1974-07-12 | 1976-12-07 | Bechtel International Corporation | Inhibition of corrosion in a pipeline carrying a slurry |
| US4223691A (en) * | 1978-12-26 | 1980-09-23 | Shell Oil Company | Additives to improve the pipeline transportation of cold water slurries |
| US4316505A (en) * | 1979-01-12 | 1982-02-23 | Lammiman Steven A | Pumping of aqueous slurries |
| US20080090071A1 (en) * | 2004-10-21 | 2008-04-17 | Commissariat A L'energie Atomique | Nanosturctured Coating and Coating Method |
Also Published As
| Publication number | Publication date |
|---|---|
| AU458309B2 (en) | 1975-02-27 |
| ZA724617B (en) | 1973-04-25 |
| AU4463272A (en) | 1974-01-24 |
| DE2237184A1 (de) | 1973-02-15 |
| DE2237184C3 (de) | 1980-04-10 |
| CA975150A (en) | 1975-09-30 |
| DE2237184B2 (de) | 1979-08-09 |
| JPS5545600B1 (Direct) | 1980-11-18 |
| FR2147249B1 (Direct) | 1976-08-13 |
| FR2147249A1 (Direct) | 1973-03-09 |
| GB1356722A (en) | 1974-06-12 |
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