US3859185A - Calcium containing lead alloy anodes for electrowinning - Google Patents
Calcium containing lead alloy anodes for electrowinning Download PDFInfo
- Publication number
- US3859185A US3859185A US44621774A US3859185A US 3859185 A US3859185 A US 3859185A US 44621774 A US44621774 A US 44621774A US 3859185 A US3859185 A US 3859185A
- Authority
- US
- United States
- Prior art keywords
- lead
- copper
- sulfuric acid
- anodes
- anode
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C11/00—Alloys based on lead
- C22C11/02—Alloys based on lead with an alkali or an alkaline earth metal as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C11/00—Alloys based on lead
- C22C11/08—Alloys based on lead with antimony or bismuth as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C1/00—Electrolytic production, recovery or refining of metals by electrolysis of solutions
- C25C1/12—Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25C—PROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
- C25C7/00—Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
- C25C7/02—Electrodes; Connections thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Definitions
- Electrowinning processes are widely used to recover metallic copper from aqueous electrolyte solutions containing dissolved copper valves.
- Conventional electrowinning processes for copper utilize anodes made of lead or an alloy of lead and antimony.
- an aqueous electrolyte solution contains a corrosive material, such as sulfuric acid
- the lead or lead-antimony alloy anodes are subject to corrosion.
- Antimonial lead anodes have a generally satisfactory service life when the sulfuric acid concentration in the electrolyte solution is small, i.e., below about 80 grams per liter of sulfuric acid.
- the present invention constitutes an improvement in the known process of electrowinning copper from an aqueous sulfuric acid electrolyte solution containing copper ions.
- the improvement comprises utilizing anodes consisting of a lead alloy containing from about 0.025 to about 0.10 percent calcium by weight.
- lead is meant to include pure lead as well as commercial lead and chemical lead, which usually contains small quantities of copper, silver, nickel, zinc and bismuth. This term is also meant to include lead alloys in which the alloying elements do not eliminate the corrosion resistance provided by the calcium addition.
- the best mode presently contemplated of carrying out the improved process of the invention comprises immersing at least one anode and at least one cathode in an aqueous, sulfuric acid electrolyte containing dissolved copper values, and impressing an electrical potential across the anodes and cathodes to deposit copper on the cathodes.
- the anodes consist of an alloy of lead containing from about 0.025 to about 0.10 percent calcium by weight.
- the calcium-lead alloy which is used in the anodes of this invention can be made in any conventional manner, including the procedure described in detail in U.S. Pat. Nos. 1,890,014 and 2,042,840.
- the invention is applicable to all conventional processes of electrowinning copper from an aqueous, sulfuric acid electrolyte.
- the electrolyte solution will contain from about 10 to about 300 grams of I-I SO per liter of solution, and from about 0.5 to about 60 grams of dissolved copper per liter of solution.
- the electrolyte can be passed through conventional electrowinning cells which contain a large number of alternately disposed cathode and anode sheets wherein the anode sheets are made from a lead-calcium alloy according to this invention.
- the cathodes can be any of those conventionally used in the electrowinning of copper.
- the cathodes can be made of stainless steel, titanium, or electrolytically deposited copper.
- the current density can vary over a generally wide range, such as from about 5 to about amps per square foot, with a voltage drop per electrode pair of approximately 2 volts.
- the improved process of the present invention is advantageously used in electrowinning copper from dilute, sulfuric acid leach solutions which have been used in leaching copper values from copper-bearing material, such as low grade ores and mine waste dumps.
- the improved process is particularly advantageous in electrowinning copper from somewhat more concentrated sulfuric acid solutions, as those obtained in multi-step,
- copper scrap and/or cement copper is initially leached with an aqueous ammonical leaching solution under oxidizing conditions to oxidize the copper values to cupric oxide.
- the cupric oxide then reacts with ammonium hydroxide in the aqueous ammonical leaching solution to form a soluble copper ammonia complex.
- the copperpregnant ammonical leach solution is passed to an ion exchange zone, wherein it is contacted with an organic, ion exchange liquid which generally contains a liquid organic ion exchange agent dissolved in a suitable, water immiscible, organic solvent, such as kerosene.
- a suitable liquid organic ion exchange agent is a substituted 2-hydroxy benzophenoxime, such as taught in U.S. Pat. No. 3,428,449, the entire disclosure of which incorporated herein by reference.
- the dissolved copper ions are extracted from the aqueous ammonical leach solution by the organic ion exchange agent,'and the organic and aqueous phases are then allowed to separate.
- the copper-pregnant organic ion exchange agent is thereafter contacted with an aqueous, sulfuric acid solution to strip the majority of the copper therefrom.
- the aqueous, sulfuric acid solution obtained from the stripping step generally contains from to 300 or more grams per liter of sulfuric acid and from about 20 to about 50 grams per liter of dissolved copper values.
- Such an ion exchange system can also be utilized to transfer copper ions from a dilute acid leach solution, (such as the dilute sulfuric acid solution mentioned hereinabove) to the more concentrated sulfuric acid solution in a manner similar to that described for transferring copper from an ammonical leach solution to a sulfuric acid solution.
- a dilute acid leach solution such as the dilute sulfuric acid solution mentioned hereinabove
- the lead-calcium alloy anodes of this invention have been found to be exceptionally resistant to corrosion even when the electrolyte is one which contains a substantial concentration of sulfuric acid, such as, for example, the electrolyte from the solvent extraction systems discussed above.
- the copper produced by the process of this invention contains a minimum amount of lead impurities, usually less than 4 parts per million.
- EXAMPLE A calcium-lead alloy anode was made containing 0.10 weight percent calcium with the balance being essentially lead. Two antimony-lead alloy anodes were also made. One containing 5 weight percent antimony with the balance being lead, and the second containing weight percent antimony and 0.4 weight percent arsenic with the balance being essentially lead. Each of these anodes was approximately 170 cm in area. Each anode was placed into an electrolytic cell so as to be positioned between two cathodes of equal dimensions, with a cathode to anode spacing of one inch. The cathodes were made of copper or titanium metal.
- An aqueous sulfuric acid electrolyte containing 180 grams per liter of sulfuric acid, 40 grams per liter of dissolved copper, and 2 grams per liter of dissolved iron was introduced into each of the electrolytic cells to submerge the anode and cathodes of each cell in the electrolyte.
- An electric potential was applied between the anode and cathodes of each cell so that each anode operated under a current density of 16 amps per square foot, with a voltage drop of about 2 volts between the anode and cathodes of each cell.
- each anode was determined by periodically measuring the weight loss thereof.
- Each anode exhibited an initial inductance time, that is to say an initial period of time after the anode had been put in service, wherein the weight loss was nil.
- the induction time a film of PbO formed on the anodes.
- the corrosion rate, or rate of weight loss was constant.
- the corrosion rates of the anodes for the period after the initial induction time is shown in the following table.
- the induction time for each anode and the length of the test of each anode is also shown in the table.
- the anodes made of the lead-calcium alloys were found to corrode at a rate ofonly 2-3 percent of that of the conventional anodes made of antimony-lead alloys.
- the life of the lead-calcium anodes would be some 20 to 33 times as long as that of the conventional antimony-lead anodes.
- a process for electrowinning copper from an aqueous sulfuric acid electrolyte containing dissolved copper values comprising immersing at least one anode and at least one cathode in said electrolyte and impressing an electrical potential across said anode and cathode to deposit copper on said cathode, the anode being a lead alloy containing from about 0.025 to about 0.10 percent calcium by weight.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Mechanical Engineering (AREA)
- Electrolytic Production Of Metals (AREA)
Abstract
Description
Claims (4)
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US44621774 US3859185A (en) | 1974-02-27 | 1974-02-27 | Calcium containing lead alloy anodes for electrowinning |
CA215,897A CA1068642A (en) | 1974-02-27 | 1974-12-12 | Calcium containing lead alloy anodes for electrowinning copper |
GB729575A GB1465232A (en) | 1974-02-27 | 1975-02-21 | Process for electrowinning copper |
AU78496/75A AU488637B2 (en) | 1974-02-27 | 1975-02-24 | Process for electrowinning copper |
ZM2475A ZM2475A1 (en) | 1974-02-27 | 1975-02-27 | Calcium containing lead alloy anodes for electrowinning |
JP50023514A JPS5814514B2 (en) | 1974-02-27 | 1975-02-27 | How do you do your job? |
DE19752508538 DE2508538A1 (en) | 1974-02-27 | 1975-02-27 | PROCESS FOR ELECTROLYTIC EXTRACTION OF COPPER |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US44621774 US3859185A (en) | 1974-02-27 | 1974-02-27 | Calcium containing lead alloy anodes for electrowinning |
Publications (1)
Publication Number | Publication Date |
---|---|
US3859185A true US3859185A (en) | 1975-01-07 |
Family
ID=23771751
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US44621774 Expired - Lifetime US3859185A (en) | 1974-02-27 | 1974-02-27 | Calcium containing lead alloy anodes for electrowinning |
Country Status (6)
Country | Link |
---|---|
US (1) | US3859185A (en) |
JP (1) | JPS5814514B2 (en) |
CA (1) | CA1068642A (en) |
DE (1) | DE2508538A1 (en) |
GB (1) | GB1465232A (en) |
ZM (1) | ZM2475A1 (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4124482A (en) * | 1974-11-22 | 1978-11-07 | Knight Bill J | Method and apparatus for casting anodes |
US4272339A (en) * | 1980-03-10 | 1981-06-09 | Knight Bill J | Process for electrowinning of metals |
FR2492415A1 (en) * | 1980-10-20 | 1982-04-23 | Samim Spa |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2264251A (en) * | 1940-07-24 | 1941-11-25 | Robert J Shoemaker | Lead alloy bearing metal |
US3287165A (en) * | 1964-12-03 | 1966-11-22 | Eltra Corp | High capacity lead acid battery with lead calcium negative grids |
US3794570A (en) * | 1972-08-11 | 1974-02-26 | Alpha Metals | Electroplating chromium with a nonconsumable chrome plating anode |
-
1974
- 1974-02-27 US US44621774 patent/US3859185A/en not_active Expired - Lifetime
- 1974-12-12 CA CA215,897A patent/CA1068642A/en not_active Expired
-
1975
- 1975-02-21 GB GB729575A patent/GB1465232A/en not_active Expired
- 1975-02-27 JP JP50023514A patent/JPS5814514B2/en not_active Expired
- 1975-02-27 DE DE19752508538 patent/DE2508538A1/en not_active Withdrawn
- 1975-02-27 ZM ZM2475A patent/ZM2475A1/en unknown
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2264251A (en) * | 1940-07-24 | 1941-11-25 | Robert J Shoemaker | Lead alloy bearing metal |
US3287165A (en) * | 1964-12-03 | 1966-11-22 | Eltra Corp | High capacity lead acid battery with lead calcium negative grids |
US3794570A (en) * | 1972-08-11 | 1974-02-26 | Alpha Metals | Electroplating chromium with a nonconsumable chrome plating anode |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4124482A (en) * | 1974-11-22 | 1978-11-07 | Knight Bill J | Method and apparatus for casting anodes |
US4272339A (en) * | 1980-03-10 | 1981-06-09 | Knight Bill J | Process for electrowinning of metals |
WO1981002589A1 (en) * | 1980-03-10 | 1981-09-17 | B Knight | Process for electrowinning of metals |
FR2492415A1 (en) * | 1980-10-20 | 1982-04-23 | Samim Spa |
Also Published As
Publication number | Publication date |
---|---|
ZM2475A1 (en) | 1975-12-22 |
CA1068642A (en) | 1979-12-25 |
JPS50157220A (en) | 1975-12-19 |
GB1465232A (en) | 1977-02-23 |
DE2508538A1 (en) | 1975-08-28 |
JPS5814514B2 (en) | 1983-03-19 |
AU7849675A (en) | 1976-08-26 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCF | Information on status: patent grant |
Free format text: PATENTED FILE - (OLD CASE ADDED FOR FILE TRACKING PURPOSES) |
|
AS | Assignment |
Owner name: KENNECOTT CORPORATION Free format text: CHANGE OF NAME;ASSIGNOR:KENNECOTT COPPER CORPORATION;REEL/FRAME:004815/0016 Effective date: 19800520 Owner name: KENNECOTT CORPORATION, 200 PUBLIC SQUARE, CLEVELAN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:KENNECOTT MINING CORPORATION;REEL/FRAME:004815/0063 Effective date: 19870320 |
|
AS | Assignment |
Owner name: GAZELLE CORPORATION, C/O CT CORPORATION SYSTEMS, C Free format text: ASSIGNMENT OF ASSIGNORS INTEREST.;ASSIGNOR:RENNECOTT CORPORATION, A DE. CORP.;REEL/FRAME:005164/0153 Effective date: 19890628 |
|
AS | Assignment |
Owner name: KENNECOTT UTAH COPPER CORPORATION Free format text: CHANGE OF NAME;ASSIGNOR:GAZELLE CORPORATION;REEL/FRAME:005604/0237 Effective date: 19890630 |